JP3509284B2 - Pressure reducing valve - Google Patents

Pressure reducing valve

Info

Publication number
JP3509284B2
JP3509284B2 JP11368195A JP11368195A JP3509284B2 JP 3509284 B2 JP3509284 B2 JP 3509284B2 JP 11368195 A JP11368195 A JP 11368195A JP 11368195 A JP11368195 A JP 11368195A JP 3509284 B2 JP3509284 B2 JP 3509284B2
Authority
JP
Japan
Prior art keywords
pressure
valve
outlet
inlet
reducing valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP11368195A
Other languages
Japanese (ja)
Other versions
JPH08286763A (en
Inventor
耕一 池田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tlv Co Ltd
Original Assignee
Tlv Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tlv Co Ltd filed Critical Tlv Co Ltd
Priority to JP11368195A priority Critical patent/JP3509284B2/en
Publication of JPH08286763A publication Critical patent/JPH08286763A/en
Application granted granted Critical
Publication of JP3509284B2 publication Critical patent/JP3509284B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】 【0001】 【産業上の利用分野】本発明は蒸気や圧縮空気や液体等
の配管系に取り付けて、出口側の流体圧力を一定の設定
圧力に保つ減圧弁に関する。通常減圧弁は、蒸気や圧縮
空気等の流体を使用する装置の直前に取り付けて、装置
に最適な流体圧力まで減圧して供給することにより、装
置の運転効率の向上や生産性の向上を果すものである。
この減圧弁にあっては、減圧比の小さな設定を行う場合
は一台の減圧弁で安定した減圧設定を行うことができる
が、減圧比が大きくなるとチャタリングを生じて設定不
能となる問題があった。 【0002】 【従来の技術】そこで従来から、大きな減圧比に設定す
る場合には、複数の減圧弁を直列に連設して、流体を順
次減圧することが行なわれている。これは、高圧の流体
を一台目の減圧弁で減圧し、この減圧した流体を二台目
の減圧弁で更に減圧することにより、あるいは必要であ
れば三台目以降の減圧弁で更に減圧することにより、大
きな減圧比を設定できるようにしたものである。 【0003】 【発明が解決しようとする課題】上記従来の複数の減圧
弁を用いた複数段減圧においては、前段に設置される減
圧弁が閉弁不能に陥ると、流体が減圧されずに流入して
くるのでチャタリングを生じる問題があった。 【0004】従って本発明の技術的課題は、前段減圧弁
が閉弁不能に陥った場合に、チャタリングを生じること
なく出口側圧力を所定の低圧に維持できる減圧弁を提供
することである。 【0005】 【課題を解決するための技術的手段】上記課題を解決す
る為に講じた本発明の技術的手段は、入口と出口の間に
弁口を設け、出口側圧力を出口圧連通路を介して一側に
受圧する受圧応動部材を配置し、受圧応動部材の他側に
圧力設定手段を取り付けて、出口側圧力が設定圧力より
も低下したことを受圧応動部材が検出し、弁口を介して
入口側圧力を出口側に供給して、出口側圧力を設定圧力
に維持する減圧弁において、入口側を受圧応動部材の一
側にバイパスするバイパス通路を設け、バイパス通路に
副弁口を設け、入口側圧力を一次圧連通路を介して一側
に受圧する副受圧応動部材を配置し、副受圧応動部材の
他側に副圧力設定手段を取り付けて、入口側圧力が前段
減圧弁の設定圧力よりも所定値上昇したことを副受圧応
動部材が検出し、副弁口を介して入口側圧力を受圧応動
部材の一側に供給することを特徴とするものである。 【0006】 【作用】本発明の減圧弁は、前段減圧弁が閉弁不能に陥
って入口側圧力が前段減圧弁の設定圧力よりも所定値上
昇すると、副受圧応動部材が応動して副弁口を開口し、
バイパス通路を介して入口側圧力を受圧応動部材の一側
に供給する。これにより受圧応動部材が応動して入口と
出口の間の弁口を遮断し、チャタリングを防止する。そ
して受圧応動部材の一側に供給された入口側圧力の一部
が出口圧連通路を介して出口側に供給される。このとき
出口側圧力は、通常出口圧連通路が入口及び出口の配管
径や弁口径に比べて小径であるので、出口圧連通路で流
量が絞られることによって所定の低圧に維持される。
尚、前段減圧弁の閉弁不能時に出口側圧力を所定の低圧
に維持できない場合には、受圧応動部材が出口側圧力を
受圧するときの応答性を悪化させない範囲で、出口圧連
通路に流路を絞るオリフィス部材を介在させることがで
きる。 【0007】 【実施例】上記の技術的手段の具体例を示す実施例を説
明する(図1参照)。弁ケ―シング10に入口11と出
口12を形成し、弁ケ―シング10に取り付けた弁座部
材13に弁口14を設ける。入口11は入口配管1に接
続され、出口12は出口配管2に接続される。 【0008】弁口14に対向して平板状の弁体16を、
弁体ガイド部材17を介してバネ18で閉弁方向に付勢
して配置し、その上部でピストン19の接続棒20と接
合する。ピストン19と接続棒20の間は半球状部21
を形成する。 【0009】ピストン19の上部を連通路22を介して
パイロット弁室23と接続する。パイロット弁室23の
端部にパイロット弁体25を、バネ26で閉弁方向に付
勢して配置する。パイロット弁体25部は入口圧連通路
27により入口11と連通している。パイロット弁体2
5は上部にパイロット弁棒28を連接して受圧応動部材
としてのダイヤフラム29と接合する。ダイヤフラム2
9の一側である下面室30は出口圧連通路31を介して
出口12側の圧力が作用している。出口圧連通路31に
流路を絞るオリフィス部材15を配置する。ダイヤフラ
ム29の他側には圧力設定手段としてのコイルバネ33
を配置する。コイルバネ33の上端には圧力調節ねじ3
6を取り付ける。 【0010】入口圧連通路27から分岐してダイヤフラ
ム29の下面室30に連通するバイパス通路3を設け、
バイパス通路3の途中に副弁口51を設ける。副弁口5
1に対向して副弁体52を、バネ53で開弁方向に付勢
して配置し、その上部で副受圧応動部材としての副ダイ
ヤフラム54と接合する。副ダイヤフラム54の一側で
ある副下面室55は一次圧連通路7を介して入口11側
の圧力が作用している。一次圧連通路7の上流側の入口
配管1には前段減圧弁5を配置する。副ダイヤフラム5
4の他側には副圧力設定手段としての設定バネ57を配
置する。設定バネ57の上端には設定ねじ58を取り付
ける。設定ねじ58を回転することにより、設定バネ5
7のバネ荷重が変化して、副ダイヤフラム54の他側へ
の付勢力が調節される。この副ダイヤフラム54の他側
への付勢力は、入口11側の圧力が前段減圧弁5の設定
圧力よりも所定値上昇したときに副弁体52が副弁口5
1を開口するように調節する。 【0011】作用は次の通りである。前段減圧弁5が正
常な開閉弁動作を行っている場合、入口11側の圧力は
前段減圧弁5の設定圧力に所定値加算した圧力以上に上
昇することはなく、副弁体52は閉弁し副弁口51を閉
口している。出口12側の圧力がコイルバネ33で設定
した圧力よりも低下すると、コイルバネ33のバネ力に
よりパイロット弁棒28を介してパイロット弁体25が
開弁され、入口11側の高圧流体が連通路27,22を
通ってピストン19の上面に作用してピストン19が下
方へ変位する。ピストン19の変位により弁体16が開
弁して出口12側に入口11側の高圧流体を補給するこ
とにより、出口11側の圧力が設定圧力まで上昇する。
設定圧力に達するとダイヤフラム29を上方へ押し上げ
る荷重と、コイルバネ33による押し下げる荷重がバラ
ンスしてパイロット弁体25が閉弁し、弁体16も閉弁
する。 【0012】前段減圧弁5が閉弁不能に陥ると、入口1
1側の圧力が前段減圧弁5の設定圧力に所定値加算した
圧力以上に上昇する。この圧力上昇により副ダイヤフラ
ム54が応動して副弁体52を開弁し副弁口51を開口
する。副弁口51の開口によりバイパス通路3を介して
入口圧連通路27側の入口側圧力がダイヤフラム29の
下面室30に供給される。これによりダイヤフラム29
が応動して弁口14を閉口する。ダイヤフラム29の下
面室30に供給された入口側圧力の一部が出口圧連通路
31を介して出口12側に供給され、出口12側の圧力
を所定の低圧に維持する。 【0013】 【発明の効果】上記のように本発明によれば、前段減圧
弁の閉弁不能時にチャタリングを生じることなく出口側
圧力を所定の低圧に維持できるので、連設される装置や
減圧弁に悪影響を及ぼすことがない。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pressure reducing valve which is attached to a piping system for steam, compressed air, liquid or the like to maintain a fluid pressure on an outlet side at a constant set pressure. Normally, a pressure reducing valve is installed immediately before a device that uses a fluid such as steam or compressed air to reduce the pressure of the fluid and supply it to the optimal pressure for the device, thereby improving the operating efficiency and productivity of the device. Things.
In this pressure reducing valve, when a small pressure reducing ratio is set, stable pressure reduction can be performed with a single pressure reducing valve, but when the pressure reducing ratio is large, chattering occurs and the setting cannot be performed. Was. [0002] Therefore, conventionally, when a large pressure reduction ratio is set, a plurality of pressure reduction valves are connected in series to sequentially reduce the pressure of a fluid. This is achieved by reducing the pressure of the high-pressure fluid with the first pressure reducing valve and further reducing the pressure of the reduced pressure fluid with the second pressure reducing valve, or, if necessary, with the third and subsequent pressure reducing valves. By doing so, a large pressure reduction ratio can be set. [0003] In the conventional multi-stage pressure reduction using a plurality of pressure reducing valves, if the pressure reducing valve installed in the preceding stage cannot be closed, the fluid flows in without being reduced in pressure. This causes chattering. [0004] Accordingly, it is an object of the present invention to provide a pressure reducing valve which can maintain the outlet side pressure at a predetermined low pressure without chattering when the preceding pressure reducing valve cannot be closed. The technical means of the present invention taken to solve the above problems is to provide a valve port between an inlet and an outlet, and to control the outlet side pressure through an outlet pressure communication passage. A pressure receiving member for receiving pressure is arranged on one side through the pressure receiving means, and a pressure setting means is attached to the other side of the pressure receiving member, and the pressure receiving member detects that the outlet side pressure is lower than the set pressure, and the valve port is closed. In the pressure reducing valve that supplies the inlet side pressure to the outlet side through the outlet side and maintains the outlet side pressure at the set pressure, a bypass passage that bypasses the inlet side to one side of the pressure receiving response member is provided, and a sub valve port is provided in the bypass passage. A sub-pressure receiving member for receiving pressure on one side through the primary pressure communication passage is provided on the inlet side, and a sub-pressure setting means is mounted on the other side of the sub-pressure receiving member, so that the inlet pressure is set to the pre-stage pressure reducing valve. When the pressure rises by a predetermined value, the The material is detected, and the pressure on the inlet side is supplied to one side of the pressure receiving responsive member through the sub-valve port. In the pressure reducing valve of the present invention, when the upstream pressure reducing valve is unable to close and the inlet pressure rises by a predetermined value from the set pressure of the upstream pressure reducing valve, the secondary pressure receiving response member responds and the secondary valve operates. Open your mouth,
Inlet pressure is supplied to one side of the pressure receiving responsive member via the bypass passage. As a result, the pressure-responsive member responds to shut off the valve port between the inlet and the outlet, thereby preventing chattering. Then, a part of the inlet pressure supplied to one side of the pressure receiving member is supplied to the outlet via the outlet pressure communication passage. At this time, the outlet side pressure is maintained at a predetermined low pressure by reducing the flow rate in the outlet pressure communication passage because the outlet pressure communication passage is usually smaller in diameter than the inlet and outlet pipe diameters and the valve diameter.
If the outlet side pressure cannot be maintained at a predetermined low pressure when the pre-stage pressure reducing valve cannot be closed, the flow path to the outlet pressure communication passage is limited within a range that does not deteriorate the response when the pressure receiving responsive member receives the outlet side pressure. An orifice member for reducing the pressure can be interposed. An embodiment showing a specific example of the above technical means will be described (see FIG. 1). An inlet 11 and an outlet 12 are formed in the valve casing 10, and a valve port 14 is provided in a valve seat member 13 attached to the valve casing 10. The inlet 11 is connected to the inlet pipe 1, and the outlet 12 is connected to the outlet pipe 2. [0008] A flat valve body 16 is opposed to the valve port 14,
The valve is urged in the valve closing direction by a spring 18 via a valve body guide member 17, and is connected to a connection rod 20 of a piston 19 at an upper portion thereof. A hemispherical portion 21 is provided between the piston 19 and the connecting rod 20.
To form The upper part of the piston 19 is connected to a pilot valve chamber 23 through a communication passage 22. A pilot valve body 25 is disposed at the end of the pilot valve chamber 23 by being biased by a spring 26 in a valve closing direction. The pilot valve body 25 communicates with the inlet 11 through an inlet pressure communication passage 27. Pilot valve 2
5 is connected to a diaphragm 29 as a pressure-receiving member by connecting a pilot valve rod 28 to the upper part. Diaphragm 2
The lower surface chamber 30, which is one side of 9, receives a pressure on the outlet 12 side through an outlet pressure communication passage 31. The orifice member 15 that narrows the flow path is disposed in the outlet pressure communication path 31. A coil spring 33 as pressure setting means is provided on the other side of the diaphragm 29.
Place. A pressure adjusting screw 3 is provided at the upper end of the coil spring 33.
6 is attached. A bypass passage 3 branching from the inlet pressure communication passage 27 and communicating with the lower surface chamber 30 of the diaphragm 29;
An auxiliary valve port 51 is provided in the bypass passage 3. Secondary valve 5
The sub-valve element 52 is urged in the valve opening direction by a spring 53 so as to face the sub-element 1, and is joined to a sub-diaphragm 54 as a sub-pressure receiving responsive member at an upper portion thereof. The pressure on the inlet 11 side acts on the sub lower surface chamber 55 which is one side of the sub diaphragm 54 via the primary pressure communication passage 7. The upstream pressure reducing valve 5 is disposed in the inlet pipe 1 on the upstream side of the primary pressure communication passage 7. Secondary diaphragm 5
On the other side of 4, a setting spring 57 as sub-pressure setting means is arranged. A setting screw 58 is attached to the upper end of the setting spring 57. By rotating the setting screw 58, the setting spring 5
The spring load of 7 changes, and the urging force on the other side of the sub diaphragm 54 is adjusted. The urging force of the sub-diaphragm 54 to the other side is such that when the pressure on the inlet 11 side rises by a predetermined value above the set pressure of the pre-stage pressure reducing valve 5, the sub-valve element 52
Adjust so that 1 is open. The operation is as follows. When the pre-stage pressure reducing valve 5 performs a normal opening / closing valve operation, the pressure on the inlet 11 side does not increase beyond a pressure obtained by adding a predetermined value to the set pressure of the pre-stage pressure reducing valve 5, and the sub-valve 52 closes. The auxiliary valve port 51 is closed. When the pressure on the outlet 12 side becomes lower than the pressure set by the coil spring 33, the pilot valve body 25 is opened via the pilot valve rod 28 by the spring force of the coil spring 33, and the high-pressure fluid on the inlet 11 side communicates with the communication passage 27, Acting on the upper surface of the piston 19 through 22, the piston 19 is displaced downward. The displacement of the piston 19 causes the valve body 16 to open and replenish the outlet 12 with high-pressure fluid at the inlet 11, thereby increasing the pressure at the outlet 11 to a set pressure.
When the pressure reaches the set pressure, the load for pushing up the diaphragm 29 upward and the load for pushing down the diaphragm by the coil spring 33 are balanced so that the pilot valve body 25 is closed and the valve body 16 is also closed. When the pre-stage pressure reducing valve 5 cannot be closed, the inlet 1
The pressure on the first side rises above a pressure obtained by adding a predetermined value to the set pressure of the pre-stage pressure reducing valve 5. This pressure increase causes the sub-diaphragm 54 to respond, opening the sub-valve element 52 and opening the sub-valve port 51. The inlet pressure on the inlet pressure communication passage 27 side is supplied to the lower surface chamber 30 of the diaphragm 29 via the bypass passage 3 by the opening of the sub-valve port 51. Thereby, the diaphragm 29
Responds and closes the valve port 14. A part of the pressure on the inlet side supplied to the lower surface chamber 30 of the diaphragm 29 is supplied to the outlet 12 side via the outlet pressure communication passage 31, and the pressure on the outlet 12 side is maintained at a predetermined low pressure. As described above, according to the present invention, when the pre-stage pressure reducing valve cannot be closed, the outlet side pressure can be maintained at a predetermined low pressure without chattering. Does not adversely affect the valve.

【図面の簡単な説明】 【図1】本発明の減圧弁を用いた二段減圧の配管構成図
である。 【符号の説明】 1 入口配管 2 出口配管 3 バイパス通路 5 前段減圧弁 7 一次圧連通路 11 入口 12 出口 14 弁口 15 オリフィス部材 16 弁体 27 入口圧連通路 29 ダイヤフラム 30 下面室 31 出口圧連通路 33 コイルバネ 51 副弁口 52 副弁体 54 副ダイヤフラム 55 副下面室 57 設定バネ
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a piping configuration diagram of two-stage pressure reduction using a pressure reducing valve of the present invention. [Description of Signs] 1 Inlet piping 2 Outlet piping 3 Bypass passage 5 Pre-stage pressure reducing valve 7 Primary pressure communication passage 11 Inlet 12 Outlet 14 Valve port 15 Orifice member 16 Valve 27 Inlet pressure communication passage 29 Diaphragm 30 Lower surface chamber 31 Outlet pressure communication passage 33 Coil spring 51 Sub-valve port 52 Sub-valve 54 Sub-diaphragm 55 Sub-bottom chamber 57 Setting spring

Claims (1)

(57)【特許請求の範囲】 【請求項1】 入口と出口の間に弁口を設け、出口側圧
力を出口圧連通路を介して一側に受圧する受圧応動部材
を配置し、受圧応動部材の他側に圧力設定手段を取り付
けて、出口側圧力が設定圧力よりも低下したことを受圧
応動部材が検出し、弁口を介して入口側圧力を出口側に
供給して、出口側圧力を設定圧力に維持する減圧弁にお
いて、入口側を受圧応動部材の一側にバイパスするバイ
パス通路を設け、バイパス通路に副弁口を設け、入口側
圧力を一次圧連通路を介して一側に受圧する副受圧応動
部材を配置し、副受圧応動部材の他側に副圧力設定手段
を取り付けて、入口側圧力が前段減圧弁の設定圧力より
も所定値上昇したことを副受圧応動部材が検出し、副弁
口を介して入口側圧力を受圧応動部材の一側に供給する
ことを特徴とする減圧弁。
(57) [Claim 1] A valve port is provided between an inlet and an outlet, and a pressure receiving responsive member that receives pressure on the outlet side to one side via an outlet pressure communication passage is disposed, and a pressure receiving responsive member is provided. A pressure setting means is attached to the other side, the pressure receiving responsive member detects that the outlet side pressure is lower than the set pressure, and supplies the inlet side pressure to the outlet side via the valve port, thereby reducing the outlet side pressure. In the pressure reducing valve that maintains the set pressure, a bypass passage that bypasses the inlet side to one side of the pressure receiving response member is provided, a sub-valve port is provided in the bypass passage, and the inlet side pressure is received to one side through the primary pressure communication passage. The auxiliary pressure response member is disposed, and the auxiliary pressure setting means is attached to the other side of the auxiliary pressure response member, and the auxiliary pressure response member detects that the inlet side pressure has risen by a predetermined value from the set pressure of the preceding pressure reducing valve, Inlet pressure is supplied to one side of the pressure receiving responsive member via the auxiliary valve port Pressure reducing valve characterized by Rukoto.
JP11368195A 1995-04-14 1995-04-14 Pressure reducing valve Expired - Fee Related JP3509284B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11368195A JP3509284B2 (en) 1995-04-14 1995-04-14 Pressure reducing valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11368195A JP3509284B2 (en) 1995-04-14 1995-04-14 Pressure reducing valve

Publications (2)

Publication Number Publication Date
JPH08286763A JPH08286763A (en) 1996-11-01
JP3509284B2 true JP3509284B2 (en) 2004-03-22

Family

ID=14618485

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11368195A Expired - Fee Related JP3509284B2 (en) 1995-04-14 1995-04-14 Pressure reducing valve

Country Status (1)

Country Link
JP (1) JP3509284B2 (en)

Also Published As

Publication number Publication date
JPH08286763A (en) 1996-11-01

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