JP3501387B2 - Manufacturing method of grooved bolt - Google Patents
Manufacturing method of grooved boltInfo
- Publication number
- JP3501387B2 JP3501387B2 JP14986695A JP14986695A JP3501387B2 JP 3501387 B2 JP3501387 B2 JP 3501387B2 JP 14986695 A JP14986695 A JP 14986695A JP 14986695 A JP14986695 A JP 14986695A JP 3501387 B2 JP3501387 B2 JP 3501387B2
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- shaft
- bolt
- grooved
- rolls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Description
【0001】[0001]
【産業上の利用分野】本発明は、軸部に油供給路などの
流路を備えた溝付きボルトの製造方法に関するものであ
る。The present invention relates to a method for manufacturing a grooved bolt having a flow passage such as an oil supply passage to the shaft portion.
【0002】[0002]
【従来の技術】ボルト軸部に油供給路などの流路を備え
た従来のこの種の溝付きボルトとしては、軸端面の中心
から首下部付近にわたって穿設した縦孔の奥端から首下
部の外面にわたって横孔を穿設したものを普通とする
が、このような流路はその穿孔作業に手数を要するうえ
に精度が悪く、また、穿孔時にはバリが生ずるためにそ
の除去作業を要するなどの手数もかかり、安価に量産し
難いという問題がある。As a conventional slotted bolt of this type having a flow passage such as an oil supply passage of the Related Art bolt shaft portion, the neck lower from the back end of the longitudinal hole bored over around the neck lower portion from the center of the axial end surface It is common to have lateral holes drilled over the outer surface of the machine. However, such a flow passage requires labor for drilling and is inaccurate, and burrs are generated during drilling, so removal work is required. However, there is a problem that it is difficult to mass-produce inexpensively.
【0003】このような問題を解決するため、ボルト主
体のねじ軸部の外面に軸端に達する溝状流路を設けた溝
付きボルトも研究されてきたが、このような溝付きボル
トはねじ山が連続されずに溝状流路で切られることによ
りこの溝状流路に臨む山形端面の頂部がエッジとなり、
被締付部材にねじ込む際にねじ込み抵抗が大きいばかり
かこのエッジがタップとして働いて被締付部材を削るこ
ととなり、生成された切粉が油に混入するという油供給
路としての致命的な欠陥を生ずるおそれがあり、これが
実用化のネックとなっていた。In order to solve such a problem, a grooved bolt in which a groove-shaped flow passage reaching the shaft end is provided on the outer surface of a screw shaft portion mainly composed of a bolt has been studied, but such a grooved bolt is a screw thread. The peaks of the mountain-shaped end faces facing the groove-shaped flow paths become edges by cutting the peaks in the groove-shaped flow paths without being continuous,
Not only the screwing resistance is great when screwing into the tightened member, but this edge acts as a tap to scrape the tightened member, and the generated chips are mixed into the oil, which is a fatal defect as an oil supply path. May occur, which has been a bottleneck for practical use.
【0004】[0004]
【発明が解決しようとする課題】本発明が解決しようと
するところは、上記のような問題点を解決して製作容易
で安価に量産できるうえにネジ込み抵抗を小さくした溝
付きボルトの製造方法を提供することにある。The inventors of the present invention [0006] is to solve is the production of small grooves with bolts the screwing resistance on top that can be manufactured easily and at low cost mass production to solve the above-mentioned problems To provide a method.
【0005】[0005]
【課題を解決するための手段】上記のような課題を解決
した本発明は、ボルトブランクの首下部から軸端にわた
って開口縁を凸弧状曲面とする溝状流路を該ボルトブラ
ンクの軸部外周が等分割される位置において複数個配設
する工程と、このボルトブランクの軸部を中心としてそ
の周囲に均等間隔をおいて配置される転造ロールをもっ
て軸部に対しねじ部を転造する転造工程とよりなる溝付
きボルトの製造方法であって、転造工程に用いる転造ロ
ールの数を3個以上かつ溝状 流路の数が転造ロールの数
の倍数とならないようにして、または、転造ロールの数
を、溝状流路の数を偶数としたときは奇数個とし、溝状
流路の数を奇数としたときは偶数個として、転造工程に
用いる転造ロールの数を、いずれかの溝状流路に転造ロ
ールが嵌まったときでも常に複数の転造ロールが軸部に
圧接してねじ転造が行われるようにしたことを特徴とす
るものである。The present invention which has solved the above problems BRIEF SUMMARY OF THE INVENTION The shaft portion outer periphery of the bolt blank groove shaped flow path for the opening edge and convex arc curved over the shaft end from the neck lower part of the ball Rutoburanku And a plurality of rolls are provided at positions where the bolts are evenly divided, and a thread portion is rolled onto the shaft portion by means of rolling rolls arranged at equal intervals around the shaft portion of the bolt blank. A method for manufacturing a grooved bolt, which comprises a rolling process and a rolling process used in the rolling process.
The number of rolls is 3 or more and the number of grooved channels is the number of rolling rolls.
Or the number of rolling rolls
Is an odd number when the number of grooved channels is even
When the number of flow passages is an odd number, the number of rolling rolls used in the rolling process is set to a plurality of rolling rolls even when the rolling rolls fit into any of the groove-shaped flow passages. be characterized in that as thread rolling is performed in pressure contact with the shaft portion
That is also the in.
【0006】[0006]
【0007】本発明の溝付きボルトの製造方法によれ
ば、溝状流路を周知の塑性加工法や切削加工法で簡単に
成形したうえに周知の転造技術でねじ部を転造すること
ができる。すなわち、転造する際に溝状流路のいずれか
に転造ロールが嵌まり込む状態になっても、常に複数の
転造ロールが溝状流路に嵌まり込まずにボルト軸部に圧
接されてボルト軸部の回転力を維持するから円滑なねじ
の転造ができ、しかも、ねじ山の切れ目となってねじ込
み抵抗を増す原因となる部分が溝状流路を形成する前工
程で開口縁が凸弧状曲面とされたものとしておくことに
より転造後でも山形端部の頂部は凸弧状曲面となり、エ
ッジ落としなどの工程が不要で製造コストを大幅に低く
することができる。According to the method of manufacturing grooved bolt of the invention, you rolling the screw part in a well-known rolling techniques on top a brief molding a groove-like passage in a well-known plastic working method or cutting method can and child. That is, even when the rolling roll is fitted into one of the groove-shaped flow passages during rolling, a plurality of rolling rolls are not always fitted into the groove-shaped flow passage and are pressed against the bolt shaft portion. As a result, the torque of the bolt shaft is maintained and smooth thread rolling is possible, and the part that causes thread groove breaks and increases screwing resistance is opened in the previous step of forming the grooved channel. If the edge is formed into a convex arcuate curved surface, the top of the mountain-shaped end portion becomes a convex arcuate curved surface even after rolling, and steps such as edge removal are not required, and the manufacturing cost can be significantly reduced.
【0008】[0008]
【実施例】次に、図1〜図3に示す実施例に基づいて本
発明の溝付きボルトの製造方法により製造したボルトに
ついて詳細に説明する。頭部1に続く軸部2は所要長さ
の首下部21とねじ山が形成されたねじ軸部22とより
なり、さらに、この軸部2の外面には少なくともねじ軸
部22の部分に軸端に達する溝状流路3が複数個均等間
隔をおいて設けられている。この溝状流路3は図1の
(B)および図2、図3に示すように、断面が略半円形
乃至U字形の溝部31の開口縁に相当する一方または双
方の溝縁部分、すなわち、ねじ軸部22に形成されるね
じ山の切れ目となってこの溝状流路3に臨む山形端面3
2の頂部を凸弧状曲面33に形成したものとしてある。Next, a bolt manufactured by the method for manufacturing a grooved bolt of the present invention will be described in detail based on the embodiment shown in FIGS. The shaft portion 2 following the head portion 1 is composed of a neck lower portion 21 having a required length and a screw shaft portion 22 formed with a screw thread, and further, on the outer surface of the shaft portion 2, at least a portion of the screw shaft portion 22 has a shaft. A plurality of groove-shaped flow paths 3 reaching the ends are provided at equal intervals. As shown in FIG. 1 (B), FIG. 2 and FIG. 3, the groove-shaped channel 3 corresponds to one or both of the groove edge portions corresponding to the opening edge of the groove portion 31 having a substantially semicircular or U-shaped cross section, that is, The angled end face 3 facing the groove-shaped flow path 3 becomes a break in the thread formed on the screw shaft portion 22.
The top of 2 is formed on the convex arcuate curved surface 33.
【0009】なお、この凸弧状曲面33は図1に示すよ
うに溝状流路3の両溝縁のいずれにも形成しておくのを
普通とするが、ねじ込み抵抗低減を目的とするものであ
るから、図2および図3に示すようにねじ込み回転方向
に向く側の一方のみを凸弧状曲面33に形成しておくだ
けでもよい。The convex arcuate curved surface 33 is normally formed on both edges of the groove 3 as shown in FIG. 1, but the purpose is to reduce the screwing resistance. Therefore, as shown in FIGS. 2 and 3, only one of the sides facing the screw-in rotation direction may be formed on the convex arcuate curved surface 33.
【0010】また、凸弧状曲面33の曲率半径はねじ込
み抵抗を低減する大きさであれば特に限定されることは
ないが、JISで定めたM10ボルトで0.5mm以上で
あるときその効果が顕著であるうえに製作上も有利であ
るので特に好ましく、さらに、溝状流路3の深さは流体
通路を確保できるようにねじ溝の谷底より深くしておく
ことが必要である。なお、溝状流路3の形状は流体通路
となるものであれば特に限定されることはないが、生産
効率上、塑性加工に好適なように溝底を円弧状としてお
くのが好ましい。The radius of curvature of the convex arcuate curved surface 33 is not particularly limited as long as it reduces the screwing resistance, but the effect is remarkable when the M10 bolt defined by JIS is 0.5 mm or more. In addition, it is particularly preferable because it is advantageous in manufacturing. Further, it is necessary that the depth of the groove-shaped channel 3 is deeper than the root of the thread groove so as to secure the fluid passage. The shape of the groove-shaped flow passage 3 is not particularly limited as long as it serves as a fluid passage, but it is preferable that the groove bottom has an arc shape so as to be suitable for plastic working in terms of production efficiency.
【0011】次に、本発明の溝付きボルトの製造方法の
実施例を図4に基づいて説明する。まず、頭部に続く軸
部に未だねじ山が形成されていないボルトブランクを用
意し、その軸部2の表面に2本の溝状流路3a、3bを
軸部外周が等分割される位置にあるように周知の塑性加
工法や切削加工法で成形するか、ボルトブランクを圧造
する際に同時に成形しておく。そして、このボルトブラ
ンクを図4に示すように、軸部2を中心として120度
間隔で均等に配置されている3個のロール転造機の転造
ロール4a、4b、4cにより圧接しボルトブランクを
回転させる。この場合、図4に示すように溝状流路3a
に転造ロール4aがある時間と一致する場合には、転造
ロール4a、4b、4cのうち転造ロール4aは溝状流
路3aに嵌まって回転力を失うことになるが、他の2個
の転造ロール4b、4cは依然として軸部2に圧接して
回転力を保持しているので、常に円滑なねじ軸部23の
転造が行われることになる。Next, an embodiment of the method for manufacturing the grooved bolt of the present invention will be described with reference to FIG. First, a bolt blank in which a screw thread is not yet formed on the shaft portion following the head is prepared, and two groove-shaped channels 3a and 3b are formed on the surface of the shaft portion 2 at positions where the outer circumference of the shaft portion is equally divided. As described in 1), it is formed by a well-known plastic working method or cutting method, or is formed at the same time when the bolt blank is pressed. Then, as shown in FIG. 4, this bolt blank is pressure-welded by rolling rolls 4a, 4b, 4c of three roll rolling machines which are evenly arranged at 120 degree intervals around the shaft portion 2 to form the bolt blank. Rotate. In this case, as shown in FIG.
When the rolling roll 4a coincides with a certain time, the rolling roll 4a among the rolling rolls 4a, 4b, and 4c fits into the groove-like flow path 3a and loses its rotational force. Since the two rolling rolls 4b and 4c are still in pressure contact with the shaft portion 2 and retain the rotational force, the threaded shaft portion 23 is always smoothly rolled.
【0012】このように転造ロール4a、4b、4cの
いずれか1つが溝状流路3a、3bのいずれかに嵌まっ
て回転力を失うときでも、他の2個が軸部2に圧接され
ているので回転力が保持されて円滑にねじ軸部が転造さ
れることとなるが、このためには前記転造工程に用いる
転造ロールの数を、いずれかの溝状流路に転造ロールが
嵌まったときでも常に複数の転造ロールが軸部に圧接し
てねじ転造が行われる数としておく必要があり、そのた
めには転造ロールの数を3個以上で且つ溝状流路の数が
転造ロールの数の倍数(同数を含む)を除く数とすれば
よいが、最少の転造ロールで転造効果をあげて所期の目
的を達成しようとするには、転造ロールの数を、溝状流
路の数が偶数であるときは奇数個であり、溝状流路の数
が奇数としたときは偶数個となる。As described above, even when any one of the rolling rolls 4a, 4b, 4c fits into any of the groove-like flow paths 3a, 3b and loses the rotational force, the other two rolls are pressed against the shaft portion 2. Although smooth screw shaft portion rotating force is retained so that has that is is to be rolled, the number of rolling rolls used for the rolling process for this, one of the groove-like passage Even when the rolling rolls are fitted, it is necessary to always have a plurality of rolling rolls in pressure contact with the shaft portion to perform thread rolling, and for that purpose, the number of rolling rolls is 3 or more and the groove is The number of flow passages can be set to a number excluding a multiple (including the same number) of the number of rolling rolls, but in order to achieve the desired purpose by increasing the rolling effect with the smallest number of rolling rolls. , When the number of rolling rolls is an odd number when the number of grooved channels is an even number, and when the number of grooved channels is an odd number The even number.
【0013】[0013]
【発明の効果】前記説明から明らかなように、本発明の
溝付きボルトの製造方法では、ねじ込み抵抗を低減でき
て所定のねじ込みトルクにおいてもねじ込み不足が生じ
ることがないことは勿論、被締付部材にねじ込む際に端
面の頂部がタップとして働いて被締付部材を削ることも
なく、ねじ込み時に被締付部材が削られて切粉が生成さ
れるおそれが全くないボルトを安価に量産できるうえ
に、常に複数の転造ロールがボルト軸部に強制回転力を
与えることとなるので、転造ロール以外にボルトブラン
クを強制回転させる必要がなくなる利点もある。従っ
て、本発明は従来の問題点を解消した溝付きボルトの製
造方法として、その工業的価値は極めて大なるものがあ
る。As is apparent from the above description, the present invention
With the grooved bolt manufacturing method, it is possible to reduce the screwing resistance so that insufficient screwing does not occur even at a predetermined screwing torque, and the top of the end face works as a tap when screwing into the member to be tightened. It is possible to mass-produce inexpensive bolts without scraping the members to be fastened and cutting chips when screwing in, and to keep multiple rolling rolls forced to rotate the bolt shafts. Therefore, there is also an advantage that it is not necessary to forcibly rotate the bolt blank other than the rolling roll. Accordingly, the present invention is a manufacturing <br/> method for producing grooved bolt that solves the conventional problems, its industrial value is made very large.
【図1】本発明の実施例を示す概要図で、(A)は正面
図、(B)はねじ軸部の断面図である。FIG. 1 is a schematic view showing an embodiment of the present invention, (A) is a front view and (B) is a sectional view of a screw shaft portion.
【図2】溝状流路の他の実施例を示す一部切欠斜視図で
ある。FIG. 2 is a partially cutaway perspective view showing another embodiment of the groove- shaped channel.
【図3】図2に示した溝状流路部分の一部切欠正面図で
ある。3 is a partially cutaway front view of the groove-like flow path portion shown in FIG.
【図4】ボルトブランクと転造ロールの関係を示す概念
図である。4 is a conceptual diagram showing the relationship between the volume Rutoburanku and forming roll.
1 頭部 2 軸部 3 溝状流路 4 転造ロール 21 首下部 22 ねじ軸部 32 山形端面 33 凸弧状曲面 1 head 2 shafts 3 groove-shaped channels 4 Rolling roll 21 lower neck 22 Screw shaft 32 Yamagata end face 33 Convex curved surface
───────────────────────────────────────────────────── フロントページの続き (72)発明者 吉田 龍夫 愛知県丹羽郡大口町高橋1丁目8番地 株式会社青山製作所 大口工場内 (56)参考文献 特開 昭62−244543(JP,A) 特開 平1−284446(JP,A) 特開 昭63−190919(JP,A) 実開 昭58−97390(JP,U) 実開 昭53−61428(JP,U) 実開 平2−116011(JP,U) 実開 平7−6513(JP,U) 実開 平5−5246(JP,U) 特許20291(JP,C2) (58)調査した分野(Int.Cl.7,DB名) F16B 35/00 B21H 3/04 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Tatsuo Yoshida 1-8 Takahashi, Oguchi-machi, Niwa-gun, Aichi Prefecture Aoyama Manufacturing Co., Ltd. Oguchi factory (56) Reference JP-A-62-244543 (JP, A) Flat 1-284446 (JP, A) JP 63-190919 (JP, A) Actual open 58-97390 (JP, U) Actual open 53-61428 (JP, U) Actual open 2-116011 (JP , U) Actual Kaihei 7-6513 (JP, U) Actual Kaihei 5-5246 (JP, U) Patent 20291 (JP, C2) (58) Fields investigated (Int.Cl. 7 , DB name) F16B 35 / 00 B21H 3/04
Claims (2)
って開口縁を凸弧状曲面とする溝状流路を該ボルトブラ
ンクの軸部外周が等分割される位置において複数個配設
する工程と、このボルトブランクの軸部を中心としてそ
の周囲に均等間隔をおいて配置される転造ロールをもっ
て軸部に対しねじ部を転造する転造工程とよりなる溝付
きボルトの製造方法であって、前記転造工程に用いる転
造ロールの数を3個以上とし、かつ溝状流路の数が転造
ロールの数の倍数とならないようにして、いずれかの溝
状流路に転造ロールが嵌まったときでも常に複数の転造
ロールが軸部に圧接してねじ転造が行われるようにした
ことを特徴とする溝付きボルトの製造方法。 1. A bolt blank extending from the lower neck to the shaft end.
A grooved flow path whose opening edge is a convex arcuate curved surface.
Plural pieces are arranged at positions where the outer circumference of the shaft of the link is evenly divided.
And the shaft of this bolt blank.
With rolling rolls that are evenly spaced around the
With a groove consisting of a rolling process in which the threaded part is rolled onto the shaft part
A method for manufacturing a bolt, which is used in the rolling process.
The number of forming rolls is 3 or more, and the number of grooved channels is rolling
Make sure it is not a multiple of the number of rolls and either groove
Multiple rolls at all times, even when the roll is fitted into the flow path
The roll is pressed against the shaft to perform thread rolling.
A method for manufacturing a grooved bolt, characterized in that
って開口縁を凸弧状曲面とする溝状流路を該ボルトブラ
ンクの軸部外周が等分割される位置において複数個配設
する工程と、このボルトブランクの軸部を中心としてそ
の周囲に均等間隔をおいて配置される転造ロールをもっ
て軸部に対しねじ部を転造する転造工程とよりなる溝付
きボルトの製造方法であって、前記転造工程に用いる転
造ロールの数を、溝状流路の数を偶数としたときは奇数
個とし、溝状流路の数を奇数としたときは偶数個とし
て、いずれかの溝状流路に転造ロールが嵌まったときで
も常に複数の転造ロールが軸部に圧接してねじ転造が行
われるようにしたことを特徴とする溝付きボルトの製造
方法。 2. The bolt blank extends from the lower neck to the shaft end.
A grooved flow path whose opening edge is a convex arcuate curved surface.
Plural pieces are arranged at positions where the outer circumference of the shaft of the link is evenly divided.
And the shaft of this bolt blank.
With rolling rolls that are evenly spaced around the
With a groove consisting of a rolling process in which the threaded part is rolled onto the shaft part
A method for manufacturing a bolt, which is used in the rolling process.
The number of rolls is odd when the number of grooved channels is even
If the number of grooved channels is an odd number, consider an even number.
And when the rolling roll fits into one of the groove-like channels.
Always, multiple rolling rolls are pressed against the shaft to perform thread rolling.
Manufacture of grooved bolts characterized by
Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14986695A JP3501387B2 (en) | 1995-06-16 | 1995-06-16 | Manufacturing method of grooved bolt |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14986695A JP3501387B2 (en) | 1995-06-16 | 1995-06-16 | Manufacturing method of grooved bolt |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH094622A JPH094622A (en) | 1997-01-07 |
JP3501387B2 true JP3501387B2 (en) | 2004-03-02 |
Family
ID=15484372
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14986695A Expired - Fee Related JP3501387B2 (en) | 1995-06-16 | 1995-06-16 | Manufacturing method of grooved bolt |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3501387B2 (en) |
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US8534428B2 (en) | 2009-07-06 | 2013-09-17 | Shimano Inc. | One piece hydraulic disc brake caliper with one way plumbing |
KR200465584Y1 (en) * | 2010-12-30 | 2013-02-26 | 롯데알미늄 주식회사 | The structure of pressure check device and screw to check a pressure on pipeline |
RU2505373C2 (en) * | 2012-02-02 | 2014-01-27 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Государственный университет - учебно-научно-производственный комплекс" (ФГБОУ ВПО "Госуниверситет - УНПК") | Method of thread cutting at billet |
JP2013204671A (en) * | 2012-03-28 | 2013-10-07 | Daihatsu Motor Co Ltd | Pipe joint bolt |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS573632Y2 (en) * | 1976-10-29 | 1982-01-22 | ||
JPS5897390U (en) * | 1981-12-25 | 1983-07-02 | 本田技研工業株式会社 | fluid passage device |
JPS62244543A (en) * | 1986-04-15 | 1987-10-24 | Sannohashi Seisakusho:Kk | Manufacture of grooved bolt |
JPS63190919A (en) * | 1987-01-30 | 1988-08-08 | 株式会社 ト−プラ | Grooved screw part and manufacture thereof |
JP2619684B2 (en) * | 1988-05-09 | 1997-06-11 | 日産自動車株式会社 | Manufacturing method of grooved bolt with eccentric flange |
JPH02116011U (en) * | 1989-03-02 | 1990-09-17 | ||
JPH055246U (en) * | 1991-07-05 | 1993-01-26 | オーエスジー株式会社 | Rolling die |
JPH076513U (en) * | 1993-06-30 | 1995-01-31 | 尾張精機株式会社 | screw |
-
1995
- 1995-06-16 JP JP14986695A patent/JP3501387B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108980176A (en) * | 2018-07-23 | 2018-12-11 | 安徽六方重联机械股份有限公司 | A kind of dedicated easy-to-dismount screw of instrument and meter |
Also Published As
Publication number | Publication date |
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JPH094622A (en) | 1997-01-07 |
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