JP3515037B2 - Fault diagnosis device and fault diagnosis method for central heating system - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a failure diagnosing device for assisting repair of a gas central heating (GCH) system, and more particularly to a manufacturer of a heat source device constituting a GCH and a GCH terminal connected to the heat source device. The present invention relates to a failure diagnosis device capable of automatically identifying a model name and generally performing failure diagnosis for a plurality of gas equipment manufacturers or a plurality of gas equipments.

[0002]

2. Description of the Related Art In recent years, gas central heating (G
The CH) system is widespread. In the GCH system, a heat source machine with a relatively large capacity is used in a bath, kitchen,
In addition to supplying hot water to the washroom, it also supplies hot water to GCH terminal devices such as floor heating, air conditioners, and dryers. with this,
The heat source device is connected to the bath, kitchen, and washroom through the hot water supply pipe, and is also connected to the GCH terminal device through the hot water supply pipe that is a circulation path. The heat source machine is connected to the remote controller for the bath and the remote controller for the kitchen through a communication line like a normal water heater, and responds to the operation request from these remote controllers to perform predetermined combustion operations such as automatic filling and reheating. To do.
Further, the heat source machine is also connected to the remote controller and the control panel of the GCH terminal device through a communication line, and performs the corresponding combustion operation in response to the operation request from the remote controller and the control panel.

The GCH system consists of a heat source unit and a plurality of GCHs.
Generally, the heat source device and the plurality of GCH terminals are gas appliances of different manufacturers. For example, an air conditioner, which is a GCH terminal, uses the circulating hot water from the heat source device for heating and uses electricity for cooling. The floor heating, which is a GCH terminal, circulates the circulating hot water from the heat source device to the floor heating pipe under the floor for heating.
Therefore, a single manufacturer rarely manufactures and sells all GCH terminals having different functions, and in many cases, the system is configured by connecting the heat source devices of different manufacturers and the GCH terminals.

[0004]

The failure diagnosis of the GCH system involves many difficulties as compared with the conventional water heater. For example, when a predetermined failure occurs, it is difficult to determine whether the failure is on the heat source machine side or the terminal side. In particular, in the case of the GCH system, it is general that a thermal valve is provided in the pipe connecting the heat source device and the terminal. This thermal valve is known to have extremely slow response to a switch. Therefore, a lot of man-hours are required for the trouble confirmation work by trying the operation of each GCH terminal and confirming the operation of the heat source device and the operation of the terminal at that time.

As a failure diagnosis apparatus for a water heater which is a single gas appliance, for example, Japanese Patent Laid-Open No. 7-305843 discloses:
An external inspection device including a general-purpose notebook computer is disclosed. This external inspection device is connected to the water heater via a cable, gives predetermined inspection command information from the external inspection device, and collects the operating state and the sensor output in the water heater operated in response to the command information. Thereby, the inspection work can be simplified.

Further, as an apparatus for facilitating failure diagnosis of a plurality of types of gas equipment, for example, Japanese Patent Laid-Open No. 10-18518.
No. 9 discloses a large number of failure diagnosis programs stored in a failure diagnosis device, connected to a gas device via a communication means, and executed by a failure diagnosis program corresponding to a gas device to be failed. It is described that even if there is no product knowledge of the gas appliances of the above, the same failure diagnosis can be performed.

However, in order to apply such a failure diagnosis device to a GCH system, the configuration of the entire GCH system,
It is necessary to specify the manufacturer name and model name of the heat source device and terminal. In general, it is rare for a customer to supply information such as a system configuration diagram in a timely manner, and there is no alternative but to a repair worker to check and grasp equipment inside and outside the home. This work is a confirmation work at a plurality of places inside and outside the house and requires a lot of man-hours. In addition, the form and format of the model number are different for different manufacturers, and it is not always possible to obtain the model name and manufacturer name applicable to the failure diagnosis program on site.

Therefore, an object of the present invention is to provide a fault diagnostic device for the GCH system, which can easily know the system configuration and the manufacturer and model name of each terminal or heat source device.

A further object of the present invention is to provide a failure diagnosis device which can easily carry out failure diagnosis for a GCH system.

[0010]

In order to achieve the above object, one aspect of the present invention is a GC which is an object of failure diagnosis.
A failure diagnostic device is connected to the heat source machine of the H system via communication means, the model name and manufacturer name of the heat source machine are specified by communication, and the GCH system uses intelligent communication in the GCH system for the heat source machine. The feature is that the model name and manufacturer name of the terminal are acquired and the information is reported. In a more preferable mode, the failure diagnosis device transmits the password to the microcomputer, which is the control unit of the heat source device, by the communication means, and discriminates the model name and the manufacturer name from the response generated when the passwords match. Alternatively, in response to an inquiry from the failure diagnosis device, the manufacturer of the heat source device and the model name are returned to the microcomputer of the heat source device. And G
For the model name and manufacturer name of the CH terminal, use the communication network and communication protocol originally provided in the GCH system,
Have the heat source machine acquire each time.

According to the above invention, the heat source device and the GCH are simply connected to the heat source device via the communication means.
The manufacturer name and model name of the terminal can be specified, and the trouble diagnosis work can be reduced. After the GCH system configuration is automatically determined, various failure diagnosis operations can be performed and failure diagnosis monitoring can be performed by using the failure diagnosis program for each model or manufacturer provided in the failure diagnosis device. You can

In order to achieve the above object, another aspect of the present invention is a central heating system having a heat source device and a terminal device connected to the heat source device via a hot water supply pipe and in-system communication means. In the failure diagnosing device, after the communication with the heat source device is made possible via the communication means for diagnosis, the manufacturer name or model name of the heat source device is obtained from the control device in the heat source device, and the heat source is further provided. Configuration of the central heating system by causing an in-flight controller to acquire the manufacturer name or model name of the terminal device via the in-system communication means, and acquire the manufacturer name or model name of the terminal device from the control device. And the information of each manufacturer name or model name is acquired.

[0013]

BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. However, such an embodiment does not limit the technical scope of the present invention.
The present invention relates to a failure diagnosis device for GCH system devices having various combinations, but in the following embodiments, a bath, floor heating, a bath dryer, and two air conditioners are connected to a heat source device. An example will be explained.

FIG. 1 is a diagram showing an example of a GCH system and a failure diagnosis device. The GCH system includes a heat source device 1 that burns fuel such as gas to supply hot water or circulate hot water, and a plurality of GCH terminal devices connected to the heat source device 1, for example, floor heating 6
0, a bath dryer 64, an air conditioner 68, an air conditioner 72, and a bath 50. The heat source device 1 has a hot water supply passage 11 for supplying hot water to a bath, kitchen, or washroom and its heat exchanger 10, a hot water supply passage 14 for supplying circulating hot water to other GCH terminal devices, and its heat exchanger 13. For each heat exchanger,
Combustion burners 12 and 15 for burning fuel such as gas are provided.

A water supply pipe (not shown) and a hot water supply tap are connected to the first hot water supply passage 11, and when the hot water supply tap is opened, water is supplied from the water supply pipe into the hot water supply passage 11, and in response thereto, the burner 12 burns. Then, hot water is supplied to the hot water tap. Hot water taps are provided in kitchens, washrooms, baths, and the like. Furthermore, the first hot water supply path 11 supplies hot water to the bath 50 via the on-off valve 16 and the reheating circulation path 53. Furthermore, the reheating circuit 53
Is connected to the reheating heat exchanger 19, and the hot water in the bathtub is warmed by heat exchange from the hot water bypassing the inside of the second hot water supply passage 14.

The second hot water supply passage 14 has a forward header 8
0 and the return header 81 through the respective circulation paths connected to the floor heating 60, the bus dryer 64, and the air conditioners 68 and 7.
2 are respectively connected to and circulate hot water in these circulation paths in response to a request from each terminal device. Circulation of hot water to the terminal device is performed via open / close valves 62, 66, 70, 74 which are thermal valves provided in the respective circulation paths. These thermal valves are opened and closed by being driven by the control microcomputer 21 in the heat source device 1.

The GCH terminal device is provided with control microcomputers 61, 65, 69 and 73, respectively, and is connected to the communication microcomputer 22 in the heat source device 1 via a communication line. In the case of the floor heating 60, the microcomputer 61 is a floor heating remote controller, in the case of the bath dryer 64, the microcomputer 65 is a controller, and in the case of the air conditioners 68 and 72, the microcomputers 69 and 73 are also controllers. Is. The bath remote controller 51 is also composed of a microcomputer, and can communicate with the communication microcomputer 22 of the heat source device 1.

The control microcomputer 21 provided in the heat source device 1 monitors the output of the sensor inside the heat source device in response to the operation command from the remote controllers 51, 61 and the control devices 65, 69, 73 of the GCH terminals. Then, the actuator inside the heat source machine is driven. The actuator is, for example, a gas solenoid valve of a combustion burner, an ignition igniter (not shown), circulation pumps 17 and 18, bath hot water tap 16, and thermal valves 62, 66, 70 and 74 that open circulation paths to each terminal. The sensors are, for example, an inlet water temperature of the hot water supply passages 11 and 14, an outlet hot water temperature sensor (not shown), and a rotation speed sensor (not shown) of the combustion fan.

The control microcomputer 21 is connected to a non-volatile memory 54 in which various parameters and set values of the heat source device are recorded. Furthermore, the nonvolatile memory 54
The password of the heat source device 1 is also stored in. Further, the control microcomputer 21 receives a command signal from each terminal, a monitor signal, a command signal from a remote controller, etc. via the communication microcomputer 22, and transmits a signal indicating an operating state or an error. The control microcomputer and the communication microcomputer may be realized by an integrated microcomputer.

When the hot water tap in the kitchen or washroom is opened or the operation command is issued from the bath remote controller, the combustion operation of the combustion burner 12 is started by the control microcomputer 21, which is the same as a normal water heater. Combustion control is performed. Also, when a driving command is issued from the GCH terminal device,
The operation command is transmitted to the communication microcomputer 22. Communication between the microcomputer of each terminal and the communication microcomputer 22 is intelligent communication performed by a common protocol pre-arranged between manufacturers. The communication microcomputer 22 is
Upon receipt of the operation command, the control microcomputer 2
Send the driving command to 1. In response to this, the control microcomputer 21 controls to open the thermal valve of the terminal that has issued the operation command, and performs corresponding combustion control.

In this embodiment, a failure diagnosis device 2 composed of a portable information terminal such as a notebook computer is connected to a control microcomputer 21 in the heat source device 1 via a protocol conversion device 3. Therefore, the heat source unit 1 has a connector 2 for connecting a cable 26 for communication.
3 is provided. The connector 23 is hardware that is not provided in a conventional general heat source device.

The failure diagnosis device 2 of this embodiment is a portable information terminal such as a general-purpose notebook computer. Therefore,
For example, since it operates on a standard OS such as Windows 95 and Windows NT (both are trademarks of Microsoft Corporation), its communication protocol is also a standard protocol. On the other hand, the control microcomputer 21 in the heat source device 1 that is the target of failure diagnosis is configured with different specifications for each manufacturer, and the compatible communication protocol is often an original specification different from the standard protocol. . The communication function of the microcomputer 21 is usually developed for an operation test at the time of a shipping test by a manufacturer, and therefore, the communication protocol and the password are different for each manufacturer.

Therefore, in the present embodiment, the protocol conversion device 3 is interposed between the failure diagnosis device 2 and the water heater 1, and the message between the standard protocol and the message unique to the water heater is provided between them. Is used for protocol conversion. The protocol conversion device 3 includes connectors 31, 3
2 and protocol conversion means 30 configured by a microcomputer or the like. Protocol conversion means 30
Has a CPU, a RAM, a ROM containing a program conversion program, an input / output buffer BUF, etc., and a communication control memory area in the memory RAM is converted into a communication control memory area including a predetermined register for protocol conversion. Required communication protocol parameters for the water heater are recorded.

Microcomputer 2 for controlling heat source device 1
1 includes a control program. This control program has, for example, a combustion control sequence program for controlling the combustion sequence corresponding to the operation requested from each remote controller or terminal, and a communication control program for communicating with the failure diagnosis device 2. By having this communication control program, it is possible to communicate with the failure diagnosis device 2 and enable automatic failure diagnosis.

When the control microcomputer 21 in the heat source device 1 receives a predetermined command signal for hot water supply or operation from the remote controller, the microcomputer of the GCH terminal device, and the failure diagnosis device 2, for example, its control program. Is recorded in the internal RAM. Then, the built-in combustion control sequence program executes the control program corresponding to the command signal by referring to the flag. Also, the combustion control sequence program is
The state of the sensor is detected from the sensor output data recorded in the built-in RAM, and the data for instructing the drive of the actuator required for combustion control is written in the corresponding area in the built-in RAM. The control microcomputer 21 refers to the command data written in the built-in RAM to give a command signal to the actuator in the heat source machine.

Therefore, the failure diagnosing device 2 utilizes the communication means to carry out the microcomputer 21 in the heat source device 1.
By rewriting the information in the built-in RAM, it is possible to instruct the desired combustion control necessary for failure diagnosis.
Further, by reading out the information in the RAM, it is possible to monitor the sensor output and the state inside the water heater corresponding thereto. Therefore, the failure diagnosis device 2 is provided with a keyboard 28 and a monitor screen 27 as input means, and a communication port 29 is further provided.

The communication port 29 of the failure diagnosis device 2 is RS23.
It is connected to the protocol conversion device 3 via the 2C cable 27. Then, the protocol conversion device 3 is connected to the connector 23 of the heat source device 1 via another cable 26.

The failure diagnosing device 2 has a general-purpose part and a plurality of kinds of heat source devices and terminals as a failure diagnosing program so that it can be generally used for a GCH system composed of a plurality of manufacturers or a plurality of models. It has an individual part provided for each device or for each of a plurality of manufacturers.

In recent heat sources, combustion control by a general-purpose microcomputer is generally used, and the built-in RAM described above is used.
The areas and control programs are similar. Therefore, what is different for each manufacturer or each model is a detailed part such as the type of parts in the heat source device, the address of the built-in RAM, the entry / exit program to / from the built-in RAM area, the actuator drive program, and the sensor data input program. Therefore, in the failure diagnosis device 2 according to the present embodiment, those parts that cannot be shared are handled by the information files that are individual parts. On the other hand, in order to provide a repair worker with a common display screen and operability for each model, it has a general-purpose application program in which display and input control to the repair worker are made common.

FIG. 2 is a diagram showing the internal structure of the failure diagnosis device. The same reference numbers are given to the same parts as in FIG.
The failure diagnosis device 2 has, as hardware, the monitor screen 27, the keyboard 28, the connector terminal 29 that is a communication port, a CPU, a RAM, and a file device (not shown). The structure of programs and data in the file device is shown in FIG.

The software configuration in the failure diagnosing device 2 has a general-purpose middleware application 40 that operates in general regardless of the manufacturer or the type of gas equipment.
And an information file 42 different for each maker or for each model device, and a maker read order file 44 having maker read order information.

General-purpose middleware application 40
Receives an input from the keyboard 28 together with an OS (not shown), and performs necessary display on the monitor screen 27.
Therefore, the general-purpose middleware application 40 also includes data for providing a repair worker with a common failure diagnosis menu screen. Further, a communication control program for performing communication via a cable connected to the connector terminal 29 is also included. This communication control program is a general-purpose O
A message format is created by a standard communication protocol conforming to S to communicate with the outside.

Further, when the general-purpose middleware application 40 first connects the failure diagnosis device to the heat source device,
It has an initial setting program for acquiring information on the manufacturer name and model name of the heat source device to be diagnosed and the GCH terminal device connected to it. By executing this initialization program, it is possible to automatically determine the manufacturer name and model name of the heat source device or the terminal device that constitutes the GCH system to be diagnosed. This automatic determination will be described later in detail.

The information file 42 which differs for each maker or for each model is, for example, as shown in FIG. 2, data program files 42A, 42B which differ for each maker,
It is composed of 42X. Then, for example, in the case of the data program file 42A of the maker A, the password A used in the inspection process of the heat source machine of the maker A and the maker A
It has the parameter A of the communication protocol peculiar to the heat source device, and the diagnostic files 1 and 2 peculiar to the heat source device of maker A.

The data program file 42B of maker B also has the same information. Although not shown, a plurality of similar data program files are provided. This information file 42 is not limited to each manufacturer,
It may be different for each model. The information file 42 is configured according to the specifications of the manufacturer.

Further, the information file 42 also has a failure diagnosis program 42X for the GCH terminal device. As will be described later, when the configuration of the GCH system and the manufacturer and model of the heat source device and the terminal device are known, the failure diagnosis program 42X corresponding thereto is used to perform the failure diagnosis.

The maker call order file 44 has information on the call order when the maker name and model name of the heat source machine of the GCH system which is the object of failure diagnosis are specified by the initialization program. Then, the general-purpose middleware application 40 executes the initial setting program, and in the maker order set in the maker calling order file 44,
Reference the corresponding data program file in the information file 42. Then, the corresponding password is transmitted to the connected heat source device, and the model or manufacturer of the heat source device is specified according to the response from the heat source device 1. Therefore, in the maker calling order file 44, the calling order information is usually set in accordance with the ratio of the heat source machines to be subjected to the failure diagnosis.

FIG. 3, FIG. 4 and FIG. 5 are flow charts of failure diagnosis by the failure diagnosis device. The major flow of failure diagnosis is that the failure diagnosis device 2 first obtains the manufacturer name and model name of the heat source machine of the GCH system and establishes communication with the microcomputer of the heat source machine. Then, the failure diagnosis device 2 causes the heat source device to acquire the manufacturer name and model name of the GCH terminal device and acquires the information. As a result, the failure diagnosis device 2 can specify the GCH system configuration and the manufacturer name and model name of each. afterwards,
The failure diagnosis device 2 executes various kinds of failure diagnosis using a failure diagnosis program corresponding to the specified model name. The flow of failure diagnosis will be described below with reference to the flow chart.

First, the failure diagnosis device 2 is connected to the protocol conversion device 3 by the RS232C cable 27, and further,
The protocol conversion device 3 is connected to the connector terminal 23 of the water heater 1 by another communication cable 26. Then, the power supply of the failure diagnosis device 2 is turned on.

When the power is turned on (S1), the failure diagnosis device 2
The general-purpose middleware application inside is activated (S2). Along with this activation, the general-purpose middleware application 40 executes the initialization program and automatically determines the manufacturer or model of the repair worker, or the repair worker manually inputs the determination code. Inquires from the monitor screen. Then, when the model automatic discrimination start button is pressed (S3), the initial setting program refers to the maker calling order file 44.

Now, suppose that the manufacturer calling sequence file 44 records information on the order of maker A and maker B, and the heat source machine to be subjected to the failure diagnosis belongs to maker B.

General-purpose middleware application 40
The initial setting program starts the determination of manufacturer A (S4). Therefore, the initialization program refers to the data program file 42A of the maker A among the information files 42 and sets the parameter A of the communication protocol to
Transmission from the communication port 29 to the protocol conversion circuit 3 is performed according to the standard communication protocol of the failure diagnosis device 2 (S
5). Here, the communication protocol parameters are, for example, baud rates (300 bps, 600 bps, 1200 bps ... 9600 b
ps), data bit length (whether 1 byte consists of 7 bits or 8 bits), parity (even parity, odd parity, no parity), stop bit (number of bits after communication message) Etc. are included. If the communication protocol complies with these parameters, it is possible to communicate with the heat source device of Maker A.

The parameter A of this protocol is recorded in the communication control memory built in the protocol conversion means 30 in the protocol conversion device 3 (S6). Then, when the recording of the parameter A is completed, the protocol conversion means 30 returns a reply that the communication is possible to the failure diagnosis device 2 (S7).

Next, in response to the above-mentioned reply, the initialization program of the general-purpose middleware application 40 refers to the data program file 42A of the manufacturer A and sets the password A to the general-purpose communication protocol of the failure diagnosis device 2. In accordance with this, the communication port 29 transmits the protocol conversion device 3 (S8). The protocol conversion means 30
According to the parameter A recorded in the above-mentioned built-in memory, it is converted into a message format by the communication protocol corresponding to the water heater 1 (S9), and the password A of the manufacturer A is transmitted to the microcomputer 21 of the heat source device 1 (S1).
0).

Microcomputer 21 on the side of the heat source device 1
Authenticates whether the received password A is correct (S12). In this example, the heat source device 1 belongs to maker B, and when the communication protocol is different from that of maker A, the microcomputer 21 cannot recognize the transmitted electronic message and does not reply to it. Alternatively, a reply (NAK) that it cannot recognize is sent (S13).
Alternatively, when the communication protocol is the same as that of the maker A, the transmitted electronic message is recognized, but since the password authentication is denied, a reply that authentication is not possible is returned (not shown).

When there is no reply, the protocol conversion means 3
Since 0 does not perform any communication with the failure diagnosis device 2, the initialization program of the failure diagnosis device can know that the authentication has failed because there is no reply within the predetermined time. Alternatively, when there is a reply that the recognition is impossible or a reply that the authentication is impossible, the protocol conversion means 30 converts the reply message into a standard protocol and sends it to the failure diagnosis device 2 (S15). As a result, the initialization program can recognize that the manufacturer A has not been determined (S16).

Therefore, as shown in FIG. 4, the initial setting program refers again to the maker calling sequence file 44 to acquire the maker name to be next determined (S2).
4). In this example, it is assumed that maker B is in the next order.

The determination process of maker B is the same as that of maker A. First, the initialization program refers to the data program file 42B of maker B
The parameter B of the communication protocol is acquired and the parameter B is transmitted to the protocol conversion means 30 according to the standard communication protocol (S25). Protocol conversion means 30
Records the parameter B in the built-in communication control memory (S26) and returns it (S27). In response to the reply, the initial setting program, the password B of maker B
Is transmitted to the protocol conversion means 30 according to the standard communication protocol.

The protocol conversion means 30 uses the parameter B
According to the protocol conversion (S29), the password B is transmitted to the microcomputer 21 of the heat source device 1 (S30). The microcomputer 21 can recognize the telegram of the communication protocol according to the parameter B. Then, the authentication as to whether the password B is correct is performed. In this example, the authentication succeeds (S32), and the microcomputer 21 returns the model name information indicating the successful authentication (S33).

The protocol converting means 30 converts the electronic message including the model name information into a standard protocol (S3
4) Similarly, the model name information is transmitted to the failure diagnosis device 2 (S35). From this reply, the initial setting program can determine that it is the manufacturer B and can also acquire the information of the model name.

This completes the maker discrimination processing by the initial setting program. As a result, communication is possible between the failure diagnosis device 2 and the microcomputer 21 in the heat source device 1.

Next, the initial setting program of the failure diagnosis device 2 enters a procedure for acquiring the manufacturer name and model name of the GCH terminal device. In this example, for the heat source device 1 of maker B, G
A command for acquiring the manufacturer name and model name of the CH terminal device is issued (S37). This command uses the communication protocol of Maker B to control the microcomputer 21 of the heat source device 1.
(S38).

As shown in FIG. 5, the communication microcomputer 22 in the heat source device 1 and the microcomputers 61, 5, 69, 73 of the respective terminal devices are connected via a communication line, and are connected by a plurality of manufacturers. Communication is possible by the intelligent communication protocol standardized between the two. By this intelligent communication, the microcomputer in the GCH terminal device can issue an operation command to the heat source device 1, and can display the state of the heat source device 1 on the terminal device.

Therefore, the heat source device 1 responds to the model name acquisition command of the terminal device from the failure diagnosing device 2, and individually inquires the manufacturer name and model name of the connected GCH terminal device. (S40). This inquiry is GC
An intelligent communication protocol in the H system is used to make an inquiry to each terminal device individually, and the manufacturer name and model name are individually returned from each terminal device to the microcomputer 22 of the heat source device. By adding such a manufacturer name and model name acquisition instruction code to the already existing intelligent communication protocol, it is possible to easily add such a function. Each terminal device records and stores the data of the manufacturer name and model name in a non-volatile memory (not shown).

The terminals A, B, C and D shown in FIG. 5 are the floor heating 60, the bus dryer 64 and the air conditioner 6 shown in FIG.
Corresponds to 8,72. When these manufacturer name and model name are supplied to the microcomputers 22 and 21 of the heat source machine,
Such information is returned from the control microcomputer 21 to the failure diagnosis device 2 each time (S42). As a result, the failure diagnosis device 2 acquires the entire configuration of the GCH system and the manufacturer name and model name of each, and displays the configuration diagram on the display screen 27.

FIG. 6 is a display example of the GCH system configuration. In the case of the example shown in FIG. 1, the heat source unit, the floor heating unit, the bath dryer, and the two air conditioners are displayed as shown in FIG. 6, and the manufacturer names (X, Y, Z companies) of the respective devices are displayed. And the model name (a1, b1, b2, c1, c2, c3) are displayed. This display is performed by the general-purpose middleware application 40 in the failure diagnosis device 2. Then, for example, as shown in Figure 6, the message "Please click the device for failure diagnosis." Is displayed.
The repair worker clicks on the equipment in order to diagnose the failure of the equipment corresponding to the malfunction notified by the customer.

In response to this selection operation, the general-purpose middleware application 40 refers to the corresponding failure diagnosis file and executes each failure diagnosis procedure. For example, when performing a failure diagnosis of the heat source device 1, a predetermined failure diagnosis process is performed according to the diagnosis file in the information file 42B corresponding to the determined manufacturer B.

Various diagnostic processes can be considered. For example, the failure diagnosing device 2 transmits a diagnostic operation command such as the start of combustion (S48), and the predetermined flag of the built-in RAM necessary for starting the combustion of the microcomputer 21 in the heat source device 1 is set to O.
Set to N state. Accordingly, the microcomputer 21
The combustion control sequence program in executes the combustion start control sequence according to the command flag. Then, data about the sensor output and the state at that time are read out from a predetermined area of the built-in RAM of the microcomputer 21 and returned to the failure diagnosis device 2 (S5).
0). Thereby, the failure diagnosis device 2 can diagnose a failure that causes a failure.

All of the transmission of these diagnostic operation commands and the reply of data about the sensor output and the state are protocol-converted by the protocol conversion means 30 according to the parameter B recorded in the built-in RAM.

The diagnostic file is, for example, for each manufacturer or model for identifying a defective component while executing a specific diagnostic operation command, or for individually operating a specific component to identify a defective component. Have a diagnostic program. Even in the same manufacturer A, diagnostic files having different diagnostic programs are used for different models. The diagnostic file is preferably configured so that a similar diagnostic sequence can be provided to repair workers for different manufacturers or different models.

Further, the failure diagnosis for the GCH terminal device is performed, for example, by the failure diagnosis device 2 emulating a remote controller or an operation panel of the terminal device. As a result, the repair worker can give an operation command from each terminal device to the heat source device while monitoring the state of the heat source device. Therefore, it is possible to easily determine whether the heat source unit has a failure or the terminal unit has a failure. Alternatively, since the actual operation involves driving the thermal valve, it is possible to perform the failure diagnosis in a shorter time by reading the history of the operation at the time of failure occurrence from the memory in the heat source device or the terminal device. .

In the present embodiment, the failure diagnosis device 2 is
The manufacturer's password that can be used for failure diagnosis is recorded in advance in the information file, and the manufacturer's password is sequentially transmitted according to the initial setting program, and the password is continuously transmitted until the authentication is successful. Then, the transmission order is set in the maker calling order file 44 to be the optimum order. Therefore, the repair worker
By utilizing the automatic discrimination function, it is possible to automatically discriminate a gas device to be subjected to a failure diagnosis, establish a communication state with the gas device, and enter a failure diagnosis mode.

In this embodiment, the combination of the manufacturer's password and the protocol for each manufacturer is uniquely determined by a plurality of manufacturers. Therefore, it becomes possible to identify the manufacturer of the gas equipment by the protocol parameter and password.

In the above-described embodiment, the failure diagnosis device sends a password corresponding to the manufacturer, and if the passwords match, the gas appliance returns model information. Then, the failure diagnosis is executed using the diagnosis file corresponding to the model information. The invention is not limited to this. For example, the failure diagnosis device may transmit a password corresponding to the model of the gas device, and if the passwords match, a reply indicating completion of authentication may be sent from the gas device. In that case, in response to the reply, the failure diagnosis can be executed using the failure diagnosis file corresponding to the model. Further, the calling order of the manufacturers may be made randomly by simply using the random number table. Alternatively, it may be performed in the order according to the setting by the repair worker.

The present invention is not limited to gas central heating, but can be applied to central heating using electricity or oil.

As described above, the scope of protection of the present invention is not limited to the above-described embodiments, but extends to the inventions described in the claims and their equivalents.

[0067]

As described above, according to the present invention, the configuration of the central heating system to which the heat source devices and terminal devices of a plurality of manufacturers or a plurality of models are connected and the respective manufacturer names and model names are automatically acquired. Therefore, the number of man-hours for failure diagnosis of the system can be reduced.

[Brief description of drawings]

FIG. 1 is a diagram showing an example of a GCH system and a failure diagnosis device.

FIG. 2 is a diagram showing a configuration inside a failure diagnosis device.

FIG. 3 is a flowchart of a fault diagnosis by the fault diagnosis device.

FIG. 4 is a flowchart of a fault diagnosis by the fault diagnosis device.

FIG. 5 is a flowchart of a failure diagnosis by the failure diagnosis device.

FIG. 6 is a display example of a GCH system configuration.

[Explanation of symbols]

1 Heat Source Device 2 Failure Diagnosis Device 3 Protocol Conversion Device 40 General-purpose Middleware Application (Program) 42 Information File 44 Maker Call Order File 60 Floor Heating (GCH Terminal Device) 64 Bus Dryer (GCH Terminal Device) 68,73 Air Conditioner ( GCH terminal device)

─────────────────────────────────────────────────── ─── Continued Front Page (72) Inventor Masa Ishimoto 1-5-20 Kaigan, Minato-ku, Tokyo Within Tokyo Gas Co., Ltd. (72) Inventor Satoshi Morita 1-5-20 Kaigan, Minato-ku, Tokyo Tokyo Inside Gas Co., Ltd. (72) Inventor Kamo Maeda 4-1-2, Hirano-cho, Chuo-ku, Osaka-shi, Osaka Inside Gas Co., Ltd. (72) Hideki Matsubara 4-chome, Hirano-cho, Chuo-ku, Osaka-shi, Osaka No. 2 In Osaka Gas Co., Ltd. (72) Inventor Hiroshi Onizuka 19-18 Sakurada-cho, Atsuta-ku, Nagoya-shi, Aichi Prefecture Toho Gas Co., Ltd. (72) Masahiro Yoshimura 19-18 Sakurada-cho, Atsuta-ku, Nagoya-shi, Aichi Prefecture No. Toho Gas Co., Ltd. (56) Reference JP-A-6-185742 (JP, A) JP-A-11-201532 (JP, A) JP-A-7-305843 (JP, A) JP-A-10-185189 (JP, A) Actual development Sho 63 -26023 (JP, U) (58) Fields investigated (Int.Cl. ⁷ , DB name) F24F 5/00 F24D 19/10

Claims (4)

(57) [Claims] 1. A failure diagnosing device for a central heating system, comprising: a heat source device; and a terminal device connected to the heat source device via a hot water supply pipe and in-system communication means. Diagnosis for communicating with the heat source device. Communication means , provided for each of a plurality of models or manufacturers of the heat source device,
It relates to the order of acquisition of the information file having each of those passwords and the manufacturer name or model name of the heat source device.
And a call order file having that information, the control device of the heat source machine via the diagnostic communication means
Call the password to the calling sequence file
After making it in a communicable state by transmitting and being authenticated in order, the maker name or model name of the heat source device is acquired from the control device in the heat source device, and further, the control device in the heat source device after the acquisition. To obtain the maker name or model name of the terminal device via the in-system communication means, obtain the maker name or model name of the terminal device from the control device, and configure the central heating system and each maker. A failure diagnosis device, which acquires information on a model name or model name, and performs a failure diagnosis corresponding to a heat source device or a terminal device that constitutes the central heating system that has acquired the manufacturer name or model name. 2. The apparatus according to claim 1, further comprising a configuration of the central heating system and display means for displaying information on respective manufacturer names or model names, and the information file is for each of the plurality of models or By manufacturer
And a failure diagnosis file associated with the failure diagnosis file in response to the displayed instruction to the heat source device or the terminal device. 3. A heat source device, a heat source device, a hot water supply pipe, and a system.
A terminal device connected via internal communication means.
In the failure diagnostic device of the traral heating system, diagnostic communication means for communicating with the heat source device, and provided for each of a plurality of models or manufacturers of the heat source device,
Has parameter information of those communication protocols
Information file and the failure diagnosis device provided in the middle of the diagnostic communication means.
And a heat source according to a first communication protocol from
Between a telegram that complies with the second communication protocol corresponding to the machine
A protocol conversion device for performing protocol conversion, and a state in which communication with the heat source device is possible via diagnostic communication means
The heat source unit manufacturer name or model name.
Obtained from the control device in the source machine, and further after the acquisition
Via the in-system communication means to the control device in the heat source machine
Obtain the manufacturer name or model name of the terminal device,
Obtain the manufacturer name or model name of the terminal device from the control device.
The configuration of the central heating system and its
The information about the manufacturer name or model name of each is acquired, and the central manager
The heat source device or terminal device that constitutes the
Performing a corresponding failure diagnosis, the failure diagnosis device, before communicating with the control device,
For the second communication protocol corresponding to the control device,
The parameter information of the
To the protocol conversion device, and the protocol conversion device follows the parameter information.
Before performing the protocol conversion to the fault diagnosis device.
It is characterized by enabling communication with the control device.
Fault diagnosis system. 4. A failure diagnosing method for a central heating system, comprising: a heat source device; and a terminal device connected to the heat source device via a hot water supply pipe and in-system communication means. It is provided for each manufacturer,
An information file with each of those passwords,
Regarding the order of obtaining the manufacturer name or model name of the heat source device
The call sequence file containing the information
And Bei, the control device of the heat source machine via the diagnostic communication means
Call the password to the calling sequence file
A step of acquiring the manufacturer name or model name of the heat source machine from the control device in the heat source machine after making it in a communicable state by being transmitted and authenticated in order , and a control apparatus in the heat source machine after the acquisition. To obtain the maker name or model name of the terminal device via the in-system communication means, and obtain the maker name or model name of the terminal device from the control device, and the maker name or model name. A failure diagnosis characterized by having a step of displaying the configuration of the central heating system and information of each manufacturer name or model name, and a step of performing a failure diagnosis corresponding to the displayed heat source device or terminal device. Method.