JP3547298B2 - Rehabilitation of sewer pipes during operation - Google Patents

Rehabilitation of sewer pipes during operation Download PDF

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Publication number
JP3547298B2
JP3547298B2 JP29470597A JP29470597A JP3547298B2 JP 3547298 B2 JP3547298 B2 JP 3547298B2 JP 29470597 A JP29470597 A JP 29470597A JP 29470597 A JP29470597 A JP 29470597A JP 3547298 B2 JP3547298 B2 JP 3547298B2
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JP
Japan
Prior art keywords
pipe
new
old
sewage
new pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP29470597A
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Japanese (ja)
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JPH11131573A (en
Inventor
恒夫 太田垣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kubota Corp
Original Assignee
Kubota Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kubota Corp filed Critical Kubota Corp
Priority to JP29470597A priority Critical patent/JP3547298B2/en
Publication of JPH11131573A publication Critical patent/JPH11131573A/en
Application granted granted Critical
Publication of JP3547298B2 publication Critical patent/JP3547298B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
この発明は供用中の下水管路の更正方法に関し、詳しくは老朽下水管をそのままにして管内に新規管を敷設する下水管路の更正方法の改良に関する。
【0002】
【従来の技術】
老朽下水管路を更正する場合、老朽下水管をそのままにして管内に新規管を敷設する、いわゆるパイプインパイプ工法が知られている。
【0003】
上記工法は老朽下水管を撤去しないので掘削工事が不要となり、工事の規模が非常に小さくできる利点を有する。
また老朽管路が更正管路のシールドトンネルの機能を果たすので更正管路の耐用強度上も好都合となるなどの利点を有する。
【0004】
【発明が解決しようとする課題】
しかしながら、上記老朽管路を更新する場合、新設管の搬入、接続及びグラウトによる固定の工程が終了するまで下水流をバイパスさせるなどして施工現場から排除する必要があり、そのための付帯工事が大掛かりとなる問題があった。
【0005】
特に、幹線下水路の場合は、管内の流量も大きく、バイパス管の敷設もそれだけ大掛かりとなり、パイプインパイプ工法の利点も半減するといった問題があった。
【0006】
この発明は上記問題を解消することを目的としてなされたものであり、幹線下水管路であってもバイパス管等を設けることなく、しかも下水を流下させたまま下水管路を更正する方法を提供することを目的としてなされたものである。
【0007】
【課題を解決するための手段】
この発明の供用中の下水管路の更正方法は、供用中の老朽下水管の上半部を単数の新管が入る長さだけ撤去し、該撤去部分から老朽管内に前記新管挿入用油圧ジャッキを設置し、次いで老朽管内に配設される更新管路の勾配に合致するよう老朽管路の内面頂部と新管外面頂部との間隔を保つスぺーサーを取り付けた新管を前記撤去部分から前記老朽管内に搬入し順次前記油圧ジャッキで接続しつつ前記老朽管内に送り込み、全新管を接続送入後、更正新管路内に該新管路全長より長い管状浮体を挿通すると共に前記老朽下水管路の下流側で下水流を抑制して溢水させ、前記浮体の浮力により新管路を浮上させて老朽管の内面頂部に前記スペーサを介して当接させ、その状態のまま新管の両端外面と老朽管内面との間をシールしてその間の空間にグラウトを注入硬化させることを特徴とするものである。
【0008】
【発明の実施の形態】
次にこの発明の実施の形態を説明する。
図1〜図7はこの発明の方法の実施の形態を示す断面図である。
【0009】
図1において1は供用中の老朽下水管を示し、内部には下水Wが流れている。この老朽下水管1を更正するに際しまず図1に示すように、老朽管1の上半部1Aを単数の新管2が入る長さだけ撤去する。
【0010】
なお、この撤去部分1Aは後述する油圧ジャッキ3の設置及び駆動時の反力確保のためマンホール1Bに隣り合う老朽管の上半部とすることが望ましい。
次いで、該撤去部分から老朽管1内に前記新管2の挿入用油圧ジャッキ3を設置する。なお前述のようにマンホール1Bに隣り合う老朽管1の上半部を撤去した場合は図2に示すようにマンホール1B内壁などに支持させて設置する。
【0011】
なお、図2中3Aはジャッキ基板、3Bはジャッキ基板3Aをマンホール内壁に支える脚部を示す。
次いで、図3に示すように老朽管1内に新管2を送入する。
【0012】
この新管2は老朽管1内に配設される更新管路2Aの勾配S(図5)に合致するよう老朽管路1の内面頂部と新管2外面頂部との間隔を保つスぺーサー4…4が予め取り付けられており、この新管2を前記撤去部分1Aから前記老朽管1内に挿入し順次前記油圧ジャッキ3で接続しつつ老朽管1内に送り込む。
【0013】
図4に示すように、全新管2…2を接続送入後、更正管路2A内に該更正管路2A全長より長い管状浮体5を挿通し膨張させる。
次いで、図5に示すように老朽下水管の撤去部分1Aを塞ぎ、前記下水管路1の下流側で下水Wを邪魔板6等で抑制して老朽下水管1内に下水を溢水させ、前記浮体5の浮力により新管2…2を老朽管1の内面頂部に当接するまで浮上させる。
【0014】
この時、各新管2…2は、上面のスペーサ4…4により老朽管2内で所定の勾配Sに配列される。そして、その状態のまま新管2の両端外面と老朽管1内面との間を閉塞用バッグ7等でシールする。
【0015】
また、下水Wは邪魔板6等で抑制されているだけで塞き止められているわけではないため、下水Wは新管2…2を通じて流れ続ける。
次いで図6に示すように、地表面より開設した注入口8より老朽管1内面と新管2外面の間の空間に高比重エアーモルタルなどからなるグラウト9を注入する。
【0016】
注入空間に充満していた下水Wは更正管路2Aの両端に設けたグラウト充填確認管10…10から排出され、順次グラウトと置換する。
グラウト9の充填完了は、すべての充填確認管10…10からのグラウト漏出により確認し、確認後はすべての充填確認管10…10及び注入口8を封鎖してグラウト9を硬化させる。
【0017】
グラウト9の硬化後は、図7に示すように浮体5、邪魔板6を撤去し水位をもとに戻す。
以上により下水流を完全にせき止めることなく新管2で管路更正を完了するのである。
【0018】
【発明の効果】
以上説明したようにこの発明の方法によれば、老朽下水管をパイプインパイプ工法で更正する場合、下水流を止めることなく施工が可能となり、施工規模が非常に小さくなる。
【0019】
また、送入された新管を所定の勾配に持ち上げ配置する際、下水中の浮体の浮力を利用するのでジャッキやクレーン等の機器類が全く不要となり、施工も非常に容易かつ安価に実施可能となる。
【図面の簡単な説明】
【図1】この発明の方法の開始工程を示す断面図である。
【図2】挿入用油圧ジャッキの取り付け状態を示す平面図である。
【図3】新管搬入工程を示す断面図である。
【図4】新管配置工程を示す断面図である。
【図5】新管勾配付け工程を示す断面図である。
【図6】グラウト注入工程を示す断面図である。
【図7】完成状態を示す断面図である。
【符号の説明】
1 供用中の老朽下水管
1A 老朽管の上半部
1B マンホール
2 新管
2A 更新管路
3 新管の挿入用油圧ジャッキ
3A ジャッキ基板
3B ジャッキ基板をマンホール内壁に支える脚部
4 スぺーサー
5 管状浮体
6 邪魔板
7 閉塞用バッグ
8 注入口
9 グラウト
10 グラウト充填確認管
S 勾配
W 下水
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for rectifying a sewerage pipe in service, and more particularly to an improvement in a method for rectifying a sewerage pipe in which a new pipe is laid in a pipe while leaving an old sewage pipe unchanged.
[0002]
[Prior art]
When the aging sewage pipe is rehabilitated, a so-called pipe-in-pipe method of laying a new pipe in the pipe while keeping the aging sewage pipe unchanged is known.
[0003]
The above-mentioned construction method has an advantage that the excavation work becomes unnecessary because the aged sewer pipe is not removed, and the scale of the work can be very small.
In addition, since the aged pipeline fulfills the function of a shield tunnel of the rehabilitation pipeline, there is an advantage that the service life of the rehabilitation pipeline is favorable.
[0004]
[Problems to be solved by the invention]
However, when renewing the above aging pipeline, it is necessary to remove it from the construction site by bypassing the sewage flow until the process of carrying in the new pipe, connecting, and fixing by grout is completed, and the accompanying work will be extensive. There was a problem.
[0005]
In particular, in the case of a main sewer, there is a problem that the flow rate in the pipe is large, the laying of the bypass pipe becomes large, and the advantage of the pipe-in-pipe method is halved.
[0006]
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and provides a method of correcting a sewage pipe without providing a bypass pipe or the like even in a main sewage pipe while keeping sewage flowing down. It was done for the purpose of doing.
[0007]
[Means for Solving the Problems]
The method for rehabilitating an in-service sewage pipe according to the present invention includes removing the upper half of an in-service sewage pipe by a length enough to accommodate a single new pipe, and inserting the new pipe hydraulic pressure into the aging pipe from the removed portion. A jack is installed, and then the new pipe attached with a spacer that maintains the gap between the top of the inside of the old pipe and the top of the new pipe to match the slope of the renewal pipe installed inside the old pipe is removed. From the old pipe, and sequentially sent into the old pipe while being connected with the hydraulic jack, and after all new pipes are connected and sent, a tubular floating body longer than the entire length of the new pipe is inserted into the rehabilitation new pipe and the old pipe is inserted. The sewage flow is suppressed and overflowed on the downstream side of the sewage pipe, the new pipe is lifted by the buoyancy of the floating body, and is brought into contact with the top of the inner surface of the old pipe via the spacer. Seal the space between the outer surfaces of both ends and the inner surface of the deteriorated pipe to create a space between them It is characterized in that to inject cured grout.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, an embodiment of the present invention will be described.
1 to 7 are sectional views showing an embodiment of the method of the present invention.
[0009]
In FIG. 1, reference numeral 1 denotes an aged sewage pipe in service, in which sewage W flows. When the old pipe 1 is rehabilitated, as shown in FIG. 1, the upper half 1A of the old pipe 1 is removed by a length enough to accommodate a single new pipe 2.
[0010]
The removed portion 1A is desirably the upper half of an old pipe adjacent to the manhole 1B in order to install the hydraulic jack 3 described later and secure a reaction force during driving.
Next, a hydraulic jack 3 for inserting the new pipe 2 is installed in the deteriorated pipe 1 from the removed portion. When the upper half of the deteriorated pipe 1 adjacent to the manhole 1B is removed as described above, the old pipe 1 is installed on the inner wall of the manhole 1B as shown in FIG.
[0011]
In FIG. 2, reference numeral 3A denotes a jack substrate, and 3B denotes a leg for supporting the jack substrate 3A on the inner wall of the manhole.
Next, as shown in FIG. 3, the new pipe 2 is fed into the deteriorated pipe 1.
[0012]
The new pipe 2 is a spacer that maintains a distance between the inner top of the old pipe 1 and the outer top of the new pipe 2 so as to match the gradient S (FIG. 5) of the renewal pipe 2A provided in the old pipe 1. The new pipe 2 is inserted into the deteriorated pipe 1 from the removed portion 1A, and is sequentially fed into the deteriorated pipe 1 while being connected by the hydraulic jack 3.
[0013]
As shown in FIG. 4, after connecting and feeding all the new pipes 2, a tubular floating body 5 longer than the entire length of the correction pipe 2A is inserted into the correction pipe 2A and expanded.
Next, as shown in FIG. 5, the removed part 1A of the aging sewer pipe is closed, the sewage W is suppressed by the baffle plate 6 or the like on the downstream side of the sewage pipe 1, and the sewage overflows into the aging sewer pipe 1, The new pipes 2... 2 are lifted by the buoyancy of the floating body 5 until the new pipes 2...
[0014]
At this time, the new pipes 2... 2 are arranged at a predetermined gradient S in the deteriorated pipe 2 by the spacers 4. Then, in this state, the space between the outer surfaces of both ends of the new pipe 2 and the inner surface of the deteriorated pipe 1 is sealed with a closing bag 7 or the like.
[0015]
Further, since the sewage W is not blocked by the baffle plate 6 or the like, but is not blocked, the sewage W continues to flow through the new pipes 2.
Next, as shown in FIG. 6, grout 9 made of high specific gravity air mortar or the like is injected into a space between the inner surface of the deteriorated pipe 1 and the outer surface of the new pipe 2 from an injection port 8 opened from the ground surface.
[0016]
The sewage W filled in the injection space is discharged from grout filling confirmation pipes 10 provided at both ends of the correction pipe 2A, and is sequentially replaced with grout.
Completion of the filling of the grout 9 is confirmed by leakage of grout from all the filling confirmation tubes 10... 10, and after confirmation, all the filling confirmation tubes 10.
[0017]
After the curing of the grout 9, the floating body 5 and the baffle plate 6 are removed as shown in FIG.
As described above, the line correction is completed with the new pipe 2 without completely blocking the sewage flow.
[0018]
【The invention's effect】
As described above, according to the method of the present invention, when the aging sewer pipe is rehabilitated by the pipe-in-pipe method, the construction can be performed without stopping the sewage flow, and the construction scale becomes very small.
[0019]
In addition, when lifting the incoming new pipe at a predetermined gradient and arranging it, it uses the buoyancy of the floating body in the sewage, so there is no need for equipment such as jacks and cranes, and construction is very easy and inexpensive. It becomes.
[Brief description of the drawings]
FIG. 1 is a sectional view showing a starting step of the method of the present invention.
FIG. 2 is a plan view showing an attached state of an insertion hydraulic jack.
FIG. 3 is a cross-sectional view showing a new pipe carrying-in step.
FIG. 4 is a cross-sectional view showing a new pipe arrangement step.
FIG. 5 is a sectional view showing a new pipe grading step.
FIG. 6 is a sectional view showing a grout injection step.
FIG. 7 is a sectional view showing a completed state.
[Explanation of symbols]
1 Old sewage pipe in service 1A Upper half of old pipe 1B Manhole 2 New pipe 2A Renewal pipe 3 Hydraulic jack for insertion of new pipe 3A Jack board 3B Leg 4 for supporting jack board on inner wall of manhole 4 Spacer 5 Tubular Floating body 6 Baffle plate 7 Closing bag 8 Inlet 9 Grout 10 Grout filling confirmation pipe S Slope W Sewage

Claims (1)

供用中の老朽下水管の上半部を単数の新管が入る長さだけ撤去し、該撤去部分から老朽管内に前記新管挿入用油圧ジャッキを設置し、次いで老朽管内に配設される更新管路の勾配に合致するよう老朽管路の内面頂部と新管外面頂部との間隔を保つスぺーサーを取り付けた新管を前記撤去部分から前記老朽管内に搬入し順次前記油圧ジャッキで接続しつつ前記老朽管内に送り込み、全新管を接続送入後、更正新管路内に該新管路全長より長い管状浮体を挿通すると共に前記老朽下水管路の下流側で下水流を抑制して溢水させ、前記浮体の浮力により新管路を浮上させて老朽管の内面頂部に前記スペーサを介して当接させ、その状態のまま新管の両端外面と老朽管内面との間をシールしてその間の空間にグラウトを注入硬化させることを特徴とする供用中の下水管路の更正方法。Remove the upper half of the aging sewer pipe in service by the length of the single new pipe, install the hydraulic jack for inserting the new pipe into the old pipe from the removed part, and then install the renewal installed in the old pipe. A new pipe fitted with a spacer that keeps the gap between the top of the inner pipe of the old pipe and the top of the outer pipe of the new pipe so as to match the slope of the pipe is carried into the old pipe from the above-mentioned removed part, and is sequentially connected with the hydraulic jack. While the pipe is being fed into the aged pipe, and all the new pipes are connected and sent, a tubular floating body longer than the entire length of the new pipe is inserted into the rectified new pipe, and the sewage flow is suppressed on the downstream side of the aged drain pipe to overflow. Then, the new pipe is lifted by the buoyancy of the floating body and is brought into contact with the top of the inner surface of the old pipe via the spacer, and in this state, the gap between the outer surfaces at both ends of the new pipe and the inner face of the old pipe is sealed and The grout is injected and hardened in the space of Calibration method sewer pipe in service.
JP29470597A 1997-10-28 1997-10-28 Rehabilitation of sewer pipes during operation Expired - Fee Related JP3547298B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29470597A JP3547298B2 (en) 1997-10-28 1997-10-28 Rehabilitation of sewer pipes during operation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29470597A JP3547298B2 (en) 1997-10-28 1997-10-28 Rehabilitation of sewer pipes during operation

Publications (2)

Publication Number Publication Date
JPH11131573A JPH11131573A (en) 1999-05-18
JP3547298B2 true JP3547298B2 (en) 2004-07-28

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030093710A (en) * 2002-06-05 2003-12-11 미래피앤씨(주) mending pipe unit for underground pipe and mending method therefor
KR101615971B1 (en) * 2014-05-21 2016-04-28 (주)신성건설 Method for repaering a non-excavation drainpipecapable
CN115727195A (en) * 2022-09-15 2023-03-03 周蕾 Municipal large-diameter pipe jacking pipeline slippage repairing method under complex terrain

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53140812A (en) * 1977-05-13 1978-12-08 Kubota Ltd Method of laying sewer
JPS629417Y2 (en) * 1980-11-10 1987-03-04
JPS5796142A (en) * 1980-12-02 1982-06-15 Kasei Co C I Method and apparatus for installing inner pipe in sleeve pipe
JPS60188539A (en) * 1984-03-06 1985-09-26 Kurimoto Iron Works Ltd Method and apparatus for piping work in existing pipe
JP2608900B2 (en) * 1987-09-28 1997-05-14 積水化学工業株式会社 How to fix the intubation to the sheath tube

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