JP3475594B2 - Manufacturing method of photoreceptor for electrophotography - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an aluminum substrate used for an electrophotographic photosensitive member, and particularly to anodizing,
The present invention relates to a method for manufacturing an aluminum substrate that can be easily cleaned after a sealing treatment.

[0002]

2. Description of the Related Art Electrophotographic technology has been developed in the field of copying machines, and has recently been applied to laser printers, etc., and boasts image quality, high speed, and quietness that are incomparable to conventional impact printers. , Is spreading rapidly. Photoreceptors used in these devices are formed by providing a photoconductive layer on the surface of a conductive substrate. As the photoconductive layer,
Recently, organic materials are mainly used, and electrophotographic photoreceptors having a function-separated layer structure are common.

FIG. 3 is a sectional view showing a conventional electrophotographic photosensitive member. An undercoat layer 2, a charge generation layer 3, and a charge transport layer 4 are sequentially laminated on an aluminum substrate 1. The undercoat layer is classified into two types: a type using an organic resin typified by polyamide and a type forming an anodized film on the surface of an aluminum substrate.
When the electrophotographic photoreceptor is used in a high temperature and high humidity environment, the latter is more reliable and advantageous.

[0004]

The anodizing treatment generally comprises degreasing, washing with water and etching, followed by anodizing with sulfuric acid and sealing treatment after anodizing. The sealing treatment is performed for the purpose of preventing the aluminum substrate from being contaminated and improving the cleaning property. As the sealing treatment method, there are a sealing treatment with pure water, a sealing treatment with steam, a sealing treatment with nickel acetate and the like, and the sealing treatment with nickel acetate is generally used as a simple method.

When the photosensitive layer is directly coated after the sealing treatment, the ions and oxides in the sealing agent remaining on the surface of the anodic oxide film (such as nickel oxide when nickel acetate is used)
As a result, the potential holding rate (dark decay rate) of the photoconductor is lowered, which adversely affects the printing quality (fogging phenomenon and black spots occur in the reversal development method). The cleaning process is performed. As the cleaning agent to be used, an alkaline detergent having a pH of 9 to 10 is effective, but depending on the surface condition that depends on the sealing degree of the anodized film, the anodized film may have weak alkali resistance or poor detergency. is there. If the alkali resistance is weak, the surface of the anodic oxide film is partially etched, resulting in uneven film thickness when the photosensitive layer is applied, which is reflected in print quality and causes uneven density. If the cleaning property is poor, the removal efficiency of ions and oxides on the surface is poor, which causes printing defects such as black spots.

The degree of sealing which influences the surface condition of the anodic oxide film can be displayed using the admittance value (hereinafter referred to as Y value) of the anodic oxide film. The lower the Y value is, the better the alkali resistance of the anodic oxide film is. Therefore, it is preferably used in a state where the Y value is somewhat low (measured value in terms of film thickness of 20 μm is less than 60 μS, preferably 20 μS or less).

For the above-mentioned purpose, the Y value has been lowered by strengthening the sealing treatment conditions such as the treatment temperature or the treatment time. In this case, the Y value becomes small but the surface of the anodized film is reduced. There is a problem in that the amount of ions and oxides increases, the efficiency of removing ions and oxides deteriorates, and the print quality deteriorates. This invention has been made in view of the above points, and its object is to increase the sealing degree of the anodic oxide film and reduce the amount of ions and oxides attached to the surface of the anodic oxide film, thereby improving the alkali resistance and cleaning of the anodic oxide film surface. The purpose of the present invention is to provide an electrophotographic photosensitive member having improved printing properties and suppressing black spots and density unevenness and having good printing characteristics.

[0008]

According to the present invention, the above object is to provide a method for producing an electrophotographic photoreceptor in which an organic photosensitive layer is laminated after forming an anodized film on the surface of an aluminum substrate. Achieved by performing a sealing treatment after the film is formed so that the sealing degree is 60 to 100 μS as an admittance value, and keeping it in a water vapor atmosphere so that the sealing degree is less than 60 μS as an admittance value and then performing a cleaning treatment. .

In the above invention, the time D (h) of holding in the steam atmosphere is expressed by the following formula (1) when the atmospheric temperature is T [K] and the steam pressure and the saturated steam pressure are p and P, respectively. Shall be satisfied.

[0010]

## EQU00002 ## T.D.p / P.gtoreq.300 (1) Further, in the above-mentioned invention, it is effective that the sealing treatment is a sealing treatment with nickel acetate or pure water.

[0011]

[Function] In a mild sealing treatment, the amount of ions and oxides attached to the surface of the anodized film is small. When the sealed anodic oxide film is kept in a water vapor atmosphere, hydration reaction occurs due to water, and ions and oxides do not adhere to the surface of the anodic oxide film. Further, the sealing degree of the anodized film is further improved.

When kept in a water vapor atmosphere under conditions satisfying the expression (1), the Y value becomes a value of less than 60 μS. For example, after the sealing treatment with nickel acetate or pure water, the sealing degree is remarkably improved when kept in a steam atmosphere.

[0013]

Embodiments of the present invention will now be described with reference to the drawings. Figure 1 shows an admittance value of 6 for anodized films.
Relative humidity 3 with 0 to 100 μS sealing treatment
It is a diagram which shows the retention time dependence in 0% of admittance in a steam atmosphere.

Setting the relative humidity of the atmosphere to 30% RH,
The transition of the Y value of the film was measured under four conditions of atmospheric temperature of 5, 10, 50 and 90 ° C. The decrease in Y value is remarkable at a temperature of 10 ° C. or higher. FIG. 2 is a diagram showing the dependency of the admittance in the steam atmosphere at the atmospheric temperature of 10 ° C. on the anodic oxide film which has been subjected to the sealing treatment of 60 to 100 μS in the admittance value.

The transition of the Y value of the film was measured under the four conditions of ambient temperature of 10 ° C. and relative humidity of 10, 20, 50 and 80% RH. A significant decrease in Y value was observed in an environment of 10% RH or more. In this way, in order to efficiently improve the sealing degree of the anodized film, the ambient temperature may be 10 ° C. or higher and the relative humidity may be 10% RH or higher. In this environment, it should be held for at least 12 hours (preferably one day or more).

When the atmospheric temperature is T [K], the steam pressure is p, the saturated steam pressure is P, and the holding time in the steam atmosphere after completion of the sealing treatment is D [h], there are equations between these. The relationship of (1) is established.

[0017]

## EQU00003 ## T.D.p / P.gtoreq.300 (1) It is preferable to perform degreasing cleaning before anodizing the aluminum substrate. In order to enhance the degreasing effect, etching is usually carried out with an alkali such as caustic soda, but etching with an acid that does not produce large etching pits is preferred.

The anodic oxidation is a treatment in sulfuric acid and the sulfuric acid concentration is 1
The optimum value is 60 to 200 g / l. The temperature during electrolysis is 18-
22 ° C is preferable, but 20 to 21 ° C is particularly preferable. Dissolved aluminum content in sulfuric acid is 10g / l or less, preferably 3-7g / l
Is good. 60 to 1 in admittance value after anodization
Nickel acetate is used to perform the sealing treatment of 00 μS, but treatment with pure water may be used. The sealing temperature is 6
0 to 80 ° C is preferable, but about 70 ° C is optimal. The treatment time is 5 to 10 minutes, preferably 8 to 10 minutes. Example 1 A degreasing agent (alkylene F
300K: Kiwa Chemical Co., Ltd., concentration 60g / l, temperature 50
It was degreased by using (.degree. C., 5 minutes) and washed with pure water. To enhance the degreasing effect, caustic soda (50g / l, 40 ℃, 15
Second) was used for etching. Neutralization treatment is nitric acid (1
It was treated with 05 g / l, 23 ° C., 5 minutes) and washed with water. The electrolytic treatment was carried out in sulfuric acid (150 g / l) at a temperature of 20 ° C. for 20 minutes and washing with water. The sealing treatment was carried out using 5 g / l of nickel acetate (additive: Seelex B (Meltex Co., Ltd., 2 g / l) (pH = 5.8, 65 ° C.). After the sealing treatment, it was washed with pure water. A plurality of aluminum substrates were dried and the admittance values of these substrates were measured according to JIS standards to obtain an admittance value of 89 μS (measuring instrument).
Fischer Anotesta).

The obtained tube was held at 278, 303, 313K at 50% RH for 2 hours, and the admittance value was measured. Next, the obtained tube was washed with an alkaline cleaner (U cleaner AD68: Uemura Kogyo), rinsed with pure water, and dried with warm pure water at 65 ° C. Next, a charge generation layer (X-type metal-free phthalocyanine dispersed in vinyl chloride / vinyl acetate copolymer at a ratio of 40% by weight) was applied and dried in a drying oven at 80 ° C. for 30 minutes. Subsequently, a charge transport layer (a mixture of polycarbonate and a hydrazone material) was applied and dried in a drying oven at 90 ° C. for 2 hours to prepare a photoreceptor.

Table 1 shows the results of image evaluation of the produced photoconductor.
Shown in.

[0021]

[Table 1]

From Table 1, when the atmospheric temperature is 303 K or more, the value of T · D · p / P exceeds 300 and the Y value is 60 μ.
It can be seen that the rate of occurrence of black spots and uneven density becomes 0 as well as the value becomes less than S. Example 2 A degreasing agent (fine cleaner 31
5: Degreasing was performed by Nippon Parkerizing Co., Ltd., temperature 50 ° C., and washing was performed to remove the degreasing agent. Then HN
Further degreasing was carried out with O ₃ . Next, electrolytic treatment was carried out in sulfuric acid at a temperature of 20 ° C. for 24 minutes, and washing was performed with pure water. Pure water was used for the sealing treatment at a temperature of 70 ° C. for 8.5 minutes, then ultrasonic cleaning was performed with pure water and dried with hot air to form an anodized film, and 1000 aluminum substrates (element tubes) were formed. It was made. The admittance value of these substrates was 88 μS. 1 ~ 7 at 323 ° K and 30% RH
After standing for 24 hours and 24 hours, the Y value was measured.

Then, the obtained blank tube is treated with an alkaline cleaning agent (U
Cleaner AD68: Uemura Kogyo), rinsed with pure water, and dried with warm pure water at 65 ° C. Next, a charge generation layer (X-type metal-free phthalocyanine dispersed in vinyl chloride / vinyl acetate copolymer at a ratio of 40% by weight) was applied and dried in a drying oven at 80 ° C. for 30 minutes. Subsequently, a charge transport layer (a mixture of polycarbonate and a hydrazone material) was applied and dried in a drying oven at 90 ° C. for 2 hours to prepare a photoreceptor.

Table 2 shows the results of image evaluation of the produced photoreceptor.
Shown in.

[0025]

[Table 2]

As shown in Table 2, when the holding time is longer than 4 hours, the value of T · D · p / P exceeds 300, the Y value becomes less than 60 μS, and the occurrence rate of black spots and uneven density is 0. You can see that it has become.

[0027]

According to the present invention, since the sealing treatment is performed under a predetermined condition and then kept in the steam atmosphere, the degree of sealing obtained by the mild sealing treatment is further increased by the steam atmosphere treatment. Increased, the alkali resistance in the cleaning process following the steam atmosphere treatment is improved, and a small amount of ions and oxides attached to the surface of the anodic oxide film by the mild sealing treatment,
It is efficiently removed by the alkali cleaning treatment subsequent to the steam atmosphere treatment, and an electrophotographic photoconductor in which black spots and density unevenness are suppressed can be obtained.

The condition satisfying the above equation (1) is the optimum condition for the steam atmosphere treatment, and the sealing degree is 60 μS in Y value.
A threshold value of less than is achieved, and black spots and uneven density are completely eliminated. When the treatment with steam atmosphere is performed after the nickel acetate sealing treatment, the sealing degree is remarkably improved, and the electrophotographic photoreceptor having excellent characteristics can be easily obtained.

[Brief description of drawings]

FIG. 1 Relative humidity of 30% of anodized film with admittance value of 60 to 100 μS.
Diagram showing the retention time dependence of admittance in water vapor atmosphere

FIG. 2 is an ambient temperature of 10 when the anodic oxide film is sealed with an admittance value of 60 to 100 μS.
Diagram showing the dependence of admittance at ℃ in holding time in a steam atmosphere

FIG. 3 is a sectional view showing a conventional electrophotographic photoreceptor.

[Explanation of symbols]

1 Aluminum substrate 2 Undercoat layer 3 Charge generation layer 4 Charge transport layer

─────────────────────────────────────────────────── --- Continuation of the front page (56) References JP-A-8-248662 (JP, A) JP-A-63-311260 (JP, A) JP-A-2-5068 (JP, A) JP-A-7- 5717 (JP, A) JP-A-1-280768 (JP, A) JP-A-7-84391 (JP, A) JP-A-1-114852 (JP, A) (58) Fields investigated (Int.Cl. ⁷ , DB name) G03G 5/00-5/16

Claims (3)

(57) [Claims] 1. A method for manufacturing an electrophotographic photoreceptor, comprising forming an anodic oxide film on the surface of an aluminum substrate and then laminating an organic photosensitive layer on the aluminum substrate. After forming the anodic oxide film, the degree of sealing is admittance value. A method for producing an electrophotographic photosensitive member, which comprises performing a sealing treatment of 60 to 100 μS, maintaining the sealing in a water vapor atmosphere so that the degree of sealing is less than 60 μS in admittance value, and then performing a cleaning treatment. 2. The manufacturing method according to claim 1, wherein the time D (h) of holding in a steam atmosphere is T
[K], where steam pressure and saturated steam pressure are p and P, respectively, a method for producing an electrophotographic photoreceptor, which satisfies the following formula (1): [Equation 1] T · D · p / P ≧ 300 (1) 3. The method for manufacturing an electrophotographic photoreceptor according to claim 1, wherein the sealing treatment is a sealing treatment with nickel acetate or pure water.