JP3506184B2 - Pressure regulator in coating equipment - Google Patents
Pressure regulator in coating equipmentInfo
- Publication number
- JP3506184B2 JP3506184B2 JP02192794A JP2192794A JP3506184B2 JP 3506184 B2 JP3506184 B2 JP 3506184B2 JP 02192794 A JP02192794 A JP 02192794A JP 2192794 A JP2192794 A JP 2192794A JP 3506184 B2 JP3506184 B2 JP 3506184B2
- Authority
- JP
- Japan
- Prior art keywords
- paint
- supply
- pressure
- flow path
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Fluid-Driven Valves (AREA)
- Coating Apparatus (AREA)
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、塗料の供給経路に配設
される圧力調整装置に関する。
【0002】
【従来の技術】塗装装置の塗料供給経路には、通常、プ
ランジャポンプの脈動を抑えるために図2に示したよう
なレギュレータが配設される。このレギュレータは、塗
料流入口aから塗装ガンに連通する塗料流出口bとの間
に弁座cを設けて、ここに、エアシリンダd内のピスト
ンeと一体をなす半球状の弁体fを接離自在に配設し、
塗料の圧力と釣合うような圧力の加圧空気を加圧空気流
入口gからエアシリンダd内に送り込んだ状態で、塗料
を流入口aから流出口bへ送り出すようにし、塗料の供
給に脈動が生じた場合には、その圧力を弁装置側の2次
圧力室hからプランジャ側2次圧力室iに作用させ、状
弁体fとこれの支持体jとの間の受容面積の差により弁
体fを閉弁させて、塗料の供給を一時的に阻止するよう
に構成されている。
【0003】しかしながら、この種のレギュレータで
は、受容圧の差が通常1.5 乃至3.0 Kgfの範囲内に設定
されているため、例えば、2.9 mmの弁座供給孔kから 9
0Kg/ cm2の圧力で圧送されてくる塗料を 3.175mm径の半
球状弁体fで阻止するには、これに58.5Kg/ cm2 の高い
背圧をかける必要が生じ、このため、弁座cと半球状弁
体fを短期に損耗させてしまうといった問題を有してい
た。
【0004】
【発明が解決しようとする課題】本発明はこのような問
題に鑑みてなされたもので、その目的とするところ
は、、構成が簡単で、しかも長期の使用によっても損耗
することのない新たな圧力調整装置を提供することにあ
る。
【0005】
【課題を解決するための手段】すなわち、本発明はかか
る課題を達成するための塗装装置における圧力調整装置
として、塗料の流入口と流出口とを結ぶ供給流路の一部
に弁座を備えた塗料の流路構成部と、塗料の設定供給圧
と導入部から導入した加圧流体供給圧との均衡位置で塗
料供給圧の脈動を受けて変位する塗料圧脈動検知手段
と、導入した加圧流体供給圧を受けて弁座と当接すべく
変位して塗料の供給を阻止する摺動自在な弁を備えた塗
料供給阻止手段と、加圧流体供給源と塗料供給阻止手段
とを結ぶ加圧流体供給流路の一部に配設され、かつ常時
は供給流路を閉塞し、塗料圧脈動検知手段の変位に伴っ
て供給流路を開放するよう作動する切換弁を備えた加圧
流体供給制御とによって構成したものである。
【0006】
【実施例】そこで以下に図示した実施例について説明す
る。図1は、塗装装置に取付けられる圧力調整装置につ
いての本発明の一実施例を示したものである。
【0007】この装置の本体1は、大別して、塗料の流
路構成部Iと、塗料圧の脈動検知手段IIとこの検知手段
IIにより切換え操作される加圧流体供給制御手段III
と、脈動時に供給される加圧流体の圧力により一時的に
塗料の流路を閉止する塗料供給阻止手段IVとによって構
成されている。
【0008】塗料の流路構成部Iは、塗料の流入口5を
有する流入口ブロック4と、弁座10を備えた弁座ブロ
ック9と、塗料の流出口を備えた流出口ブロックとによ
って構成され、これらは、ボルト3をもって一体的に結
合されている。
【0009】流入口ブロック4の側方に開口した流入口
5は、弁座10と対向する弁室6を介して弁座10の流
路11に連通し、また、流出口ブロック13の一側に設
けた流出口14は、弁座10と対向する弁室15を介し
て弁座10の流路11と連通して、流入口5から供給さ
れてきた塗料を図示しない塗装ガンに供給するように構
成されている。
【0010】これに対して塗料圧脈動検知手段IIは、流
出口ブロック13にボルト19をもって一体的に固定さ
れたシリンダブロック20と、エア導入孔21を介して
流入する加圧空気と塗料の圧力と均衡を保ちつつこのシ
リンダブロック20内で摺動変位するピストン22とに
よって構成され、さらにピストン22の上方に延びる脈
動検知プランジャ23は、流出口ブロック13の縦孔1
6内を通してその頂面24を弁室15内に臨ませること
により塗料の圧力を受けるように構成され、また、ピス
トン21の下方に延びる押圧ロッド25は、後述する切
換弁30のロッド32と当接して切換弁30を切換える
ように構成されている。
【0011】一方、加圧流体供給制御手段III は、シリ
ンダブロック20の下端に結合された切換えブロック2
7として構成され、ここには、加圧空気供給源28から
のエアを後述する塗料供給阻止手段IVへ送り出すための
加圧流体供給流路29が形成され、またここには、この
供給流路29を開放、閉塞するための2位置切換弁30
が、コイルスプリング31に付勢されて常時この供給経
路29を閉塞するように、かつ、切替えロッド32を介
して上記したピストン21の押圧ロッド25により開放
位置に切替えられるように配設されている。
【0012】他方、塗料供給阻止手段IVは、シリンダブ
ロック35と、加圧空気により塗料の供給を断つべくシ
リンダブロック35内に摺動自在に装着された作動ピス
トン39とからなっていて、供給ブロック4との間に設
けたボルト34をもって流路構成部Iの上端に一体的に
取付けられている。
【0013】このシリンダブロック34には、その頂部
を覆う蓋体36に加圧流体供給制御手段III からの加圧
空気を導入する導入孔37が設けられ、また内部で摺動
する作動ピストン39には、そのロッド40の先端に、
弁座10に当接して塗料の供給を断つ球状弁41が一体
的に形成されている。
【0014】つぎに、このように構成された装置による
塗料の供給動作について説明する。図1は、脈動を検知
して塗料供給流路を一体的に閉塞した状態での圧力調整
装置を示したもので、通常の供給状態では、ピストン2
2は、シリンダブロック20内に流入する加圧空気によ
り塗料圧と均衡する位置に押上げられ、またこれに伴っ
て、切換弁30はコイルスプリング31の付勢力により
押上げられ、加圧空気供給流路29を閉塞して塗料供給
阻止手段IVへの加圧空気の供給を断っている。
【0015】この状態で、塗料が例えば90Kg/ cm2 の圧
力をもって流入口5から弁室6内に流入してくると、こ
の塗料は、その圧力を球状弁41に作用させてこれを押
上げつつ、弁座10の流路11を開いて下方の弁室15
内に流入し、さらにこから、流出口14を経て図示しな
い塗装ガンヘ送り出される。
【0016】一方、この状態のもとで塗料に一定の供給
圧以上の圧力が脈動として加わった場合、脈動検知プラ
ンジャ23の頂面24に作用する塗料の圧力は、ピスト
ン面に作用する加圧空気の圧力を上回ることになるた
め、ピストン22は、コイルスプリング31に抗して切
換弁30を押下げつつ下降変位して、加圧空気の供給経
路29を開く。
【0017】このため、この供給経路29を経て塗料供
給阻止手段IVのシリンダブロック35へ流入した加圧空
気は、球状弁41に作用する塗料圧に打勝って作動ピス
トン39を下降させ、球状弁41を弁座10に当接させ
て塗料の供給流路11を一時的に閉止し、この脈動が塗
装ガンに伝わるのを抑える。
【0018】
【発明の効果】以上述べたように本発明によれば、塗料
の設定供給圧と加圧流体供給圧とを均衡させつつ塗料供
給圧の脈動を検知し、その検知に伴なう変位により加圧
流体供給流路を開放して、加圧流体を塗料供給阻止手段
に導入することにより塗料供給流路を閉塞するようにし
たので、塗料供給圧の脈動検知と、塗料供給の阻止とい
う2つの機能を別の手段に分けて担持させることがで
き、塗料の供給阻止動作の際に生じる弁座等への過大な
負担をなくして装置を長期にわたって安定的に作動させ
ることができるとともに、脈動検知と塗料の供給停止を
別の加圧流体を用いることによって、装置を正確に動作
させることができる。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pressure adjusting device provided in a paint supply path. 2. Description of the Related Art Usually, a regulator as shown in FIG. 2 is provided in a paint supply path of a coating apparatus in order to suppress pulsation of a plunger pump. In this regulator, a valve seat c is provided between a paint inlet a and a paint outlet b communicating with a coating gun, and a hemispherical valve body f integral with a piston e in an air cylinder d is provided here. It is arranged so that it can come and go freely,
The paint is sent from the inlet a to the outlet b while the pressurized air having a pressure balanced with the pressure of the paint is sent from the pressurized air inlet g into the air cylinder d, and the supply of the paint pulsates. Is generated, the pressure is applied from the secondary pressure chamber h on the valve device side to the secondary pressure chamber i on the plunger side, and the difference in the receiving area between the valve body f and the support j thereof causes The valve f is closed to temporarily prevent the supply of the paint. However, in this type of regulator, the difference in the receiving pressure is usually set in the range of 1.5 to 3.0 kgf, so that, for example, a valve seat supply hole k of 2.9 mm cannot be moved from 9 to 9 kgf.
In order to prevent the paint which is fed at a pressure of 0 kg / cm 2 with a 3.175 mm diameter hemispherical valve f, it is necessary to apply a high back pressure of 58.5 kg / cm 2 to the valve seat. c and the hemispherical valve element f had a problem of being worn out in a short period of time. [0004] The present invention has been made in view of such a problem, and an object of the present invention is to have a simple structure and to be worn out even after long-term use. There is no new pressure regulating device. [0005] That is, the present invention provides a pressure adjusting device in a coating apparatus for achieving the above object, which is provided with a valve in a part of a supply flow path connecting an inlet and an outlet of the paint. A flow path component of a paint having a seat, a paint pressure pulsation detecting means that is displaced by receiving a pulsation of the paint supply pressure at a balanced position between a set supply pressure of the paint and a pressurized fluid supply pressure introduced from the introduction unit, A paint supply blocking means having a slidable valve which receives the introduced pressurized fluid supply pressure and is displaced to abut a valve seat to prevent paint supply, a pressurized fluid supply source and a paint supply inhibition means. A switching valve is provided in a part of the pressurized fluid supply flow path that connects to the pressure fluid supply path, and normally closes the supply flow path and operates to open the supply flow path with the displacement of the paint pressure pulsation detection means. And pressurized fluid supply control. An embodiment shown in the drawings will be described below. FIG. 1 shows an embodiment of the present invention for a pressure adjusting device attached to a coating apparatus. The main body 1 of the apparatus is roughly divided into a paint flow path forming section I, a paint pressure pulsation detecting means II, and a paint pressure pulsation detecting means II.
Pressurized fluid supply control means switched by II
And a paint supply blocking means IV for temporarily closing the paint flow path by the pressure of the pressurized fluid supplied at the time of pulsation. [0008] The paint flow path forming section I is composed of an inlet block 4 having an inlet 5 for paint, a valve seat block 9 having a valve seat 10 and an outlet block having an outlet for paint. These are integrally connected by bolts 3. An inflow port 5 opened to the side of the inflow port block 4 communicates with a flow path 11 of the valve seat 10 through a valve chamber 6 facing the valve seat 10. The outlet 14 provided in the opening communicates with the flow path 11 of the valve seat 10 via a valve chamber 15 facing the valve seat 10 so that the paint supplied from the inlet 5 is supplied to a coating gun (not shown). Is configured. On the other hand, the paint pressure pulsation detecting means II comprises a cylinder block 20 which is integrally fixed to the outlet block 13 with bolts 19, a pressurized air flowing through an air introduction hole 21 and a pressure of the paint. And a pulsation detection plunger 23 extending above the piston 22 while maintaining balance with the piston 22.
The pressure rod 25 is configured to receive the pressure of the paint by making its top surface 24 face the interior of the valve chamber 15 through the interior of the valve 6, and a pressing rod 25 extending below the piston 21 is in contact with a rod 32 of a switching valve 30 described later. The switching valve 30 is configured to be switched in contact therewith. On the other hand, the pressurized fluid supply control means III comprises a switching block 2 connected to the lower end of the cylinder block 20.
7, a pressurized fluid supply passage 29 for sending air from a pressurized air supply source 28 to a paint supply inhibiting means IV described later is formed. Two-position switching valve 30 for opening and closing 29
Are arranged so as to be always urged by the coil spring 31 to close the supply path 29 and to be switched to the open position by the pressing rod 25 of the piston 21 via the switching rod 32. . On the other hand, the paint supply blocking means IV comprises a cylinder block 35 and an operating piston 39 slidably mounted in the cylinder block 35 to cut off the supply of paint by pressurized air. 4 and is integrally attached to the upper end of the flow path component I with a bolt 34 provided therebetween. The cylinder block 34 is provided with an introduction hole 37 for introducing pressurized air from the pressurized fluid supply control means III in a cover 36 covering the top, and a working piston 39 which slides inside. Is at the tip of the rod 40,
A spherical valve 41 that comes into contact with the valve seat 10 and cuts off the supply of the paint is integrally formed. Next, a description will be given of an operation of supplying the paint by the apparatus having the above-described configuration. FIG. 1 shows a pressure adjusting device in a state in which a pulsation is detected and a paint supply flow path is integrally closed.
2 is pushed up to a position where it is balanced with the paint pressure by the pressurized air flowing into the cylinder block 20, and accordingly, the switching valve 30 is pushed up by the urging force of the coil spring 31 to supply the pressurized air. The supply of the pressurized air to the paint supply inhibiting means IV is cut off by closing the flow path 29. In this state, when the paint flows into the valve chamber 6 from the inflow port 5 with a pressure of, for example, 90 kg / cm 2 , the paint causes the pressure to act on the spherical valve 41 to push it up. While opening the flow path 11 of the valve seat 10 to open the lower valve chamber 15
And is sent out from this through an outlet 14 to a coating gun (not shown). On the other hand, when a pressure greater than a predetermined supply pressure is applied to the paint as pulsation under this condition, the pressure of the paint acting on the top surface 24 of the pulsation detecting plunger 23 is increased by the pressure acting on the piston surface. Since the pressure exceeds the air pressure, the piston 22 is displaced downward while pressing down the switching valve 30 against the coil spring 31 to open the supply path 29 of the pressurized air. Therefore, the pressurized air that has flowed into the cylinder block 35 of the paint supply inhibiting means IV through the supply path 29 overcomes the paint pressure acting on the spherical valve 41 and lowers the working piston 39, so that the spherical valve 41 is brought into contact with the valve seat 10 to temporarily close the paint supply flow path 11 to suppress transmission of this pulsation to the paint gun. As described above, according to the present invention, the pulsation of the paint supply pressure is detected while the set supply pressure of the paint and the pressurized fluid supply pressure are balanced, and the detection is accompanied by the detection. Since the pressurized fluid supply flow path is opened by the displacement and the pressurized fluid is introduced into the paint supply inhibiting means, the paint supply flow path is closed, so that the pulsation detection of the paint supply pressure and the prevention of the paint supply are performed. Can be carried separately by different means, and the apparatus can be operated stably for a long period of time without an excessive burden on a valve seat or the like generated at the time of a paint supply inhibiting operation. By using another pressurized fluid for pulsation detection and for stopping the supply of paint, the apparatus can be operated accurately.
【図面の簡単な説明】
【図1】本発明の一実施例を示す装置の断面図である。
【図2】(a)(b)は従来装置の一例を示す各断面図
である。
4 塗装流入口
10 弁座
14 塗料流出口
22 ピストン
23 脈動検知プランジャ
28 加圧空気供給源
30 切換弁
39 作動ピストン
41 球状弁
30 切換弁
I 塗料の流路構成部
II 塗料圧脈動検知手段
III 加圧流体供給制御手段
IV 塗料供給阻止手段BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a sectional view of an apparatus showing one embodiment of the present invention. FIGS. 2A and 2B are cross-sectional views showing an example of a conventional device. 4 Paint inlet 10 Valve seat 14 Paint outlet 22 Piston 23 Pulsation detection plunger 28 Pressurized air supply source 30 Switching valve 39 Operating piston 41 Spherical valve 30 Switching valve I Paint flow path component II Paint pressure pulsation detection means III Pressure fluid supply control means IV Paint supply prevention means
Claims (1)
の一部に弁座を備えた塗料の流路構成部と、 塗料の設定供給圧と導入部から導入した加圧流体供給圧
との均衡位置で塗料供給圧の脈動を受けて変位する塗料
圧脈動検知手段と、 導入した加圧流体供給圧を受けて上記弁座と当接すべく
変位して塗料の供給を阻止する摺動自在な弁を備えた塗
料供給阻止手段と、 加圧流体供給源と上記塗料供給阻止手段とを結ぶ加圧流
体供給流路の一部に配設され、かつ常時は該供給流路を
閉塞し、上記塗料圧脈動検知手段の変位に伴って該供給
流路を開放するよう作動する切換弁を備えた加圧流体供
給制御と、からなる塗装装置における圧力調整装置。(57) [Claims] (1) A paint flow path component having a valve seat at a part of a supply flow path connecting a paint inflow port and a paint outflow port, and a paint supply set pressure and A paint pressure pulsation detecting means which is displaced by receiving a pulsation of the paint supply pressure at a position balanced with the supply pressure of the pressurized fluid introduced from the introduction portion; and A paint supply inhibiting means having a slidable valve for displacing and preventing the supply of paint; and a part of a pressurized fluid supply channel connecting the pressurized fluid supply source and the paint supply inhibiting means. Pressurized fluid supply control comprising a switching valve that normally closes the supply flow path and opens the supply flow path in accordance with the displacement of the paint pressure pulsation detection means. Pressure regulator.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP02192794A JP3506184B2 (en) | 1994-01-21 | 1994-01-21 | Pressure regulator in coating equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP02192794A JP3506184B2 (en) | 1994-01-21 | 1994-01-21 | Pressure regulator in coating equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07204566A JPH07204566A (en) | 1995-08-08 |
JP3506184B2 true JP3506184B2 (en) | 2004-03-15 |
Family
ID=12068706
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP02192794A Expired - Fee Related JP3506184B2 (en) | 1994-01-21 | 1994-01-21 | Pressure regulator in coating equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3506184B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4066672B2 (en) * | 2002-02-22 | 2008-03-26 | 三菱自動車工業株式会社 | Fluid control valve and release agent supply system using the same |
JP2006122828A (en) * | 2004-10-29 | 2006-05-18 | Heishin Engineering & Equipment Co Ltd | High viscosity liquid feed system |
CN104989862B (en) * | 2015-06-08 | 2017-09-26 | 珠海宝力泡雾泵有限公司 | A kind of pressure-reducing valve suitable for liquid silica gel |
-
1994
- 1994-01-21 JP JP02192794A patent/JP3506184B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH07204566A (en) | 1995-08-08 |
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Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20031210 |
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