JP3420803B2 - Method and apparatus for forming container with hanger - Google Patents
Method and apparatus for forming container with hangerInfo
- Publication number
- JP3420803B2 JP3420803B2 JP25012593A JP25012593A JP3420803B2 JP 3420803 B2 JP3420803 B2 JP 3420803B2 JP 25012593 A JP25012593 A JP 25012593A JP 25012593 A JP25012593 A JP 25012593A JP 3420803 B2 JP3420803 B2 JP 3420803B2
- Authority
- JP
- Japan
- Prior art keywords
- rod
- bottom wall
- container
- flange
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 21
- 238000000071 blow moulding Methods 0.000 claims description 26
- 238000000465 moulding Methods 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 239000012530 fluid Substances 0.000 claims description 2
- 238000001802 infusion Methods 0.000 description 27
- 238000001746 injection moulding Methods 0.000 description 16
- 230000002093 peripheral effect Effects 0.000 description 7
- 208000010727 head pressing Diseases 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- -1 Polypropylene Polymers 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 101100160821 Bacillus subtilis (strain 168) yxdJ gene Proteins 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000003978 infusion fluid Substances 0.000 description 1
- 238000010102 injection blow moulding Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229920006230 thermoplastic polyester resin Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
- B65D1/0261—Bottom construction
- B65D1/0284—Bottom construction having a discontinuous contact surface, e.g. discrete feet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
- B29C2049/2017—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements outside the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
- B29C2049/2021—Inserts characterised by the material or type
- B29C2049/2034—Attachments, e.g. hooks to hold or hang the blown article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、点滴容器として用いら
れる輸液瓶など、容器を逆さ吊りするための吊具を形成
して成る吊具付き容器及びその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a container with a hanger, such as an infusion bottle used as a drip container, which is formed with a hanger for hanging the container upside down, and a method of manufacturing the same.
【0002】[0002]
【従来の技術】この種の吊具付き容器の成形にあって
は、通常の容器の成形のように、予備成形品(パリソン
ともいう)の射出成形およびその後の延伸ブロー成形に
加えて、吊具を形成する工程を要し、吊具付き容器のコ
ストダウンのため、その製造方法を容易化するという要
求がある。その一方で、この種の吊具付き容器は、例え
ば点滴用容器等のように医療用として用いられるので、
吊具に対する信頼性が高く要求される。すなわち、吊具
から容器が離脱してしまうと、人間の生命にかかわる重
大な事故を誘発するからである。2. Description of the Related Art In forming a container with a lifting tool of this kind, in addition to injection molding of a preform (also called a parison) and subsequent stretch blow molding, as in the case of molding a normal container, a suspension is also used. There is a demand for facilitating the manufacturing method of the container with a hanging tool because it requires a step of forming the tool and reduces the cost of the container with a hanging tool. On the other hand, since this type of container with a hanging device is used for medical purposes such as a container for drip,
High reliability is required for the hanging equipment. That is, if the container is detached from the hanger, a serious accident related to human life will be triggered.
【0003】この種の吊具付き容器の製造方法に関し
て、下記の提案がなされている。The following proposals have been made regarding a method of manufacturing a container with a hanging tool of this type.
【0004】特開昭63-11324号公報には、パソリンの射
出成形工程の段階で、パリソンのボトム部に孔付き吊具
を一体成形する製造方法が開示されている。Japanese Unexamined Patent Publication No. 63-11324 discloses a manufacturing method in which a hanging device with a hole is integrally molded with the bottom portion of a parison at the stage of the injection molding process of pasolin.
【0005】一方、特開昭63-21804号公報には、パリソ
ンのボトム部にゲートランナー部を残留させた状態に
て、容器の延伸ブロー成形を行い、その後別の射出成形
用金型で成形された吊具の孔部を前記ゲートランナー部
に挿入し、ゲートランナー部と吊具とを熱溶着する製造
方法が開示されている。On the other hand, in Japanese Patent Laid-Open No. 63-21804, stretch blow molding of a container is performed with the gate runner portion remaining at the bottom portion of the parison, and then molding is performed using another injection molding die. There is disclosed a manufacturing method in which the hole portion of the hanging device is inserted into the gate runner portion and the gate runner portion and the hanging device are heat-welded.
【0006】[0006]
【発明が解決しようとする課題】この種の吊具付き容器
は医療用として用いられることが多く、従って緊急時を
想定して吊具を掛け易くする必要があり、吊具に形成さ
れる孔が一定以上の大きさであることが要求される。こ
の点、特開昭63-11324に記載された製造方法のように、
パリソンの射出成形によって比較的大きな孔を有する吊
具を一体成形する場合には、この吊具の存在によって単
に筒状パリソンを成形するものではなくなり、その射出
成形が必要以上に困難となってしまう。さらに、パリソ
ンの射出成形からブロー成形およびエジェクト動作をワ
ンステージで行うホットパリソン式の場合には、比較的
大きな吊具の存在によってパリソンの温度分布が所望に
得られず、パリソンの偏温によってブロー成形後の製品
にも樹脂肉厚にバラツキが生ずる等という問題がある。This type of container with a hanging tool is often used for medical purposes, and therefore it is necessary to make it easy to hang the hanging tool in case of an emergency. Is required to be a certain size or more. In this respect, as in the manufacturing method described in JP-A-63-11324,
In the case of integrally molding a hanger having a relatively large hole by injection molding of a parison, the existence of this hanger does not simply mold a cylindrical parison, and its injection molding becomes more difficult than necessary. . Furthermore, in the case of the hot parison type in which the parison injection molding, blow molding and eject operation are performed in one stage, the temperature distribution of the parison cannot be obtained as desired due to the presence of a relatively large hanger, and the parison has an unbalanced temperature. The molded product also has a problem that the resin wall thickness varies.
【0007】一方、特開昭63-218045 号公報に開示され
た製造方法により形成される吊具付き容器は、吊具に対
する信頼性の面で劣っている。この製造方法によれば、
吊具の孔をゲートランナー部に挿入した後、この吊具よ
りリベット状に突起しているゲートランナー部の頭部を
溶着することで両者を結合している。この場合、容器を
逆さ吊りするとリベット状のゲートランナー部頭部に大
きな負荷がかかり、ゲートランナーで構成される比較的
外径を小さくせざるを得ないリベット軸部の破損により
吊具が脱落してしまうという危険性が高い。リベット状
軸部を太くするとすれば、パリソン形状が特殊となるた
め、特開昭63-11324号公報の技術と同様な問題が生じて
しまう。On the other hand, the container with a lifting tool formed by the manufacturing method disclosed in Japanese Patent Laid-Open No. 63-218045 is inferior in reliability to the lifting tool. According to this manufacturing method,
After inserting the hole of the hanger into the gate runner part, the head part of the gate runner part protruding like a rivet from this hanger is welded to join the two. In this case, if the container is hung upside down, a large load is applied to the head of the rivet-shaped gate runner, and the rivet shaft, which has a relatively small outer diameter composed of the gate runner, has to be damaged, causing the hanger to fall off. There is a high risk that it will end up. If the rivet-shaped shaft portion is thickened, the parison shape becomes special, and the same problem as in the technique of JP-A-63-11324 occurs.
【0008】しかもこの製造方法によれば、ゲートラン
ナー部と吊具との熱溶着を別工程で行う必要もあり、一
度冷却固化した容器を熱溶着するために時間と手間がか
かり、このため吊具付き容器を安価に製造できないとい
う問題もある。Furthermore, according to this manufacturing method, it is necessary to heat-weld the gate runner portion and the hanger in a separate step, and it takes time and labor to heat-weld the container once cooled and solidified. There is also a problem that a container with a tool cannot be manufactured inexpensively.
【0009】本出願人は、上述した問題を解決するた
め、パリソン射出成形工程では通常の筒状パリソンと同
様の射出成形条件で行うことにより、最終製品としての
容器の品質を損うことがなく、しかも延伸ブロー成形用
型内部にて容器のボトム部と吊具との結合を行うことに
より、吊具に対する信頼性を高め、製造コストを低減す
ることのできる吊具付き容器及びその製造方法を提案し
た(特開平4-174668)。In order to solve the above-mentioned problems, the applicant of the present invention does not impair the quality of the container as the final product by performing the injection molding process in the parison injection molding process under the same injection molding condition as that of the ordinary cylindrical parison. Moreover, by connecting the bottom part of the container and the hanger within the stretch blow molding die, the container with the hanger capable of improving the reliability of the hanger and reducing the manufacturing cost is provided. Proposed (JP-A-4-174668).
【0010】この提案によれば、孔が形成されている吊
具を延伸ブロー成形用型にインサートしておき、予備成
形品の延伸ブロー成形により、容器底壁の一部を断面中
空リング状にて吊具の孔より突出成形し、かつ、この突
出部の面積を孔の開孔面積より大きく成形することで、
吊具保持用のフランジ状頭部を形成している。According to this proposal, a suspender having a hole formed therein is inserted into a stretch blow molding die, and by stretch blow molding a preform, a part of the bottom wall of the container is formed into a hollow ring-shaped cross section. By projecting from the hole of the hanging tool and forming the area of this projecting part larger than the opening area of the hole,
It forms a flange-shaped head for holding the hanging equipment.
【0011】本発明は、上記提案のさらなる改良であ
り、断面中空リング状の軸部の先端に形成されるフラン
ジ状頭部の中心を、常に吊具の孔中心に一致させるよう
にして、吊具が容器底壁より脱落することをさらに低減
することを目的としている。The present invention is a further improvement of the above-mentioned proposal, in which the center of the flange-shaped head portion formed at the tip of the shaft portion having a hollow ring-shaped cross section is always aligned with the hole center of the suspender. The purpose is to further reduce the fall of the tool from the bottom wall of the container.
【0012】[0012]
【課題を解決するための手段】本発明方法は、容器を逆
さ吊りするための吊具を、予備成形品の延伸ブロー成形
により成形される容器の底壁に具備する吊具付き容器の
製造方法において、孔が形成されている吊具を延伸ブロ
ー成形用型の前記容器底壁と対応する位置にインサート
しておき、延伸ロッドを用いて前記予備成形品の底壁を
前記吊具の近傍まで延伸させ、その後前記延伸ロッドの
中心側の軸部を前記吊具の孔より突出駆動することで、
前記底壁の中心領域を心出ししながら、前記底壁を前記
ブロー流体により横断面中空リング状にて前記孔より突
出成形し、かつ、この突出部の面積を前記孔の開孔面積
より大きく成形することで、吊具保持用のフランジ状頭
部を形成することを特徴とする。SUMMARY OF THE INVENTION The method of the present invention is a method for producing a container with a hanging tool, which comprises a hanging tool for hanging a container upside down on the bottom wall of the container formed by stretch blow molding of a preform. In, the hanger in which the hole is formed is inserted at a position corresponding to the container bottom wall of the stretch blow molding die, and the bottom wall of the preform is extended to the vicinity of the hanger using a stretch rod. By stretching, then by driving the shaft portion on the center side of the stretching rod to project from the hole of the suspender,
While centering the central region of the bottom wall, the bottom wall is formed by the blow fluid so as to project from the hole in a hollow ring shape in cross section, and the area of the projecting portion is larger than the opening area of the hole. It is characterized in that a flange-shaped head portion for holding the hanging tool is formed by molding.
【0013】このとき、前記延伸ロッドの中心側の突出
された前記軸部により前記フランジ状頭部を心出ししな
がら、このフランジ状頭部を前記容器底壁側に向けて押
し返すことで、その面積を増大させ、かつ、前記吊具の
対向面に密着させることもできる。At this time, while the center of the flange-shaped head is centered by the protruding shaft portion on the center side of the stretching rod, the flange-shaped head is pushed back toward the bottom wall of the container, It is also possible to increase the area and to make close contact with the facing surface of the hanger.
【0014】上記の成形方法を実施する本発明のブロー
成形装置は、前記延伸ロッドが同心の二重軸から成り、
外側の中空ロッドの先端に、前記予備成形品の底壁内面
と対向する先端チップを有し、前記中空軸の内側に前記
先端チップより突出可能なセンタリング用ロッドが配置
され、前記予備成形品の底壁を前記吊具の近傍まで延伸
する際には、前記センタリング用ロッドの端面を前記先
端チップとほぼ面一として、前記中空軸及び前記センタ
リング用ロッドを同時に縦軸駆動し、その後前記センタ
リング用ロッドのみを前記吊具の孔より突出駆動するロ
ッド駆動部を有することを特徴とする。In the blow molding apparatus of the present invention for carrying out the above-mentioned molding method, the stretching rod comprises a concentric double shaft,
The tip of the hollow rod on the outside has a tip that faces the inner surface of the bottom wall of the preform, and a centering rod that can project from the tip is arranged inside the hollow shaft. When the bottom wall is extended to the vicinity of the suspender, the end face of the centering rod is substantially flush with the tip and the hollow shaft and the centering rod are simultaneously driven in the vertical direction, and then the centering rod is used. It is characterized in that it has a rod driving unit for driving only the rod to project from the hole of the suspender.
【0015】[0015]
【作用】フランジ状頭部と底壁とを連結する軸部が、延
伸ブロー成形により断面中空リング形状となっているの
で、その外径をゲートランナー等射出成形で実現できる
外径よりも比較的太く成形することが可能となる。従っ
て、容器を逆さ吊りした際にフランジ状頭部に相当の重
量が作用したとしても、ゲートランナー自体により軸部
を形成した場合よりも、引っ張り応力及び曲げ応力に対
する耐久性が各段に向上し、脱落の虞のない安全性の高
い吊具付き容器を構成できる。[Function] Since the shaft portion connecting the flange-shaped head portion and the bottom wall has a hollow ring shape in cross section by stretch blow molding, its outer diameter is relatively larger than that which can be realized by injection molding such as a gate runner. It becomes possible to form thick. Therefore, even if a considerable amount of weight acts on the flange-shaped head when the container is suspended upside down, the durability against tensile stress and bending stress is further improved than when the shaft is formed by the gate runner itself. It is possible to configure a highly safe container with a hanging tool that does not fall off.
【0016】このような構造を成形する本発明方法で
は、予備成形品の底壁が、横断面中空リング状の軸部と
して吊具の孔より突出する際に、さらに、ブロー圧力の
作用によりこの突出部が吊具の外表面側で側方に向かっ
て膨張して、吊具保持用のフランジ状頭部を形成する際
に、この軸部及び頭部を延伸ロッドの一部の突出駆動に
より心出しすることができる。この結果、吊具の孔径よ
り大きく拡径され、吊具の表面と接触するフランジ状頭
部の周縁部を、吊具の孔の全周に確実に確保できる。ま
た、フランジ状頭部は心出しされながら拡径されるの
で、その周縁部の肉厚を周方向でほぼ均一に確保でき
る。In the method of the present invention for molding such a structure, when the bottom wall of the preform projects as a shaft portion having a hollow ring-shaped cross section from the hole of the hanger, and further by the action of blow pressure, When the protrusion expands laterally on the outer surface side of the hanger to form a flange-shaped head for holding the hanger, the shaft and the head are driven by a part of the extension rod to drive. Can be centered. As a result, the peripheral portion of the flange-shaped head, which has a diameter larger than the hole diameter of the hanger and is in contact with the surface of the hanger, can be reliably secured over the entire circumference of the hole of the hanger. Further, since the flange-shaped head portion is expanded while being centered, the thickness of the peripheral portion can be ensured substantially even in the circumferential direction.
【0017】この工程の後に、必要に応じてフランジ状
頭部を容器底壁側に向けて押し返す工程を付加する場合
も、フランジ状頭部の心出しを行いながら押し返すこと
で、より確実な締結を実現できる。Even if a step of pushing back the flange-shaped head toward the bottom wall of the container is added after this step, the flange-shaped head is pushed back while being centered for a more reliable fastening. Can be realized.
【0018】[0018]
【実施例】以下、本発明を吊具付き輸液瓶の成形方法に
適用した一実施例について、図面を参照して具体的に説
明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment in which the present invention is applied to a method for forming an infusion bottle with a hanging tool will be specifically described with reference to the drawings.
【0019】図5(A),(B)は、本実施例方法によ
り成形された吊具付き輸液瓶10を示している。同図に
おいて、この輸液瓶10は断面矩形リング状の側壁12
を有し、その底壁14にはこの輸液瓶10を正立状態と
した際の接地面となる例えば4つの脚部16がその4隅
に形成されている。この4つの脚部16よりも低い段差
面18が底壁14の他の領域に形成され、その中心には
吊具20が固定されている。この吊具20は孔部22を
有する基台24と、フック部26とを一体的に形成した
ものである。吊具20は常時は脚部16を結ぶ面内に納
めることができ、吊るす際にのみリング状フック部26
を輸液瓶10の底壁より離れる方向に弾性変形させれば
よい。5 (A) and 5 (B) show an infusion solution bottle 10 with a hanging tool formed by the method of this embodiment. In the figure, this infusion bottle 10 has a side wall 12 with a rectangular ring-shaped cross section.
The bottom wall 14 has, for example, four leg portions 16 at four corners which serve as a grounding surface when the infusion bottle 10 is in an upright state. A step surface 18 lower than the four leg portions 16 is formed in another region of the bottom wall 14, and a hanging tool 20 is fixed to the center thereof. The suspending tool 20 is formed by integrally forming a base 24 having a hole 22 and a hook 26. The suspending tool 20 can always be stored in the plane connecting the leg portions 16, and the ring-shaped hook portion 26 can be used only when suspending.
May be elastically deformed in a direction away from the bottom wall of the infusion bottle 10.
【0020】この吊具20は、例えば樹脂材料により射
出成形されて形成されるが、弾性変形可能な金属その他
の材質で形成することも可能である。The hanger 20 is formed by injection molding of, for example, a resin material, but may be formed of elastically deformable metal or other material.
【0021】この吊具20は、底壁14の段差面18と
フランジ状頭部30との間に挟持されることで、輸液瓶
10の底壁14に結合されている。フランジ状頭部30
は、吊具20の孔部22を挿通する断面中空リング状の
軸部32によって段差面18と一体的に結合され、フラ
ンジ状頭部30のフランジ面積は吊具20の孔部22の
開孔面積よりも大きくなっている。この結果、段差面1
8からフランジ状頭部30にかけての形状がアンダーカ
ット形状となっている。なお、前記孔部22の大きさと
しては、逆さ吊りされる輸液瓶10の重量に耐え得る軸
部32の直径に見合うものであればよく、軸部32は延
伸ブロー成形により形成されるので孔部22の径の大き
さにのみ依存して成形され、パリソン40の射出成形条
件と無関係にその外径を大きくできる。The suspending tool 20 is connected to the bottom wall 14 of the infusion bottle 10 by being sandwiched between the step surface 18 of the bottom wall 14 and the flange-shaped head 30. Flange head 30
Is integrally connected to the step surface 18 by a shaft portion 32 having a hollow ring-shaped cross section which is inserted through the hole portion 22 of the hanging device 20, and the flange area of the flange-shaped head portion 30 is an opening of the hole portion 22 of the hanging device 20. It is larger than the area. As a result, the step surface 1
The shape from 8 to the flange-shaped head portion 30 is an undercut shape. It should be noted that the size of the hole portion 22 may be any size as long as it is commensurate with the diameter of the shaft portion 32 that can withstand the weight of the infusion bottle 10 suspended upside down, and the shaft portion 32 is formed by stretch blow molding. The molding is performed only depending on the diameter of the portion 22, and the outer diameter can be increased regardless of the injection molding conditions of the parison 40.
【0022】また、このような容器10及びその予備成
形品としてのパリソン40の成形材料としては、最終製
品が点滴用容器等に用いられる輸液瓶とした場合には、
ポリプロピレンが最適であるが、他の熱可塑性樹脂とし
て、例えばポリエチレンテレフタレート(PET),ポ
リブチレンテレフタレート,ポリエチレン、ポリアリレ
ート等の熱可塑性ポリエステル樹脂、あるいはポリアミ
ド(ナイロン)系樹脂,ポリ塩化ビニル等を用いること
もできる。As a molding material for the container 10 and the parison 40 as a preform thereof, when the final product is an infusion bottle used for a drip container or the like,
Polypropylene is the most suitable, but as the other thermoplastic resin, for example, a thermoplastic polyester resin such as polyethylene terephthalate (PET), polybutylene terephthalate, polyethylene, polyarylate, or a polyamide (nylon) resin, polyvinyl chloride or the like is used. You can also
【0023】この吊具付き輸液瓶10の製造方法、特に
特徴的工程を有する延伸ブロー成形工程について、図1
〜図4を参照して説明する。なお、本実施例では、輸液
瓶10を延伸ブロー成形するための予備成形品であるパ
リソン40の射出成形は、通常の有底パリソン成形と同
一の射出成形条件にて実施している。このパリソン40
の底壁42にはゲートランナー部44が残存している
が、これは吊具20の締結のために不可欠ではない。ま
た、本実施例方法は、パリソン40の射出成形工程と、
その後のパリソン40の温調工程,延伸ブロー成形工程
及びエジェクト工程を一連で行ういわゆる1ステージタ
イプと、それらを別のステージで行ういわゆる2ステー
ジタイプとのいずれの方式であってもよい。FIG. 1 shows a method of manufacturing the infusion bottle 10 with a hanging tool, particularly a stretch blow molding step having a characteristic step.
~ It demonstrates with reference to FIG. In this embodiment, the injection molding of the parison 40, which is a preformed product for stretch blow molding the infusion bottle 10, is carried out under the same injection molding conditions as the ordinary bottomed parison molding. This parison 40
Although the gate runner portion 44 remains on the bottom wall 42 of the above, this is not essential for fastening the hanger 20. In addition, the method of this embodiment includes an injection molding process of the parison 40,
Either the so-called one-stage type in which the temperature control step, the stretch blow molding step and the eject step of the parison 40 thereafter are performed in series, or the so-called two-stage type in which those steps are performed in another stage may be used.
【0024】図4は、輸液瓶10の予備成形品としての
パリソン40をブロー型50内部にセットし、かつ、吊
具20を底壁側にインサーとした型締め状態を示してい
る。FIG. 4 shows a mold clamped state in which the parison 40 as a preform of the infusion bottle 10 is set inside the blow mold 50 and the suspending tool 20 is used as an inserter on the bottom wall side.
【0025】パリソン40の延伸ブロー成形工程には、
図4の裏面方向に開閉可能であって、輸液瓶10の外側
壁を規定する2つの割型から成るブローキャビティ型5
2と、輸液瓶10の底壁を規定する昇降可能な底型54
と、パリソン40のネック部を保持するネック型56
と、パリソン40のネック部内部に嵌入されてブローエ
アーを導入するブローコア型58と、パリソン40を縦
軸延伸する延伸ロッド60とが用いられる。予め射出成
形等で形成された前記吊具20は、図4に示すようにし
て底型54上に載置される。なお、この吊具20の底型
54に対する位置決めのための構成を採用することも可
能である。In the stretch blow molding process of the parison 40,
A blow cavity mold 5 composed of two split molds that can be opened and closed in the direction of the back surface of FIG. 4 and that defines the outer wall of the infusion bottle 10.
2 and a bottom mold 54 that can move up and down to define the bottom wall of the infusion bottle 10.
And a neck mold 56 that holds the neck of the parison 40.
A blow core mold 58 that is fitted inside the neck portion of the parison 40 to introduce blow air, and a stretch rod 60 that extends the parison 40 in the vertical axis are used. The suspending tool 20 formed in advance by injection molding or the like is placed on the bottom mold 54 as shown in FIG. It should be noted that it is also possible to adopt a configuration for positioning the suspension 20 with respect to the bottom mold 54.
【0026】ここで、延伸ロッド60は同心二重軸から
成り、外側の中空ロッド62と、この中空ロッド62の
先端に固定された先端チップ64と、中空ロッド62内
に挿入配置され、先端チップ64より下方に突出可能な
センタリング用ロッド66とを有する。また、ネック型
56の上方には、上から順に第1の可動プレート10
0,第2の可動プレート102,ブローコア型昇降プレ
ート110がそれぞれ配置されている。第1の可動プレ
ート100は、センタリング用ロッド66の上端を固着
し、図示しないロッド駆動用シリンダにより昇降駆動さ
れるものである。第2の可動プレート102は、中空軸
62の上端を固着している。この第1,第2の可動プレ
ート100,102は、例えば圧縮コイルスプリングで
構成されたバネ104にて連結されている。このバネ1
04のバネ定数としては、延伸ロッド60が縦軸駆動さ
れた際にパリソン40より反力として受ける延伸抵抗力
では圧縮されないものとなっている。なお、第2の可動
プレート102の下面および上面にはそれぞれ、第1,
第2のスットパーピン106,108が固着されてい
る。これらストッパーピン106,108は、それぞれ
中空ロッド62及びセンタンリング用ロッド66の一体
駆動時のストロークと、センタリング用ロッド66の単
独駆動ストロークとを決定するためのものである。Here, the extending rod 60 comprises a concentric double shaft, an outer hollow rod 62, a tip tip 64 fixed to the tip of the hollow rod 62, and an insert tip disposed inside the hollow rod 62. And a centering rod 66 capable of projecting below 64. In addition, above the neck die 56, the first movable plate 10 is arranged in order from above.
0, a second movable plate 102, and a blow core type elevating plate 110 are arranged. The first movable plate 100 is one in which the upper end of the centering rod 66 is fixed and is driven up and down by a rod driving cylinder (not shown). The second movable plate 102 fixes the upper end of the hollow shaft 62. The first and second movable plates 100 and 102 are connected by a spring 104 composed of a compression coil spring, for example. This spring 1
The spring constant of 04 is not compressed by the stretching resistance force received as a reaction force from the parison 40 when the stretching rod 60 is driven in the vertical axis. In addition, the lower surface and the upper surface of the second movable plate 102 respectively have the first and second
The second stopper pins 106 and 108 are fixed. These stopper pins 106 and 108 are for determining respectively a stroke at the time of integral drive of the hollow rod 62 and a distal ring rod 66, and a single driving stroke of the sensor Tali ring rod 66.
【0027】図1は、パリソン40の延伸ブロー成形工
程を示している。この工程を行うために、割型から成る
ブローキャビティ型52が閉鎖駆動され、このブローキ
ャビティ型52と底型54とで、輸液瓶10の外壁を規
定するキャビティを形成する。その後、延伸ロッド60
が下降駆動され、その先端のチップ64によりパリソン
40を軸方向に延伸すると共に、ブローコア型58を介
して、パリソン40内部にブローエアーが導入される。FIG. 1 shows the stretch blow molding process of the parison 40. In order to perform this step, the blow cavity mold 52 composed of a split mold is closed and driven, and the blow cavity mold 52 and the bottom mold 54 form a cavity that defines the outer wall of the infusion bottle 10. Then, the stretching rod 60
Is driven downward, the tip 64 of the tip extends the parison 40 in the axial direction, and blow air is introduced into the parison 40 through the blow core mold 58.
【0028】このときの延伸ロッド60の縦軸駆動とし
ては、中空ロッド62およびセンタリング用ロッド66
とが一体的に下降駆動される。すなわち、図示しないロ
ッド駆動用シリンダからの駆動力は、第1の可動プレー
ト100に伝達され、さらにこの第1の可動プレート1
00からバネ104を介して第2の可動プレート102
に伝達される。このとき、バネ104のバネ定数を上述
したように設定しておけば、ロッド駆動時にバネ104
が圧縮されずに、第1,第2の可動プレート100,1
02はパリソン40を縦軸延伸しながら一体的に下降駆
動されることになる。従って、センタリング用ロッド6
6は、中空ロッド62の先端に固着された先端チップ6
4の表面と面一を維持したまま下降駆動され、パリソン
40を縦軸駆動することになる。この延伸ロッド60の
縦軸駆動とブローエアの導入とにより、パリソン40の
外壁がキャビティ面に到達するまで、軸方向及び横方向
に2軸延伸され、側壁12および底壁14を有する輸液
瓶10のブロー成形が開始される。この中空ロッド62
およびセンタリング用ロッド66の一体的な駆動は、第
2の可動プレート102の下面に固着された第1のスト
ッパーピン106が、ブローコア型昇降プレート110
の上面に到達するまで行われ、その駆動ストロークは図
4の長さL1である。At this time, the longitudinal rod of the stretching rod 60 is driven by a hollow rod 62 and a centering rod 66.
And are integrally driven downward. That is, the driving force from the rod driving cylinder (not shown) is transmitted to the first movable plate 100, and the first movable plate 1
00 through the spring 104 to the second movable plate 102
Be transmitted to. At this time, if the spring constant of the spring 104 is set as described above, the spring 104 can be driven when the rod is driven.
Is not compressed, the first and second movable plates 100, 1
In the case of 02, the parison 40 is vertically driven while being vertically extended. Therefore, the centering rod 6
6 is a tip 6 fixed to the tip of the hollow rod 62.
While being flush with the surface of No. 4, the parison 40 is driven vertically. This stretch rod 60
By the vertical axis drive and the introduction of blow air, the blow molding of the infusion bottle 10 having the side wall 12 and the bottom wall 14 is biaxially stretched axially and laterally until the outer wall of the parison 40 reaches the cavity surface. It This hollow rod 62
In order to integrally drive the centering rod 66, the first stopper pin 106 fixed to the lower surface of the second movable plate 102 causes the blow core lifting plate 110 to move.
Until the upper surface is reached, and the driving stroke is the length L1 in FIG.
【0029】図1は、このときのパリソン40の延伸状
態を示している。パリソン40の底壁42は、延伸ロッ
ド60の縦軸駆動により底型54のキャビティ面にほぼ
接触する状態となっている。FIG. 1 shows a stretched state of the parison 40 at this time. The bottom wall 42 of the parison 40 is substantially in contact with the cavity surface of the bottom mold 54 due to the vertical drive of the stretching rod 60.
【0030】図2は、図1に引き続くブロー成形工程を
示している。図1の状態から引き続いてロッド駆動用シ
リンダを駆動すると、第2の可動プレート102の下降
駆動は第1のストッパーピン106により規制される一
方で、第1の可動プレート100のみがバネ104を圧
縮しながら下降駆動される。従って、このバネ104は
シリンダ駆動力が直接作用することで圧縮されるバネ定
数に設定されている。上述した第1の可動プレート10
0のみの単独駆動により、延伸ロッド60の内側のセン
タリング用ロッド66のみが下降駆動され、このロッド
66は底型54に載置された吊具20の孔部22に向け
て突出駆動されることになる。FIG. 2 shows the blow molding process subsequent to FIG. When the rod driving cylinder is subsequently driven from the state of FIG. 1, the downward movement of the second movable plate 102 is restricted by the first stopper pin 106, while only the first movable plate 100 compresses the spring 104. While being driven downward. Therefore, the spring 104 is set to have a spring constant that is compressed by the direct application of the cylinder driving force. First movable plate 10 described above
Only the centering rod 66 inside the extension rod 60 is driven downward by the independent driving of only 0, and the rod 66 is driven to project toward the hole 22 of the hanging tool 20 mounted on the bottom mold 54. become.
【0031】ところで、図1に示す状態から引き続い
て、ブローコア型56よりパリソン40内部にブローエ
アーが導入されている。従って、底型54のキャビティ
面に到達したパリソン40の底壁部は、さらに吊具20
に形成されている孔部22側に向けて延伸されることに
なる。そして、この吊具20の孔部22内に、横断面中
空リング形状の軸部32を形成することになる。本実施
例では、この断面中空リング形状の軸部32を形成する
過程において、センタリング用ロッド66により、軸部
32の軸中心をパリソン40の軸中心と一致させてセン
タリングすることができる。このセンタリング用ロッド
66の突出駆動は、第1の可動プレート100が、第2
の可動プレート102の上面に形成した第2のストッパ
ーピン108と接触するまで行われ、その駆動ストロー
クは図4の長さL2である。Meanwhile, after the state shown in FIG. 1, blow air is introduced into the parison 40 from the blow core mold 56. Therefore, the bottom wall portion of the parison 40 that has reached the cavity surface of the bottom mold 54 is further attached to the hanging tool 20.
It will be extended toward the side of the hole 22 formed in the. Then, the shaft portion 32 having a hollow ring-shaped cross section is formed in the hole portion 22 of the suspender 20. In the present embodiment, in the process of forming the shaft portion 32 having the hollow ring cross section, the centering rod 66 can center the shaft portion 32 so that the shaft center of the shaft portion 32 coincides with the shaft center of the parison 40. When the protrusion of the centering rod 66 is driven, the first movable plate 100 moves to the second
It is carried out until it comes into contact with the second stopper pin 108 formed on the upper surface of the movable plate 102, and its driving stroke is the length L2 in FIG.
【0032】なお、このセンタリング用ロッド66によ
るセンタリング作用をより確実にするため、その先端に
凹部66aを形成し、この凹部66a内にパリソン40
の底壁42の内壁を食い込ませるようにしても良い。In order to secure the centering action of the centering rod 66, a recess 66a is formed at the tip thereof, and the parison 40 is placed in the recess 66a .
The inner wall of the bottom wall 42 may be made to bite.
【0033】このセンタリング用ロッド66に心出し案
内され、かつ、ブロー圧力により吊具20の孔部22よ
り突出形成された横断面中空リング形状の軸部32は、
その端部が孔部22の開孔面積よりも大きい面積となる
フランジ状頭部30を形成することになる。従って、吊
具20は、段差面18とフランジ状頭部30の周縁部3
0aにより挾み込まれて保持される。The shaft portion 32 having a hollow ring-shaped cross section, which is centered and guided by the centering rod 66 and which is formed to project from the hole portion 22 of the hanger 20 by the blow pressure,
Thus, the flange-shaped head portion 30 whose end portion has an area larger than the opening area of the hole 22 is formed. Therefore, the hanger 20 includes the step surface 18 and the peripheral edge portion 3 of the flange-shaped head portion 30.
It is sandwiched and held by 0a.
【0034】このフランジ状頭部30に形成される過程
において、横断面中空リング状の軸部32はセンタリン
グ用ロッド66により心出しされている。従って、吊具
20の孔部22の径より大きく拡径され、吊具20の基
台24と接触するフランジ状頭部30の周縁部30a
を、吊具20の孔部22の全周に確実に確保できる。ま
た、フランジ状頭部30は心出しされながら拡径される
ので、その周縁部30a肉厚を周方向でほぼ均一に確保
できる。In the process of forming the flange-shaped head portion 30, the shaft portion 32 having a hollow ring-shaped cross section is centered by the centering rod 66. Therefore, the peripheral edge portion 30 a of the flange-shaped head portion 30 that is expanded in diameter larger than the diameter of the hole portion 22 of the hanging device 20 and contacts the base 24 of the hanging device 20.
Can be reliably secured over the entire circumference of the hole 22 of the hanging device 20. Further, since the flange-shaped head portion 30 is expanded while being centered, the wall thickness of the peripheral edge portion 30a can be substantially uniform in the circumferential direction.
【0035】なお、延伸ロッド60の先端チップ64に
周方向で複数の縦溝(図示せず)を形成し、底壁14付
近でのブロー圧力を増大させて、横断面中空リング状の
軸部32及びフランジ状頭部30のブロー成形をより確
実に行わせることもできる。いる。また、軸部32及び
頭部30の成形をより確実にするために、吊具20の孔
部22には、孔部22より突出する樹脂の側方への移行
を案内するテーパ状のガイド面22aを設けるものが好
ましい。A plurality of vertical grooves (not shown) are formed in the distal end tip 64 of the extending rod 60 in the circumferential direction to increase the blow pressure near the bottom wall 14 to form a hollow ring-shaped shaft portion in cross section. Blow molding of 32 and the flange-shaped head 30 can be performed more reliably. There is. Further, in order to ensure the molding of the shaft portion 32 and the head portion 30, the hole portion 22 of the hanger 20 has a tapered guide surface for guiding the lateral migration of the resin protruding from the hole portion 22. It is preferable to provide 22a.
【0036】本実施例では、吊具20を輸液瓶10の底
壁14にさらに強固に密着させるため、図3に示す付加
工程を採用している。In the present embodiment, the additional step shown in FIG. 3 is adopted in order to further firmly attach the suspending tool 20 to the bottom wall 14 of the infusion bottle 10.
【0037】図3は、底型54の中心に設けた頭部押圧
用昇降ピン70により、フランジ状頭部30を、輸液瓶
10の底壁14側に向けて押し返す工程を示している。
頭部押圧用昇降ピン70の上昇駆動による押し返し動作
の際にも、延伸ロッド60のチップ64による底壁14
の押圧動作、あるいはブローエアーのブロー動作のいず
れか一方又は双方の動作が維持されている。この結果、
輸液瓶10の座屈によりフランジ状頭部30が上方に逃
げることを防止でき、フランジ状頭部30の確実な押し
返し動作を確保できる。FIG. 3 shows a step of pushing back the flange-shaped head portion 30 toward the bottom wall 14 side of the infusion bottle 10 by the head pressing elevating pin 70 provided at the center of the bottom mold 54.
Even when the push-back operation is performed by the upward drive of the head pressing lift pin 70, the bottom wall 14 by the tip 64 of the stretching rod 60 is also used.
Either one or both of the pressing operation and the blow air blowing operation are maintained. As a result,
It is possible to prevent the flange-shaped head portion 30 from escaping upward due to the buckling of the infusion bottle 10, and it is possible to ensure a reliable pushing back operation of the flange-shaped head portion 30.
【0038】フランジ状頭部30は、頭部押圧用昇降ピ
ン70のフラットな先端面72により押し潰され、その
フランジ面積が増大し、かつ、フランジ内面が吊具22
の基台24と密着される。このような動作は、ブロー型
50内部にて底壁14が未だ熱を保有しているので、容
易に実現することができる。さらに、頭部押圧用昇降ピ
ン70により押し潰されて、そのフランジ面積が増大さ
れるフランジ状頭部30は、予めその円周方向にて均一
な肉厚が確保されているため、押し潰し後も極端に肉厚
が薄くなる部分が形成されることがない。この結果、吊
具20をより強くかつ確実に締結できる。なお、先端面
72を必ずしもフラットにするものに限らない。この先
端面72にも凹部72aを形成しておけば、ゲートラン
ナー44を押し潰す際のフランジ状頭部30の心ずれを
防止できる。The flange-shaped head portion 30 is crushed by the flat tip surface 72 of the head-pressing lifting pin 70 to increase the flange area, and the inner surface of the flange is hung by the hanging tool 22.
It is in close contact with the base 24 of. Such an operation can be easily realized because the bottom wall 14 still retains heat inside the blow mold 50. Further, the flange-shaped head portion 30 whose flange area is increased by being crushed by the head pressing elevating pin 70 has a uniform wall thickness in the circumferential direction thereof in advance. However, a portion where the wall thickness is extremely thin is not formed. As a result, the hanger 20 can be fastened more securely and reliably. The tip surface 72 is not necessarily flat. If the recess 72a is also formed in the tip surface 72, the misalignment of the flange-shaped head portion 30 when the gate runner 44 is crushed can be prevented.
【0039】なお、本実施例において、延伸ロッド60
を二重軸構造としている理由は下記の通りである。延伸
ロッド60の先端チップ62は、その面積が小さすぎる
と、輸液瓶10の底壁14が延伸され易くなり、底壁1
4は目的とする肉厚よりも薄肉となってしまう。従っ
て、パリソン40を縦軸延伸する際には、底壁14に所
望の肉厚を確保できる面積の先端チップ64とすべきで
あり、そうするとこの先端チップ62を、吊具20の孔
部22内に挿入することは事実上不可能である。In this embodiment, the stretching rod 60 is used.
The reason for having a double axis structure is as follows. If the tip tip 62 of the extension rod 60 is too small in area, the bottom wall 14 of the infusion bottle 10 is easily stretched, and the bottom wall 1
4 is thinner than the target thickness. Therefore, when the parison 40 is longitudinally stretched, the tip tip 64 should have an area capable of ensuring a desired wall thickness in the bottom wall 14, and then the tip tip 62 should be placed in the hole 22 of the lifting device 20. Is virtually impossible to insert into.
【0040】このため、パリソン40の延伸後に先端チ
ップ64より突出して、吊具20の孔部22内に挿入可
能なセンタリング用ロッド66を設けているのである。
なお、パリソン40を延伸後に、その先端チップ64よ
りセンタリング用ロッドを突出できる構造であれば、必
ずしも二重軸構造とする必要はない。For this reason, a centering rod 66 is provided which protrudes from the tip 64 after the parison 40 is stretched and which can be inserted into the hole 22 of the hanger 20.
In addition, if the structure is such that the centering rod can project from the tip 64 of the parison 40 after being stretched, it is not always necessary to have the double shaft structure.
【0041】前記頭部押圧用昇降ピン70は先端面72
よりも一段下がった位置に膨径部74を有し、この膨径
部74の上端面74aの上限位置を規制するストッパ面
54bが底型54のピン昇降案内部54aに形成されて
いるので、頭部押圧用昇降ピンの上昇駆動圧力を例えば
シリンダ駆動等により一定とすれば、常時均一な押圧力
を作用でき、一定の品質を有する吊具の保持構造を実現
できる。その後、延伸ロッド60は後退移動し、ブロー
エアーの供給も停止され、この型開き後に、輸液瓶10
を保持したネック部58がエジェクトステージに搬送さ
れ、エジェクト動作により一サイクルの成形工程が完了
する。The head pressing lift pin 70 has a tip surface 72.
Since the bulging portion 74 is provided at a position lower than that of the bottom die 54, the stopper surface 54b for restricting the upper limit position of the upper end surface 74a of the bulging portion 74 is formed in the pin elevating / lowering guide portion 54a of the bottom mold 54. If the rising drive pressure of the head-pressing lifting pin is made constant by, for example, cylinder drive, a uniform pressing force can be applied at all times, and a suspending tool holding structure having a constant quality can be realized. After that, the stretching rod 60 moves backward, the supply of blow air is stopped, and the infusion bottle 10 is opened after the mold is opened.
The neck portion 58 that has held is conveyed to the eject stage, and one cycle of the molding process is completed by the eject operation.
【0042】このように、吊具20を底壁14に連結す
る工程を延伸ブロー成形工程での型内部で実施すること
で、安定した品質を有する吊具保持構造を簡易に実現で
き、しかも製造コストを低減できる。この製造方法によ
り形成される吊具構造のリベット軸となる軸部32が断
面中空リング形状であるので、輸液瓶10に内容物を充
填して逆さ吊りしてフランジ状頭部30に相当の重量が
作用しても、吊具20が輸液瓶10より離脱する危険性
を十分低減でき、特に医療用として用いられる輸液瓶の
信頼性を大幅に向上させることができる。また、特に医
療用として用いられる場合には、吊具20の吊掛け部と
なるリング状フック部26の穴の大きさを大きく確保す
る必要があるが、輸液瓶10の成形工程とは無関係に、
換言すれば輸液瓶10の成形品質に影響を与えること無
く、このような大きな穴を成形できる点でも優れてい
る。As described above, by carrying out the step of connecting the suspender 20 to the bottom wall 14 inside the mold in the stretch blow molding step, it is possible to easily realize a suspender holding structure having stable quality and to manufacture the suspension. Cost can be reduced. Since the shaft portion 32, which is the rivet shaft of the suspension structure formed by this manufacturing method, has a hollow ring-shaped cross section, the infusion bottle 10 is filled with contents and suspended upside down, and a weight equivalent to that of the flange-shaped head 30 is obtained. Even if the above action occurs, the risk of the lifting device 20 coming off the infusion bottle 10 can be sufficiently reduced, and the reliability of the infusion bottle used for medical purposes can be greatly improved. Further, particularly when used for medical purposes, it is necessary to secure a large size of the hole of the ring-shaped hook portion 26 serving as a hanging portion of the hanging tool 20, but regardless of the molding process of the infusion bottle 10. ,
In other words, it is also excellent in that such a large hole can be formed without affecting the molding quality of the infusion bottle 10.
【0043】また、従来の通常の有底筒状パリソンを成
形する場合の成形条件とぼぼ同等の成形条件となり、パ
リソン40の成形工程が複雑化することがない。さら
に、特開昭63-11324号公報に開示された製造方法と比較
しても、ゲート口付近でのパリソン40のボトム部形状
が複雑化しないので、パリソンの樹脂の流れを悪化する
ことがなく、パリソン40の偏温によってブロー成形後
の最終製品に偏肉が生ずるという悪影響をも防止でき
る。Further, the molding conditions are almost equivalent to the molding conditions for molding the conventional ordinary bottomed cylindrical parison, and the molding process of the parison 40 is not complicated. Further, even when compared with the manufacturing method disclosed in Japanese Patent Laid-Open No. 63-11324, the shape of the bottom portion of the parison 40 near the gate opening does not become complicated, so that the flow of resin in the parison is not deteriorated. It is also possible to prevent an adverse effect that uneven temperature of the parison 40 causes uneven thickness in the final product after blow molding.
【0044】なお、本発明は上記実施例に限定されるも
のではなく、本発明の要旨の範囲内で種々の変形実施が
可能である。The present invention is not limited to the above embodiments, and various modifications can be made within the scope of the gist of the present invention.
【0045】[0045]
【発明の効果】以上説明したように本発明方法によれ
ば、吊具の孔に挿通される横断面中空リング形状の軸部
と、この軸部の端部を拡径して形成されるフランジ状頭
部とを、吊具の孔部の中心軸と一致させるように心出し
しながら形成できるので、フランジ状頭部の周縁部を、
吊具の孔の全周に確実に確保でき、また、フランジ状頭
部の周縁部の肉厚を周方向でほぼ均一に確保できる。従
って、特に医療用として用られる場合にも、吊具と容器
との離脱を確実に防止できる信頼性の高い吊具付き容器
を成形できる。As described above, according to the method of the present invention, a shaft portion having a hollow ring-shaped cross section which is inserted into a hole of a hanging tool, and a flange formed by expanding the end portion of the shaft portion. The head portion can be formed while centering it so that it coincides with the central axis of the hole portion of the hanging device, so that the peripheral portion of the flange head portion is
It is possible to surely secure the entire circumference of the hole of the hanging tool, and it is possible to secure the thickness of the peripheral portion of the flange-shaped head portion to be substantially uniform in the circumferential direction. Therefore, even when it is used particularly for medical purposes, it is possible to form a highly reliable container with a lifting tool that can reliably prevent the lifting tool and the container from coming off.
【図1】本発明方法の一実施例におけるブロー成形工程
を示す概略拡大断面図である。FIG. 1 is a schematic enlarged cross-sectional view showing a blow molding step in an embodiment of the method of the present invention.
【図2】図1の工程に引き続いて行われる、断面中空リ
ング状の軸部およびフランジ状頭部の成形工程を示す概
略拡大断面図である。FIG. 2 is a schematic enlarged cross-sectional view showing a molding process of a shaft portion and a flange-shaped head portion having a hollow ring-shaped cross section, which is performed subsequent to the step of FIG.
【図3】図2の工程に引き続いて行われる頭部の押し返
し工程を示す概略拡大断面図である。3 is a schematic enlarged cross-sectional view showing a step of pushing back the head, which is performed subsequent to the step of FIG.
【図4】本発明方法の一実施例が実施されるブロー成形
工程部の概略断面である。FIG. 4 is a schematic cross section of a blow molding process part in which an embodiment of the method of the present invention is carried out.
【図5】(A),(B)は、図1の製造方法により成形
された吊具付き輸液瓶の底壁部分の概略断面図,底面図
である。5 (A) and 5 (B) are a schematic cross-sectional view and a bottom view of a bottom wall portion of an infusion bottle with a lifting tool formed by the manufacturing method of FIG. 1.
10 容器(輸液瓶) 14 底壁 20 吊具 22 孔 30 フランジ状頭部 32 中空の軸部 40 パリソン 50 ブロー型 60 延伸ロッド 62 中空ロッド 64 先端チップ 66 センタリング用ロッド 70 頭部押圧用昇降ピン 10 container (infusion bottle) 14 bottom wall 20 Hanging equipment 22 holes 30 flange head 32 hollow shaft 40 parison 50 blow type 60 Stretching rod 62 hollow rod 64 tip 66 Centering rod 70 Lifting pin for pressing head
フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B29C 49/12 B29C 49/20 B65D 1/02 B65D 1/09 B65D 25/22 Front page continuation (58) Fields surveyed (Int.Cl. 7 , DB name) B29C 49/12 B29C 49/20 B65D 1/02 B65D 1/09 B65D 25/22
Claims (3)
成形品の延伸ブロー成形により成形される容器の底壁に
具備する吊具付き容器の製造方法において、 孔が形成されている吊具を延伸ブロー成形用型の前記容
器底壁と対応する位置にインサートしておき、 延伸ロッドを用いて前記予備成形品の底壁を前記吊具の
近傍まで延伸させ、 その後前記延伸ロッドの中心側の軸部を前記吊具の孔よ
り突出駆動することで、前記底壁の中心領域を心出しし
ながら、前記底壁を前記ブロー流体により横断面中空リ
ング状にて前記孔より突出成形し、かつ、この突出部の
面積を前記孔の開孔面積より大きく成形することで、吊
具保持用のフランジ状頭部を形成することを特徴とする
吊具付き容器の成形方法。1. A method for manufacturing a container with a hanging tool, comprising a hanging tool for hanging a container upside down on a bottom wall of the container molded by stretch blow molding of a preformed product, wherein a hanging hole is formed. The tool is inserted at a position corresponding to the container bottom wall of the stretch blow molding mold, and the bottom wall of the preform is stretched to the vicinity of the hanging tool by using a stretch rod, and then the center of the stretch rod. By driving the shaft part on the side to project from the hole of the hanging tool, the center wall of the bottom wall is centered, and the bottom wall is molded by the blow fluid so as to project from the hole in a hollow ring shape in cross section. A method for forming a container with a lifting tool, characterized in that a flange-shaped head for holding the lifting tool is formed by molding the area of the projecting portion larger than the opening area of the hole.
記フランジ状頭部を心出ししながら、このフランジ状頭
部を前記容器底壁側に向けて押し返すことで、その面積
を増大させ、かつ、前記吊具の対向面に密着させること
を特徴とする吊具付き容器の成形方法。2. The flange-shaped head according to claim 1, wherein the flange-shaped head is pushed back toward the container bottom wall side while centering the flange-shaped head by the protruding shaft portion on the center side of the stretching rod. Thus, the method for forming a container with a hanging tool is characterized in that the area of the hanging tool is increased and the surface is brought into close contact with the facing surface of the hanging tool.
形装置であって、 前記延伸ロッドは同心の二重軸から成り、外側の中空ロ
ッドの先端に、前記予備成形品の底壁内面と対向する先
端チップを有し、前記中空軸の内側に前記先端チップよ
り突出可能なセンタリング用ロッドが配置され、 前記予備成形品の底壁を前記吊具の近傍まで延伸する際
には、前記センタリング用ロッドの端面を前記先端チッ
プとほぼ面一として、前記中空軸及び前記センタリング
用ロッドを同時に縦軸駆動し、その後前記センタリング
用ロッドのみを前記吊具の孔より突出駆動するロッド駆
動部を有することを特徴とするブロー成形装置。3. A blow molding apparatus for carrying out the molding method according to claim 1, wherein the stretch rod comprises a concentric double shaft, and the hollow rod on the outside has a tip and an inner surface of the bottom wall of the preform. A centering rod that has opposed tip tips and is capable of projecting from the tip tips is disposed inside the hollow shaft. When the bottom wall of the preform is extended to the vicinity of the hanger, the centering rod is formed. A rod driving section for driving the hollow shaft and the centering rod at the same time in a vertical axis with the end surface of the working rod substantially flush with the tip, and thereafter driving only the centering rod to project from the hole of the suspender. A blow molding device characterized in that
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25012593A JP3420803B2 (en) | 1993-09-10 | 1993-09-10 | Method and apparatus for forming container with hanger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25012593A JP3420803B2 (en) | 1993-09-10 | 1993-09-10 | Method and apparatus for forming container with hanger |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0780920A JPH0780920A (en) | 1995-03-28 |
JP3420803B2 true JP3420803B2 (en) | 2003-06-30 |
Family
ID=17203200
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP25012593A Expired - Lifetime JP3420803B2 (en) | 1993-09-10 | 1993-09-10 | Method and apparatus for forming container with hanger |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3420803B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100446960C (en) * | 2005-07-26 | 2008-12-31 | 林裕朗 | In mould bottle blowing method of plastic transfusion bottle with ring and its used mould |
KR102293953B1 (en) | 2013-09-24 | 2021-08-25 | 프레제니우스 카비 도이치란트 게엠베하 | Method and apparatus for producing a filled sbm bottle |
CN113557114B (en) * | 2019-02-28 | 2023-06-23 | 日精Asb机械株式会社 | Container mold and container manufacturing method |
US20220143886A1 (en) * | 2019-04-08 | 2022-05-12 | Nissei Asb Machine Co., Ltd. | Cooling mold, and apparatus and method for manufacturing resin molded article |
-
1993
- 1993-09-10 JP JP25012593A patent/JP3420803B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0780920A (en) | 1995-03-28 |
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