JP3460891B2 - Method of manufacturing rolling element for toroidal type continuously variable transmission - Google Patents

Method of manufacturing rolling element for toroidal type continuously variable transmission

Info

Publication number
JP3460891B2
JP3460891B2 JP14925895A JP14925895A JP3460891B2 JP 3460891 B2 JP3460891 B2 JP 3460891B2 JP 14925895 A JP14925895 A JP 14925895A JP 14925895 A JP14925895 A JP 14925895A JP 3460891 B2 JP3460891 B2 JP 3460891B2
Authority
JP
Japan
Prior art keywords
rolling element
rolling
continuously variable
variable transmission
carburizing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP14925895A
Other languages
Japanese (ja)
Other versions
JPH08338493A (en
Inventor
山 典 子 内
本 隆 松
野 伸 郎 木
垣 俊 造 梅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Original Assignee
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd filed Critical Nissan Motor Co Ltd
Priority to JP14925895A priority Critical patent/JP3460891B2/en
Publication of JPH08338493A publication Critical patent/JPH08338493A/en
Application granted granted Critical
Publication of JP3460891B2 publication Critical patent/JP3460891B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H15/00Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by friction between rotary members
    • F16H15/02Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by friction between rotary members without members having orbital motion
    • F16H15/04Gearings providing a continuous range of gear ratios
    • F16H15/06Gearings providing a continuous range of gear ratios in which a member A of uniform effective diameter mounted on a shaft may co-operate with different parts of a member B
    • F16H15/32Gearings providing a continuous range of gear ratios in which a member A of uniform effective diameter mounted on a shaft may co-operate with different parts of a member B in which the member B has a curved friction surface formed as a surface of a body of revolution generated by a curve which is neither a circular arc centered on its axis of revolution nor a straight line
    • F16H15/36Gearings providing a continuous range of gear ratios in which a member A of uniform effective diameter mounted on a shaft may co-operate with different parts of a member B in which the member B has a curved friction surface formed as a surface of a body of revolution generated by a curve which is neither a circular arc centered on its axis of revolution nor a straight line with concave friction surface, e.g. a hollow toroid surface
    • F16H15/38Gearings providing a continuous range of gear ratios in which a member A of uniform effective diameter mounted on a shaft may co-operate with different parts of a member B in which the member B has a curved friction surface formed as a surface of a body of revolution generated by a curve which is neither a circular arc centered on its axis of revolution nor a straight line with concave friction surface, e.g. a hollow toroid surface with two members B having hollow toroid surfaces opposite to each other, the member or members A being adjustably mounted between the surfaces
    • F16H2015/383Gearings providing a continuous range of gear ratios in which a member A of uniform effective diameter mounted on a shaft may co-operate with different parts of a member B in which the member B has a curved friction surface formed as a surface of a body of revolution generated by a curve which is neither a circular arc centered on its axis of revolution nor a straight line with concave friction surface, e.g. a hollow toroid surface with two members B having hollow toroid surfaces opposite to each other, the member or members A being adjustably mounted between the surfaces with two or more sets of toroid gearings arranged in parallel

Landscapes

  • Friction Gearing (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
  • Heat Treatment Of Articles (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、回転の伝達経路におい
て無段変速するのに利用されるトロイダル式無段変速機
用転動体の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a rolling element for a toroidal type continuously variable transmission which is used for continuously variable transmission in a rotation transmission path.

【0002】[0002]

【従来の技術】トロイダル式無段変速機は、例えば、図
1に示すように、潤滑油を介して接触する金属製転動体
である入力ディスク1および出力ディスク2と同じく金
属製転動体であるパワーローラ3から成り、入力ディス
ク1と出力ディスク2とに挟まれたパワーローラ3の傾
きを変化させ、ディスク1,2の相対回転速度を変化さ
せて変速し、入力軸5およびローディングカム6を経て
入力された動力を図示のごとく並列構造とした無段変速
機構で変速したのち歯車7を介して出力軸8に伝達する
仕組みになっている。
2. Description of the Related Art A toroidal type continuously variable transmission is, as shown in FIG. 1, for example, a metal rolling element, which is a metal rolling element that contacts through lubricating oil, as well as an input disk 1 and an output disk 2. The power roller 3, which is composed of the power roller 3 and sandwiched between the input disk 1 and the output disk 2, changes the inclination of the power roller 3, changes the relative rotational speed of the disks 1 and 2, and shifts the speed, thereby changing the input shaft 5 and the loading cam 6. The power input through the gears is changed by a continuously variable transmission mechanism having a parallel structure as shown in the figure, and then transmitted to the output shaft 8 via the gear 7.

【0003】このようなトロイダル式無段変速機の転動
体すなわちディスク1,2およびパワーローラ3は、大
きな動力を伝達するため、高面圧下での転動疲労寿命に
優れる深い硬化層を有していることが要求される。
The rolling elements of the toroidal type continuously variable transmission, that is, the disks 1 and 2 and the power roller 3 have a deep hardened layer excellent in rolling fatigue life under high surface pressure in order to transmit large power. Is required.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、このよ
うなトロイダル式無段変速機用転動体にあっては、深い
硬化層を得るために、機械構造用鋼に長時間に及ぶ浸炭
焼入れ焼もどし処理を行っている(例えば、特開平7−
71555号公報等)。そのため、肉厚の薄い部分にあ
っては硬化層が深すぎると、転がり接触による面疲労の
剥離ではなく、曲げ応力による割れが発生しやすくなる
という問題点があった。
However, in such a rolling element for a toroidal type continuously variable transmission, in order to obtain a deep hardened layer, a carburizing quenching and tempering treatment for a long time is performed on a steel for machine structure. (For example, Japanese Patent Laid-Open No. 7-
71555, etc.). Therefore, if the hardened layer is too deep in the thin portion, there is a problem that cracking due to bending stress is more likely to occur rather than peeling of surface fatigue due to rolling contact.

【0005】また、ガス浸炭により深い硬化層を得る処
理においては、表面近傍に粒界酸化層が深くまで成長し
てしまうことから、粒界酸化層を起点とした割れが発生
しやすくなると共に、ガス浸炭による処理時間が長時間
に及ぶことから、生産性が非常に悪く、コストアップを
招いてしまうという問題点があった。
Further, in the process of obtaining a deep hardened layer by gas carburization, since the grain boundary oxide layer grows deep in the vicinity of the surface, cracks tend to occur from the grain boundary oxide layer as a starting point, and Since the processing time by gas carburization takes a long time, there is a problem that productivity is very poor and cost is increased.

【0006】一方、転動面においては高い面圧を受ける
ため、最大剪断応力位置での硬さが十分でない場合、塑
性変形による陥没を生じ、トルク伝達が行われなくなる
と共に、塑性変形部より剥離が発生しやすくなるという
問題点があった。
On the other hand, since the rolling surface is subjected to a high surface pressure, if the hardness at the position of maximum shear stress is not sufficient, a depression due to plastic deformation will occur, torque transmission will not be performed, and peeling from the plastically deformed portion will occur. However, there is a problem in that

【0007】[0007]

【発明の目的】本発明は、このような従来の問題点に着
目してなされたもので、転動面では面疲労強度に優れ、
また、非転動面では曲げ疲労強度に優れるものとなって
いて、面疲労強度と曲げ疲労強度を考慮した新規なトロ
イダル式無段変速機用転動体の製造方法を提供すること
を目的としている。
SUMMARY OF THE INVENTION The present invention has been made by paying attention to such conventional problems, and has excellent surface fatigue strength on rolling surfaces.
Further, the non-rolling surface is excellent in bending fatigue strength, and it is an object of the present invention to provide a novel method for manufacturing a rolling element for a toroidal type continuously variable transmission in consideration of surface fatigue strength and bending fatigue strength. .

【0008】[0008]

【課題を解決するための手段】本発明に係わるトロイダ
ル式無段変速機用転動体の製造方法は、請求項1に記載
しているように、転動体であるディスクと同じく転動体
であるパワーローラとが潤滑油を介して転がり接触して
構成されるトロイダル式無段変速機において、前記転動
体の素材として機械構造用鋼を用い、転動体が陰極とな
るように導電接続すると共に転動面以外に導電性素材の
治具をクリアランスdmmで設置し、グロー放電厚さを
tmmとした時に、d>2tとなる浸炭工程と、d≦2
tとなる浸炭工程でプラズマ高濃度浸炭処理を施し、そ
の後焼入れ焼もどし処理を施すようにしたことを特徴と
している。
A method of manufacturing a rolling element for a toroidal type continuously variable transmission according to the present invention is, as described in claim 1, a disk which is a rolling element and a power which is a rolling element. In a toroidal type continuously variable transmission configured to make rolling contact with a roller through lubricating oil, mechanical structural steel is used as the material of the rolling element, and the rolling element is electrically connected so that it becomes a cathode When a jig of a conductive material is installed on a surface other than the surface with a clearance dmm and the glow discharge thickness is set to tmm, a carburizing step of d> 2t, and d ≦ 2
It is characterized in that the plasma high-concentration carburizing process is performed in the carburizing process of t, and then the quenching and tempering process is performed.

【0009】また、同じ目的を達成する本発明に係わる
トロイダル式無段変速機用転動体の製造方法は、請求項
2に記載しているように、転動体であるディスクと同じ
く転動体であるパワーローラとが潤滑油を介して転がり
接触して構成されるトロイダル式無段変速機において、
前記転動体の素材として機械構造用鋼を用い、転動体が
陰極となるように導電接続すると共に転動面以外に非導
電性素材の治具をクリアランスdmmで設置し、グロー
放電厚さをtmmとした時に、d>tとなる浸炭工程
と、d≦tとなる浸炭工程でプラズマ高濃度浸炭処理を
施し、その後焼入れ焼もどし処理を施すようにしたこと
を特徴としている。
A method of manufacturing a rolling element for a toroidal type continuously variable transmission according to the present invention which achieves the same object is, as described in claim 2, a rolling element which is the same as a disk which is a rolling element. In a toroidal type continuously variable transmission configured to make rolling contact with a power roller via lubricating oil,
A steel for machine structural use is used as a material of the rolling element, and the rolling element is conductively connected so as to be a cathode, and a jig of a non-conductive material is installed at a clearance dmm other than the rolling surface, and the glow discharge thickness is tmm. In this case, the plasma high-concentration carburizing process is performed in the carburizing process of d> t and the carburizing process of d ≦ t, and then the quenching and tempering process is performed.

【0010】そして、本発明に係わるトロイダル式無段
変速機用転動体の製造方法の実施態様においては、請求
項3に記載しているように、焼入れ焼もどし処理後にシ
ョットピーニングを施すようになすこともできる。
In an embodiment of the method for manufacturing a rolling element for a toroidal type continuously variable transmission according to the present invention, as described in claim 3, shot peening is performed after quenching and tempering. You can also

【0011】また、本発明に係わる上記製造方法の他の
実施態様としては、請求項4に記載しているように、面
接触により転動体内部に発生する最大剪断応力の発生深
さをZstとした場合に、転動面におけるZst位置
で、硬さをHv780以上、有効硬化層深さを2Zst
以上5Zst以下とし、非転動面では、表面硬さをHv
650以上、有効硬化層深さを0.3mm以上4Zst
以下で、且つ転動面の有効硬化層深さよりも浅くするこ
とが望ましい。
As another embodiment of the above-described manufacturing method according to the present invention, as described in claim 4, the maximum shear stress generation depth generated inside the rolling element by surface contact is defined as Zst. In this case, the hardness is Hv780 or more and the effective hardened layer depth is 2Zst at the Zst position on the rolling surface.
Above 5Zst, the surface hardness is Hv on the non-rolling surface.
650 or more, effective hardened layer depth 0.3 mm or more 4Zst
It is desirable that the depth is less than or equal to the effective hardened layer depth of the rolling surface.

【0012】[0012]

【発明の作用】本発明に係わるトロイダル式無段変速機
用転動体の製造方法は、請求項1に記載しているよう
に、転動体であるディスクと同じく転動体であるパワー
ローラとが潤滑油を介して転がり接触して構成されるト
ロイダル式無段変速機において、前記転動体の素材とし
て機械構造用鋼を用い、転動体が陰極となるように導電
接続すると共に転動面以外に導電性素材の治具をクリア
ランスdmmで設置し、グロー放電厚さをtmmとした
時に、d>2tとなる浸炭工程と、d≦2tとなる浸炭
工程でプラズマ高濃度浸炭処理を施し、その後焼入れ焼
もどし処理を施すようにしたり、請求項2に記載してい
るように、転動体であるディスクと同じく転動体である
パワーローラとが潤滑油を介して転がり接触して構成さ
れるトロイダル式無段変速機において、前記転動体の素
材として機械構造用鋼を用い、転動体が陰極となるよう
に導電接続すると共に転動面以外に非導電性素材の治具
をクリアランスdmmで設置し、グロー放電厚さをtm
mとした時に、d>tとなる浸炭工程と、d≦tとなる
浸炭工程でプラズマ高濃度浸炭処理を施し、その後焼入
れ焼もどし処理を施したりするようにしているが、この
ような条件のプラズマ高濃度浸炭処理を施すこととした
理由について次に説明する。
According to the method of manufacturing a rolling element for a toroidal type continuously variable transmission according to the present invention, as described in claim 1, the disk as the rolling element and the power roller as the rolling element are lubricated. In a toroidal type continuously variable transmission configured by rolling contact through oil, steel for machine structure is used as a material of the rolling element, and the rolling element is conductively connected so as to serve as a cathode and electrically conductive except for the rolling surface. When a jig of a flexible material is installed with a clearance of dmm and the glow discharge thickness is tmm, a high-concentration plasma carburizing process is performed in a carburizing process in which d> 2t and a carburizing process in which d ≦ 2t, followed by quenching and quenching. A toroidal type non-rolling device which is configured to be subjected to a dehumidification treatment, or as described in claim 2, in which a disk which is a rolling element and a power roller which is also a rolling element are in rolling contact with each other through lubricating oil. In a transmission, machine structural steel is used as a material for the rolling element, conductively connected so that the rolling element serves as a cathode, and a jig made of a non-conductive material is installed on a portion other than the rolling surface with a clearance dmm. Thickness is tm
When m is set, a high-concentration plasma carburizing process is performed in a carburizing process in which d> t and a carburizing process in which d ≦ t. After that, quenching and tempering treatment is performed. The reason why the plasma high-concentration carburizing process is performed will be described below.

【0013】図1に示した入力ディスク1,出力ディス
ク2およびパワーローラ3からなる転動体(1,2,
3)は、いずれも機械構造用鋼(JISに制定されたも
のとしては、JIS G 4501〜4202のSC,
SNC,SNCM,SCr,SMn,SMnC,SAC
Mなどがある。)を素材として用いることとし、表1に
示す化学組成のクロム鋼(SCr)またはクロム・モリ
ブデン鋼(SCM)を使用し、各々の部品形状に機械加
工を行った。
The rolling elements (1, 2 ,, etc.) comprising the input disk 1, the output disk 2 and the power roller 3 shown in FIG.
3) are all steels for machine structure (as stipulated in JIS, JIS G 4501 to 4202 SC,
SNC, SNCM, SCr, SMn, SMnC, SAC
There is M etc. ) Is used as a material, and chromium steel (SCr) or chromium-molybdenum steel (SCM) having the chemical composition shown in Table 1 is used, and each part shape is machined.

【0014】[0014]

【表1】 [Table 1]

【0015】プラズマ高濃度浸炭に使用する治具は、導
電性素材の治具としてSUS309からなるものを用
い、非導電性素材の治具としてセラミックスからなるも
のを用い、図3の(A)(B)に示すように、ディスク
1,2およびパワーローラ3の転動面以外の面を取り囲
むような形状の治具11に作製し、導電体12を介して
陰極13に接触させることによって、転動体(1,2,
3)が陰極となるように設定した。
The jig used for the high-concentration carburization of plasma uses a jig made of SUS309 as a jig made of a conductive material, and a jig made of ceramics as a jig made of a non-conductive material, as shown in FIG. As shown in B), a jig 11 having a shape surrounding the surfaces other than the rolling surfaces of the disks 1 and 2 and the power roller 3 is formed, and the negative electrode 13 is brought into contact with the cathode 13 through the conductor 12 so that Moving body (1, 2,
3) was set as a cathode.

【0016】そして、このような導電性素材の治具とし
てSUS309からなるものを用いると共に、非導電性
素材の治具としてセラミックスからなるものを用い、転
動体(1,2,3)を陰極13に導電接続し、浸炭ガス
としてC3H8ガスにキャリアガスとしてH2,N2,
Arガスを各々添加した混合ガスを用い、転動体の非転
動面と治具とのクリアランスdmmを変化させて、プラ
ズマ高濃度浸炭処理を行ったところ、SUS309より
なる導電性素材の治具を用いた場合は図4に示すよう
に、また、セラミックスよりなる非導電性素材の治具を
用いた場合は図5に示すように、それぞれガス圧力を変
化させることにより浸炭限界曲線が求められた(なお、
図3において、符号1a,2aは入力ディスク1,出力
ディスク2の浸炭硬化層であることを示し、符号3aは
パワーローラ3の浸炭硬化層であることを示してい
る)。
Then, a jig made of SUS309 is used as the jig of such a conductive material, and a jig made of ceramics is used as the jig of the non-conductive material, and the rolling elements (1, 2, 3) are used as the cathode 13 Conductively connected to C3H8 gas as carburizing gas and H2, N2 as carrier gas
When the plasma high-concentration carburizing process was performed by changing the clearance dmm between the non-rolling surface of the rolling element and the jig using a mixed gas to which Ar gas was added, respectively, a jig made of a conductive material made of SUS309 was obtained. When used, as shown in FIG. 4, and when a jig made of non-conductive material made of ceramics was used, as shown in FIG. 5, the carburization limit curve was obtained by changing the gas pressure. (Note that
In FIG. 3, reference numerals 1a and 2a indicate the carburized hardened layers of the input disk 1 and the output disk 2, and reference numeral 3a indicates the carburized hardened layer of the power roller 3.)

【0017】この浸炭限界曲線は、グロー放電厚さtm
mに依存し、導電性素材の治具(SUS309)を使用
した場合、d>2tで浸炭され、d≦2tで浸炭され
ず、また、非導電性素材の治具(セラミックス)を使用
した場合、d>tで浸炭され、d≦tで浸炭されない。
This carburizing limit curve is defined by the glow discharge thickness tm.
Depending on m, when a conductive material jig (SUS309) is used, it is carburized when d> 2t, not carburized when d ≦ 2t, and when a non-conductive material jig (ceramics) is used. , D> t, and not d ≦ t.

【0018】すなわち、浸炭限界曲線が、導電性素材の
治具(SUS309)ではグロー放電厚さtmmの1/
2を、非導電性素材の治具(セラミックス)ではグロー
放電厚さtmmを示すことから、グロー放電厚さtmm
は図6のようにして求められる。
That is, the carburization limit curve is 1 / g of the glow discharge thickness tmm for the jig (SUS309) made of a conductive material.
No. 2 shows the glow discharge thickness tmm for a jig (ceramics) made of a non-conductive material.
Is calculated as shown in FIG.

【0019】このことから、ガス圧力が高くなる程、グ
ロー放電厚さtmmは薄くなり、また、浸炭ガスとし
て、CガスにHガス,Nガス,Arガスを混
合した順にグロー放電厚さtmmは厚くなる。
From this, the higher the gas pressure, the thinner the glow discharge thickness tmm, and as the carburizing gas, C 3 H 8 gas is mixed with H 2 gas, N 2 gas and Ar gas in the order of glow. The discharge thickness tmm becomes thicker.

【0020】よって、転動体にプラズマ高濃度浸炭処理
を施すにあたり、治具として導電性素材であるSUS3
09等を使用した場合、d>2t、d≦2tとなる浸炭
工程を採用し、また、治具として非導電性素材である絶
縁性セラミックスを使用した場合、d>t、d≦tとな
る浸炭工程を採用することにより、転動面および非転動
面において異なる硬化層厚さが得られることとなるの
で、このようなプラズマ高濃度浸炭処理を施し、その後
焼入れ焼もどし処理を施して望ましくは、例えば請求項
4に記載しているように、面接触により転動体内部に発
生する最大剪断応力の発生深さをZstとした場合に、
転動面におけるZst位置で、硬さをHv780以上,
有効硬化層深さを2Zst以上5Zst以下とし、非転
動面では、表面硬さをHv650以上、有効硬化層深さ
を0.3mm以上、4Zst以下(すなわち、転動面の
有効硬化層深さの上限値5Zstの80%以下)で、且
つ転動面の有効硬化層深さよりも浅くすることによっ
て、転動面では面疲労強度に優れ、非転動面では曲げ疲
労強度に優れた転動体が得られることになる。
Therefore, in performing the plasma high-concentration carburizing treatment on the rolling elements, SUS3, which is a conductive material, is used as a jig.
In the case of using 09 or the like, a carburizing process that satisfies d> 2t and d ≦ 2t is adopted, and when using insulating ceramics which is a non-conductive material as a jig, d> t and d ≦ t By adopting the carburizing process, different hardened layer thickness can be obtained on the rolling surface and the non-rolling surface, so it is desirable to perform such plasma high concentration carburizing treatment and then quench and temper treatment. Is, for example, when the depth of maximum shear stress generated inside the rolling element due to surface contact is Zst, as described in claim 4,
At the Zst position on the rolling surface, the hardness is Hv780 or more,
The effective hardened layer depth is 2Zst or more and 5Zst or less, the surface hardness of the non-rolling surface is Hv650 or more, and the effective hardened layer depth is 0.3mm or more and 4Zst or less (that is, the effective hardened layer depth of the rolling surface is Of less than 80% of the upper limit value of 5Zst) and shallower than the effective hardened layer depth of the rolling surface, the rolling element has excellent surface fatigue strength on the rolling surface and bending fatigue strength on the non-rolling surface. Will be obtained.

【0021】なお、治具とのクリアランスがd>2tと
なる浸炭工程では、クリアランスdmmが大きすぎると
処理能力が低下することから、50mm≧dとなるよう
にすることが好ましい。
In the carburizing step in which the clearance with the jig is d> 2t, it is preferable that 50 mm ≧ d because the processing capacity decreases if the clearance dmm is too large.

【0022】そして、請求項3に記載しているように、
焼入れ焼もどし処理後にショットピーニングを施すこと
によって、高い残留応力が付加されることから、曲げ疲
労強度がさらに向上し、割れの発生率がさらに低下する
うえに、転動疲労寿命がさらに向上するものとなる。
Then, as described in claim 3,
By applying shot peening after quenching and tempering treatment, high residual stress is added, bending fatigue strength is further improved, crack occurrence rate is further reduced, and rolling fatigue life is further improved. Becomes

【0023】本発明に係わるトロイダル式無段変速機用
転動体の製造方法においては、上記のようなプラズマ高
濃度浸炭焼入れ、焼きもどし処理を施すことによって、
面接触により転動体内部に発生する最大剪断応力の発生
深さをZstとした場合に、転動面におけるZst位置
で、硬さをHv780以上,有効硬化層深さを2Zst
以上5Zst以下とし、非転動面では、表面硬さをHv
650以上、有効硬化層深さを0.3mm以上、4Zs
t以下で、且つ転動面の有効硬化層深さよりも浅くする
ようにすることが望ましいが、このように限定した理由
について説明する。
In the method of manufacturing a rolling element for a toroidal type continuously variable transmission according to the present invention, by performing the plasma high-concentration carburizing and tempering treatments as described above,
When the depth of maximum shear stress generated inside the rolling element due to surface contact is Zst, the hardness is Hv780 or more and the effective hardened layer depth is 2Zst at the Zst position on the rolling surface.
Above 5Zst, the surface hardness is Hv on the non-rolling surface.
650 or more, effective hardened layer depth 0.3 mm or more, 4Zs
It is desirable that the depth is not more than t and is shallower than the effective hardened layer depth of the rolling surface, but the reason for limiting in this way will be described.

【0024】転動体接触部のヘルツの応力分布と1/6
ビッカース硬さ分布を図2に示す。転動体の塑性変形
は、材料のもつ限界剪断応力(ビッカース硬さの1/6
程度)が、最大剪断応力を下回る際に発生することが一
般的になっている。
Hertzian stress distribution at the rolling element contact portion and 1/6
The Vickers hardness distribution is shown in FIG. The plastic deformation of the rolling element is the critical shear stress of the material (1/6 of the Vickers hardness).
Degree) is below the maximum shear stress.

【0025】たとえば、表2に示す本耐久条件、すなわ
ち、接触面圧(Pmax)3.8GPaでは、機械構造
用鋼に従来のガス浸炭焼入れ焼もどし処理を行った場
合、最大剪断応力位置(Zst位置;表面より0.8m
mの位置)で炭化物が析出しないことから、Hv780
を満たさない。このことにより、1/6ビッカース硬さ
が剪断応力を下回る部分が発生することから、塑性変形
による陥没が発生してしまう。
For example, under the durability conditions shown in Table 2, that is, the contact surface pressure (Pmax) of 3.8 GPa, when the conventional gas carburizing quenching and tempering treatment is applied to the steel for machine structure, the maximum shear stress position (Zst Position: 0.8m from the surface
Since the carbide does not precipitate at the position (m position), Hv780
Does not meet. As a result, a portion where the 1/6 Vickers hardness is lower than the shear stress is generated, so that a depression due to plastic deformation occurs.

【0026】塑性変形による陥没を生じさせないために
は、最大剪断応力位置(Zst位置)付近で硬さはHv
780以上が必要であり、高濃度浸炭処理により炭化物
を析出させることにより得られる。しかし、Zst位置
での硬さがHv950を超えると炭化物が面積率で50
面積%以上析出することになることから、焼入れの際、
焼割れが発生しやすくなるので、Zst位置での硬さの
上限はHv950以下とするのが好ましい。
In order to prevent depression due to plastic deformation, the hardness is Hv near the maximum shear stress position (Zst position).
780 or more is required, and it is obtained by precipitating a carbide by a high-concentration carburizing treatment. However, if the hardness at the Zst position exceeds Hv950, the area ratio of carbides is 50%.
Since more than area% will be precipitated, during quenching,
It is preferable that the upper limit of the hardness at the Zst position is Hv950 or less because quench cracking is likely to occur.

【0027】転がり疲労による剥離は、Zstの2倍未
満の有効硬化層で発生してしまうことから、有効硬化層
深さはZstの2倍以上が必要である。
Since peeling due to rolling fatigue occurs in an effective hardened layer that is less than twice the Zst, the effective hardened layer depth must be at least twice the Zst.

【0028】さらに、薄肉部では、硬化層が深すぎると
曲げ疲労強度が低下してしまうため、転動面における有
効硬化層深さを最大5Zstとした。
Further, in the thin portion, if the hardened layer is too deep, the bending fatigue strength decreases, so the effective hardened layer depth at the rolling surface was set to a maximum of 5 Zst.

【0029】一方、非転動面では、転動体以外の部品と
の接触部における表面陥没を防ぐことが必要であり、表
面硬さHv650未満では陥没が発生することから、硬
さがHv650以上の有効硬化層深さを0.3mm以上
形成させる必要がある。しかし、表面硬さがHv950
を超えると炭化物が面積率で50面積%以上析出するこ
とになることから、焼入れの際、焼割れが発生しやすく
なるので、硬さの上限はHv950以下とするのが好ま
しい。また、薄肉部では、硬化層が深すぎると曲げ疲労
強度が低下してしまうため、非転動面における有効硬化
層深さを4Zstとした。
On the other hand, on the non-rolling surface, it is necessary to prevent the surface depression at the contact portion with parts other than the rolling elements. If the surface hardness is less than Hv650, the depression will occur. Therefore, the hardness is Hv650 or more. It is necessary to form an effective hardened layer depth of 0.3 mm or more. However, the surface hardness is Hv950
If it exceeds, the carbides will be deposited in an area ratio of 50 area% or more, so that quenching cracks easily occur during quenching. Therefore, the upper limit of the hardness is preferably Hv950 or less. Further, in the thin portion, if the hardened layer is too deep, the bending fatigue strength decreases, so the effective hardened layer depth on the non-rolling surface was set to 4Zst.

【0030】したがって、このような構成とすることに
よって、転動面では面疲労強度,転がり疲労強度が向上
したものとなると共に、非転動面では曲げ疲労強度が向
上したものとなり、耐久性の良好な転動体が得られるこ
ととなる。
Therefore, with such a structure, the surface fatigue strength and the rolling fatigue strength are improved on the rolling surface, and the bending fatigue strength is improved on the non-rolling surface, so that the durability is improved. Good rolling elements can be obtained.

【0031】[0031]

【実施例】次に、本発明の実施例および比較例を表3〜
表44とともに以下に説明する。
EXAMPLES Examples of the present invention and comparative examples are shown in Tables 3 to 3.
It will be described below together with Table 44.

【0032】この実施例および比較例において、熱処理
パターンは、図7に示す(1)(2)および比較例とし
て図8に示す(3)(4)(5)(6)のいずれかで実
施し、焼入れ処理を行った。
In this example and the comparative example, the heat treatment pattern was carried out by any of (1) and (2) shown in FIG. 7 and (3) (4) (5) (6) shown in FIG. 8 as a comparative example. Then, quenching treatment was performed.

【0033】具体的には、表にも示すように、実施例1
によると、SCM420を用いて転動体を作製した後、
非転動部にSUS309よりなる導電性素材の治具をク
リアランスd=12mmで設置し、図7の(1)に示す
熱処理パターンに従って、C+H混合ガス、ガ
ス圧力2Torr、グロー放電厚さtmmにおいてd=
0.8tとなる条件で第1工程のプラズマ高濃度浸炭処
理を行い、次いで、C+Ar混合ガス、ガス圧力
2Torr、グロー放電厚さtmmにおいてd=2.4
tとなる条件で第2工程のプラズマ高濃度浸炭処理を行
った。
Specifically, as shown in the table, Example 1
According to the above, after the rolling element is manufactured using SCM420,
A jig made of a conductive material made of SUS309 is installed in the non-rolling portion with a clearance d = 12 mm, and according to the heat treatment pattern shown in (1) of FIG. 7, C 3 H 8 + H 2 mixed gas, gas pressure 2 Torr, glow discharge D = at thickness tmm
The high concentration plasma carburizing process of the first step was performed under the condition of 0.8 t, and then d = 2.4 at a C 3 H 8 + Ar mixed gas, a gas pressure of 2 Torr, and a glow discharge thickness tmm.
The plasma high concentration carburizing process of the second step was performed under the condition of t.

【0034】また、実施例2〜73では、実施例1と同
様にしてそれぞれ表に記載した条件でプラズマ高濃度浸
炭処理を行った。
Further, in Examples 2 to 73, the plasma high-concentration carburizing process was performed under the conditions shown in the table in the same manner as in Example 1.

【0035】また、比較例として、従来のガス浸炭処理
を行った場合(比較例1,2)、治具を設けずにプラズ
マ高濃度浸炭処理を行った場合(比較例3)、また、非
転動面にSUS309よりなる導電性素材の治具をクリ
アランスd=12mmで設置し、図7の(1)に示す熱
処理パターンに従って、第1工程ではC+H
合ガス、ガス圧力2Torr、グロー放電厚さtmmに
おいてd=2.5tとなる条件でプラズマ高濃度浸炭処
理を行った後、第2工程ではC+Ar混合ガス、
ガス圧力2Torr、グロー放電厚さtmmにおいてd
=11.4tとなる条件でプラズマ高濃度浸炭処理を行
った場合(比較例6)を例にとって示している。
As a comparative example, a conventional gas carburizing process (Comparative Examples 1 and 2), a plasma high-concentration carburizing process without a jig (Comparative Example 3), and A jig made of a conductive material made of SUS309 was installed on the rolling surface with a clearance d = 12 mm, and according to the heat treatment pattern shown in (1) of FIG. 7, in the first step, a mixed gas of C 3 H 8 + H 2 and a gas pressure of 2 Torr were used. After the plasma high-concentration carburizing treatment under the condition that d = 2.5t at the glow discharge thickness tmm, in the second step, a C 3 H 8 + Ar mixed gas,
D at gas pressure 2 Torr and glow discharge thickness tmm
The case where the plasma high-concentration carburizing process is performed under the condition of = 11.4 t (Comparative Example 6) is shown as an example.

【0036】また、比較例7〜22では、比較例6と同
様にして表に記載した条件でプラズマ高濃度浸炭処理を
行った。
In Comparative Examples 7 to 22, the plasma high concentration carburizing process was performed under the conditions shown in the table in the same manner as in Comparative Example 6.

【0037】プラズマ高濃度浸炭後焼入れ処理を行った
試験片に対しては焼もどし処理を実施し、一部の試験片
に対してはカバレージ300%、アークハイト0.5m
mAのショットピーニングを施した。
A tempering treatment was applied to the test pieces that had been subjected to the quenching treatment after the plasma high-concentration carburization, and some of the test pieces had a coverage of 300% and an arc height of 0.5 m.
Shot peening of mA was performed.

【0038】その後、転動面のみ仕上げ加工し、耐久試
験を実施した。
After that, only the rolling surface was finished and a durability test was conducted.

【0039】耐久試験は、図1に示したものと同じ構成
の実体耐久試験機を用い、表2に示す条件で行った。耐
久試験を行ったディスクとパワーローラは、同一材質、
熱処理パターンのものを用いた。
The durability test was carried out under the conditions shown in Table 2 using a physical durability tester having the same structure as that shown in FIG. The same material is used for the disk and power roller that have undergone the durability test,
A heat treatment pattern was used.

【0040】[0040]

【表2】 [Table 2]

【0041】本発明例および比較例により浸炭焼入れ焼
もどしを施したディスク、パワーローラの転動面におけ
る最大剪断応力位置(Zst位置)での析出炭化物面積
率、硬さ、有効硬化層深さ(E.C.D)および非転動
面での表面硬さ、有効硬化層深さ(E.C.D)ならび
に粒界酸化層深さおよび耐久試験結果を表3〜38に示
す。
The area ratio of precipitated carbides at the maximum shear stress position (Zst position) on the rolling surface of the disk and power roller subjected to carburizing and tempering according to the present invention and comparative examples, the hardness, and the effective hardened layer depth ( E.C.D.) and surface hardness on non-rolling surface, effective hardened layer depth (E.C.D.), grain boundary oxide layer depth and durability test results are shown in Tables 3 to 38.

【0042】表に示す結果より明らかなように、本発明
の製造方法により得られたる高濃度プラズマ浸炭焼入れ
焼もどし品は、比較例品に比べて寿命が向上している。
この理由として、 (1)プラズマ浸炭品は、真空中処理のため、亀裂の起
点となりやすい粒界酸化層が発生しないことから、曲げ
疲労強度が向上し、割れの発生率が低下する。
As is clear from the results shown in the table, the high-concentration plasma carburizing and tempering product obtained by the manufacturing method of the present invention has a longer life than the comparative product.
The reasons for this are as follows: (1) The plasma carburized product does not generate a grain boundary oxide layer, which is likely to be a starting point of cracks, because it is processed in a vacuum, so that the bending fatigue strength is improved and the crack generation rate is lowered.

【0043】(2)薄肉部においては内部まで硬化しな
いことから、曲げ疲労強度が向上し、割れの発生率が低
下するうえ、転動面においては有効硬化層が深く転動疲
労特性に優れることから、寿命が向上する。
(2) Since the thin portion does not harden to the inside, the bending fatigue strength is improved, the incidence of cracking is reduced, and the effective hardened layer is deep on the rolling surface and excellent in rolling fatigue characteristics. Therefore, the life is improved.

【0044】(3)最大応力剪断位置(Zst位置)で
Hv780以上が得られ、硬さが向上していることか
ら、高面圧下でも陥没せず、転動疲労寿命が向上する。
(3) Hv 780 or higher is obtained at the maximum stress shearing position (Zst position), and the hardness is improved, so that it does not sink even under high surface pressure and the rolling fatigue life is improved.

【0045】(4)プラズマ高濃度浸炭処理後にショッ
トピーニングを施すことにより、高い残留応力が付加さ
れることから、曲げ疲労強度が向上し、割れの発生率が
低下するうえ、転動疲労寿命も向上する。
(4) By performing shot peening after the plasma high-concentration carburizing treatment, a high residual stress is added, so that the bending fatigue strength is improved, the crack occurrence rate is reduced, and the rolling fatigue life is also increased. improves.

【0046】これに対し、 (5)ガス浸炭で深い硬化層を得ようとすると、長時間
を要し、粒界酸化層が成長するため、端部から粒界酸化
層を起点とした亀裂が成長し、割れが発生しやすい。
On the other hand, (5) When trying to obtain a deep hardened layer by gas carburization, it takes a long time and the grain boundary oxide layer grows, so that cracks originating from the grain boundary oxide layer start from the edges. It grows and cracks easily.

【0047】(6)治具を使用しないでプラズマ高濃度
浸炭した場合、ガス浸炭の場合と同様に、薄肉部におい
て内部まで硬化してしまうため、割れが発生しやすい。
(6) When plasma high-concentration carburization is performed without using a jig, cracks are likely to occur because the inside of the thin-walled portion is hardened as in gas carburization.

【0048】(7)非転動面における治具とのクリアラ
ンスdmmとグロー放電厚さtmmとの間に、SUS3
09等よりなる導電性素材の治具でd>2t、d≦2t
の2工程、セラミックス等よりなる非導電性素材の治具
でd>t、d≦tの2工程とならない浸炭処理の場合、
薄肉部において内部まで硬化してしまうため、割れが発
生しやすい。
(7) SUS3 is provided between the clearance dmm from the jig on the non-rolling surface and the glow discharge thickness tmm.
With a jig made of a conductive material such as 09, d> 2t, d ≦ 2t
In the case of carburizing treatment which does not have two steps of d> t and d ≦ t with a jig of non-conductive material such as ceramics,
Since the inside of the thin portion is hardened, cracks are likely to occur.

【0049】(8)治具にSUS309等の導電性素材
よりなるものを用いた場合、d>2tのみの浸炭工程、
あるいは治具にセラミックス等の非導電性素材よりなる
ものを用いた場合、d>tのみの浸炭工程では、薄肉部
において内部まで硬化してしまうため、割れが発生しや
すい。
(8) When a jig made of a conductive material such as SUS309 is used as the jig, a carburizing step of d> 2t only,
Alternatively, when a jig made of a non-conductive material such as ceramics is used for the jig, the carburizing step only for d> t causes the inside of the thin portion to be hardened, so that cracks are likely to occur.

【0050】(9)治具にSUS309等の導電性素材
よりなるものを用いた場合、d≦2tのみの浸炭工程、
あるいは治具にセラミックス等の非導電性素材よりなる
ものを用いた場合、d≦tのみの浸炭工程では、非転動
面が浸炭されないため、転動体以外の部品との接触面に
おいて変形し、剥離してしまう。
(9) When a jig made of a conductive material such as SUS309 is used, a carburizing step of d≤2t only,
Alternatively, when a jig made of a non-conductive material such as ceramics is used as the jig, the non-rolling surface is not carburized in the carburizing step only for d ≦ t, so that the contact surface with parts other than the rolling elements is deformed, It peels off.

【0051】(10)浸炭時間が短く、転動面の有効硬
化層深さが2Zstを満たさない場合、早期に転動面よ
りスポーリング剥離が発生する。
(10) When the carburizing time is short and the effective hardened layer depth of the rolling surface does not satisfy 2Zst, spalling separation occurs from the rolling surface at an early stage.

【0052】(11)最大剪断応力位置付近の硬さがH
v780を満たさない場合、転動面では塑性変形による
陥没が発生し、剥離が発生する。
(11) The hardness near the maximum shear stress position is H
If v780 is not satisfied, the rolling surface is dented due to plastic deformation and peeling occurs.

【0053】一方、処理時間は、本発明によるプラズマ
高濃度浸炭処理によると、従来法に比較して約1/3〜
1/4に短縮され、大幅なコストダウンが可能である。
On the other hand, according to the plasma high-concentration carburizing treatment of the present invention, the treatment time is about 1/3 of that of the conventional method.
It is shortened to 1/4, and a significant cost reduction is possible.

【0054】以上のことから、本発明によると、転動面
以外の薄肉部で発生する割れを大幅に改善し、高寿命の
転動体を短時間で処理することが可能であるうえ、高面
圧に対応することが可能である転動体を得ることができ
るようになった。
From the above, according to the present invention, it is possible to significantly reduce the cracks that occur in thin-walled portions other than the rolling surface, and to process rolling elements with a long life in a short time. It has become possible to obtain rolling elements that can cope with pressure.

【0055】[0055]

【表3】 [Table 3]

【0056】[0056]

【表4】 [Table 4]

【0057】[0057]

【表5】 [Table 5]

【0058】[0058]

【表6】 [Table 6]

【0059】[0059]

【表7】 [Table 7]

【0060】[0060]

【表8】 [Table 8]

【0061】[0061]

【表9】 [Table 9]

【0062】[0062]

【表10】 [Table 10]

【0063】[0063]

【表11】 [Table 11]

【0064】[0064]

【表12】 [Table 12]

【0065】[0065]

【表13】 [Table 13]

【0066】[0066]

【表14】 [Table 14]

【0067】[0067]

【表15】 [Table 15]

【0068】[0068]

【表16】 [Table 16]

【0069】[0069]

【表17】 [Table 17]

【0070】[0070]

【表18】 [Table 18]

【0071】[0071]

【表19】 [Table 19]

【0072】[0072]

【表20】 [Table 20]

【0073】[0073]

【表21】 [Table 21]

【0074】[0074]

【表22】 [Table 22]

【0075】[0075]

【表23】 [Table 23]

【0076】[0076]

【表24】 [Table 24]

【0077】[0077]

【表25】 [Table 25]

【0078】[0078]

【表26】 [Table 26]

【0079】[0079]

【表27】 [Table 27]

【0080】[0080]

【表28】 [Table 28]

【0081】[0081]

【表29】 [Table 29]

【0082】[0082]

【表30】 [Table 30]

【0083】[0083]

【表31】 [Table 31]

【0084】[0084]

【表32】 [Table 32]

【0085】[0085]

【表33】 [Table 33]

【0086】[0086]

【表34】 [Table 34]

【0087】[0087]

【表35】 [Table 35]

【0088】[0088]

【表36】 [Table 36]

【0089】[0089]

【表37】 [Table 37]

【0090】[0090]

【表38】 [Table 38]

【0091】[0091]

【発明の効果】本発明に係わるトロイダル式無段変速機
用転動体の製造方法は、請求項1に記載しているよう
に、転動体であるディスクと同じく転動体であるパワー
ローラとが潤滑油を介して転がり接触して構成されるト
ロイダル式無段変速機において、前記転動体の素材とし
て機械構造用鋼を用い、転動体が陰極となるように導電
接続すると共に転動面以外に導電性素材の治具をクリア
ランスdmmで設置し、グロー放電厚さをtmmとした
時に、d>2tとなる浸炭工程と、d≦2tとなる浸炭
工程でプラズマ高濃度浸炭処理を施し、その後焼入れ焼
もどし処理を施すか、請求項2に記載しているように、
前記転動体の素材として機械構造用鋼を用い、転動体が
陰極となるように導電接続すると共に転動面以外に非導
電性素材の治具をクリアランスdmmで設置し、グロー
放電厚さをtmmとした時に、d>tとなる浸炭工程
と、d≦tとなる浸炭工程でプラズマ高濃度浸炭処理を
施し、その後焼入れ焼もどし処理を施すようにしたか
ら、非転動面の有効浸炭深さを転動面より浅いものとす
ることができ、転動面での面疲労強度,転がり疲労強度
に優れていると共に非転動面での曲げ疲労強度に優れる
トロイダル式無段変速機用転動体を製造することが可能
であるという著しく優れた効果がもたらされる。
According to the method of manufacturing a rolling element for a toroidal type continuously variable transmission according to the present invention, as described in claim 1, the disk as the rolling element and the power roller as the rolling element are lubricated. In a toroidal type continuously variable transmission configured by rolling contact through oil, steel for machine structure is used as a material of the rolling element, and the rolling element is conductively connected so as to serve as a cathode and electrically conductive except for the rolling surface. When a jig of a flexible material is installed with a clearance of dmm and the glow discharge thickness is tmm, a high-concentration plasma carburizing process is performed in a carburizing process in which d> 2t and a carburizing process in which d ≦ 2t, followed by quenching and quenching. Or to carry out a dehumidification process, or as described in claim 2,
A steel for machine structural use is used as a material of the rolling element, and the rolling element is conductively connected so as to be a cathode, and a jig of a non-conductive material is installed at a clearance dmm other than the rolling surface, and the glow discharge thickness is tmm. , The plasma carburizing process is performed in the carburizing process with d> t and the carburizing process with d ≦ t, and then the quenching and tempering process is performed. Therefore, the effective carburizing depth of the non-rolling surface Can be made shallower than the rolling surface, and has excellent surface fatigue strength and rolling fatigue strength on the rolling surface as well as excellent bending fatigue strength on the non-rolling surface. It is possible to produce a remarkably excellent effect.

【0092】そして、請求項3に記載しているように、
焼入れ焼もどし処理後にショットピーニングを実施する
ようになすことによって、曲げ疲労強度をより一層向上
させることが可能となり、転動疲労寿命をさらに向上さ
せることが可能であるというより一層優れた効果がもた
らされる。
Then, as described in claim 3,
By performing shot peening after quenching and tempering treatment, it becomes possible to further improve the bending fatigue strength, and it is possible to further improve the rolling fatigue life, which is a more excellent effect. Be done.

【0093】さらに、請求項4に記載しているように、
上記のようなプラズマ高濃度浸炭焼入れ、焼きもどし処
理を施し、もって面接触により転動体内部に発生する最
大剪断応力の発生深さをZstとした場合に、転動面に
おけるZst位置で、硬さをHv780以上,有効硬化
層深さを2Zst以上5Zst以下とし、非転動面で
は、表面硬さをHv650以上、有効硬化層深さを0.
3mm以上、4Zst以下で、且つ転動面の有効硬化層
深さよりも浅くするようになすことによって、転動面で
の面疲労強度,転がり疲労強度に優れていると共に非転
動面での曲げ疲労強度に優れるトロイダル式無段変速機
用転動体をより確実に製造することができる。
Further, as described in claim 4,
When the depth of maximum shearing stress generated inside the rolling element due to surface contact is Zst after the plasma high-concentration carburizing and tempering as described above is performed, the hardness at the Zst position on the rolling surface Is Hv780 or more, the effective hardened layer depth is 2 Zst or more and 5 Zst or less, and on the non-rolling surface, the surface hardness is Hv650 or more and the effective hardened layer depth is 0.
By making it 3 mm or more and 4 Zst or less and shallower than the effective hardened layer depth of the rolling surface, it has excellent surface fatigue strength and rolling fatigue strength on the rolling surface and bending on the non-rolling surface. It is possible to more reliably manufacture a rolling element for a toroidal type continuously variable transmission that is excellent in fatigue strength.

【図面の簡単な説明】[Brief description of drawings]

【図1】トロイダル式無段変速機の基本構成を示す断面
説明図である。
FIG. 1 is an explanatory cross-sectional view showing a basic configuration of a toroidal type continuously variable transmission.

【図2】表面からの距離と剪断応力または硬さとの関係
を示す説明図である。
FIG. 2 is an explanatory diagram showing the relationship between the distance from the surface and shear stress or hardness.

【図3】ディスク(図の(A))よりなる転動体および
パワーローラ(図の(B))よりなる転動体に近接して
配置する治具の形状を示す断面説明図である。
FIG. 3 is a cross-sectional explanatory view showing the shapes of jigs arranged in proximity to a rolling element made of a disc ((A) in the figure) and a rolling element made of a power roller ((B) in the figure).

【図4】治具に導電性素材であるSUS309を用いた
場合のクリアランスとガス圧との関係を例示する説明図
である。
FIG. 4 is an explanatory diagram illustrating the relationship between clearance and gas pressure when SUS309, which is a conductive material, is used for the jig.

【図5】治具に非導電性素材であるセラミックスを用い
た場合のクリアランスとガス圧との関係を例示する説明
図である。
FIG. 5 is an explanatory diagram exemplifying a relationship between clearance and gas pressure when ceramics, which is a non-conductive material, is used for the jig.

【図6】ガス圧力とグロー放電厚さとの関係を例示する
説明図である。
FIG. 6 is an explanatory diagram illustrating the relationship between gas pressure and glow discharge thickness.

【図7】本発明の熱処理ヒートパターン(1)(2)を
示す説明図である。
FIG. 7 is an explanatory diagram showing heat treatment heat patterns (1) and (2) of the present invention.

【図8】従来の熱処理ヒートパターン(3)(4)
(5)(6)を示す説明図である。
FIG. 8: Conventional heat treatment heat patterns (3) (4)
It is explanatory drawing which shows (5) and (6).

【符号の説明】[Explanation of symbols]

1 入力ディスク(転動体) 1a 入力ディスクの浸炭硬化層 2 出力ディスク(転動体) 2a 出力ディスクの浸炭硬化層 3 パワーローラ(転動体) 3a パワーローラの浸炭硬化層 1 Input disc (rolling element) 1a Carburizing layer of input disc 2 Output disc (rolling element) 2a Carburizing layer of output disc 3 Power rollers (rolling elements) 3a Carburizing layer of power roller

フロントページの続き (72)発明者 梅 垣 俊 造 神奈川県横浜市神奈川区宝町2番地 日 産自動車株式会社 内 (56)参考文献 特開 平6−159463(JP,A) 特開 昭63−297866(JP,A) 特開 平6−212396(JP,A) 実開 平1−87153(JP,U) (58)調査した分野(Int.Cl.7,DB名) F16H 13/00 - 15/56 C21D 1/06 C21D 9/00 - 9/44 C21D 9/50 C23C 8/00 - 12/02 Front page continued (72) Inventor Shun Umegaki Nissan Motor Co., Ltd. 2 Takara-cho, Kanagawa-ku, Yokohama-shi, Kanagawa (56) References JP-A-6-159463 (JP, A) JP-A-63-297866 (JP, A) JP 6-212396 (JP, A) Actual development 1-87153 (JP, U) (58) Fields investigated (Int.Cl. 7 , DB name) F16H 13/00-15 / 56 C21D 1/06 C21D 9/00-9/44 C21D 9/50 C23C 8/00-12/02

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 転動体であるディスクと同じく転動体で
あるパワーローラとが潤滑油を介して転がり接触して構
成されるトロイダル式無段変速機において、前記転動体
の素材として機械構造用鋼を用い、転動体が陰極となる
ように導電接続すると共に転動面以外に導電性素材の治
具をクリアランスdmmで設置し、グロー放電厚さをt
mmとした時に、d>2tとなる浸炭工程と、d≦2t
となる浸炭工程でプラズマ高濃度浸炭処理を施し、その
後焼入れ焼もどし処理を施すことを特徴とするトロイダ
ル式無段変速機用転動体の製造方法。
1. A toroidal type continuously variable transmission configured by rolling contact between a disk that is a rolling element and a power roller that is also a rolling element through a lubricating oil, and a mechanical structural steel as a material of the rolling element. , The conductive material is connected so that the rolling element becomes the cathode, and a jig made of a conductive material other than the rolling surface is installed with a clearance of dmm, and the glow discharge thickness is t.
mm, a carburizing step in which d> 2t, and d ≦ 2t
The method of manufacturing a rolling element for a toroidal-type continuously variable transmission, which comprises performing a high-concentration plasma carburizing process in a carburizing process, which is followed by a quenching and tempering process.
【請求項2】 転動体であるディスクと同じく転動体で
あるパワーローラとが潤滑油を介して転がり接触して構
成されるトロイダル式無段変速機において、前記転動体
の素材として機械構造用鋼を用い、転動体が陰極となる
ように導電接続すると共に転動面以外に非導電性素材の
治具をクリアランスdmmで設置し、グロー放電厚さを
tmmとした時に、d>tとなる浸炭工程と、d≦tと
なる浸炭工程でプラズマ高濃度浸炭処理を施し、その後
焼入れ焼もどし処理を施すことを特徴とするトロイダル
式無段変速機用転動体の製造方法。
2. A toroidal type continuously variable transmission configured by rolling contact between a disk that is a rolling element and a power roller that is also a rolling element through lubricating oil, wherein a mechanical structural steel is used as a material of the rolling element. Carburizing so that d> t when the glow discharge thickness is set to tmm and a jig of non-conductive material is installed on the part other than the rolling surface with a clearance of dmm. A process for producing a rolling element for a toroidal-type continuously variable transmission, which comprises performing a plasma high-concentration carburizing process in a step and a carburizing process with d ≦ t, and then performing a quenching and tempering process.
【請求項3】 焼入れ焼もどし処理後にショットピーニ
ングを施すことを特徴とする請求項1又は2に記載のト
ロイダル式無段変速機用転動体の製造方法。
3. The method for producing a rolling element for a toroidal type continuously variable transmission according to claim 1, wherein shot peening is performed after the quenching and tempering treatment.
【請求項4】 面接触により転動体内部に発生する最大
剪断応力の発生深さをZstとした場合に、転動面にお
けるZst位置で、硬さをHv780以上、有効硬化層
深さを2Zst以上5Zst以下とし、非転動面では、
表面硬さをHv650以上、有効硬化層深さを0.3m
m以上4Zst以下で、且つ転動面の有効硬化層深さよ
りも浅くすることを特徴とする請求項1〜3のいずれか
1つの項に記載のトロイダル式無段変速機用転動体の製
造方法。
4. When the depth of maximum shear stress generated inside the rolling element due to surface contact is Zst, the hardness is Hv780 or more and the effective hardened layer depth is 2Zst or more at the Zst position on the rolling surface. 5Zst or less, on non-rolling surface,
Surface hardness Hv 650 or more, effective hardened layer depth 0.3m
The method for manufacturing a rolling element for a toroidal type continuously variable transmission according to any one of claims 1 to 3, wherein the rolling element is made to be m or more and 4Zst or less and shallower than the effective hardened layer depth of the rolling surface. .
JP14925895A 1995-06-15 1995-06-15 Method of manufacturing rolling element for toroidal type continuously variable transmission Expired - Fee Related JP3460891B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14925895A JP3460891B2 (en) 1995-06-15 1995-06-15 Method of manufacturing rolling element for toroidal type continuously variable transmission

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14925895A JP3460891B2 (en) 1995-06-15 1995-06-15 Method of manufacturing rolling element for toroidal type continuously variable transmission

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2002349479A Division JP2003156113A (en) 2002-12-02 2002-12-02 High surface-pressure metallic roller

Publications (2)

Publication Number Publication Date
JPH08338493A JPH08338493A (en) 1996-12-24
JP3460891B2 true JP3460891B2 (en) 2003-10-27

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Country Link
JP (1) JP3460891B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4101350B2 (en) * 1997-11-10 2008-06-18 日本精工株式会社 Toroidal type continuously variable transmission
US6261203B1 (en) 1998-12-28 2001-07-17 Nsk Ltd. Toroidal type continuously variable transmission

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