JP3511181B2 - Surface processing method of spray board of rotary atomizer - Google Patents

Surface processing method of spray board of rotary atomizer

Info

Publication number
JP3511181B2
JP3511181B2 JP13208594A JP13208594A JP3511181B2 JP 3511181 B2 JP3511181 B2 JP 3511181B2 JP 13208594 A JP13208594 A JP 13208594A JP 13208594 A JP13208594 A JP 13208594A JP 3511181 B2 JP3511181 B2 JP 3511181B2
Authority
JP
Japan
Prior art keywords
rotary atomizer
undercoat
atomizer
surface processing
processing method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP13208594A
Other languages
Japanese (ja)
Other versions
JPH07328490A (en
Inventor
森雄 中村
賢志 後藤
光弘 洞口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Sharyo Ltd
Mitsubishi Heavy Industries Ltd
Original Assignee
Nippon Sharyo Ltd
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Sharyo Ltd, Mitsubishi Heavy Industries Ltd filed Critical Nippon Sharyo Ltd
Priority to JP13208594A priority Critical patent/JP3511181B2/en
Publication of JPH07328490A publication Critical patent/JPH07328490A/en
Application granted granted Critical
Publication of JP3511181B2 publication Critical patent/JP3511181B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1021Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with individual passages at its periphery

Landscapes

  • Coating By Spraying Or Casting (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Gas Separation By Absorption (AREA)
  • Nozzles (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、ロータリーアトマイザ
の噴霧盤及び該噴霧盤の表面加工方法に関し、詳しくは
ゴミ焼却炉における燃焼排ガスに含まれる酸性ガス成
分、例えば、硫黄酸化物等を中和するために、アルカリ
性のスラリーを噴霧するのに好適なロータリーアトマイ
ザの噴霧盤の表面加工方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a spraying machine for a rotary atomizer and a surface processing method for the spraying machine. More specifically, it neutralizes acidic gas components contained in combustion exhaust gas in a refuse incinerator, such as sulfur oxides. In order to do so, the present invention relates to a surface processing method of a spray disk of a rotary atomizer suitable for spraying an alkaline slurry.

【0002】[0002]

【従来の技術】ゴミ焼却時に出る燃焼排ガスに含まれる
酸性ガス成分を中和するために、アルカリ性のスラリー
を噴霧するロータリーアトマイザの噴霧盤は、スラリー
のアルカリと燃焼排ガス中の酸性ガス成分とが反応して
生成する塩類やもともと燃焼排ガス中に含まれる酸によ
り、噴霧盤の腐食が発生する可能性があり、耐久性に問
題が生ずるばかりでなく、噴霧盤のアンバランスにより
ロータリーアトマイザの振動の原因及び増速機構の損傷
の原因にもなっている。
2. Description of the Related Art The atomizer of a rotary atomizer that sprays an alkaline slurry to neutralize the acidic gas components contained in the combustion exhaust gas generated when incinerating refuse is composed of the alkali of the slurry and the acidic gas components in the combustion exhaust gas. Corrosion of the spray disc may occur due to the salts produced by the reaction and the acid originally contained in the combustion exhaust gas, which not only causes a problem in durability, but also causes imbalance of the spray disc to cause vibration of the rotary atomizer. It is also a cause and damage to the speed increasing mechanism.

【0003】[0003]

【発明が解決しようとする課題】この腐食を防止するた
めに、ハステロイやインコネルといった耐蝕性の高い特
殊合金の使用や、セラミックスの溶射被膜加工が考えら
れるが、特殊合金は高価な材料であり、また、セラミッ
クスの大気中における溶射被膜加工は、被膜中に小孔や
微小クラックが存在し、小孔から基材にアルカリや酸が
侵入して腐蝕を生じたり、噴霧盤の高速回転の遠心力で
生ずる応力による剥離がでる。
In order to prevent this corrosion, use of a special alloy having high corrosion resistance such as Hastelloy or Inconel, or spray coating of ceramics can be considered, but the special alloy is an expensive material. Also, in the process of spray coating of ceramics in the atmosphere, there are small holes and minute cracks in the coating, alkali and acid penetrate into the substrate through the small holes to cause corrosion, and the centrifugal force of the high-speed rotation of the sprayer Delamination occurs due to the stress generated in.

【0004】そこで本発明は、安価な材料で、腐蝕に耐
え、かつ磨耗にも耐えるロータリーアトマイザの噴霧
表面加工方法を提供することを目的としている。
Therefore, the present invention is a spraying machine of a rotary atomizer which is an inexpensive material and is resistant to corrosion and abrasion.
And its object is to provide a surface processing method.

【0005】[0005]

【課題を解決するための手段】上記した目的を達成する
ため本発明は、本体ケースに内蔵した増速機構の出力軸
先端に取付けられるロータリーアトマイザの噴霧盤の表
面加工方法において、噴霧盤の表面に、Ni−Alある
いはNi−Crを溶射して膜厚200μm±50μmの
アンダーコートを形成し、該アンダーコートの上にアル
ミナ系のセラミックスを溶射して膜厚300μm±50
μmのセラミックスの被膜を形成し、該セラミックスの
被膜に、アクリル系の熱硬化型樹脂を減圧下で充填し、
加圧して含浸させ、加熱硬化させて、前記セラミックス
の被膜の封孔処理を行うことを特徴とし、さらに、前記
含浸工程を2回行うことも可能としている。
In order to achieve the above-mentioned object, the present invention is a table of a sprayer of a rotary atomizer attached to the tip of the output shaft of a speed increasing mechanism built in a main body case.
In the surface processing method, the surface of the spray plate, the undercoat having a thickness of 200 [mu] m ± 50 [mu] m was formed by spraying a Ni-Al or Ni-Cr, by spraying the ceramics of alumina on top of the undercoat film Thickness 300 μm ± 50
A ceramic coating of μm is formed, and an acrylic thermosetting resin is filled in the ceramic coating under reduced pressure,
Pressurized impregnated, and cured by heating to form, characterized by performing the sealing process of coating the ceramic, further possible and to be performed twice the impregnation step.

【0006】[0006]

【作 用】上記構成によれば、アルカリや酸に対して抵
抗力の強いセラミックスでコーティングされ、かつアク
リル系の熱硬化型樹脂を含浸させることにより強度的に
安定したものとなる。
[Operation] According to the above configuration, the ceramic is coated with a ceramic having a strong resistance to alkalis and acids, and the actuation is performed.
By impregnating a ril type thermosetting resin, the strength becomes stable.

【0007】[0007]

【実施例】以下、本発明を、図面に示す実施例に基づい
て、さらに詳細に説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in more detail below based on the embodiments shown in the drawings.

【0008】ロータリーアトマイザ1は、チャンバ2上
部の取付板3に設置されるもので、該ロータリーアトマ
イザ1は、本体ケース4の上部に駆動モータ5を備え、
本体ケース4には、スラリー等の供給管6と、高圧エア
ー供給装置7からのエアー供給管8とが接続されてい
る。
The rotary atomizer 1 is installed on a mounting plate 3 above the chamber 2. The rotary atomizer 1 is provided with a drive motor 5 above a main body case 4,
A supply pipe 6 for slurry or the like and an air supply pipe 8 from a high-pressure air supply device 7 are connected to the main body case 4.

【0009】本体ケース4は、取付板3の上部に着脱可
能に設けられる円筒状の上部ケース9と、取付板3の下
部に着脱可能に設けられる逆円錐形状の下部ケース10
とから構成され、上部ケース9内には、増速機構を内蔵
した円筒ケース11が着脱可能に設けられ、下部ケース
10内は、内側の潤滑油タンク12と、該潤滑油タンク
12外側の冷却室13との二重構造に形成されている。
The main body case 4 has a cylindrical upper case 9 which is detachably provided on the upper portion of the mounting plate 3 and an inverted conical lower case 10 which is detachably provided on the lower portion of the mounting plate 3.
A cylindrical case 11 having a speed increasing mechanism built therein is detachably provided in the upper case 9, and an inner lubricating oil tank 12 and a cooling outside the lubricating oil tank 12 are provided in the lower case 10. It is formed in a double structure with the chamber 13.

【0010】円筒ケース11の下部から突出する増速機
構の出力軸14は、潤滑油タンク12内に形成された円
筒部15と、下部ケース10の潤滑油タンク12下部に
形成された出力軸挿通孔16を貫通し、下部ケース10
下端から突出する先端に噴霧盤17を取付けている。
The output shaft 14 of the speed increasing mechanism protruding from the lower portion of the cylindrical case 11 has a cylindrical portion 15 formed inside the lubricating oil tank 12 and an output shaft inserted through the lower portion of the lubricating oil tank 12 of the lower case 10. The lower case 10 through the hole 16
A spraying disc 17 is attached to the tip protruding from the lower end.

【0011】出力軸挿通孔16の側面には、冷却室13
内を貫通して設けられたエアー供給管8と連通するエア
ー供給口18が開口し、また、下部ケース10の下面に
は、冷却室13内を貫通して設けられたスラリー等の供
給管6と連通するスラリー等の供給口19が複数個等間
隔に開口し、さらに、下部ケース10の下面には、図示
していない別のエアー供給管から冷却室13に供給され
る高圧エアーを噴霧盤17上面に高速噴気するエアー噴
出口20が周状に開口している。
A cooling chamber 13 is provided on the side surface of the output shaft insertion hole 16.
An air supply port 18 communicating with an air supply pipe 8 penetrating therethrough is opened, and a supply pipe 6 for slurry etc. provided penetrating the cooling chamber 13 is provided on the lower surface of the lower case 10. A plurality of supply ports 19 for slurry and the like communicating with the slurry are opened at equal intervals, and the lower surface of the lower case 10 is further sprayed with high-pressure air supplied from another air supply pipe (not shown) to the cooling chamber 13. An air jet port 20 for high-speed air jet is opened in a circumferential shape on the upper surface of the nozzle 17.

【0012】噴霧盤17は、側面に複数の噴射ノズル2
1を等間隔に備え、出力軸14によって高速回転し、ス
ラリー等の供給口19から供給されるスラリー等を、回
転による遠心力で噴射ノズル21からチャンバ2内に噴
射して噴霧化する。
The spray disc 17 has a plurality of injection nozzles 2 on its side surface.
1 are equidistantly arranged, rotate at a high speed by the output shaft 14, and the slurry or the like supplied from the supply port 19 for the slurry or the like is sprayed into the chamber 2 from the spray nozzle 21 by the centrifugal force due to the rotation and atomized.

【0013】噴霧盤17は、その表面にNi−5%Al
のアンダーコート22と、アルミナ系(Al23 )セ
ラミックスの被膜23を溶射にて形成し、さらに、該セ
ラミックスの被膜23にアクリル系の樹脂を含浸させて
いる。
The spray disk 17 has Ni-5% Al on its surface.
Undercoat 22 and an alumina (Al 2 O 3 ) ceramic coating 23 are formed by thermal spraying, and the ceramic coating 23 is further impregnated with an acrylic resin.

【0014】この表面加工は、噴霧盤17をアルカリ浴
にて脱脂後、ショットブラストで錆、酸化物の除去及び
表面の粗面化をして、Ni−5%Alを溶射して膜厚2
00μm±50μmのアンダーコート22を形成し、こ
の上に膜厚300μm±50μmのAl23 のセラミ
ックスの被膜23を溶射にて形成する。尚、アンダーコ
ート22はNi−Crでも良い。
In this surface processing, after degreasing the spray disc 17 in an alkaline bath, rust and oxides are removed and the surface is roughened by shot blasting, and Ni-5% Al is sprayed to a film thickness of 2
An undercoat 22 having a thickness of 00 μm ± 50 μm is formed, and a ceramic coating 23 of Al 2 O 3 having a film thickness of 300 μm ± 50 μm is formed thereon by thermal spraying. The undercoat 22 may be Ni-Cr.

【0015】セラミックスの被膜23を形成した後に、
セラミックスの封孔処理のために、アクリル系の熱硬化
型樹脂を減圧下でセラミックスの被膜23に充填し、の
ち加圧して含浸させ、加熱硬化する含浸工程を2回行
う。
After forming the ceramic coating 23,
For the ceramic sealing treatment, an acrylic thermosetting resin is filled into the ceramic coating 23 under reduced pressure, and then the ceramic coating 23 is pressurized to impregnate it and then heat-cured.

【0016】このように加工された噴霧盤17は、セラ
ミックスの被膜23の小孔や微小クラックに樹脂が含浸
されることによって、アルカリや酸の侵入を防止できて
耐蝕性が向上できると共に、セラミックスの被膜23の
靭性が向上し、高速回転の遠心力で生ずる応力による剥
離を防止でき、強度的に安定した噴霧盤17を形成でき
るので、コスト的にも安価なものとすることができる。
In the spray plate 17 processed in this way, resin is impregnated into the small holes and minute cracks of the ceramic coating 23, whereby alkali and acid can be prevented from entering and corrosion resistance can be improved. The toughness of the coating 23 is improved, peeling due to the stress generated by the centrifugal force of high-speed rotation can be prevented, and the spraying plate 17 having stable strength can be formed, so that the cost can be reduced.

【0017】[0017]

【発明の効果】以上説明したように本発明は、ロータリ
ーアトマイザの噴霧盤の表面に、膜厚200μm±50
μmのNi−Al系あるいはNi−Cr系のアンダーコ
ートと、膜厚300μm±50μmのアルミナ系のセラ
ミックスの被膜を溶射にて形成し、さらに、該セラミ
ックスの被膜に、アクリル系の熱硬化型樹脂を減圧下で
含浸せしめたから、セラミックスの被膜の小孔や微小ク
ラックにアクリル系の熱硬化型樹脂が含浸されることに
よって、アルカリや酸の侵入を防止できて耐蝕性が向上
できると共に、セラミックスの被膜の靱性が向上し、高
速回転の遠心力で生ずる応力による剥離を防止し、強度
的に安定してコスト的にも安価なものとすることができ
る。
As described above, according to the present invention, the film thickness of 200 μm ± 50 is formed on the surface of the atomizer of the rotary atomizer.
and Ni-Al-based or Ni-Cr-based undercoat of [mu] m, and a coating of ceramic alumina having a thickness of 300 [mu] m ± 50 [mu] m was formed by thermal spraying, further, the coating of the ceramic, thermosetting acrylic Since the resin is impregnated under reduced pressure , the acrylic thermosetting resin is impregnated into the small holes and minute cracks in the ceramic coating, preventing alkali and acid from entering and improving corrosion resistance. At the same time, the toughness of the ceramic coating is improved, peeling due to the stress generated by the centrifugal force of high-speed rotation is prevented, and the strength is stable and the cost is low.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の一実施例を示す拡大断面図である。FIG. 1 is an enlarged sectional view showing an embodiment of the present invention.

【図2】 溶射被膜の拡大図である。FIG. 2 is an enlarged view of a thermal spray coating.

【図3】 ロータリーアトマイザーの取付状態の正面図
である。
FIG. 3 is a front view of a mounted state of a rotary atomizer.

【図4】 ロータリーアトマイザーの正面図である。FIG. 4 is a front view of a rotary atomizer.

【符号の説明】[Explanation of symbols]

1…ロータリーアトマイザ、2…チャンバ、4…本体ケ
ース、14…出力軸、17…噴霧盤、22…アンダーコ
ート、23…セラミックスの被膜
DESCRIPTION OF SYMBOLS 1 ... Rotary atomizer, 2 ... Chamber, 4 ... Main body case, 14 ... Output shaft, 17 ... Sprayer, 22 ... Undercoat, 23 ... Ceramic coating

───────────────────────────────────────────────────── フロントページの続き (72)発明者 洞口 光弘 神奈川県横浜市中区錦町12番地 三菱重 工業株式会社横浜研究所内 (56)参考文献 特開 平6−23226(JP,A) 特開 平1−240677(JP,A) 特開 平6−57446(JP,A) 特開 平5−106014(JP,A) 特開 平1−142070(JP,A) 特開 平5−156257(JP,A) (58)調査した分野(Int.Cl.7,DB名) B05B 3/00 - 3/18 B01D 53/14 - 53/18 C23C 4/00 - 6/00 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Mitsuhiro Doroguchi 12 Nishiki-cho, Naka-ku, Yokohama-shi, Kanagawa Mitsubishi Heavy Industries, Ltd. Yokohama Research Laboratory (56) Reference JP 6-23226 (JP, A) JP JP 1-240677 (JP, A) JP-A-6-57446 (JP, A) JP-A-5-106014 (JP, A) JP-A-1-142070 (JP, A) JP-A-5-156257 (JP, A) A) (58) Fields investigated (Int.Cl. 7 , DB name) B05B 3/00-3/18 B01D 53/14-53/18 C23C 4/00-6/00

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 本体ケースに内蔵した増速機構の出力軸
先端に取付けられるロータリーアトマイザの噴霧盤の表
面処理方法において、該噴霧盤の表面に、Ni−Alあ
るいはNi−Crを溶射して膜厚200μm±50μm
のアンダーコートを形成し、該アンダーコートの上にア
ルミナ系のセラミックスを溶射して膜厚300μm±5
0μmのセラミックスの被膜を形成し、該セラミックス
の被膜に、アクリル系の熱硬化型樹脂を減圧下で充填
し、加圧して含浸させ、加熱硬化さて、前記セラミック
スの被膜の封孔処理を行うことを特徴とするロータリー
アトマイザの噴霧盤の表面加工方法
1. An output shaft of a speed increasing mechanism built in a main body case.
Table of atomizer of rotary atomizer installed at the tip
In the surface treatment method, the surface of the sprayer is coated with Ni-Al.
Rui or Ni-Cr sprayed to a film thickness of 200μm ± 50μm
Undercoat, and apply an undercoat over the undercoat.
Film thickness 300μm ± 5 by spraying Lumina ceramics
Forming a ceramic coating of 0 μm
The acrylic film is filled with acrylic thermosetting resin under reduced pressure.
Then, pressurize and impregnate, heat cure, and then
Rotary characterized by performing a sealing treatment on the coating
Surface processing method for atomizer sprayer .
【請求項2】 前記含浸工程を2回行うことを特徴とす
る請求項1記載のロータリーアトマイザの噴霧盤の表面
加工方法。
2. The impregnation step is performed twice.
The method for surface processing of a spray disk of a rotary atomizer according to claim 1 .
JP13208594A 1994-06-14 1994-06-14 Surface processing method of spray board of rotary atomizer Expired - Fee Related JP3511181B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13208594A JP3511181B2 (en) 1994-06-14 1994-06-14 Surface processing method of spray board of rotary atomizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13208594A JP3511181B2 (en) 1994-06-14 1994-06-14 Surface processing method of spray board of rotary atomizer

Publications (2)

Publication Number Publication Date
JPH07328490A JPH07328490A (en) 1995-12-19
JP3511181B2 true JP3511181B2 (en) 2004-03-29

Family

ID=15073153

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13208594A Expired - Fee Related JP3511181B2 (en) 1994-06-14 1994-06-14 Surface processing method of spray board of rotary atomizer

Country Status (1)

Country Link
JP (1) JP3511181B2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008056411A1 (en) 2008-11-07 2010-05-20 Dürr Systems GmbH Coating plant component, in particular bell cup, and corresponding manufacturing method
DE102009057444A1 (en) 2009-12-08 2011-06-09 Dürr Systems GmbH Lackieranlagenbauteil with a surface coating
CN103920608A (en) * 2013-01-10 2014-07-16 林文斌 Aluminum oxide ceramic material and lubricating method applied to rotating nozzle
JP6155739B2 (en) * 2013-03-22 2017-07-05 セイコーエプソン株式会社 Channel unit, liquid ejecting head, liquid ejecting apparatus, and method for manufacturing channel unit
CN117504540B (en) * 2023-11-08 2024-05-07 南京华瑞微集成电路有限公司 CVD tail gas treatment equipment

Also Published As

Publication number Publication date
JPH07328490A (en) 1995-12-19

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