JP3512234B2 - Small steam sterilizer - Google Patents

Small steam sterilizer

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Publication number
JP3512234B2
JP3512234B2 JP15743694A JP15743694A JP3512234B2 JP 3512234 B2 JP3512234 B2 JP 3512234B2 JP 15743694 A JP15743694 A JP 15743694A JP 15743694 A JP15743694 A JP 15743694A JP 3512234 B2 JP3512234 B2 JP 3512234B2
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JP
Japan
Prior art keywords
valve
heater
supply pipe
air
steam
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP15743694A
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Japanese (ja)
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JPH0819591A (en
Inventor
堅治 高橋
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株式会社千代田製作所
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Priority to JP15743694A priority Critical patent/JP3512234B2/en
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Description

【発明の詳細な説明】 【0001】 【産業上の利用分野】この発明に係る小型蒸気滅菌器
は、病院や各種研究所に設置し、患者用衣服、使用済の
手術用具や実験器具等を滅菌処理する場合に利用する。 【0002】 【従来の技術】病院や各種研究所に於いては、患者用衣
服や使用済の手術用具、実験器具等は、付着した細菌や
ウイルスによる感染の恐れがある為、再使用するに先立
って滅菌処理しなければならない。この為従来から、滅
菌容器内に高温、高圧の水蒸気を充満させ、この滅菌容
器内に収納した被滅菌物を加熱滅菌する蒸気滅菌器が使
用されている。このような滅菌処理に使用する蒸気滅菌
器のうち、比較的小型のものとして、図2に示す様な小
型蒸気滅菌器が知られている。 【0003】滅菌容器1は、内部に被滅菌物を収納した
状態で、蓋12により密閉自在である。この滅菌容器1
の底部には、給水タンク2の下部にその一端を接続した
給水管3の他端が開口しており、この給水管3の途中に
開閉弁4を設けている。そして、この開閉弁4を開放す
る事により、上記給水タンク2内の水を給水管3を通じ
滅菌容器1に供給自在としている。又、上記滅菌容器1
内の底部には蒸気ヒータ5を設けており、この蒸気ヒー
タ5により、上記給水タンク2から滅菌容器1内に送ら
れた水を加熱自在としている。 【0004】又、一端(図2の右側)を空気の取り入れ
口に通じさせた給気管9の他端が、上記滅菌容器1内に
開口している。この給気管9の途中には、滅菌容器1の
側から順に、開閉弁6と、内部に加温ヒータ8を有する
熱交換器7とが、互いに直列に設けられている。 【0005】この様に構成される従来の小型蒸気滅菌器
により滅菌処理を行なう場合、先ず、開閉弁4を開放
し、重力により上記給水タンク2内の水を、給水管3を
通じ滅菌容器1内の底部に所定量の水を送り込んだ後、
上記開閉弁4を閉じる。そして、制御器10の信号によ
り上記蒸気ヒータ5に通電して、上記滅菌容器1底部の
水を加熱し、高温、高圧の水蒸気(例えば圧力2kg/c
m2、温度132℃)を発生させ、この水蒸気により被滅
菌物の滅菌処理を所定時間行なう。 【0006】上述の様な滅菌処理を行なった後に滅菌容
器1に残溜している水は、給気管3の途中で分岐してい
る部分(図2の下方)から、開閉弁11の開放により下
水等の排水施設に排出したり、或は前記開閉弁4を開放
する事により、滅菌容器1内の圧力に基づいて、前記給
水タンク2に回収する。 【0007】次に、滅菌容器1内の残溜水を排出したな
らば、この滅菌容器1内に加温した空気を送り込み、被
滅菌物の乾燥を行なう。即ち、滅菌処理後の被滅菌物は
蒸気ヒータ5により発生した高温、高圧の水蒸気の凝縮
により、その表面が凝縮水で濡れている。従って、この
被滅菌物を乾燥する必要がある。この被滅菌物の乾燥を
行なう為、給気管9の一端側(図2の右側)から空気を
送り、この空気を熱交換器7内の加温ヒータ8で加温す
る。そして、この加温空気を開閉弁6の開放により滅菌
容器1内に送り込み、被滅菌物の乾燥を行なう。加温空
気の送り込みは、給気管9の上流端からブロアにより送
り込んだり、或は、上記滅菌容器1内の空気を真空ポン
プにより吸引する事で行ない、上記給気管9を通じて外
気を取り入れる。 【0008】 【発明が解決しようとする課題】ところで、滅菌容器1
と熱交換器7との途中の給気管9に設けている開閉弁6
は、上述した様に被滅菌物を乾燥する際には上記熱交換
器7内の加温ヒータ8により加温された空気が通過す
る。従って、この加温空気の影響により、小型蒸気滅菌
器の長期間の使用によって開閉弁6が傷み易い。 【0009】又、上記開閉弁6自体が、この開閉弁6を
通過する上記加温空気の熱を吸収してしまう。従って、
滅菌処理後の被滅菌物を乾燥させる為に滅菌容器1内に
送り込む加温空気の温度が、開閉弁6に奪われる分だけ
低下してしまう。この結果、被滅菌物の乾燥に費やす時
間が長くなる。 【0010】本発明の小型蒸気滅菌器は、上述の様な問
題点を何れも解消すべく考えたものである。 【0011】 【課題を解決するための手段】本発明の小型蒸気滅菌器
は、被滅菌物を収納した状態で密閉自在な滅菌容器と、
この滅菌容器の底部に給水する為の給水手段と、この水
を加熱蒸発させる為の蒸気発生用ヒータと、上記滅菌容
器内に外気を送り込む為の給気管と、この給気管の途中
に設けられ、加温用ヒータへの通電に基づいて上記給気
管内を流れる空気を加温する熱交換器と、上記給気管の
途中にこの熱交換器と直列に設けられた開閉弁と、この
開閉弁の開閉状態と上記蒸気発生用ヒータ及び上記加温
用ヒータへの通電状態とを制御する制御器とを備えてい
る。又、上記熱交換器は上記開閉弁よりも上記滅菌容器
側に設けられており、上記制御器は、上記給気管を通じ
て上記滅菌容器内に空気を導入する時だけでなく、上記
蒸気発生用ヒータへの通電時にも上記加温用ヒータに通
電させる事を特徴としている。 【0012】 【作用】上述の様に構成される本発明の小型蒸気滅菌器
により、滅菌容器内に収納した被滅菌物の滅菌処理を行
なう際の作用自体は、前述した従来の蒸気滅菌器の場合
と同様である。特に、本発明の小型蒸気滅菌器の場合、
熱交換器は開閉弁よりも滅菌容器側に設けている為、開
閉弁は加温された空気による影響を受ける事がない。 【0013】又、熱交換器内の加温ヒータは、滅菌処理
中に蒸気ヒータに通電されている際にも通電され、熱交
換器内を加温している。従って、滅菌容器から熱交換器
内に高温、高圧の水蒸気が入り込んでも、この水蒸気が
熱交換器内で凝縮する事がない。この結果、滅菌行程
後、乾燥行程に移行する際に、熱交換器から滅菌容器に
水滴(凝縮水)が吹き出す事がなく、被滅菌物の乾燥を
効果的に行なえる。 【0014】 【実施例】図1は本発明の小型蒸気滅菌器の実施例を示
している。1は被滅菌物を収納した状態で密閉自在な滅
菌容器で、この滅菌容器1にその他端を開口させた給気
管9の一端(図1の右側)は、例えばブロア等の空気供
給手段(図示せず)に通じている。又、この給気管9の
一端開口部には、除菌フィルタを設けている。この給気
管9の途中には滅菌容器1側から順に、加温ヒータ8を
有する熱交換器7と、開閉弁6とを、互いに直列に設け
ている。即ち、図1に示す様に本発明では、熱交換器7
は、従来の様に開閉弁6の上流側(図2の右側)ではな
く、開閉弁6よりも下流側(滅菌容器1側)に設けてい
る。上記開閉弁6の開閉は制御器10により行なわせ
る。 【0015】上述の様に構成される本発明の小型蒸気滅
菌器により、滅菌容器1内に収納した被滅菌物の滅菌処
理を行なう際の作用自体は、前述した従来構造とほぼ同
様である。即ち、被滅菌物の滅菌処理を行なう為、滅菌
容器1内に被滅菌物を収納したならば、蓋12を閉じて
この滅菌容器1を密閉する。そして、開閉弁4を開放す
る事により、給水タンク2の水を給水管3を通じて、滅
菌容器1内の底部に所定量送り込んだ後、上記開閉弁4
を閉じる。次いで、制御器10の信号により蒸気ヒータ
5に通電し、この給水タンク2から送り込まれた水を加
熱蒸発させて、滅菌用の高温、高圧の水蒸気とし、上記
被滅菌物の滅菌処理を所定時間行なう。 【0016】所定時間の滅菌処理を終了したならば、上
記蒸気ヒータ5への通電を停止した後、滅菌処理後の滅
菌容器1内の底部に残溜している残溜水を、開閉弁11
の開放により給水管3の途中で分岐している部分(図1
の下方)から排水したり、或は開閉弁4を開放する事に
より、給水タンク2に回収する。 【0017】上記排水作業を終了したならば、それまで
閉じていた開閉弁6を開放する。そして、給気管9の上
流端(図1の右端)から取り入れた空気を熱交換器7に
送り、この空気を加温ヒータ8により加温してから滅菌
容器1内に送り込む。滅菌容器1内の高温、高圧の水蒸
気により濡れた被滅菌物はこの加温空気により乾燥され
る。 【0018】従って、前述した様に濡れた被滅菌物を乾
燥させるべく滅菌容器1内に加温空気を送り込む際に
も、上記開閉弁6は加温される以前の空気が通過するだ
けであり、開閉弁6はこの加温空気による熱の影響を受
けない。又、加温空気の温度が開閉弁6の存在により低
下する事もない。 【0019】更に、本発明によると、制御器10は蒸気
ヒータ5の通電時には、加温ヒータ8にも通電し、この
加温ヒータ8により熱交換器7内を加温している。これ
は、滅菌処理時に熱交換器7内に流れ込んだ高温、高圧
の水蒸気による悪影響を防止する為である。即ち、本発
明では滅菌容器1と熱交換器7との間の給気管9には開
閉弁6を設けない為、被滅菌物の滅菌処理時に滅菌容器
1内が高温、高圧の水蒸気で充満している時に、滅菌容
器1側から給気管9を通じて熱交換器7内に上記高温、
高圧の水蒸気が流れ込む。この高温、高圧の水蒸気が熱
交換器7内で凝縮し水(ドレン)となると、前記開閉弁
6の開放時に、この溜ったドレンが上記滅菌容器1内に
噴出し被滅菌物を濡らし、被滅菌物の乾燥効率が悪化す
る。本発明では、この様な不具合を防止すべく、制御器
10は蒸気ヒータ5の通電時にも、加温ヒータ8に通電
し熱交換器7内を加温する事で、この熱交換器7内に入
り込む高温、高圧の水蒸気の凝縮を防止している。 【0020】 【発明の効果】本発明の小型蒸気滅菌器は、以上に述べ
た通り構成され作用する為、滅菌処理作業時に被滅菌物
の乾燥効率を低下させることなく、開閉弁の経時寿命を
長くすることができる。
Description: BACKGROUND OF THE INVENTION A small-sized steam sterilizer according to the present invention is installed in hospitals and various research laboratories, and is used for preparing clothes for patients, used surgical tools and experimental instruments, and the like. Used for sterilization. 2. Description of the Related Art In hospitals and various laboratories, patient clothes, used surgical tools, laboratory instruments, and the like may be re-used because of the risk of infection by attached bacteria or viruses. It must be sterilized beforehand. For this reason, a steam sterilizer that fills a sterilization container with high-temperature, high-pressure steam and heat-sterilizes an object stored in the sterilization container has been used. Among the steam sterilizers used for such a sterilization process, a relatively small steam sterilizer as shown in FIG. 2 is known. [0003] The sterilization container 1 can be hermetically sealed by a lid 12 in a state in which an object to be sterilized is stored inside. This sterile container 1
The other end of the water supply pipe 3 having one end connected to the lower part of the water supply tank 2 is opened at the bottom of the water supply tank 2, and an on-off valve 4 is provided in the middle of the water supply pipe 3. By opening the on-off valve 4, the water in the water supply tank 2 can be freely supplied to the sterilization container 1 through the water supply pipe 3. In addition, the above sterile container 1
A steam heater 5 is provided at the bottom of the inside, and the steam heater 5 can freely heat water sent from the water supply tank 2 into the sterilization container 1. Further, the other end of the air supply pipe 9 having one end (the right side in FIG. 2) connected to the air intake port is opened in the sterilization container 1. In the middle of the air supply pipe 9, an on-off valve 6 and a heat exchanger 7 having a heating heater 8 therein are provided in series from the sterilization container 1 side in this order. [0005] When sterilization is performed by the conventional small-sized steam sterilizer configured as described above, first, the on-off valve 4 is opened, and the water in the water supply tank 2 is supplied by gravity into the sterilization container 1 through the water supply pipe 3. After sending a predetermined amount of water to the bottom of the
The on-off valve 4 is closed. Then, the steam heater 5 is energized by a signal from the controller 10 to heat the water at the bottom of the sterilization container 1 and to generate high-temperature, high-pressure steam (for example, a pressure of 2 kg / c).
m 2 , temperature 132 ° C.), and the steam is used to sterilize the object to be sterilized for a predetermined time. The water remaining in the sterilization container 1 after the above-described sterilization treatment is performed by opening the on-off valve 11 from the part branched in the middle of the air supply pipe 3 (the lower part in FIG. 2). By discharging to a drainage facility such as sewage or opening the on-off valve 4, the water is collected in the water supply tank 2 based on the pressure in the sterilization container 1. Next, when the residual water in the sterilization container 1 is discharged, warmed air is sent into the sterilization container 1 to dry the material to be sterilized. That is, the surface of the object to be sterilized after the sterilization treatment is wet with the condensed water due to the condensation of the high-temperature, high-pressure steam generated by the steam heater 5. Therefore, it is necessary to dry the material to be sterilized. In order to dry the material to be sterilized, air is sent from one end of the air supply pipe 9 (the right side in FIG. 2), and the air is heated by the heating heater 8 in the heat exchanger 7. Then, the heated air is sent into the sterilization container 1 by opening the on-off valve 6, and the object to be sterilized is dried. The warmed air is fed from the upstream end of the air supply pipe 9 by a blower, or the air in the sterilization container 1 is sucked by a vacuum pump, and the outside air is taken in through the air supply pipe 9. [0008] By the way, sterilization container 1
On-off valve 6 provided in air supply pipe 9 on the way between
As described above, when the material to be sterilized is dried, the air heated by the heating heater 8 in the heat exchanger 7 passes. Therefore, due to the effect of the heated air, the on-off valve 6 is easily damaged by long-term use of the small-sized steam sterilizer. The on-off valve 6 itself absorbs the heat of the warmed air passing through the on-off valve 6. Therefore,
The temperature of the heated air sent into the sterilization container 1 for drying the sterilized object after the sterilization treatment is reduced by the amount taken by the on-off valve 6. As a result, the time spent for drying the object to be sterilized increases. [0010] The small-sized steam sterilizer of the present invention is intended to solve any of the above-mentioned problems. According to the present invention, there is provided a small-sized steam sterilizer according to the present invention, comprising:
A water supply means for supplying water to the bottom of the sterilization container, a heater for generating steam for heating and evaporating the water, an air supply tube for feeding outside air into the sterilization container, and provided in the middle of the air supply tube. A heat exchanger for heating air flowing through the air supply pipe based on energization of a heater for heating, an on-off valve provided in series with the heat exchanger in the middle of the air supply pipe, and an on-off valve And a controller that controls the open / close state of the heater and the power supply state to the steam generation heater and the heating heater. Further, the heat exchanger is provided closer to the sterilization container than the on-off valve, and the controller is used not only when air is introduced into the sterilization container through the air supply pipe, but also when the steam generation heater is used. When the power is supplied to the heater, the heater is supplied with power. The operation of the miniaturized steam sterilizer of the present invention configured as described above when sterilizing an object to be sterilized stored in a sterilization container is itself performed by the conventional steam sterilizer described above. Same as in the case. In particular, in the case of the small-sized steam sterilizer of the present invention,
Since the heat exchanger is provided closer to the sterilization container than the on-off valve, the on-off valve is not affected by the heated air. The heating heater in the heat exchanger is also energized when the steam heater is energized during the sterilization process, and heats the inside of the heat exchanger. Therefore, even if high-temperature, high-pressure steam enters the heat exchanger from the sterilizing container, the steam does not condense in the heat exchanger. As a result, when the process shifts to the drying process after the sterilization process, water droplets (condensed water) do not blow out from the heat exchanger to the sterilization container, and the object to be sterilized can be effectively dried. FIG. 1 shows an embodiment of a small-sized steam sterilizer according to the present invention. Reference numeral 1 denotes a sterile container that can be hermetically sealed in a state in which an object to be sterilized is stored. One end (the right side in FIG. 1) of the air supply pipe 9 having the other end opened in the sterile container 1 is provided with an air supply means (eg, (Not shown). A sterilization filter is provided at one end opening of the air supply pipe 9. A heat exchanger 7 having a heating heater 8 and an on-off valve 6 are provided in series in the middle of the air supply pipe 9 in this order from the sterilization container 1 side. That is, as shown in FIG.
Is provided not on the upstream side (on the right side in FIG. 2) of the on-off valve 6 but on the downstream side (on the sterilization container 1 side) of the on-off valve 6 as in the related art. The opening and closing of the on-off valve 6 is performed by a controller 10. The operation itself when sterilizing the object to be sterilized stored in the sterilization container 1 by the small-sized steam sterilizer of the present invention configured as described above is almost the same as the conventional structure described above. That is, when the object to be sterilized is stored in the sterilization container 1 in order to perform the sterilization process on the object to be sterilized, the lid 12 is closed and the sterilization container 1 is sealed. Then, by opening the on-off valve 4, the water in the water supply tank 2 is fed through the water supply pipe 3 to the bottom of the sterilization container 1 by a predetermined amount, and then the on-off valve 4 is opened.
Close. Next, the steam heater 5 is energized by a signal from the controller 10 to heat and evaporate the water sent from the water supply tank 2 into high-temperature, high-pressure steam for sterilization, and the sterilization of the object to be sterilized is performed for a predetermined time. Do. When the sterilization process for a predetermined time is completed, the power supply to the steam heater 5 is stopped, and the remaining water remaining at the bottom of the sterilized container 1 after the sterilization process is removed by the on-off valve 11.
Part of the water supply pipe 3 due to the opening of the pipe (Fig. 1
By collecting water in the water supply tank 2 by draining from below) or opening the on-off valve 4. When the drainage operation is completed, the on-off valve 6 which has been closed is opened. Then, the air taken in from the upstream end (the right end in FIG. 1) of the air supply pipe 9 is sent to the heat exchanger 7, this air is heated by the heating heater 8, and then sent into the sterilization container 1. The object to be sterilized in the sterilization container 1 wet with high-temperature, high-pressure steam is dried by the heated air. Therefore, as described above, even when heated air is sent into the sterilization container 1 to dry the wet object to be sterilized, the on-off valve 6 merely passes the air before being heated. The on-off valve 6 is not affected by the heat from the heated air. Further, the temperature of the heated air does not decrease due to the presence of the on-off valve 6. Further, according to the present invention, when the steam heater 5 is energized, the controller 10 also energizes the heating heater 8, and the heater 8 heats the inside of the heat exchanger 7. This is to prevent adverse effects due to high-temperature, high-pressure steam flowing into the heat exchanger 7 during the sterilization process. That is, in the present invention, since the on-off valve 6 is not provided in the air supply pipe 9 between the sterilization container 1 and the heat exchanger 7, the inside of the sterilization container 1 is filled with high-temperature and high-pressure steam during the sterilization of the object to be sterilized. The above high temperature into the heat exchanger 7 through the air supply pipe 9 from the sterilization container 1 side.
High pressure steam flows in. When the high-temperature and high-pressure steam is condensed in the heat exchanger 7 to form water (drain), when the on-off valve 6 is opened, the accumulated drain squirts into the sterilization container 1 to wet the object to be sterilized, and The drying efficiency of the sterilized material deteriorates. In the present invention, in order to prevent such a problem, the controller 10 energizes the heating heater 8 to heat the heat exchanger 7 even when the steam heater 5 is energized. It prevents condensation of high-temperature, high-pressure steam that enters. The small-sized steam sterilizer of the present invention is constructed and operates as described above. Therefore, the life of the on-off valve can be extended without decreasing the drying efficiency of the material to be sterilized during the sterilization operation. Can be longer.

【図面の簡単な説明】 【図1】本発明の小型蒸気滅菌器を示す要部回路図。 【図2】従来の小型蒸気滅菌器を示す要部回路図。 【符号の説明】 1 滅菌容器 2 給水タンク 3 給水管 4 開閉弁 5 蒸気ヒータ 6 開閉弁 7 熱交換器 8 加温ヒータ 9 給気管 10 制御器 11 開閉弁 12 蓋[Brief description of the drawings] FIG. 1 is a main part circuit diagram showing a small steam sterilizer of the present invention. FIG. 2 is a main part circuit diagram showing a conventional small steam sterilizer. [Explanation of symbols] 1 sterilization container 2 Water tank 3 water pipe 4 On-off valve 5 Steam heater 6 On-off valve 7 heat exchanger 8 Heating heater 9 Air supply pipe 10 Controller 11 On-off valve 12 Lid

Claims (1)

(57)【特許請求の範囲】 【請求項1】 被滅菌物を収納した状態で密閉自在な滅
菌容器と、この滅菌容器の底部に給水する為の給水手段
と、この水を加熱蒸発させる為の蒸気発生用ヒータと、
上記滅菌容器内に外気を送り込む為の給気管と、この給
気管の途中に設けられ、加温用ヒータへの通電に基づい
て上記給気管内を流れる空気を加温する熱交換器と、上
記給気管の途中にこの熱交換器と直列に設けられた開閉
弁と、この開閉弁の開閉状態と上記蒸気発生用ヒータ及
び上記加温用ヒータへの通電状態とを制御する制御器と
を備えた小型蒸気滅菌器に於いて、上記熱交換器は上記
開閉弁よりも上記滅菌容器側に設けられており、上記制
御器は、上記給気管を通じて上記滅菌容器内に空気を導
入する時だけでなく、上記蒸気発生用ヒータへの通電時
にも上記加温用ヒータに通電させる事を特徴とする小型
蒸気滅菌器。
(57) [Claims] [Claim 1] A sterile container that can be hermetically sealed while containing an object to be sterilized, a water supply means for supplying water to the bottom of the sterile container, and a device for heating and evaporating the water. A steam generating heater,
An air supply pipe for sending outside air into the sterilization container, a heat exchanger provided in the middle of the air supply pipe, for heating air flowing through the air supply pipe based on energization of a heater for heating; An on-off valve provided in series with the heat exchanger in the middle of the air supply pipe, and a controller for controlling an on-off state of the on-off valve and an energization state to the steam generation heater and the heating heater. In the small-sized steam sterilizer, the heat exchanger is provided closer to the sterilization container than the on-off valve, and the controller is used only when air is introduced into the sterilization container through the air supply pipe. In addition, a small-sized steam sterilizer characterized in that the heating heater is energized even when the steam generating heater is energized.
JP15743694A 1994-07-08 1994-07-08 Small steam sterilizer Expired - Fee Related JP3512234B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15743694A JP3512234B2 (en) 1994-07-08 1994-07-08 Small steam sterilizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15743694A JP3512234B2 (en) 1994-07-08 1994-07-08 Small steam sterilizer

Publications (2)

Publication Number Publication Date
JPH0819591A JPH0819591A (en) 1996-01-23
JP3512234B2 true JP3512234B2 (en) 2004-03-29

Family

ID=15649614

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15743694A Expired - Fee Related JP3512234B2 (en) 1994-07-08 1994-07-08 Small steam sterilizer

Country Status (1)

Country Link
JP (1) JP3512234B2 (en)

Also Published As

Publication number Publication date
JPH0819591A (en) 1996-01-23

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