JP3457413B2 - Diagnostic equipment for rotating machinery - Google Patents

Diagnostic equipment for rotating machinery

Info

Publication number
JP3457413B2
JP3457413B2 JP04566495A JP4566495A JP3457413B2 JP 3457413 B2 JP3457413 B2 JP 3457413B2 JP 04566495 A JP04566495 A JP 04566495A JP 4566495 A JP4566495 A JP 4566495A JP 3457413 B2 JP3457413 B2 JP 3457413B2
Authority
JP
Japan
Prior art keywords
phenomenon
event
failure
amount
diagnostic device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP04566495A
Other languages
Japanese (ja)
Other versions
JPH08240479A (en
Inventor
稔 天野
充幸 阿部
正幸 一文字
一典 戸田
雅敏 安藤
晋作 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Tokyo Electric Power Co Inc
Original Assignee
Toshiba Corp
Tokyo Electric Power Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp, Tokyo Electric Power Co Inc filed Critical Toshiba Corp
Priority to JP04566495A priority Critical patent/JP3457413B2/en
Publication of JPH08240479A publication Critical patent/JPH08240479A/en
Application granted granted Critical
Publication of JP3457413B2 publication Critical patent/JP3457413B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は回転機械の診断装置に係
り、特に回転機械の故障要因事象を検出可能な装置を備
えてなる回転機械の診断装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotary machine diagnostic device, and more particularly to a rotary machine diagnostic device including a device capable of detecting a failure factor event of the rotary machine.

【0002】[0002]

【従来の技術】従来の回転機械の診断装置としては、一
般に回転体の振動値等の物理機械的現象量を計測し、予
め設定されたその現象量の判定値(しきい値)と比較し
た上で、現象量がその判定値を越えれば故障や障害等の
異常が回転機械に発生したと判定するようにしたものが
主である。
2. Description of the Related Art Generally, a conventional diagnostic apparatus for a rotary machine measures a physical mechanical phenomenon amount such as a vibration value of a rotating body and compares it with a preset judgment value (threshold value) of the phenomenon amount. Most of the above, it is determined that an abnormality such as a failure or a failure has occurred in the rotating machine if the amount of phenomenon exceeds the determination value.

【0003】このような回転機械の診断装置の一例とし
て特公平3−10036号公報に示されている水車ラン
ナー障害検出装置が挙げられる。この公報に示されてい
る水車ランナー障害検出装置は、水車ランナーに亀裂、
破損等の異常が発生すると回転体としてのバランスの崩
れをきたし、主軸、上カバーなど主要部の振動を増大さ
せることから、これらの振動振幅(オーバーオール値)
を計測し、これが予め設定された振動振幅の判定値を超
過すれば機器に異常が発生したものと判断し、操作者に
対して警報を発して保全や安全に必要な対策をとるよう
にしたものである。
An example of such a rotary machine diagnostic device is a water turbine runner failure detection device disclosed in Japanese Patent Publication No. 3-10036. The turbine runner failure detection device shown in this publication has a crack in the turbine runner,
If an abnormality such as breakage occurs, the balance of the rotating body will be lost and the vibration of the main parts such as the spindle and upper cover will increase, so these vibration amplitudes (overall value)
Was measured, and if this exceeded the preset judgment value of vibration amplitude, it was judged that an abnormality had occurred in the equipment, and an alarm was issued to the operator to take necessary measures for maintenance and safety. It is a thing.

【0004】従って、かかる水車ランナー障害検出装置
において、水車ランナーの損傷を早期に検出できれば、
その進行によって引起こされる恐れがある主軸や上カバ
ーの破損など重大な事故を未然に防止することが可能
で、機械の保全、信頼性の上で多大な貢献がなされる。
Therefore, if damage to the turbine runner can be detected early in such a turbine runner failure detecting device,
It is possible to prevent serious accidents such as breakage of the main shaft and the upper cover that may be caused by the progress, and make a great contribution to the maintenance and reliability of the machine.

【0005】このように従来の回転機械の診断装置は、
故障や障害などの異常によって発生する特徴的な事象
を、所定の測定される現象量値と予め設定されたその限
界値との比較により検出するものである。
As described above, the conventional rotary machine diagnostic device is
A characteristic event that occurs due to an abnormality such as a failure or a failure is detected by comparing a predetermined measured amount of phenomenon with a preset limit value.

【0006】しかし、致命的な障害の発生を検知して回
転機械の運転を強制的に停止することで事故の拡大を防
止する非常停止装置とは異なって、回転機械の予防的保
全を目的としている回転機械の診断装置には特別の機能
が要求される。
However, unlike an emergency stop device that detects the occurrence of a fatal failure and forcibly stops the operation of the rotating machine to prevent the spread of the accident, it aims at preventive maintenance of the rotating machine. A special function is required for the diagnostic equipment of rotating machinery.

【0007】即ち、回転機械に異常が発生した場合には
早期にこれを検出しなければならないが、その診断結果
に相当な信憑性が認められない限り、兆候的な事象の検
出を根拠として直ちに回転機械の停止を決定することは
できない。特に発電機のような回転機械は保全要求から
の診断が求められるが、回転機械の異常の度合を容易に
診断することは困難である。しかしながら原因の特定と
異常の進展具合を定量的に把握した上で運転停止の判断
を下す必要が求められる。
That is, when an abnormality occurs in a rotating machine, it must be detected at an early stage, but unless considerable credibility is recognized in the diagnostic result, it is promptly detected on the basis of the detection of a symptomatic event. It is not possible to decide to stop the rotating machine. In particular, rotating machines such as generators are required to be diagnosed from maintenance requirements, but it is difficult to easily diagnose the degree of abnormality of rotating machines. However, it is necessary to determine the cause and determine the progress of the abnormality quantitatively before deciding whether to stop the operation.

【0008】ところが、従来の回転機械の診断装置で
は、兆候的な事象が回転機械の重大な異常と即断されて
いるため、判定結果にそのまま従うと回転機械の正常な
運転が損なわれる恐れがある。例えば揚水発電機におい
て、軸振動の回転数同期成分にしきい値が設定されてい
る場合、そのことを検出すると直ちに水車ランナーに欠
損があるとの判定に結びつけられてしまう。しかしなが
ら、図7(a),(b)に示すように正常な状態であっ
ても運転条件により軸振動が大きく変化してしきい値を
越えてしまうことがある。
However, in the conventional diagnostic apparatus for a rotary machine, since a symptomatic event is immediately cut off as a serious abnormality of the rotary machine, if the determination result is directly followed, the normal operation of the rotary machine may be impaired. . For example, in a pumped-storage power generator, when a threshold value is set for the rotational speed synchronization component of the shaft vibration, detection of this will immediately lead to the determination that the turbine runner is defective. However, as shown in FIGS. 7A and 7B, even in a normal state, the shaft vibration may greatly change depending on the operating condition and exceed the threshold value.

【0009】従って、かかる診断装置では、振動の僅か
な増加から診断を行うと、発電機には異常が発生してい
ないにもかかわらず、水車ランナーの欠損など重大な異
常の発生という誤った診断がなされ、その都度発電機を
停止しなければならない。このため、判定のしきい値に
裕度を持たせて僅かな変化に対しては反応しないような
工夫がなされているが、このような対策では異常の兆候
が見逃されてしまい、異常を早期に発見するという診断
装置としての本来の目的を達成し得ないことになってし
まう。
Therefore, in such a diagnostic device, if a diagnosis is made from a slight increase in vibration, an erroneous diagnosis is made that a serious abnormality such as a loss of a water turbine runner occurs even though the generator has no abnormality. And the generator has to be stopped each time. For this reason, the threshold for judgment is set to have a margin so that it does not react to a slight change, but such measures may overlook the signs of abnormality and promptly detect the abnormality. This means that the original purpose of the diagnostic device to be discovered cannot be achieved.

【0010】さらに、軸振幅過大という事象によって判
定されうる故障要因は水車ランナーの欠損以外にも複数
の故障原因が考えられる。軸振動以外の事象の監視によ
りある程度まで故障要因を絞り込むことが可能ではある
が、完全に故障要因を特定するまでには至っておらず、
回転機械の保全に寄与するという診断装置の持つ目的が
十分達成しきれていないのが現状である。
Further, the failure factors that can be determined by the phenomenon of excessive shaft amplitude include a plurality of failure causes other than the loss of the turbine runner. It is possible to narrow down the failure factors to some extent by monitoring events other than shaft vibration, but it has not been possible to completely identify the failure factors,
At present, the purpose of the diagnostic device, which contributes to the maintenance of rotating machinery, has not been fully achieved.

【0011】[0011]

【発明が解決しようとする課題】以上のように従来の回
転電機の診断装置では、早期に異常を検出しようとし
て、しきい値を低く設定すると正常状態にもかかわらず
異常が検出されてしまい、またこのような誤診を防止す
るためにしきい値を高めに設定すると異常の兆候を見逃
すという運用上の問題が出てくる。
As described above, in the conventional diagnostic apparatus for a rotary electric machine, if an attempt is made to detect an abnormality early and the threshold value is set low, the abnormality is detected despite the normal state. In addition, if the threshold value is set to be high in order to prevent such misdiagnosis, there is an operational problem that a sign of abnormality is missed.

【0012】本発明は上記のような事情に鑑みてなされ
たもので、回転機械における故障要因を早期に且つ適確
に検出し、回転機械の保全と信頼性の向上に寄与するこ
とが可能な回転機械の診断装置を提供することを目的と
する。
The present invention has been made in view of the above circumstances, and it is possible to detect a failure factor in a rotating machine early and appropriately and contribute to maintenance of the rotating machine and improvement of reliability. An object is to provide a diagnostic device for a rotating machine.

【0013】[0013]

【課題を解決するための手段】本発明は、回転機械の故
障診断の判定に必要な物理機械的現象量を検出する現象
量検出手段と、この現象量検出手段によって検出された
現象量及び該現象量に基づく前記回転機械の運転状態の
正常・異常の診断履歴データを記録する記録手段と、
記現象量検出手段により検出された現象量を前記記録手
段に記録された過去の現象量の履歴に基いて予め設定さ
れた基準指標と比較して所定の故障要因事象成立判定を
行うとともに、故障要因によって発生する事象の成立に
対してその事象の重要度に応じて付与された点数の合計
点を予め設定された判定点と比較して前記回転機械の運
転状態の正常・異常を診断する演算手段とを備えたこと
を特徴とする。
SUMMARY OF THE INVENTION The present invention is based on the idea of a rotating machine.
Phenomena that detect the amount of physical mechanical phenomena required for judgment of fault diagnosis
Quantity detection means and the phenomenon detected by this quantity detection means
And behavior amount and recording means for recording the diagnostic history data of normal and abnormal operating conditions of the rotary machine based on the phenomenon amount, before
The phenomenon amount detected by the phenomenon amount detecting means
Based on the history of the amount of past phenomena recorded in the column, it is compared with a preset reference index to determine whether a predetermined failure factor event has been established, and whether the event caused by the failure factor has been established.
On the other hand, it is provided with an arithmetic means for diagnosing normality / abnormality of the operating state of the rotating machine by comparing the total points given according to the importance of the event with a preset decision point. And

【0014】[0014]

【作用】このような構成の回転機械の診断装置にあって
は、想定される故障要因に対して、事象成立によって与
えられる点数の合計により故障要因成立の判定を行なう
ことにより、広範囲にかつ適確に回転機械の運転状態に
関する診断を行なうことができる。
In the diagnostic apparatus for a rotating machine having such a configuration, the failure factor is determined to be satisfied in a wide range by determining the sum of the points given by the occurrence of the event with respect to the assumed failure factor. It is possible to accurately diagnose the operating state of the rotating machine.

【0015】[0015]

【実施例】以下本発明の一実施例を図面を参照して説明
する。図1は本発明による回転機械の診断装置の構成例
を示すブロック図である。本実施例の回転機械の診断装
置は図1に示すように、現象量検出手段31と、特定現
象量検出手段32、記録手段33及び演算手段34から
構成される。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a block diagram showing a configuration example of a rotary machine diagnostic device according to the present invention. As shown in FIG. 1, the diagnostic apparatus for a rotary machine of this embodiment is composed of a phenomenon amount detecting means 31, a specific phenomenon amount detecting means 32, a recording means 33 and a computing means 34.

【0016】現象量検出手段31は回転機械30の運転
結果として生じる回転数、出力、軸振動等の物理機械的
現象量のうち故障診断の判定に必要な現象量を検出する
ものである。特定現象量検出手段32は、故障診断の判
定過程において特に必要な予め選定された特定の物理機
械的現象量を検出するものである。記録手段33は現象
量検出手段31によって検出された現象量及び特定現象
量検出手段32によって検出された特定現象量、さらに
は演算手段34によるこれら現象量及び特定現象量に基
づく回転機械の運転状態の正常・異常の診断履歴データ
を記録する。演算手段34は、現象量検出手段31によ
って常時検出された現象量と、特定現象量検出手段32
によって随時検出される特定現象量と、記録手段33に
よって記録された過去の現象量の履歴から、回転機械3
0における異常や障害などの故障原因によって発生する
事象の成立を判定する。
The phenomenon amount detecting means 31 detects a phenomenon amount necessary for the determination of a failure among physical mechanical phenomenon amounts such as the number of revolutions, the output, and the shaft vibration, which are generated as a result of the operation of the rotary machine 30. The specific phenomenon amount detection means 32 detects a preselected specific physical mechanical phenomenon amount that is particularly necessary in the determination process of failure diagnosis. The recording means 33 records the phenomenon amount detected by the phenomenon amount detecting means 31 and the specific phenomenon amount detected by the specific phenomenon amount detecting means 32, and further the operating state of the rotary machine based on these phenomenon amount and the specific phenomenon amount by the calculating means 34. Record normal and abnormal diagnosis history data of. The calculating means 34 includes a phenomenon amount constantly detected by the phenomenon amount detecting means 31 and a specific phenomenon amount detecting means 32.
From the specific phenomenon amount detected at any time by the history and the history of past phenomenon amounts recorded by the recording means 33, the rotary machine 3
The establishment of an event caused by a failure cause such as an abnormality or a failure in 0 is determined.

【0017】さらに、演算手段34は故障要因によって
発生する事象の成立に対して、その事象の重要度に合せ
て予め点数を配点しておき、成立事象の点数の合計と故
障要因成立の判定のために予め設定された基準点とを比
較して合計点が基準点を越えることによって故障要因の
成立を判定し、回転機械30の運転状態における異常の
発生を判定診断する。
Further, the computing means 34 assigns points in advance to the establishment of an event caused by a failure factor in accordance with the importance of the event, and determines the sum of the scores of the established events and the failure factor establishment. For this reason, the preset points are compared with each other, and when the total points exceed the reference points, the failure factor is determined to be established, and the occurrence of an abnormality in the operating state of the rotating machine 30 is determined and diagnosed.

【0018】次にこのように構成された回転機械の診断
装置を揚水発電機に適用した場合の作用について、図2
乃至図4を用いて説明する。本実施例を適用した揚水発
電機の診断装置では、診断の対象とする故障要因を選定
した上で、故障要因によって引起こされる事象の抽出
と、事象を検出するための検出手段の決定が予め行なわ
れる。まず、要因分析に基づいて故障要因を抽出した上
で、回転部欠損、軸受の潤滑不良等揚水発電機の健全な
運転に対して重大な影響を及ぼすおそれのある故障要因
を診断の対象として選定する。この後、個々の故障要因
の発生によって現れる事象を分析し、事象検出の手段を
決定する。
Next, the operation when the diagnostic apparatus for a rotating machine configured as described above is applied to a pumped-storage power generator is shown in FIG.
It will be described with reference to FIGS. In the pumped storage power generator diagnostic apparatus to which the present embodiment is applied, after selecting a failure factor to be diagnosed, extraction of an event caused by the failure factor and determination of a detection unit for detecting the event are performed in advance. Done. First, after extracting failure factors based on factor analysis, select failure factors that may have a significant impact on the sound operation of the pumped-storage power generator, such as defective rotating parts and defective bearing lubrication, as targets for diagnosis. To do. After this, the events that appear due to the occurrence of individual failure factors are analyzed and the means for event detection is determined.

【0019】ここでは、故障要因の一例として回転部欠
損を取上げて本実施例における事象成立の検出手段につ
いて説明する。図2は揚水発電機における故障要因によ
って発生する事象を分類した現象分析図の内、回転部欠
損に関わる部分であって、軸振動過大や軸受潤滑油温度
上昇など回転部欠損という故障要因によって発生が予測
される事象を発生原理に基づいて分類し、樹木線図とし
て表したものである。
Here, as an example of the cause of failure, the defect of the rotating portion will be taken up and the means for detecting the establishment of the event in this embodiment will be described. Figure 2 is of the behavior analysis diagram classifying effect of how the failure factor in pumping power generator, a part related to the rotating portion deficiency, caused by a failure factor of the rotation unit defect such as shaft vibration excessive and bearing lubricating oil temperature rise This is a tree diagram in which events that are predicted are classified based on the principle of occurrence.

【0020】さらに、故障要因に起因する事象が抽出さ
れたならば、各事象についてその事象の検出手段を決定
し、この検出手段を診断装置に装備させる。この検出手
段としては、兆候的な一般的事象を検出するため常時回
転機械を監視するものと、特定の故障要因に係る事象検
出のために必要に応じて実施されるものとに分類され
る。
Further, when the event resulting from the failure factor is extracted, the detecting means for the event is determined for each event, and the detecting means is equipped with this detecting means. This detection means is classified into one that constantly monitors a rotating machine to detect a symptomatic general event, and one that is performed as necessary to detect an event related to a specific failure factor.

【0021】このため、診断装置は、前者として図1に
おける現象量検出手段31を具備している。例えば、軸
振動過大という事象の検出は、揚水発電機主軸における
軸振動の振幅を測定して、軸振動過大を判定するために
予め軸振動の振幅に対して設定された限界値との比較に
より、測定値が限界値を越えたことによりなされれる。
軸振動過大は故障要因の発生に対して敏感に現れる兆候
的な事象として捕らえ易いものであるから、診断装置に
は軸振動の振幅測定のための現象量検出手段として非接
触式変位センサーが具備されると共に、振動過大の判定
のための限界値が設定される。異常音のように常時監視
を行なわないものについては測定方法と判定方法を決定
しておく。
Therefore, the diagnostic device is provided with the phenomenon amount detecting means 31 shown in FIG. 1 as the former. For example, the detection of the event of excessive shaft vibration is performed by measuring the amplitude of shaft vibration in the pumped-storage generator main shaft and comparing it with a limit value set in advance for the amplitude of shaft vibration to determine excessive shaft vibration. , When the measured value exceeds the limit value.
Excessive shaft vibration is easy to catch as a symptomatic event that appears sensitively to the occurrence of a failure factor, so the diagnostic device is equipped with a non-contact displacement sensor as a phenomenon amount detection means for measuring the amplitude of shaft vibration. At the same time, the limit value for determining the excessive vibration is set. For abnormal sounds such as those that are not constantly monitored, the measurement method and determination method are determined.

【0022】図3は、このようにして決定された揚水発
電機の診断装置における現象量検出手段を説明するため
の揚水発電機の概略構成を示すものである。図3におい
て、水車側はランナー1、ドラフトチューブ2、スパイ
ラルケーシング3、ランナーとケーシングとの間を連通
する流路に設けられたガイドベーン4およびランナー部
を覆う上カバー5を備え、また発電機側は図示しない固
定子と、この固定子内に設けられた発電機ロータ8とを
備え、上部ガイド軸受9a、下部ガイド軸受9bとスラ
スト軸受9cとによりスラスト移動可能に支承されたロ
ータ軸と軸受9dにより支承されたランナー1の主軸6
とがカップリング7を介して縦軸型に連結されている。
FIG. 3 shows a schematic configuration of the pumped-storage power generator for explaining the phenomenon amount detection means in the diagnostic device for the pumped-storage power generator thus determined. In FIG. 3, the turbine side is provided with a runner 1, a draft tube 2, a spiral casing 3, a guide vane 4 provided in a flow path communicating between the runner and the casing, and an upper cover 5 for covering the runner portion, and a generator. The side is provided with a stator (not shown) and a generator rotor 8 provided in the stator, and a rotor shaft and a bearing that are movably supported by an upper guide bearing 9a, a lower guide bearing 9b and a thrust bearing 9c. Spindle 6 of runner 1 supported by 9d
And are connected in a vertical axis type via a coupling 7.

【0023】このような構成の揚水発電機において、上
カバー55面上には加速度センサー10を設け、上カバ
ー5の振動加速度を計測する。発電機上部ガイド軸受9
、下部軸受9b、水車ガイド軸受6cのそれぞれの近
傍に主軸6に対して軸直交2方向について非接触式偏倚
センサー11a,11b,11cを静止側に設け、主軸
各部の振動変位を計測する。また、主軸6には回転数の
検出と主軸振動の位相検出のために、反射テープによる
キーフェーザーを設け、光学式回転パルス検出器12を
用いて回転パルスを検出する。回転数は正負符号を付け
て発電あるいは揚水方向を区別する。これにより運転方
向の情報も回転数の情報に含めて取り扱うことができる
ので、状態量の数を減らすことができる。また、発電機
上部ガイド軸受9a、発電機下部ガイド軸受9b、スラ
スト軸受9c、水車ガイド軸受9dにそれぞれ設けられ
た熱電対により各軸受の潤滑油温度を測定する。
In the pumped-storage power generator having such a structure, the acceleration sensor 10 is provided on the surface of the upper cover 55 and the vibration acceleration of the upper cover 5 is measured. Generator upper guide bearing 9
a , non-contact type deviation sensors 11a, 11b and 11c are provided on the stationary side in the two directions orthogonal to the main shaft 6 in the vicinity of the a , the lower bearing 9b and the water turbine guide bearing 6c, and the vibration displacement of each part of the main shaft is measured. Further, the main shaft 6 is provided with a key phasor using a reflection tape for detecting the number of rotations and the phase of the main shaft vibration, and the optical rotation pulse detector 12 is used to detect the rotation pulse. The number of rotations is given a positive / negative sign to distinguish the direction of power generation or pumping. As a result, the information on the driving direction can be handled by including it in the information on the number of revolutions, so that the number of state quantities can be reduced. Moreover, the lubricating oil temperature of each bearing is measured by the thermocouple provided in each of the generator upper guide bearing 9a, the generator lower guide bearing 9b, the thrust bearing 9c, and the water turbine guide bearing 9d.

【0024】また、本実施例による揚水発電機の診断装
置では現象量として、回転速度、発電電動機出力、有効
あるいは無効電力、調相電流、静揚程、軸受潤滑油給油
温度を常時監視する。これらの現象量は、発電機および
水車の運転制御盤より得られる。発電電動機の出力、有
効電力、調相電流などは、発電電動機の運転制御盤より
検出する。静揚程は水車の運転制御盤より検出する。
Further, in the pumped-storage power generator diagnostic apparatus according to the present embodiment, as the amount of phenomena, the rotational speed, the output of the generator motor, the active or reactive power, the phase adjusting current, the static head, and the bearing lubricating oil supply temperature are constantly monitored. The amount of these phenomena is obtained from the operation control panel of the generator and the water turbine. The output of the generator motor, active power, phasing current, etc. are detected from the operation control panel of the generator motor. The head is detected from the operation control panel of the turbine.

【0025】ところで、揚水発電所は立地的な条件から
通常無人であって、揚水発電機は中央操作所から遠隔操
作されることが一般的で、種々の現象量の検出を一括し
て実施することは極めて困難である。そのため、上記の
兆候的一般的事象の検出手段(以下、段階(A)とす
る)の他に、(B)過去の振動値の傾向確認のように診
断装置の操作者が直接実施するものと、(C)異常音の
ように揚水発電機を停止せず、運転中に実施可能である
が、作業者が設置場所まで出向いて実施しなければなら
ないものと、(D)脱落部品の確認のように揚水発電機
の停止を必要とするものと、(E)ランナー欠損の確認
のように揚水発電機の停止と分解を伴うものなどの段階
に特定現象量検出を段階化しておき、判定過程の進度に
応じて随時実施するようにしてある。
By the way, the pumped storage power plant is usually unmanned due to its geographical condition, and the pumped storage power generator is generally operated remotely from the central control station, and the detection of various phenomena is collectively performed. Is extremely difficult. Therefore, in addition to the above-described means for detecting symptomatic general events (hereinafter referred to as stage (A)), the operator of the diagnostic device directly performs (B) confirmation of past vibration value trends. , (C) It is possible to carry out during operation without stopping the pumped-storage generator like an abnormal sound, but it is necessary for the worker to go to the installation site and carry out, and (D) Check for the missing parts. The specific phenomenon amount detection is staged in stages such as those that require the suspension of the pumped storage generator and (E) those that involve the suspension and disassembly of the pumped storage generator, such as the confirmation of runner deficiency. It is carried out at any time according to the progress of.

【0026】兆候的一般事象の現象量検出を含めた現象
量検出段階のうち、段階(A),(B)及び(C)につ
いては揚水発電機のユーザ(使用者)において対応可能
なものである。これに対して、段階(D)は部分的には
ユーザでも実施可能ではあるが、揚水発電機のメーカ
(製造者)の助力を必要とするものであり、段階(E)
はメーカによって実施されるものである。
Of the phenomenon amount detection stages including the phenomenon amount detection of symptomatic general events, the stages (A), (B) and (C) can be handled by the user (user) of the pumped storage generator. is there. On the other hand, although the step (D) can be partially implemented by the user, it requires the assistance of the manufacturer (manufacturer) of the pumped-storage power generator.
Is implemented by the manufacturer.

【0027】次に上述した現象量検出手段、特定現象量
検出手段によって得られた諸量を利用して実施される要
因成立の判定過程について故障要因として回転部欠損が
発生した場合を例に説明する。
Next, the process of determining the establishment of the factor, which is carried out by using the quantities obtained by the phenomenon amount detecting means and the specific phenomenon amount detecting means described above, will be described by taking as an example the case where a rotating portion defect occurs as a failure factor. To do.

【0028】図2に示すように回転部欠損によって引起
こされる物理機械的現象は、(1)不釣合の増大、
(2)飛散、(3)変形の3つに大きく分けられるが、
これらは2次元的原因であって直接これらを事象として
捕らえることはできず、これらから派生する副次的な現
象を回転部欠損による事象として検出する。これらの事
象は複数段階に分けて検出を行なっていく。このため、
事象を検出する段階で分類を施しておく必要がある。
As shown in FIG. 2, the physico-mechanical phenomenon caused by the defect of the rotating part is (1) increase of imbalance,
(2) Scattering and (3) Deformation
These are two-dimensional causes and cannot be directly captured as an event, and a secondary phenomenon derived from them is detected as an event due to a rotating part defect. These events are detected in multiple stages. For this reason,
It is necessary to classify at the stage of detecting an event.

【0029】図2では、検出される事象を二重枠で囲
み、枠の左上に分類された段階の記号AからEを示して
ある。回転部に欠損が生じれば、まず段階(A)として
軸振動過大や軸受潤滑油温度高のような兆候的な事象が
現象量検出手段によって自動的に検出される。後述の判
定により段階(B)に検出段階が進められれば、段階
(B)として軸振動回転同期成分増大、上カバー振動増
大について現在の軸振動や上カバー振動の値と過去の記
録との参照から判定を行なう。この段階で判定に必要な
現象量は全て診断装置の内部にあるので、診断装置の操
作者において実施可能であり、一部については診断装置
により自動的に調整され、判定結果は操作者に報告され
る。
In FIG. 2, the event to be detected is surrounded by a double box and the symbols A to E of the classified stages are shown in the upper left of the box. If the rotating portion is damaged, first, as a step (A), a symptomatic event such as excessive shaft vibration or high bearing lubricating oil temperature is automatically detected by the phenomenon amount detecting means. If the detection step is advanced to the step (B) by the determination described later, as the step (B), reference is made to the values of the current shaft vibration and the upper cover vibration and the past record regarding the increase of the shaft vibration rotation synchronization component and the increase of the upper cover vibration. Judge from. At this stage, the amount of phenomena required for judgment is all inside the diagnostic device, so it can be implemented by the operator of the diagnostic device, and some of them are automatically adjusted by the diagnostic device, and the judgment result is reported to the operator. To be done.

【0030】事象成立によって検出段階を進める場合に
は、段階(C)として作業者を揚水発電機の設置場所ま
で派遣して、実地に調査を実施することになる。転動
音、摩擦音、衝突音、風切音のような異音、火花、異臭
などは運転時においても知覚的に検出できる。異音につ
いては計測器を用いて騒音レベル測定や騒音の周波数分
析等により定量的に検出することもできる。静止部の振
動も測定により行ない、過去の記録と比較して増大を検
出する。段階(D)では揚水発電機主機を停止させた上
で機内調査を行ない、接触痕、回転部の変形や飛散物の
有無を調べる。カップリング7に付属するカップリング
・カバーの脱落等はこの時点で発見される。
When the detection stage is advanced due to the establishment of an event, as a stage (C), the worker is dispatched to the installation location of the pumped storage power generator and the investigation is conducted on the spot. Abnormal noises such as rolling noises, friction noises, collision noises, wind noises, sparks, and odors can be perceptually detected even during driving. Abnormal noise can also be quantitatively detected by measuring the noise level using a measuring instrument or analyzing the frequency of the noise. The vibration of the stationary part is also measured and the increase is detected in comparison with past records. In stage (D), the main engine of the pumped storage power generator is stopped and then an in-machine inspection is performed to check for contact marks, deformation of rotating parts, and the presence of scattered objects. The removal of the coupling cover attached to the coupling 7 is discovered at this point.

【0031】さらに、段階(E)ではスパイラル・ケー
シング内の抜水や揚水発電機の分解を行なって詳細な調
査を実施する。ランナーの欠損などは抜水した上で、ケ
ーシング内に調査員が入って検査を行なわなければ判明
しない。
Further, in the step (E), the water in the spiral casing is drained and the pumped-storage generator is disassembled for detailed investigation. A runner's defect, etc., cannot be identified unless water is extracted and an investigator enters the casing for inspection.

【0032】本実施例による揚水発電機の診断装置は、
故障要因に対する兆候的事象の検出を発端として、上述
した各検出段階で故障要因の検出に必要な検出手段の誘
導と現象量の選定を行なった上で、故障要因の成立判定
を繰返し、最終的に故障要因発見に到達するものであ
る。各検出段階において、診断装置は故障要因の成立判
定に必要な事象の判定を行なうため、事象成立を検出す
るための現象量の入力を診断装置の操作者に対して要求
を行なう。この場合、診断装置は必要に応じて現象量の
要求と共に現象量を検出するための検出手段やその実行
方法を指示し、操作者が的確に診断が行なえるよう誘導
する機能を有している。ここに、事象成立判定のための
現象量は必ずしも連続量である必要がなく、例えば「異
音の有無」という事象については1=「ある」、0=
「ない」のような回答であっても支障ない。
The pumping water generator diagnostic apparatus according to the present embodiment is
Starting with the detection of symptomatic events for failure factors, the detection means necessary for detecting the failure factors and the selection of the amount of phenomenon are selected at each of the above-mentioned detection stages, and then the failure factor establishment determination is repeated and the final determination is made. It will reach the discovery of failure factors. In each detection stage, the diagnostic device determines the event necessary for determining the establishment of the failure factor, and therefore requests the operator of the diagnostic device to input the amount of phenomenon for detecting the event establishment. In this case, the diagnostic device has a function of instructing a detection means for detecting the phenomenon amount and a method of executing the detection means for detecting the phenomenon amount as needed, and guiding the operator to perform accurate diagnosis. . Here, the amount of phenomenon for determining event establishment does not necessarily have to be a continuous amount. For example, for an event “absence of abnormal noise”, 1 = “yes”, 0 =
There is no problem even if the answer is "No".

【0033】診断装置の現象量の要求に対して、操作者
は診断装置の具備する検出手段を用いて現象量を検出し
て診断装置に入力し、この診断装置は入力された現象量
とその現象量に対して設定された判定値との比較により
事象成立の判定を行なう。各検出段階において、事象成
立に対して故障要因への依存度に従って予め点数を与え
ておくと共に、成立事象の合計点がこの基準点を越えれ
ば、その検出段階において故障要因の成立の可能性を判
定し、次の調査段階に診断を進める。また、成立事象の
合計点がこの基準点に達していなければ、その検出段階
における故障要因の成立を否定し、この故障要因は以後
の診断過程から外される。この操作を各故障要因におけ
る各検出段階に繰返し行なうことにより、故障要因の成
立が最終的に判定されることになる。
In response to a request for the amount of phenomenon of the diagnostic device, the operator detects the amount of phenomenon using the detecting means provided in the diagnostic device and inputs it to the diagnostic device. It is determined whether or not the event is established by comparison with the determination value set for the phenomenon amount. At each detection stage, points are given in advance according to the degree of dependence on the failure factor for the event establishment, and if the total points of the established events exceed this reference point, the possibility of establishment of the failure factor at the detection stage is determined. Make a decision and proceed with the diagnosis in the next investigation stage. If the total score of the established events does not reach the reference point, the establishment of the failure factor in the detection stage is denied, and this failure factor is excluded from the subsequent diagnosis process. By repeating this operation at each detection stage for each failure factor, the establishment of the failure factor is finally determined.

【0034】揚水発電機における回転部欠損について上
述の判定過程の具体的な説明を行なう。図4は事象成立
に対して与えられる点数と、各検出段階における判定基
準点を示したものである。図4において、段階Aにおい
ては、軸振動過大、軸受潤滑油温度高の2つの事象に対
して、故障要因への依存の程度に従ってそれぞれ10点
と5点が配点されている。すなわち、軸振動の振動値が
増大して判定基準値を越えることにより、軸振動過大と
いう事象に対して事象成立が検出された場合には、段階
(A)に対して10点が加えられる。同様に軸受潤滑油
温度高が検出されれば、段階(A)に対してさらに5点
が加えられ、合計15点となる。
A specific description will be given of the above-described determination process regarding the loss of the rotating part in the pumped-storage power generator. FIG. 4 shows the points given to the establishment of an event and the judgment reference points at each detection stage. In FIG. 4, in stage A, 10 points and 5 points are assigned to two events of excessive shaft vibration and high bearing lubricating oil temperature, respectively, according to the degree of dependence on the failure factor. That is, when the vibration value of the shaft vibration increases and exceeds the determination reference value, and the event establishment is detected for the event of excessive shaft vibration, 10 points are added to the stage (A). Similarly, if a high bearing lubricating oil temperature is detected, 5 points are added to the stage (A), resulting in a total of 15 points.

【0035】ところで、段階(A)の故障要因判定の基
準点は10点となっており、前記の事象設立の合計点1
5点はこの基準点を越えているので、次の検出段階であ
る段階(B)へ進むことになる。ところが故障要因への
依存度の低い軸受潤滑油温度高が単独で設立した場合に
は、事象成立合計点は基準点に達していないので、段階
(B)に検出は進まずに回転部欠損は故障要因判定の対
象から外されることになる。段階(B)においても対象
となる2つの事象、軸振動回転同期成分増大と上カバー
振動大に対してそれぞれ10と5点が配点される。
By the way, the reference point for the failure factor determination in the stage (A) is 10 points, and the total point of the above event establishment is 1 point.
Since 5 points exceed this reference point, the process proceeds to the next detection step (B). However, when the bearing lubricating oil temperature high, which has a low dependency on the cause of failure, is independently established, the total event establishment point does not reach the reference point, so detection does not proceed to step (B) and the rotating part loss is detected. It is excluded from the target of failure factor determination. Also in the stage (B), 10 and 5 points are assigned to the two target events, that is, the increase of the shaft vibration rotation synchronization component and the increase of the upper cover vibration, respectively.

【0036】また、段階(B)における故障要因判定の
基準点として20点が設定されている。ここでは、成立
事象の合計点はそれまでの合計点の累積によるものとす
る。即ち、段階(B)における成立事象の点数が段階
(A)における合計点に加算されて判定に用いられ、検
出段階の進展に従ってそれまでの合計点に成立事象の点
数を加算して、各段階の判定基準との大小比較から検出
段階の進展を決定していく。
Further, 20 points are set as reference points for the failure factor determination in the step (B). Here, the total points of the established events are based on the accumulation of the total points so far. That is, the score of the successful event in the stage (B) is added to the total score in the stage (A) and used for the determination, and the score of the successful event is added to the total score up to that point in accordance with the progress of the detection stage. The progress of the detection stage will be decided based on the comparison with the judgment criteria of.

【0037】なお、ここでは合計点の累積について判定
を行なう方式を取上げたが、各検出段階の判定を重視さ
せたい場合には、検出段階毎の合計点について判定を行
なう方式を採用すればよい。
Although the method of making a judgment on the accumulation of total points is taken here, if it is desired to give importance to the judgment at each detection step, a method of making a judgment on the total points at each detection step may be adopted. .

【0038】このように検出、判定を繰返して段階
(E)まで到達することにより、最終的に故障要因とし
て回転部欠損が検出され、ここでは故障要因として回転
部欠損だけを取出して説明を行なっているが、同一の兆
候的事象の成立に対して他の故障要因についても同時に
平行して調査が進められる。例えば、軸振動過大に対し
ては回転部欠損以外にもランナーに作用する水力加振力
の増大や静止部の取付異常などの故障要因について検出
・判定過程が実施され、故障要因の成立あるいは不成立
(検出・判定過程からの除外)が判定される。
By repeating the detection and determination as described above and reaching the step (E), the defect of the rotating portion is finally detected as the cause of the failure. Here, only the defect of the rotating portion is taken out as the cause of the failure for explanation. However, other failure factors are investigated simultaneously in parallel with the establishment of the same symptomatic event. For example, in the case of excessive shaft vibration, failure factors such as increase in hydraulic excitation force acting on the runner and faulty mounting of stationary parts are detected / determined in addition to loss of rotating parts, and the failure factors are established or not established. (Exclusion from detection / judgment process) is judged.

【0039】なお、上記の検出・判定過程では、故障要
因のための事象についてのみ調査・判定を行なうもので
あるが、故障要因成立を否定する事象を検出対象として
負の点線を与えることにより組込むことも可能である。
揚水発電機においては、軸振動と発電機の出力との間に
強い相関があるので、例えば段階(A)あるいは(B)
において運転条件検出手段により発電機出力の増加とい
う事象が成立したならば−5点を与えて、事象成立に対
する合計点を減点する。また、事象成立に対する点数を
一定の値ではなく、その事象成立を決定する現象量の関
数として表わすことも可能である。
In the above detection / judgment process, only the event due to the failure factor is investigated / judged, but an event denying the establishment of the failure factor is detected and incorporated by giving a negative dotted line. It is also possible.
In a pumped-storage generator, since there is a strong correlation between the shaft vibration and the output of the generator, for example, the stage (A) or (B)
If the operation condition detecting means establishes an event of an increase in the generator output, -5 points are given to deduct the total points for the event establishment. Further, it is also possible to represent the score for the establishment of an event as a function of the amount of phenomenon that determines the establishment of the event, instead of a constant value.

【0040】さらに診断結果の履歴は判定過程における
事象成立の得点や事象成立の現象量とともに記録手段3
3によって記録される。診断履歴の傾向から回転機械の
健全性の程度を予測できるので、予防保全の見地から点
検スケジュールの策定に診断結果を利用することができ
る。
Further, the history of the diagnostic results is recorded in the recording means 3 together with the score of event establishment and the amount of event establishment in the judgment process.
Recorded by 3. Since the degree of soundness of the rotating machine can be predicted from the tendency of the diagnosis history, the diagnosis result can be used for formulating the inspection schedule from the viewpoint of preventive maintenance.

【0041】このように本実施例による揚水発電機の診
断装置は、事象成立に対して与えられる点数の合計点
と、各段階に対して設定された判定のための基準点との
比較により、故障要因の成立を判定していくようにした
ので、これらの配点に診断結果の精度が大きく存在して
いる。このため、本実施例の診断装置では診断過程にお
いて誤りが生じた場合には、事象成立の点数あるいは判
定基準点に対して修正を加える機能を具備させている。
事象成立の点数の修正の場合は、事象成立の点数を高め
に設定しておき、試運転時など揚水発電機の運転を通じ
て正しい判定がなされるよう前記の配点に修正を施して
最終的な点数を決定する。判定基準点の修正の場合は判
定基準点を低めに設定しておき、同様に揚水発電機の運
転を通じて最終的な判定基準点の設定を行なう。この設
定過程は診断装置の演算手段に組込まれることになる
が、事象成立の点数あるいは判定基準点が適切な値に収
束したならば、修正過程は終了する。このような事象成
立の点数や判定基準点の設定過程は、診断装置に対する
学習過程と見做すことができる。
As described above, the pumping-storage power generator diagnostic apparatus according to the present embodiment compares the total points given to the establishment of an event with the reference point for determination set for each stage. Since it is determined whether or not the failure factor is established, the accuracy of the diagnosis result is large at these points. For this reason, the diagnostic apparatus of this embodiment is provided with a function of correcting the score of event establishment or the judgment reference point when an error occurs in the diagnostic process.
In the case of correction of the score of event establishment, the score of event establishment is set higher, and the final score is adjusted by making corrections to the above-mentioned points so that correct judgment can be made through the operation of the pumped storage generator during trial operation. decide. In the case of correction of the judgment reference point, the judgment reference point is set lower, and similarly the final judgment reference point is set through the operation of the pumped storage power generator. This setting process is incorporated in the calculation means of the diagnostic device, but if the score of event establishment or the judgment reference point converges to an appropriate value, the correction process ends. The process of setting the score of event establishment and the determination reference point can be regarded as a learning process for the diagnostic device.

【0042】以上述べたように、従来の回転機械の診断
装置では異常や故障によって現れる特徴的な現象量の変
化を、現象量と予め設定された異常判定値との比較から
個々に回転機械の異常を判定しているため、故障要因の
完全な特定が困難である上に、過剰な警告を発したり、
あるいは逆に異常を看過してしまうなど、回転機械の異
常を必ずしも正確に判定することができないという重大
な欠点が存在していたが、本実施例による診断装置は段
階的に検出を実行して、順次故障要因の成立の判定を反
復して最終的に故障要因を特定していくようにしている
ので、回転機械における異常、障害あるいは故障を高精
度を判定することができる。
As described above, in the conventional diagnosing device for a rotating machine, the change in the characteristic amount of a phenomenon which appears due to an abnormality or a failure is individually detected by comparing the amount of the phenomenon with a preset abnormality judgment value. Since it is judged as abnormal, it is difficult to completely identify the cause of failure, and it also issues an excessive warning,
On the contrary, there was a serious defect that the abnormality of the rotating machine could not always be accurately determined, such as overlooking the abnormality, but the diagnostic device according to the present embodiment executes the detection stepwise. Since the determination of the establishment of the failure factor is sequentially repeated to finally identify the failure factor, it is possible to highly accurately determine the abnormality, the failure or the failure in the rotating machine.

【0043】次に本発明の他の実施例について説明す
る。図5は本発明の他の実施例の構成を示すブロック図
で、図1と同一部分には同一符号を付してその説明を省
略し、ここでは異なる点について述べる。本実施例で
は、図1に示した演算手段34の機能のうち、兆候的現
象の検出機能を分離して演算手段34aを独立させたも
ので、検出段階に従って段階的に実施される判定過程を
演算手段34bによって行なうようにしたものである。
Next, another embodiment of the present invention will be described. FIG. 5 is a block diagram showing the configuration of another embodiment of the present invention. The same parts as those in FIG. 1 are designated by the same reference numerals, and the description thereof will be omitted. Only different points will be described here. In the present embodiment, among the functions of the calculating means 34 shown in FIG. 1, the function of detecting a symptom phenomenon is separated and the calculating means 34a is made independent, and the determination process is performed stepwise according to the detection step. This is performed by the calculation means 34b.

【0044】このような構成をとることによって検出機
能の分散化をはかることができる。しかし、揚水発電所
は上述したように無人の揚水発電機を中央操作所から遠
隔操作を行なっているので、個々の揚水発電機に対して
1台ずつ診断装置を設置すると、多数の診断装置を管理
しなければならない。
By adopting such a configuration, the detection function can be distributed. However, since the pumped storage power plant remotely operates unmanned pumped storage power generators from the central control station as described above, if one diagnostic device is installed for each pumped storage power generator, a large number of diagnostic devices will be installed. Have to manage.

【0045】そこで、図6に示すように1ケ所の中央操
作所で管轄下にある複数の揚水発電所の回転電機に対し
て、現象量検出手段31と、特定現象量検出手段32
と、設置された揚水発電機の現象量の履歴を記録する記
録手段33a及び兆候的現象の判定を行なう演算手段3
4aをそれぞれ設けておき、中央操作所には故障要因成
立の判定を行なう演算手段34bと全体的な診断結果の
履歴を記録する記録手段33bとを1組だけ設置するこ
とにより、全体的なシステムの合理化を図れる利点があ
る。
Therefore, as shown in FIG. 6, the phenomenon amount detecting means 31 and the specific phenomenon amount detecting means 32 are provided for the rotary electric machines of a plurality of pumped storage power stations under the control of one central operation place.
And a recording means 33a for recording the history of the amount of phenomenon of the installed pumped-storage power generator, and a computing means 3 for judging a symptomatic phenomenon.
4a are provided respectively, and only one set of arithmetic means 34b for judging the establishment of a failure factor and recording means 33b for recording the history of the overall diagnosis result are installed at the central operating station, thereby providing the entire system. There is an advantage that can be rationalized.

【0046】また、同一の発電所に対して複数の揚水発
電機が設置されている場合には、個々の発電機に対し
て、現象量検出手段31、特定現象量検出手段32及び
演算手段34aを設けて発電所に1つの演算手段34b
を設けて各発電機の兆候的事象の検出を行なわせること
も可能である。この場合、発電機間相互の振動の影響な
どを共通に検出することができるので、他の発電機から
の影響を考慮した検出が行なえる。その上、中央操作所
が管轄するすべての発電機の診断装置を演算手段34b
が一括して管理しているので、点検スケジュールの調整
等保守計画の策定に利用することが可能であり、発電所
の総合的な保守管理に大きく寄与できる。
When a plurality of pumped storage generators are installed in the same power plant, the phenomenon amount detecting means 31, the specific phenomenon amount detecting means 32, and the calculating means 34a are individually set for each generator. And one computing means 34b at the power plant
It is also possible to provide for the detection of symptomatic events for each generator. In this case, the influence of mutual vibration between the generators can be commonly detected, so that the detection can be performed in consideration of the influence from other generators. In addition, the diagnostic means for all the generators under the control of the central control station is operated by the computing means 34b.
It is possible to use it for formulating a maintenance plan such as adjusting the inspection schedule, and it can greatly contribute to the overall maintenance of the power plant.

【0047】[0047]

【発明の効果】以上説明したように本発明によれば、想
定される故障要因に対して、事象成立によって与えられ
る点数の合計により故障要因成立の判定を行なうことを
可能としたので、回転機械における広範な故障要因を適
確に且つ早期に検出して特定し、回転機械の保全と信頼
性の向上に寄与することが可能な極めて信頼性の高い回
転機械の診断装置を提供できる。
As described above, according to the present invention, it is possible to determine the establishment of a failure factor with respect to an assumed failure factor based on the sum of the points given by the event establishment. It is possible to provide an extremely reliable diagnostic apparatus for a rotary machine that can accurately and early detect and identify a wide range of failure factors in, and contribute to maintenance and reliability improvement of the rotary machine.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による回転機械の診断装置の一実施例を
示すブロック構成図。
FIG. 1 is a block configuration diagram showing an embodiment of a rotary machine diagnosis apparatus according to the present invention.

【図2】揚水発電機における異常事象分布図のうち回転
部欠損に関わる部分の説明図。
FIG. 2 is an explanatory diagram of a portion related to a rotating part defect in an abnormal event distribution diagram in a pumped storage power generator.

【図3】同実施例において揚水発電機の現象量検出に関
して説明するための構成図。
FIG. 3 is a configuration diagram for explaining detection of a phenomenon amount of a pumped storage generator in the embodiment.

【図4】同実施例において、事象判定に対する点数と調
査段階の判定基準点の一覧図。
FIG. 4 is a list view of scores for event determination and determination reference points in an investigation stage in the example.

【図5】本発明による回転機械の診断装置の他の実施例
を示すブロック構成図。
FIG. 5 is a block diagram showing another embodiment of the rotary machine diagnostic apparatus according to the present invention.

【図6】図5に示す診断装置を複数の揚水発電機に対応
して配設する場合の全体的なシステム構成を示すブロッ
ク図。
FIG. 6 is a block diagram showing the overall system configuration when the diagnostic device shown in FIG. 5 is arranged corresponding to a plurality of pumped-storage generators.

【図7】従来の回転機械の診断装置における異常判定値
の説明図。
FIG. 7 is an explanatory diagram of an abnormality determination value in a conventional rotating machine diagnostic device.

【符号の説明】[Explanation of symbols]

1…ランナー、2…ドラフトチューブ、3…スパイラル
・ケーシング、4…ガイドベーン、5…上カバー、6…
主軸、7…カップリング、8…発電機ロータ、9a…発
電機上部ガイド軸受、9b…発電機下部ガイド軸受、6
c…スラスト軸受、9d…水車ガイド軸受、10…加速
度センサー、11…非接触式変位センサ、12…光学式
回転パルス検出器、30…回転機械、31…現象量検出
手段、32…特定現象量検出手段、33,33a,33
b…記録手段、34,34a,34b…演算手段。
1 ... Runner, 2 ... Draft tube, 3 ... Spiral casing, 4 ... Guide vane, 5 ... Top cover, 6 ...
Main shaft, 7 ... Coupling, 8 ... Generator rotor, 9a ... Generator upper guide bearing, 9b ... Generator lower guide bearing, 6
c ... Thrust bearing, 9d ... Hydro turbine guide bearing, 10 ... Acceleration sensor, 11 ... Non-contact type displacement sensor, 12 ... Optical rotation pulse detector, 30 ... Rotating machine, 31 ... Phenomenon amount detecting means, 32 ... Specific phenomenon amount Detection means, 33, 33a, 33
b ... recording means, 34, 34a, 34b ... computing means.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 一文字 正幸 神奈川県横浜市鶴見区末広町2丁目4番 地 株式会社東芝京浜事業所内 (72)発明者 戸田 一典 東京都港区芝浦一丁目1番1号 株式会 社東芝本社事務所内 (72)発明者 安藤 雅敏 神奈川県横浜市鶴見区末広町2丁目4番 地 株式会社東芝京浜事業所内 (72)発明者 佐藤 晋作 神奈川県横浜市鶴見区末広町2丁目4番 地 株式会社東芝京浜事業所内 (56)参考文献 特開 平6−241955(JP,A) 特開 平3−277939(JP,A) (58)調査した分野(Int.Cl.7,DB名) G01H 17/00 G01M 19/00 G05B 23/02 302 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Masayuki Masayuki 2-4, Suehiro-cho, Tsurumi-ku, Yokohama-shi, Kanagawa Inside the Keihin Office of Toshiba Corporation (72) Ichinori Toda 1-1-1, Shibaura, Minato-ku, Tokyo No. 1 Stock company Toshiba Head Office (72) Inventor Masatoshi Ando 2-4 Suehiro-cho, Tsurumi-ku, Yokohama-shi, Kanagawa Prefecture Keihin Works, Toshiba Corporation (72) Inventor Shinsaku Sato Suehiro-cho, Tsurumi-ku, Yokohama-shi, Kanagawa 2-4, Toshiba Corp. Keihin Works (56) Reference JP-A-6-241955 (JP, A) JP-A-3-277939 (JP, A) (58) Fields investigated (Int.Cl. 7) , DB name) G01H 17/00 G01M 19/00 G05B 23/02 302

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 回転機械の故障診断の判定に必要な物理
機械的現象量を検出する現象量検出手段と、 この現象量検出手段によって検出された現象量及び該現
象量に基づく 前記回転機械の運転状態の正常・異常の診
断履歴データを記録する記録手段と、前記現象量検出手段により検出された現象量を前記記録
手段に記録された過去の現象量の履歴に基いて 予め設定
された基準指標と比較して所定の故障要因事象成立判定
を行うとともに、故障要因によって発生する事象の成立
に対してその事象の重要度に応じて付与された点数の合
計点を予め設定された判定点と比較して前記回転機械の
運転状態の正常・異常を診断する演算手段とを備えたこ
とを特徴とする回転機械の診断装置。
1. A physics necessary for determining a failure diagnosis of a rotating machine.
A phenomenon amount detecting means for detecting a mechanical phenomenon amount, a phenomenon amount detected by the phenomenon amount detecting means, and
Recording means for recording diagnosis history data of normal / abnormal operation state of the rotating machine based on the image quantity, and the phenomenon quantity detected by the phenomenon quantity detecting means.
Based on the history of the amount of past phenomena recorded in the means, it is determined whether or not a predetermined failure factor event is established by comparing with a preset reference index, and the occurrence of an event caused by the failure factor is established.
On the other hand, it is provided with an arithmetic means for diagnosing normality / abnormality of the operating state of the rotating machine by comparing the total points given according to the importance of the event with a preset determination point. Characteristic rotary machine diagnostic device.
【請求項2】 前記基準指標は所定の関数である請求項
1記載の回転機械の診断装置。
2. The rotating machine diagnostic device according to claim 1, wherein the reference index is a predetermined function.
【請求項3】 前記演算手段は、前記基準指標及び前記
判定点の修正機能を有する請求項1又は2記載の回転機
械の診断装置。
3. The diagnostic apparatus for a rotary machine according to claim 1, wherein the arithmetic means has a function of correcting the reference index and the determination point.
【請求項4】 前記診断は段階的に行なわれる請求項1
乃至3の何ずれか1つの項に記載の回転機械の診断装
置。
4. The diagnosis is performed stepwise.
5. The diagnostic device for a rotary machine according to any one of items 1 to 3.
JP04566495A 1995-03-06 1995-03-06 Diagnostic equipment for rotating machinery Expired - Fee Related JP3457413B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP04566495A JP3457413B2 (en) 1995-03-06 1995-03-06 Diagnostic equipment for rotating machinery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04566495A JP3457413B2 (en) 1995-03-06 1995-03-06 Diagnostic equipment for rotating machinery

Publications (2)

Publication Number Publication Date
JPH08240479A JPH08240479A (en) 1996-09-17
JP3457413B2 true JP3457413B2 (en) 2003-10-20

Family

ID=12725660

Family Applications (1)

Application Number Title Priority Date Filing Date
JP04566495A Expired - Fee Related JP3457413B2 (en) 1995-03-06 1995-03-06 Diagnostic equipment for rotating machinery

Country Status (1)

Country Link
JP (1) JP3457413B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITBO20030711A1 (en) * 2003-11-24 2005-05-25 Gd Spa METHOD FOR PREDICTIVE MAINTENANCE OF A COMPONENT
JP5553002B2 (en) * 2010-11-05 2014-07-16 日本精工株式会社 Bearing abnormality diagnosis device, railway vehicle equipped with the same, and bearing abnormality diagnosis method
WO2023224044A1 (en) * 2022-05-18 2023-11-23 株式会社Ihi原動機 Equipment diagnosis system and equipment diagnosis method

Also Published As

Publication number Publication date
JPH08240479A (en) 1996-09-17

Similar Documents

Publication Publication Date Title
US5602761A (en) Machine performance monitoring and fault classification using an exponentially weighted moving average scheme
US4435770A (en) Vibration diagnosing method and apparatus for a rotary machine
US6587737B2 (en) Method for the monitoring of a plant
EP2665925B1 (en) A method for diagnostic monitoring of a wind turbine generator system
US20110020122A1 (en) Integrated condition based maintenance system for wind turbines
KR102040179B1 (en) Method for sensing and diagnosing abnormality of manufacture equipment
CN108896299A (en) A kind of gearbox fault detection method
JP2017525891A (en) Drive system early error detection method, early error detection system, wind generator with early error detection system, and use of early error detection system
US6502018B1 (en) Method for diagnosis of equipment
CN112014048B (en) Shield tunneling machine cutter head detection and repair method
JP3708041B2 (en) Vibration diagnosis method and apparatus for rotating machine
US20090125206A1 (en) Automatic detection and notification of turbine internal component degradation
JP3457413B2 (en) Diagnostic equipment for rotating machinery
EP3712577B1 (en) Apparatus for equipment monitoring
CN112800563A (en) Coal mining machine fault discrimination method and system and readable storage medium
KR102232884B1 (en) Real-time operation information collection and vibration monitoring system of pilger apparatus and its method
JP3568939B2 (en) Method and apparatus for diagnosing state of rotating machine by analyzing shaft vibration
JP3103193B2 (en) Diagnostic equipment for rotating machinery
KR102463081B1 (en) Cnc multifunction equipment predictive maintenance monitoring system and its methods
JPH06307921A (en) Diagnostic monitoring system for rotating machine
US11598694B2 (en) Abnormality diagnosis system for rotary electric machine
Galar et al. Application of dynamic benchmarking of rotating machinery for e-maintenance
JPH02232529A (en) Method and apparatus for diagnosing vibration of rotary machine
JP2004169624A (en) Shaft vibration monitoring/diagnosing device of rotary machine
CN112781843A (en) Rotor anomaly detection by determining vibration trends during transient speed operation

Legal Events

Date Code Title Description
FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20070801

Year of fee payment: 4

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080801

Year of fee payment: 5

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090801

Year of fee payment: 6

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090801

Year of fee payment: 6

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100801

Year of fee payment: 7

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100801

Year of fee payment: 7

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110801

Year of fee payment: 8

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110801

Year of fee payment: 8

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120801

Year of fee payment: 9

LAPS Cancellation because of no payment of annual fees