JP3474450B2 - EGR valve device - Google Patents

EGR valve device

Info

Publication number
JP3474450B2
JP3474450B2 JP24788498A JP24788498A JP3474450B2 JP 3474450 B2 JP3474450 B2 JP 3474450B2 JP 24788498 A JP24788498 A JP 24788498A JP 24788498 A JP24788498 A JP 24788498A JP 3474450 B2 JP3474450 B2 JP 3474450B2
Authority
JP
Japan
Prior art keywords
egr
valve seat
upstream
passage
valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP24788498A
Other languages
Japanese (ja)
Other versions
JP2000073880A (en
Inventor
俊明 津田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hino Motors Ltd
Original Assignee
Hino Motors Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hino Motors Ltd filed Critical Hino Motors Ltd
Priority to JP24788498A priority Critical patent/JP3474450B2/en
Publication of JP2000073880A publication Critical patent/JP2000073880A/en
Application granted granted Critical
Publication of JP3474450B2 publication Critical patent/JP3474450B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Landscapes

  • Lift Valve (AREA)
  • Exhaust-Gas Circulating Devices (AREA)
  • Valve Housings (AREA)

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明はディーゼルエンジン
のEGR装置などに用いられるEGRバルブ装置に係
り、特に、EGRガスの流れ損失を低減するに有効なE
GRバルブ装置に関するものである。 【0002】 【従来の技術】従来のEGRバルブ装置としては、例え
ば図2に示したように、図示しない排気通路から分岐す
るEGR通路1の終端部にエルボ2などを設けて上流側
湾曲部3を構成し、この上流側湾曲部3の湾曲終端4よ
りも下流位置に弁座5を位置させている。また、前記弁
座5よりも下流の位置を湾曲始端6として上流側湾曲部
3と逆の方向に向って湾曲する下流側湾曲部7を吸気通
路8の上流端部に設けることにより、EGR通路1を流
れてきたEGRガスを弁座5に直角方向から流入させる
ようにしたものがある。9はEGR通路1側から弁座5
に着座させたバルブ9である。 【0003】このように、バルブ9を吸気通路8側に保
持させた場合は、バルブ9の熱負荷を軽減することがで
きるにも拘らず、EGRガスの流れ損失が大きくなるた
めに、大量EGRを行なわせようとするとEGR通路お
よびEGRバルブ装置を大型化する必要性があった。 【0004】すなわち、従来のように弁座5を上流側湾
曲部3の湾曲終端4より下流に配設して弁座5に対して
直角方向からEGRガスを流入させるようにした場合
は、EGR通路1から流入したEGRガスが上流側湾曲
部3の外側に偏流して弁座5に流入するために、下流側
湾曲部7においては湾曲内側のコーナ部分に剥離が発生
する。このような剥離はEGRガスの流量が増加するに
つれて強くなって流れ損失が増大するために、大量EG
Rを行なわせようとする場合は製造コストおよび搭載性
を犠牲にしてEGR通路および弁座などを大型化する必
要があった。 【0005】 【発明が解決しようとする課題】本発明は上記実情に鑑
みてなされたものであって、EGR通路および弁座など
を大型化することなくEGRガスの流れ損失を低減する
ことができるEGRバルブ装置を提供することを課題と
している。 【0006】 【課題を解決するための手段】上記課題を解決するため
に本発明は、排気通路から分岐するEGR通路の終端部
と吸気通路の接続部に弁座を設け、該弁座にEGR通路
側から着座させたバルブを吸気通路側に保持させたEG
Rバルブ装置において、前記EGR通路の終端部分を構
成する上流側湾曲部の湾曲終端を少なくとも弁座の上流
側端面より下流側に位置させるとともに、該弁座の近傍
を湾曲始端として上流側湾曲部と逆の方向に向って湾曲
する下流側湾曲部を吸気通路の上流端部に設けたことを
特徴としている。 【0007】 【発明の実施の形態】以下に本発明の実施形態を図に基
づいて詳細に説明する。図1は本発明に係るEGRバル
ブ装置の一実施形態を示す断面図である。なお、図2に
示した従来例と同一機能を有する部分には同一の符号を
付してその詳細な説明を省略する。 【0008】本実施形態においては図示しない排気通路
から分岐させたEGR通路1の終端部にエルボ2などに
よる上流側湾曲部3を形成し、この上流側湾曲部3の湾
曲終端4を弁座5の上流側端面に一致させている。
た、前記弁座5にEGR通路1側からバルブ9を着座さ
せる一方、弁座5の形成位置を湾曲始端6として上流側
湾曲部3と逆の方向に向って湾曲する下流側湾曲部7を
吸気通路8の上流端部に設けることにより、EGR通路
1を流れてきたEGRガスをバルブ9で流量制御して吸
気通路8に流入させるようにしている。なお、バルブ9
は図示しないアクチュエータにより図中左右方向に移動
制御される。 【0009】すなわち、従来では上流側湾曲部3の湾曲
終端4よりも下流に弁座5を設けるとともに、弁座5よ
りも下流の位置を湾曲始端6とする下流側湾曲部7を設
けることにより、EGRガスを弁座5に対して直角方向
から流入させるように設定していたために、上流側湾曲
部3においては湾曲外側に多量のEGRガスが流れて下
流側湾曲部7の湾曲内側のコーナ部分に剥離が発生して
いた。 【0010】しかしながら、本実施形態のように上流側
湾曲部3の湾曲終端4を弁座5の上流側端面に一致させ
るとともに、この弁座5の近傍を下流側湾曲部7の湾曲
始端6とした場合は、EGR通路1を流れてきたEGR
ガスが上流側湾曲部3による方向変換作用を受けつつ直
ちに弁座5に流入するために、EGRガスは全体として
弁座5に斜め方向から流入して斜め方向に流出する。 【0011】従って、下流側湾曲部7においては湾曲外
側の流れが多くなり、湾曲内側の流れが相対的に減少し
て湾曲内側コーナ部の剥離が少なくなるために、流れ損
失が減少する。このために、EGR通路1および弁座5
などを大型化することなく大量のEGRガスを供給する
ことができ、目標EGR率の確保が可能となる。 【0012】また、弁座5の近傍を湾曲始端6として上
流側湾曲部3と逆の方向に向って湾曲する下流側湾曲部
7を吸気通路8の上流端部に設けた構成としているため
に、例えばヒートインシュレータなどを用いることなく
EGRバルブ装置の熱負荷を軽減することができる。 【0013】なお、上記実施形態においては上流側湾曲
部3の湾曲終端4を弁座5の上流側端面に一致させる一
方、下流側湾曲部の湾曲始端6を弁座5のほぼ中央部分
に位置させているが、両者を一致させ、あるいは、上流
側湾曲部3の通路面積を犠牲にしない範囲内で上流側湾
曲部3の湾曲終端を弁座5の下流側に位置させた場合
は、EGRガスの流れ込み角度を小さくすることができ
るために、EGRバルブを設けることによる損失をより
減少することができる利点がある。 【0014】 【発明の効果】以上の説明から明らかなように本発明
は、EGR通路の終端部分を構成する上流側湾曲部の湾
曲終端を少なくとも弁座の上流側端面より下流側に位置
させるとともに、該弁座の近傍を湾曲始端として上流側
湾曲部と逆の方向に向って湾曲する下流側湾曲部を吸気
通路の上流端部に設けたものであるから、EGRバルブ
装置の熱負荷を軽減しつつ、EGRガスを弁座に斜め方
向から流出入させることができるために、EGRバルブ
装置による流れ損失を小さくすることができる。
Description: BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to an EGR valve device used for an EGR device or the like of a diesel engine, and more particularly to an EGR valve effective for reducing a flow loss of EGR gas.
The present invention relates to a GR valve device. 2. Description of the Related Art As a conventional EGR valve device, as shown in FIG. 2, for example, an elbow 2 or the like is provided at an end portion of an EGR passage 1 branched from an exhaust passage (not shown) so that an upstream curved portion 3 is provided. The valve seat 5 is located at a position downstream of the bending end 4 of the upstream bending portion 3. The EGR passage is provided by providing a downstream curved portion 7 that is curved in a direction opposite to the upstream curved portion 3 at the upstream end of the intake passage 8 with the position downstream of the valve seat 5 as a curved start end 6. There is a type in which the EGR gas flowing through 1 flows into the valve seat 5 from a right angle direction. 9 is a valve seat 5 from the EGR passage 1 side.
The valve 9 is seated on the vehicle. [0003] When the valve 9 is held on the side of the intake passage 8 as described above, the flow loss of the EGR gas increases, although the thermal load on the valve 9 can be reduced. In order to perform the above, it is necessary to enlarge the EGR passage and the EGR valve device. That is, when the valve seat 5 is disposed downstream of the curved end 4 of the upstream curved portion 3 so that the EGR gas flows from the valve seat 5 in a direction perpendicular to the valve seat 5 as in the prior art, Since the EGR gas flowing from the passage 1 is deflected to the outside of the upstream curved portion 3 and flows into the valve seat 5, in the downstream curved portion 7, separation occurs at a corner inside the curved portion. Such separation increases as the flow rate of the EGR gas increases, and the flow loss increases.
In the case of performing R, it is necessary to increase the size of the EGR passage and the valve seat at the expense of manufacturing cost and mountability. SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and can reduce the flow loss of EGR gas without increasing the size of an EGR passage, a valve seat, and the like. It is an object to provide an EGR valve device. SUMMARY OF THE INVENTION In order to solve the above problems, the present invention provides a valve seat at a connection between an end of an EGR passage branched from an exhaust passage and an intake passage, and the valve seat has an EGR. EG holding a valve seated from the passage side on the intake passage side
In the R-valve device, the curved end of the upstream curved portion constituting the end portion of the EGR passage is at least upstream of the valve seat.
It is located downstream from the side end surface, and a downstream curved portion that curves in the opposite direction to the upstream curved portion with the vicinity of the valve seat as a curved starting end is provided at the upstream end of the intake passage. I have. An embodiment of the present invention will be described below in detail with reference to the drawings. FIG. 1 is a sectional view showing an embodiment of the EGR valve device according to the present invention. Parts having the same functions as those of the conventional example shown in FIG. 2 are denoted by the same reference numerals, and detailed description thereof will be omitted. In this embodiment, an upstream curved portion 3 such as an elbow 2 is formed at the end of an EGR passage 1 branched from an exhaust passage (not shown), and a curved end 4 of the upstream curved portion 3 is connected to a valve seat 5. To the upstream end face. Also, while the valve 9 is seated on the valve seat 5 from the EGR passage 1 side, the downstream bending portion 7 which is bent in the direction opposite to the upstream bending portion 3 with the formation position of the valve seat 5 as the bending start end 6 is provided. By providing the EGR gas at the upstream end of the intake passage 8, the flow rate of the EGR gas flowing through the EGR passage 1 is controlled by the valve 9 so as to flow into the intake passage 8. The valve 9
Is controlled to move in the horizontal direction in the figure by an actuator (not shown). That is, conventionally, by providing the valve seat 5 downstream of the bending end 4 of the upstream bending portion 3 and providing the downstream bending portion 7 whose bending downstream end is located at a position downstream of the valve seat 5. , The EGR gas is set to flow in a direction perpendicular to the valve seat 5, so that a large amount of EGR gas flows outside the curve in the upstream curved portion 3 and the corner inside the curved portion of the downstream curved portion 7. Peeling occurred at the part. However, as in the present embodiment, the bending end 4 of the upstream bending portion 3 is made to coincide with the upstream end face of the valve seat 5 and the vicinity of the valve seat 5 is formed in the downstream bending portion 7. In this case, the EGR flowing through the EGR passage 1
Since the gas immediately flows into the valve seat 5 while undergoing the direction changing action of the upstream curved portion 3, the EGR gas flows into the valve seat 5 as a whole from an oblique direction and flows out into the oblique direction. Accordingly, in the downstream curved portion 7, the flow outside the curved portion increases, and the flow inside the curved portion is relatively reduced, so that separation at the curved inside corner portion is reduced, so that the flow loss is reduced. Therefore, the EGR passage 1 and the valve seat 5
A large amount of EGR gas can be supplied without increasing the size of the EGR gas, and the target EGR rate can be secured. In addition, since the downstream bending portion 7 that curves in the direction opposite to the upstream bending portion 3 is provided at the upstream end portion of the intake passage 8, the vicinity of the valve seat 5 is defined as the bending start end 6. For example, the thermal load on the EGR valve device can be reduced without using a heat insulator or the like. In the above-described embodiment, the bending end 4 of the upstream bending portion 3 coincides with the upstream end face of the valve seat 5, while the bending start end 6 of the downstream bending portion is positioned substantially at the center of the valve seat 5. However, in the case where the two are matched or the bending end of the upstream bending portion 3 is positioned downstream of the valve seat 5 within a range that does not sacrifice the passage area of the upstream bending portion 3, EGR is performed. Since the gas inflow angle can be reduced, there is an advantage that the loss caused by providing the EGR valve can be further reduced. As is apparent from the above description, according to the present invention, the curved end of the upstream curved portion constituting the end portion of the EGR passage is located at least downstream of the upstream end face of the valve seat. Since the downstream curved portion that curves in the direction opposite to the upstream curved portion with the vicinity of the valve seat as the curved start end is provided at the upstream end of the intake passage, the thermal load on the EGR valve device is reduced. In addition, since the EGR gas can flow into and out of the valve seat in an oblique direction, the flow loss caused by the EGR valve device can be reduced.

【図面の簡単な説明】 【図1】本発明に係るEGRバルブ装置の一実施形態を
示す断面図である。 【図2】EGRバルブ装置の従来例を示す断面図であ
る。 【符号の説明】 1 EGR通路 2 エルボ 3 上流側湾曲部 4 湾曲終端 5 弁座 6 湾曲始端 7 下流側湾曲部 8 吸気通路 9 バルブ
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a sectional view showing an embodiment of an EGR valve device according to the present invention. FIG. 2 is a sectional view showing a conventional example of an EGR valve device. [Description of Signs] 1 EGR passage 2 Elbow 3 Upstream curved section 4 Curved end 5 Valve seat 6 Curved start end 7 Downstream curved section 8 Intake path 9 Valve

Claims (1)

(57)【特許請求の範囲】 【請求項1】 排気通路から分岐するEGR通路の終
端部と吸気通路の接続部に弁座を設け、該弁座
EGR通路側から着座させたバルブを吸気通路
に保持させたEGRバルブ装置において、前記EGR通
の終端部分を構成する上流側湾曲部の湾曲終端
を少なくとも弁座5の上流側端面より下流側に位置させ
るとともに、該弁座の近傍を湾曲始端として上流側
湾曲部と逆の方向に向って湾曲する下流側湾曲部
吸気通路の上流端部に設けたことを特徴とするEGR
バルブ装置。
(57) the valve seat 5 to the connecting portion of the Claims 1] and the end of the EGR passage 1 which branches from the exhaust passage intake passage 8 is provided, seated on the valve seat 5 from the EGR passage 1 side In the EGR valve device in which the operated valve 9 is held on the intake passage 8 side, the curved end 4 of the upstream curved portion 3 that constitutes the end of the EGR passage 1
Is positioned at least downstream of the upstream end face of the valve seat 5 , and the downstream curved portion 7 that curves in the direction opposite to the upstream curved portion 3 with the vicinity of the valve seat 5 as a curved start end 6 is formed as an intake passage. EGR, characterized in that provided at the upstream end of the 8
Valve device.
JP24788498A 1998-09-02 1998-09-02 EGR valve device Expired - Lifetime JP3474450B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24788498A JP3474450B2 (en) 1998-09-02 1998-09-02 EGR valve device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24788498A JP3474450B2 (en) 1998-09-02 1998-09-02 EGR valve device

Publications (2)

Publication Number Publication Date
JP2000073880A JP2000073880A (en) 2000-03-07
JP3474450B2 true JP3474450B2 (en) 2003-12-08

Family

ID=17170040

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24788498A Expired - Lifetime JP3474450B2 (en) 1998-09-02 1998-09-02 EGR valve device

Country Status (1)

Country Link
JP (1) JP3474450B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7393370B2 (en) * 2021-02-17 2023-12-06 日本サーモスタット株式会社 thermostat device

Also Published As

Publication number Publication date
JP2000073880A (en) 2000-03-07

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