JP3410544B2 - Repair members for existing pipes, their manufacturing methods, and repair methods for existing pipes - Google Patents

Repair members for existing pipes, their manufacturing methods, and repair methods for existing pipes

Info

Publication number
JP3410544B2
JP3410544B2 JP09347894A JP9347894A JP3410544B2 JP 3410544 B2 JP3410544 B2 JP 3410544B2 JP 09347894 A JP09347894 A JP 09347894A JP 9347894 A JP9347894 A JP 9347894A JP 3410544 B2 JP3410544 B2 JP 3410544B2
Authority
JP
Japan
Prior art keywords
shape
existing pipe
flange portion
pipe
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP09347894A
Other languages
Japanese (ja)
Other versions
JPH07301387A (en
Inventor
勝巳 中村
修司 三浦
功 夏堀
修一 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokai Chemical Industries Ltd
Sumitomo Riko Co Ltd
Kansei Co
Original Assignee
Tokai Chemical Industries Ltd
Sumitomo Riko Co Ltd
Kansei Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokai Chemical Industries Ltd, Sumitomo Riko Co Ltd, Kansei Co filed Critical Tokai Chemical Industries Ltd
Priority to JP09347894A priority Critical patent/JP3410544B2/en
Publication of JPH07301387A publication Critical patent/JPH07301387A/en
Application granted granted Critical
Publication of JP3410544B2 publication Critical patent/JP3410544B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、下水道の管渠などの既
設管を補修するための補修部材と、その補修部材の製造
方法及びその補修部材を用いた補修工法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a repairing member for repairing an existing pipe such as a sewer pipe, a manufacturing method of the repairing member, and a repairing method using the repairing member.

【0002】[0002]

【従来の技術】下水道の管渠などの既設管は、地震や地
盤沈下などにより割れたり継ぎ目部が離脱したりする場
合がある。また長年の使用により強度低下してひび割れ
が生じる場合もある。このように既設管に損傷が生じる
と、その損傷箇所から浸入する地下水などによって処理
水量が増大し、下水処理施設などに大きな負担をもたら
すことになる。しかし既設管を新品に交換するには、道
路を掘削するなど一般に大きな工事となり、交通事情の
制約も受けることとなって好ましくない。
2. Description of the Related Art Existing pipes such as sewer pipes may be cracked or the seams may separate due to earthquakes or ground subsidence. In addition, strength may decrease due to long-term use and cracking may occur. If the existing pipe is damaged in this way, the amount of treated water will increase due to the groundwater and the like that infiltrate from the damaged portion, which will impose a heavy burden on the sewage treatment facility. However, exchanging existing pipes with new ones is generally a big work such as excavating a road, which is not preferable because it is also restricted by traffic conditions.

【0003】そこで従来より、損傷した既設管はその位
置のままで補修することが行われている。例えば既設管
を掘削せずに補修や補強ができる工法として、ホースラ
イニング工法が知られている。このホースライニング工
法は、シールホースの一端をマンホール内で既設管の一
端部位置で固定し、圧縮空気で加圧することで反転させ
ながらシールホースを管内に挿入する。そして反転挿入
時にシールホース内に挿通したサーモホース内に蒸気を
供給してシールホースを加熱し、シールホース外周表面
に塗布された硬化性樹脂を硬化させて既設管内周表面と
一体化する。その後両側2か所のマンホール内にて両端
部を切り取り、既設管の端面部をシール材などで処理し
て仕上げる工法である。
Therefore, conventionally, damaged existing pipes have been repaired at their positions. For example, a hose lining method is known as a method of repairing or reinforcing an existing pipe without excavating it. In this hose lining method, one end of the seal hose is fixed in the manhole at one end position of the existing pipe, and the seal hose is inserted into the pipe while being inverted by pressurizing with compressed air. Then, during reversal insertion, steam is supplied into the thermohose inserted into the seal hose to heat the seal hose, and the curable resin applied to the outer peripheral surface of the seal hose is cured to be integrated with the inner peripheral surface of the existing pipe. After that, both ends are cut off in two manholes on both sides, and the end surface of the existing pipe is treated with a sealing material or the like to finish.

【0004】また、特開平1−279197号公報に
は、形状記憶樹脂からなる補修スリーブを変形させて既
設管内に挿入し、その後形状を復元させることで硬化性
樹脂を使用しない補修を可能にする工法が記載されてい
る。
Further, in Japanese Patent Laid-Open No. 1-279197, a repair sleeve made of a shape memory resin is deformed and inserted into an existing pipe, and then the shape is restored to enable repair without using a curable resin. The construction method is described.

【0005】[0005]

【発明が解決しようとする課題】図10に下水道管渠の
構造を断面図で示す。下水道管渠は、道路下に埋設され
た本管100と、民地に設けられた汚水ます200と本
管100を連結する取付管101とから構成されてい
る。ここで取付管101の内径は150mm程度であ
り、約3m程度の長さを有している。また本管100は
内径300mm程度である。そして取付管101は本管
100に穿設された穴に挿通され、継ぎ目はモルタルな
どにてシールされた構造となっている。
FIG. 10 is a sectional view showing the structure of the sewer pipe. The sewer pipe is composed of a main pipe 100 buried under the road, and a sewage masu 200 installed in a private area and an attachment pipe 101 connecting the main pipe 100. Here, the inner diameter of the mounting pipe 101 is about 150 mm, and has a length of about 3 m. Further, the main pipe 100 has an inner diameter of about 300 mm. The mounting pipe 101 is inserted into a hole formed in the main pipe 100, and the seam is sealed with mortar or the like.

【0006】このような下水道管渠において、取付管1
01にひび割れが生じたり、取付管101と本管100
の継ぎ目が破損したりして地下水などの浸入が生じた場
合には、取付管101の径が小さくマンホールもないの
で、上記したマンホールを利用するホースライニング工
法の利用は困難である。また形状記憶樹脂からなる補修
スリーブを挿入し形状回復させて補修する工法であって
も、取付管101への挿入口(汚水ます200側)と反
対側の端部は本管100と結合されているので、補修ス
リーブの挿入長さを形状回復時の短縮化を考慮して決定
しなければならない。したがって誤差により取付管10
1の一部が未補修で残る場合もある。さらに、形状回復
後に本管100内に突出するように長めに補修スリーブ
を挿入しても、本管100内で取付管101と本管10
0との継ぎ目をシールする仕上げ処理を行うためには、
本管100側で自走車等を用いて工事を行う必要があ
る。しかし本管100の内径が小さい場合には、自走車
等を利用するのも困難な場合がある。
In such a sewer pipe, the mounting pipe 1
01 is cracked, the mounting pipe 101 and the main pipe 100
When the seam is damaged or infiltration of groundwater or the like occurs, since the diameter of the mounting pipe 101 is small and there is no manhole, it is difficult to use the above-described hose lining method using a manhole. Even in the construction method in which a repair sleeve made of a shape memory resin is inserted to recover the shape, the end opposite to the insertion port (the side of the dirty water 200) into the mounting pipe 101 is connected to the main pipe 100. Therefore, the insertion length of the repair sleeve must be determined in consideration of shortening the shape recovery. Therefore, due to error, the mounting pipe 10
In some cases, part of 1 may remain unrepaired. Furthermore, even if a repair sleeve is inserted long enough to project into the main pipe 100 after the shape is recovered, the mounting pipe 101 and the main pipe 10 are inserted in the main pipe 100.
In order to perform the finishing process to seal the seam with 0,
It is necessary to perform construction on the main 100 side using a self-propelled vehicle or the like. However, when the inner diameter of the main pipe 100 is small, it may be difficult to use a self-propelled vehicle or the like.

【0007】そのため従来では、例示されたような本管
100と取付管101の継ぎ目を補修する簡便な工法は
確立されておらず、道路を掘り返す多大な工数を費やし
て交換工事を行っているのが現状である。本発明はこの
ような事情に鑑みてなされたものであり、径が小さくホ
ースライニング工法などで補修困難な既設管であって
も、掘削工事などを行う必要なく容易に補修することを
目的とする。
Therefore, in the past, a simple construction method for repairing the joint between the main pipe 100 and the mounting pipe 101 as described above has not been established, and a large number of man-hours for excavating the road are spent for replacement work. Is the current situation. The present invention has been made in view of such circumstances, and an object thereof is to easily repair an existing pipe having a small diameter that is difficult to repair by a hose lining method or the like without performing excavation work or the like. .

【0008】[0008]

【課題を解決するための手段】上記課題を解決する本発
明の既設管の補修部材は、既設管の内周面に係止される
筒部と筒部の一端に形成され既設管の端面に係止される
フランジ部とからなり、フランジ部は形状記憶樹脂から
形成されてフランジ部の形状が記憶され、筒部の少なく
ともフランジ部側の端部は形状記憶樹脂から形成され既
設管の内径以上の外径をもつ筒形状が記憶され、筒部の
形状回復温度はフランジ部の形状回復温度より高温であ
ことを特徴とする。
SUMMARY OF THE INVENTION A repair member for an existing pipe according to the present invention, which solves the above-mentioned problems, is a tubular portion which is engaged with the inner peripheral surface of the existing pipe and an end surface of the existing pipe which is formed at one end of the tubular portion. It consists of a flange that is locked, and the flange is made of shape memory resin.
Formed to memorize the shape of the flange part,
Both ends on the flange side are made of shape memory resin.
The cylindrical shape with an outer diameter greater than the inner diameter of the installation pipe is memorized, and the
The shape recovery temperature is higher than the shape recovery temperature of the flange.
Characterized in that that.

【0009】筒部は、既設管の長さと略同等の長さをも
ち、拡径可能であることが好ましい。このようにすれ
ば、筒部を既設管内で拡径させることで既設管内周面に
圧接させることができ、既設管内周面を補修することが
できる。拡径には、例えば膨張可能な樹脂から形成して
加圧空気を導入し既設管内周面に接着して固定する方
法、熱可塑性樹脂から筒部を形成し熱風などにより軟化
させてから膨張させる方法などが利用できる。
The tubular portion preferably has a length substantially equal to the length of the existing pipe and is capable of expanding its diameter. With this configuration, the diameter of the tubular portion can be increased in the existing pipe, so that the inner peripheral surface of the existing pipe can be pressed against the existing inner pipe, and the inner peripheral surface of the existing pipe can be repaired. For expanding the diameter, for example, a method of forming an expandable resin and introducing pressurized air and adhering and fixing it to the inner peripheral surface of an existing pipe, forming a tubular part from a thermoplastic resin, softening it with hot air, etc., and then expanding it Methods etc. can be used.

【0010】筒部の少なくともフランジ部側の端部を形
状記憶樹脂から形成し、既設管の内径に応じた筒形状に
形状記憶させることも好ましい。このようにすれば形状
回復時に筒部は既設管の内周面に確実に圧接され、補修
と固定を確実に行うことができる。また筒部も形状記憶
樹脂から形成した場合は、筒部の形状回復温度をフラン
ジ部の形状回復温度より高く構成するとよい。このよう
にすれば、先ず低温に加熱することでフランジ部の形状
を回復させ、反対側より補修部材を引っ張るなどしてフ
ランジ部を確実に既設管の端面と係合させることができ
る。そしてその後に、高温に加熱して筒部の形状を回復
させて既設管内周面に圧接させることにより、寸法誤差
などには影響されずフランジ部を既設管の端面と確実に
係合させることができる。
It is also preferable that at least the end portion of the tubular portion on the side of the flange portion is formed of a shape memory resin so that the tubular shape can be memorized according to the inner diameter of the existing pipe. In this way, when the shape is restored, the tubular portion is reliably pressed against the inner peripheral surface of the existing pipe, and repair and fixing can be performed reliably. Further, when the tubular portion is also formed of the shape memory resin, the shape recovery temperature of the tubular portion may be set higher than the shape recovery temperature of the flange portion. By doing so, the shape of the flange portion can be restored by first heating to a low temperature, and the flange portion can be reliably engaged with the end surface of the existing pipe by pulling the repair member from the opposite side. Then, after that, by heating to a high temperature to restore the shape of the tubular portion and press-contacting the inner peripheral surface of the existing pipe, it is possible to reliably engage the flange portion with the end surface of the existing pipe without being affected by dimensional errors and the like. it can.

【0011】なお、フランジ部は筒部側の表面に軟質の
シール部材をもつことが望ましい。これによりシール部
材が確実に既設管端面に密着し、シール性が向上する。
上記補修部材を得る本発明の補修部材の製造方法は、既
設管の内周面に係止される筒部と筒部の一端に形成され
既設管の端面に係止されるフランジ部とからなる補修部
材の少なくともフランジ部を既設管の端面に係止される
形状に形状記憶樹脂で型成形し、フランジ部の形状を記
憶した補修部材を得る工程と、少なくともフランジ部を
既設管に挿入可能な形状に変形させる工程と、からなる
ことを特徴とする。
It is desirable that the flange portion has a soft seal member on the surface on the cylinder portion side. As a result, the seal member surely comes into close contact with the end surface of the existing pipe, and the sealing performance is improved.
The method for manufacturing a repair member according to the present invention for obtaining the repair member comprises a tubular portion locked to the inner peripheral surface of the existing pipe and a flange portion formed at one end of the tubular portion and locked to the end surface of the existing pipe. At least the flange portion of the repair member is molded with a shape memory resin into a shape that can be locked to the end surface of the existing pipe, and a step of obtaining the repair member in which the shape of the flange portion is memorized, and at least the flange portion can be inserted into the existing pipe And a step of deforming the shape.

【0012】さらに、上記補修部材を用いた本発明の補
修工法は、既設管に挿入可能に変形された上記補修部材
をフランジ部が既設管の一端面と係合可能な位置となる
まで既設管内に挿入する挿入工程と、フランジ部を形状
回復温度以上に加熱して形状回復させ既設管の一端面と
係合させる回復工程と、を行うことを特徴とする。
Furthermore, in the repairing method of the present invention using the repairing member, the repairing member deformed so that it can be inserted into the existing pipe is installed in the existing pipe until the flange portion is in a position where it can be engaged with one end face of the existing pipe. It is characterized by performing an insertion step of inserting into the tube and a recovery step of heating the flange portion to a shape recovery temperature or higher to recover the shape and engage with the one end surface of the existing pipe.

【0013】[0013]

【作用】本発明では、既設管の内周面に係止される筒部
と筒部の一端に形成され既設管の端面に係止されるフラ
ンジ部とからなり、少なくともフランジ部は形状記憶樹
脂から形成されてフランジ部の形状が記憶された補修部
材が用いられる。この補修部材は、少なくともフランジ
部が既設管の管路の断面形状より小さな断面形状をもつ
挿入形状に変形される。このように変形するには、補修
部材を加熱軟化させて長さ方向に延伸させるか、径方向
に断面形状を変化させるか、あるいはその両方を行うこ
とで達成できる。
According to the present invention, there is provided a tubular portion that is locked to the inner peripheral surface of the existing pipe and a flange portion that is formed at one end of the tubular portion and that is locked to the end surface of the existing pipe, and at least the flange portion is a shape memory resin. The repair member is formed by storing the shape of the flange portion. In this repair member, at least the flange portion is deformed into an insertion shape having a sectional shape smaller than the sectional shape of the pipeline of the existing pipe. Such deformation can be achieved by heating and softening the repair member and stretching it in the length direction, changing the cross-sectional shape in the radial direction, or both.

【0014】そして挿入形状とされた補修部材は、補修
すべき既設管の一端から挿入され、フランジ部が既設管
の他端面と係合可能な位置とされる。既設管の一端が例
えば汚水ますなどと連結されている場合には、補修部材
は汚水ます内に表出する一端開口から容易に挿入するこ
とができる。また他端面と係合可能な位置かどうかの判
断は、補修部材の挿入長さと既設管の長さを比較するこ
とで容易に判断できる。もしくは、本管内取付管接合部
付近にTVカメラ、調査車等を進入させ、モニターTV
画面で確認することも可能である。
The repair member having an insertion shape is inserted from one end of the existing pipe to be repaired, and the flange portion is located at a position where it can be engaged with the other end surface of the existing pipe. When one end of the existing pipe is connected to, for example, a sewage tank, the repair member can be easily inserted from the one end opening exposed in the sewage tank. Further, it can be easily determined whether or not the position is engageable with the other end surface by comparing the insertion length of the repair member and the length of the existing pipe. Alternatively, enter a TV camera, survey vehicle, etc. near the joint of the main mounting pipe to monitor TV.
You can also check it on the screen.

【0015】その状態で、補修部材は少なくともフラン
ジ部の形状回復温度以上の温度に加熱される。この加熱
は、熱空気あるいは水蒸気などの加熱媒体を補修部材内
又は補修部材と既設管内周表面との間などに流すこと
で、容易に行うことができる。これにより既設管の少な
くともフランジ部は、既設管の端面と係合可能な形状に
形状回復する。この場合、フランジ部が既設管端面と係
合か不係合かは不明であるが、例えば挿入した側の一端
側から補修部材を引っ張ることにより容易にフランジ部
を既設管端面に係合させることができる。
In this state, the repair member is heated to at least the shape recovery temperature of the flange portion. This heating can be easily performed by flowing a heating medium such as hot air or steam into the repair member or between the repair member and the inner peripheral surface of the existing pipe. As a result, at least the flange portion of the existing pipe is restored to the shape that can be engaged with the end surface of the existing pipe. In this case, it is unknown whether the flange portion engages or disengages with the existing pipe end surface, but it is possible to easily engage the flange portion with the existing pipe end surface by, for example, pulling the repair member from one end side of the inserted side. You can

【0016】そして筒部を何らかの手段で固定するなど
の方法により、フランジ部の係合状態を固定することで
既設管端面部を補修することができる。例えば筒部の少
なくともフランジ部側の端部も形状記憶樹脂から構成
し、既設管の内径より大きな外径をもつ形状に形状記憶
させ、それを既設管に挿入可能な形状に変形させて既設
管に挿入し、フランジ部が既設管の端面と係合すると同
時にまたは係合後に形状を回復させる。これにより筒部
の少なくともフランジ部側の端部は既設管内周面に圧接
し、圧接力によりその位置で固定される。
Then, the existing pipe end face portion can be repaired by fixing the engagement state of the flange portion by a method such as fixing the tubular portion by some means. For example, at least the end of the cylinder on the flange side is also made of shape memory resin, and the shape of the existing pipe is stored in a shape having an outer diameter larger than the inner diameter of the existing pipe. At the same time as or after the engagement of the flange portion with the end surface of the existing pipe. As a result, at least the flange-side end of the tubular portion is pressed against the inner peripheral surface of the existing pipe, and is fixed at that position by the pressure contact force.

【0017】さらに、筒部は既設管とほぼ同等の長さを
もつ構成とし、筒部で既設管の内周面を補修するように
構成することが好ましい。そこで例えば筒部を膨張可能
な材質で形成し、フランジ部が既設管と係合後に加圧空
気などで膨張させて既設管の内周面と圧接させることが
望ましい。膨張形状を固定するには、接着剤などで既設
管内周面と接合してもよいし、熱軟化させた後に膨張さ
せた場合は冷却するだけで膨張形状を固定できる。
Further, it is preferable that the tubular portion has a length substantially equal to that of the existing pipe, and the tubular portion repairs the inner peripheral surface of the existing pipe. Therefore, for example, it is desirable that the tubular portion is formed of an inflatable material, and the flange portion is engaged with the existing pipe and then expanded with pressurized air or the like to be brought into pressure contact with the inner peripheral surface of the existing pipe. In order to fix the expanded shape, it may be bonded to the inner peripheral surface of the existing pipe with an adhesive or the like, or the expanded shape can be fixed only by cooling when it is expanded after being thermally softened.

【0018】さらに望ましくは、筒部の全体を形状記憶
樹脂から形成し、既設管の内径より大きな外径をもつ形
状に形状記憶して用いるとよい。このようにすれば、筒
部を形状回復させることで筒部は膨張して既設管内周面
に圧接されるので、既設管内周面を補修することができ
る。ただ、膨張した筒部が既設管に圧接すると、補修部
材の既設管内の移動が困難となり、フランジ部が未係合
状態のままで固定される不具合が発生する場合がある。
そこで筒部は形状回復していない状態のままで、先ずフ
ランジ部を形状回復させることが望ましい。このように
すれば補修部材は既設管内で移動可能であるので、反対
側から引っ張る、又は本管側から送り込んだ治具等で押
し込むなどの方法により、フランジ部を既設管端面と確
実に係合させることができる。その後筒部を形状回復さ
せれば、筒部は既設管内周面に圧接されて固定され、内
周面が補修されるとともにフランジ部と既設管との係合
状態が固定される。
More preferably, the entire tubular portion is formed of a shape memory resin, and the shape is remembered in a shape having an outer diameter larger than the inner diameter of the existing pipe. With this configuration, the tubular portion expands and is pressed against the inner peripheral surface of the existing pipe by recovering the shape of the tubular portion, so that the inner peripheral surface of the existing pipe can be repaired. However, if the expanded tubular portion is pressed against the existing pipe, it may be difficult for the repair member to move within the existing pipe, and the flange may be fixed in the unengaged state.
Therefore, it is desirable to recover the shape of the flange portion first while the shape of the tubular portion is not recovered. In this way, the repair member can move within the existing pipe, so the flange part can be securely engaged with the end face of the existing pipe by pulling it from the opposite side or pushing it in with a jig sent from the main pipe side. Can be made. After that, when the shape of the tubular portion is restored, the tubular portion is pressed against and fixed to the inner peripheral surface of the existing pipe, the inner peripheral surface is repaired, and the engagement state between the flange portion and the existing pipe is fixed.

【0019】フランジ部を筒部より先に形状回復させる
には、例えば図10に示す取付管101を補修する場
合、本管100内に熱風を供給すれば、取付管101の
先端から本管100内に表出しているフランジ部を優先
的に加熱することができ、フランジ部を先に形状回復さ
せることができる。この場合、筒部の加熱を防止するた
めに、補修部材内にできれば断熱性の充填物を挿入して
おくことも好ましい方法である。
In order to recover the shape of the flange portion before the tubular portion, for example, when repairing the mounting pipe 101 shown in FIG. 10, hot air is supplied into the main pipe 100 so that the main pipe 100 starts from the tip of the mounting pipe 101. The flange portion exposed inside can be preferentially heated, and the flange portion can be recovered in shape first. In this case, in order to prevent the heating of the tubular portion, it is also preferable to insert a heat-insulating filling material into the repair member if possible.

【0020】さらには、筒部の形状回復温度がフランジ
部の形状回復温度より高温となるように構成することが
望ましい。この場合先ず低温に加熱すれば、フランジ部
のみが形状回復し筒部は変形状態を維持している。した
がって補修部材は既設管内で移動可能であるので、反対
側から引っ張るなどしてフランジ部を係合位置とした後
に高温に加熱すれば、筒部が形状回復し既設管と圧接し
てその状態が固定される。
Further, it is desirable that the shape recovery temperature of the tubular portion is higher than the shape recovery temperature of the flange portion. In this case, if first heated to a low temperature, only the flange portion recovers its shape and the tubular portion maintains the deformed state. Therefore, since the repair member can move within the existing pipe, if the flange is brought to the engaging position by pulling from the opposite side and then heated to a high temperature, the shape of the tubular part recovers and the state of the existing pipe comes into pressure contact. Fixed.

【0021】このようにして既設管の一端面と内周面が
補修される。そして最後に既設管の他端面(挿入側)に
おいて、補修部材の末端を処理する工程が行われる。こ
れは、例えば補修部材のはみ出し分を切除し、フランジ
部と同様に係合可能な形状が記憶され変形された部材を
挿入後形状回復させて既設管の他端面と係合させる方
法、あるいはシール材を塗布する方法などで行うことが
できる。
In this way, the one end surface and the inner peripheral surface of the existing pipe are repaired. Finally, a step of treating the end of the repair member is performed on the other end surface (insertion side) of the existing pipe. This is, for example, a method in which the protruding portion of the repair member is cut off, a shape in which the shape that can be engaged is memorized similarly to the flange portion is remembered, the shape is recovered after insertion, and the other end surface of the existing pipe is engaged, or a seal. It can be performed by a method of applying a material.

【0022】なお、フランジ部と既設管端面との係合に
おいて、単に圧接するだけではシール性に乏しい場合が
ある。そこでフランジ部の既設管端面と当接する表面に
シール部材をもつことが望ましい。このシール部材とし
ては、ゴム、粘着材などが例示され、シール部材がフラ
ンジ部と既設管端面との間に介在することによりシール
性が一層向上し、下水道本管と取付管の継ぎ目などから
の水の浸入を効果的に防止することができる。
In the engagement between the flange portion and the end surface of the existing pipe, the sealability may be poor by simply making pressure contact. Therefore, it is desirable to have a seal member on the surface of the flange portion that contacts the existing pipe end surface. Examples of this seal member include rubber and an adhesive material, and the seal member is further interposed between the flange portion and the existing pipe end surface to further improve the sealability, and the joint between the sewer main pipe and the mounting pipe, etc. Infiltration of water can be effectively prevented.

【0023】[0023]

【実施例】以下、実施例により具体的に説明する。なお
以下の実施例は図10に示す下水道管渠の取付管101
の補修工法と、それに用いた補修部材に関するものであ
る。 (実施例1)図2に実施例1で用いた補修部材を示す。
なお、図2は形状回復後の断面形状を示している。この
補修部材1は、筒部10と球面状に湾曲したフランジ部
11とから構成されている。
EXAMPLES The present invention will be specifically described below with reference to examples. In addition, the following embodiment is a mounting pipe 101 for a sewer pipe shown in FIG.
The repair method and the repair member used therefor. (Embodiment 1) FIG. 2 shows a repair member used in Embodiment 1.
Note that FIG. 2 shows the cross-sectional shape after the shape is recovered. The repair member 1 is composed of a tubular portion 10 and a flange portion 11 that is curved in a spherical shape.

【0024】先ず形状記憶樹脂としてポリウレタン樹脂
(「ダイアリィ」三菱重工(株)製)を用い、射出成形
により円筒状の筒部10と筒部10の一端面から径方向
外方に鍔状に突出するフランジ部11とからなる補修部
材1を形成した。この補修部材では、筒部10は取付管
101の内径より僅かに大きく構成されている。またフ
ランジ部11は、取付管101と本管100の継ぎ目部
分における取付管101の端面及び本管100の内周面
に沿う形状となっている。そして用いられた形状記憶樹
脂の形状記憶温度は170℃、形状回復温度は50℃で
あり、射出成形後に冷却することで補修部材1はこの形
状が記憶されている。
First, a polyurethane resin (“Diary” manufactured by Mitsubishi Heavy Industries, Ltd.) is used as a shape memory resin, and a cylindrical tubular portion 10 is formed by injection molding, and is projected radially outward from the one end surface of the tubular portion 10 in a brim shape. The repair member 1 including the flange portion 11 was formed. In this repair member, the tubular portion 10 is configured to be slightly larger than the inner diameter of the mounting pipe 101. The flange portion 11 has a shape along the end surface of the attachment pipe 101 and the inner peripheral surface of the main pipe 100 at the joint portion between the attachment pipe 101 and the main pipe 100. The shape-memory resin used has a shape-memory temperature of 170 ° C. and a shape-recovery temperature of 50 ° C., and the shape is stored in the repair member 1 by cooling after injection molding.

【0025】次に、補修部材1を70℃の温水中に浸漬
しながらフランジ部11を筒部10と同軸の筒状に変形
させるとともに延伸して、取付管101の内径より小さ
な外径をもつ挿入形状とした。これを着脱自在に把持す
る図示しない治具に装着し、汚水ますに開口する取付管
101の開口から取付管101内にフランジ部11側を
先頭に挿入して、図3に示すようにフランジ部11が本
管100内に突出する位置まで挿入した。
Next, while the repair member 1 is immersed in hot water at 70 ° C., the flange portion 11 is deformed and extended into a tubular shape coaxial with the tubular portion 10, and has an outer diameter smaller than the inner diameter of the mounting pipe 101. Inserted shape. This is attached to a jig (not shown) that detachably holds, and the flange portion 11 side is inserted into the inside of the mounting pipe 101 from the opening of the mounting pipe 101 that opens to the dirty water tank, and as shown in FIG. 11 was inserted into the main pipe 100 to the position where it projects.

【0026】その状態で本管100側から60℃の熱空
気を供給し、先ずフランジ部11のみの形状を回復させ
た。次に図示しない治具で把持しながら、汚水ます20
0側に引き寄せて、取付管101の端面及び本管100
の内周面に当接させた状態で、取付管101の汚水ます
200側の開口から60℃の熱空気を供給し、残りの筒
部10の形状を回復させた。つまり、図1に示すように
フランジ部11は取付管101の端面及び本管100の
内周面を覆ってシールし、筒部10が取付管101の端
部内周面に圧接されることで補修部材1は取付管101
と一体的に固定される。そして治具を取付管101内か
ら抜くことで、取付管101と本管100の継ぎ目部分
の補修が完了する。
In this state, hot air of 60 ° C. was supplied from the main pipe 100 side to first restore the shape of the flange portion 11 only. Next, while holding it with a jig (not shown), drainage 20
Pulled to the 0 side, the end surface of the mounting pipe 101 and the main pipe 100
While being in contact with the inner peripheral surface of No. 2, hot air at 60 ° C. was supplied from the opening of the mounting pipe 101 on the side of the dirty water 200 to restore the shape of the remaining cylindrical portion 10. That is, as shown in FIG. 1, the flange portion 11 covers and seals the end surface of the mounting pipe 101 and the inner peripheral surface of the main pipe 100, and the tubular portion 10 is pressed against the inner peripheral surface of the end portion of the mounting pipe 101 for repair. The member 1 is a mounting pipe 101
It is fixed integrally with. Then, by removing the jig from the inside of the mounting pipe 101, the repair of the joint portion between the mounting pipe 101 and the main pipe 100 is completed.

【0027】なお、本実施例では筒部10も形状記憶樹
脂からフランジ部と一体的に形成された補修部材を用い
たが、筒部10は単なる熱可塑性樹脂から形成された補
修部材を用いることもできる。この場合は、上記と同様
にフランジ部11を取付管101の端面及び本管100
の内周面に当接させた状態で、筒部10を加熱しながら
加圧空気を供給して筒部10を膨張させる。これにより
筒部10は取付管101の端部内周面に圧接され、補修
部材は取付管101と一体的に固定される。 (実施例2)上記実施例1では、取付管101と本管1
00の継ぎ目部分の補修を行ったが、以下のようにすれ
ば取付管101の内周面をも補修することができる。
In this embodiment, the tubular portion 10 is also made of a shape memory resin and is integrally formed with the flange portion, but the tubular portion 10 is made of a simple thermoplastic resin. Can also In this case, the flange portion 11 is attached to the end surface of the mounting pipe 101 and the main pipe 100 in the same manner as above.
In the state of being in contact with the inner peripheral surface of, the compressed air is supplied while heating the cylindrical portion 10 to expand the cylindrical portion 10. As a result, the tubular portion 10 is pressed against the inner peripheral surface of the end portion of the mounting pipe 101, and the repair member is fixed integrally with the mounting pipe 101. (Second Embodiment) In the first embodiment, the mounting pipe 101 and the main pipe 1
Although the seam portion of No. 00 was repaired, the inner peripheral surface of the mounting pipe 101 can be repaired as follows.

【0028】形状記憶樹脂としてスチレン−ブタジエン
共重合樹脂(「アスマー」旭化成(株)製)を用い、1
50℃での押出成形により外径が取付管101の内径よ
り僅かに大きい円筒状の第1部材2(図4参照)を形成
した。この形状記憶樹脂の形状記憶温度は120℃、形
状回復温度は75℃であり、押出成形後に冷却すること
で第1部材2はこの形状が記憶されている。
A styrene-butadiene copolymer resin ("Asmer" manufactured by Asahi Kasei Co., Ltd.) was used as the shape memory resin.
The cylindrical first member 2 (see FIG. 4) having an outer diameter slightly larger than the inner diameter of the mounting tube 101 was formed by extrusion molding at 50 ° C. The shape-memory resin has a shape-memory temperature of 120 ° C. and a shape-recovery temperature of 75 ° C., and the shape is memorized in the first member 2 by cooling after extrusion molding.

【0029】一方、形状記憶樹脂としてポリウレタン樹
脂(「ダイアリィ」三菱重工(株)製)を用い、射出成
形により円筒状の筒状部30と筒状部30の一端面から
径方向外方に鍔状に突出するフランジ部31とからなる
第2部材3(図4参照)を形成した。第2部材3の筒状
部30の外径は第1部材2の内径より僅かに大きく、フ
ランジ部31は、取付管101と本管100の継ぎ目部
分における取付管101の端面及び本管100の内周面
に沿う形状となっている。この形状記憶樹脂の形状記憶
温度は170℃、形状回復温度は50℃であり、射出成
形後に冷却することで第2部材3はこの形状が記憶され
ている。
On the other hand, a polyurethane resin ("Diary" manufactured by Mitsubishi Heavy Industries, Ltd.) is used as the shape memory resin, and a cylindrical tubular portion 30 is formed by injection molding, and a flange is radially outward from one end surface of the tubular portion 30. The second member 3 (see FIG. 4) including the flange portion 31 protruding in a line was formed. The outer diameter of the tubular portion 30 of the second member 3 is slightly larger than the inner diameter of the first member 2, and the flange portion 31 includes the end surface of the attachment pipe 101 and the main pipe 100 at the joint portion between the attachment pipe 101 and the main pipe 100. It has a shape along the inner peripheral surface. The shape-memory resin has a shape-memory temperature of 170 ° C. and a shape-recovery temperature of 50 ° C., and the second member 3 remembers this shape by cooling after injection molding.

【0030】次に、第1部材2を90℃の温水中に浸漬
しながら延伸し、取付管101の内径より小さな外径の
挿入形状とした。また第2部材3は70℃の温水中に浸
漬され、フランジ部31を筒状部30と同軸の筒状に変
形させるとともに延伸して、変形された第1部材2の内
径より小さな外径とした。そして第2部材3の筒状部3
0を第1部材2の端面から挿入し、筒状部30のみを熱
空気により60℃に加熱した。これにより筒状部30の
みが原形状に回復しようとし、挿入形状にある第1部材
2の内周表面に圧接して、図5に示すように第1部材2
と一体的に結合した補修部材が形成された。
Next, the first member 2 was stretched while being immersed in warm water of 90 ° C. to have an insertion shape having an outer diameter smaller than the inner diameter of the mounting pipe 101. The second member 3 is immersed in hot water at 70 ° C. to deform the flange portion 31 into a tubular shape coaxial with the tubular portion 30 and extend the outer diameter to be smaller than the inner diameter of the deformed first member 2. did. And the tubular portion 3 of the second member 3
0 was inserted from the end surface of the first member 2, and only the tubular portion 30 was heated to 60 ° C. with hot air. As a result, only the tubular portion 30 tries to recover to the original shape, presses against the inner peripheral surface of the inserted first member 2, and as shown in FIG.
A repair member integrally formed with the member was formed.

【0031】このように挿入形状にある補修部材を用
い、第2部材3を先頭にして汚水ます100に開口する
取付管101の開口から取付管101内に挿入し、フラ
ンジ部31が本管100内に突出する位置とする。この
とき、汚水ます100と取付管101の間に段差がある
場合には、挿入の際に補修部材を形状回復速度が遅くか
つ変形可能な温度範囲で加熱変形させながら挿入すると
よい。
By using the repair member having such an insertion shape, the second member 3 is inserted into the mounting pipe 101 from the opening of the mounting pipe 101 which opens to the sewage mist 100, with the flange 31 being the main pipe 100. The position to project inward. At this time, if there is a step between the sewage tank 100 and the mounting pipe 101, it is advisable to insert the repair member while inserting it while heating and deforming it in a temperature range in which the shape recovery speed is slow and the shape can be deformed.

【0032】その状態で汚水ます200側から補修部材
内に水蒸気を供給し、補修部材を60℃に加温する。こ
れにより第2部材3は形状回復温度以上となるが、第1
部材2は形状回復温度未満である。したがって第2部材
3のみが形状回復し、本管100内にフランジ部31が
形成される。筒状部30は、大部分が第1部材2内にあ
るため、第1部材2により形状回復が規制されている
(図6参照)。
In this state, steam is supplied into the repair member from the side of the dirty water 200, and the repair member is heated to 60 ° C. As a result, the second member 3 reaches the shape recovery temperature or higher, but
Member 2 is below the shape recovery temperature. Therefore, only the second member 3 recovers its shape, and the flange portion 31 is formed in the main pipe 100. Since most of the tubular portion 30 is inside the first member 2, the shape recovery is restricted by the first member 2 (see FIG. 6).

【0033】次に汚水ます200側から図6矢印方向に
補修部材を引っ張ると、補修部材はフランジ部31が取
付管101の端面及び本管100の内周面に当接した状
態で移動が規制されるので、その位置で引っ張りを停止
する。そして補修部材内に水蒸気を供給し、補修部材を
80℃に加温する。これにより第1部材2及び第2部材
3がともに形状回復温度以上となり、第1部材2は取付
管101の内周面に圧接される。また第2部材3は、筒
状部30が拡径して拡径した第1部材2の内周表面に圧
接される(図7参照)。したがって補修部材は、形状回
復により取付管101と圧接して一体的に結合する。
Next, when the repair member is pulled from the side of the dirty water 200 in the direction of the arrow in FIG. 6, the movement of the repair member is restricted with the flange portion 31 in contact with the end surface of the mounting pipe 101 and the inner peripheral surface of the main pipe 100. Stop pulling at that position. Then, steam is supplied into the repair member to heat the repair member to 80 ° C. As a result, both the first member 2 and the second member 3 reach the shape recovery temperature or higher, and the first member 2 is pressed against the inner peripheral surface of the mounting pipe 101. Further, the second member 3 is pressed against the inner peripheral surface of the first member 2 having the expanded diameter of the tubular portion 30 (see FIG. 7). Therefore, the repair member is pressed into contact with the mounting pipe 101 by the shape recovery and is integrally connected.

【0034】なお、第1部材2の形状の回復は、第2部
材3側から略一定の間隔で徐々に行うようにすることが
好ましい。この後、取付管101の汚水ます200側の
開口から突出している補修部材の第1部材2の端部を切
除し、挿入形状に変形された別の第2部材3の筒状部3
0を補修部材内に挿入する。そして水蒸気を供給して挿
入された第2部材3を60℃となるまで加温することに
より形状回復させると、フランジ部31が取付管101
の汚水ます200内の端面に当接し、筒状部30が第1
部材2内周面に圧接した状態で固定される。
The shape of the first member 2 is preferably recovered gradually from the second member 3 side at substantially constant intervals. Then, the end portion of the first member 2 of the repair member protruding from the opening of the mounting pipe 101 on the side of the dirty water 200 is cut off, and the tubular portion 3 of the second member 3 is deformed into the insertion shape.
Insert 0 into the repair member. Then, the steam is supplied to heat the inserted second member 3 to 60 ° C. so that the shape of the second member 3 is recovered.
The sewage masu 200 comes into contact with the end surface of the tub 200, and the tubular portion 30
It is fixed in a state of being pressed against the inner peripheral surface of the member 2.

【0035】したがって得られた補修後の取付管101
では、第1部材2が内周面全面を被覆し、両端面には第
2部材3のフランジ部31が周囲の本管100及び汚水
ます200の内周面に当接してシールしている。 (実施例3)本実施例の補修部材を、形状回復後の状態
で図8に示す。この補修部材は、筒部4(第1部材)と
フランジ部5(第2部材)の結合状態が異なること以外
は実施例2と同様の構成である。
Therefore, the repaired mounting tube 101 thus obtained
In the above, the first member 2 covers the entire inner peripheral surface, and the flange portions 31 of the second member 3 abut on the inner peripheral surfaces of the main pipe 100 and the sewage tank 200 around both ends to seal. (Embodiment 3) The repair member of this embodiment is shown in FIG. 8 in a state after the shape is recovered. This repair member has the same configuration as that of the second embodiment except that the coupling state of the tubular portion 4 (first member) and the flange portion 5 (second member) is different.

【0036】本実施例では、先ず押出成形により筒部4
を形成する。筒部4は押出成形時の熱により押出形状が
記憶されている。次にその筒部4の一端部をフランジ部
5を成形する金型内に配置し、射出成形によりフランジ
部5を形成する。フランジ部5は筒部4の端部外周表面
に成形される。これにより筒部4とフランジ部5とは一
体的に接合され、一体成形品としての補修部材が得られ
る。なお、筒部4とフランジ部5との接合性が悪い場合
には、接着剤を使用することもできる。そして実施例2
と同様にして取付管101を補修することができる。 (実施例4)上記実施例では、補修部材を形状記憶樹脂
からのみ形成したが、例えば図9に示すように、フラン
ジ部51の取付管101端面に対向する表面、つまり挿
入形状時のフランジ部51の外周表面に、ブチルゴムや
ウレタンなどの粘弾性体からなるシール部材52を接着
などで一体的に設けておくことも好ましい。
In this embodiment, first, the cylindrical portion 4 is formed by extrusion molding.
To form. The extruded shape of the tubular portion 4 is stored by the heat during extrusion molding. Next, one end of the tubular portion 4 is placed in a mold for molding the flange portion 5, and the flange portion 5 is formed by injection molding. The flange portion 5 is formed on the outer peripheral surface of the end portion of the tubular portion 4. As a result, the tubular portion 4 and the flange portion 5 are integrally joined, and a repair member as an integrally molded product is obtained. An adhesive may be used when the joining property between the tubular portion 4 and the flange portion 5 is poor. And Example 2
The mounting tube 101 can be repaired in the same manner as in. (Embodiment 4) In the above embodiment, the repair member was formed only from the shape memory resin, but as shown in FIG. 9, for example, the surface of the flange portion 51 facing the end surface of the mounting pipe 101, that is, the flange portion at the time of the insertion shape It is also preferable to integrally provide a seal member 52 made of a viscoelastic body such as butyl rubber or urethane on the outer peripheral surface of 51 by adhesion or the like.

【0037】このようにすれば、フランジ部51のみを
形状回復後引っ張る際に、シール部材52が取付管10
1端面及び本管100内周面に密着するので、シール性
が一層向上するとともに、シール部材52の変形により
引っ張り位置の誤差が吸収され、引っ張り不足によるシ
ール性低下を防止することができる。さらに、図示はし
ないが、補修部材の内周表面に塩化ビニル樹脂被膜など
のバリヤー層(補修後の既設管の耐久性を向上させるも
の)を形成しておくことも好ましい。
With this configuration, when only the flange portion 51 is pulled after the shape is recovered, the seal member 52 is attached to the mounting pipe 10.
Since the one end face and the inner peripheral surface of the main pipe 100 are in close contact with each other, the sealability is further improved, and the deformation of the seal member 52 absorbs the error in the pulling position, thereby preventing the sealability from being deteriorated due to insufficient pulling. Further, although not shown, it is also preferable to form a barrier layer such as a vinyl chloride resin coating (which improves durability of the existing pipe after repair) on the inner peripheral surface of the repair member.

【0038】[0038]

【発明の効果】すなわち本発明の補修部材及びその補修
部材を用いた既設管の補修工法によれば、少なくとも既
設管の一端側では掘削を行わなくとも端面まで確実に補
修することができ、工数を大きく低減することができ
る。また接着剤などを用いなくても補修部材と既設管と
は強固に密着可能である。したがって従来の補修工法に
比べてコストと補修に要する期間を大きく低減すること
ができる。
[Effects of the Invention] That is, according to the repair member of the present invention and the method for repairing an existing pipe using the repair member, at least one end side of the existing pipe can be reliably repaired to the end face without excavation, and the man-hours are increased. Can be greatly reduced. Further, the repair member and the existing pipe can be firmly adhered to each other without using an adhesive or the like. Therefore, compared with the conventional repairing method, the cost and the period required for repairing can be greatly reduced.

【0039】そして本発明の補修部材の製造方法によれ
ば、上記補修工法に用いられる補修部材を容易に、かつ
安定して製造することができる。
According to the repair member manufacturing method of the present invention, the repair member used in the repair method can be manufactured easily and stably.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例の補修工法における補修後の
既設管及び補修部材の断面図である。
FIG. 1 is a cross-sectional view of an existing pipe and a repairing member after repairing in a repairing method according to an embodiment of the present invention.

【図2】本発明の一実施例の補修工法において用いられ
た補修部材を形状回復状態で示す断面図である。
FIG. 2 is a cross-sectional view showing a repairing member used in a repairing method according to an embodiment of the present invention in a shape-recovered state.

【図3】本発明の一実施例の補修工法において変形され
た補修部材を既設管内に挿入した状態をを示す断面図で
ある。
FIG. 3 is a cross-sectional view showing a state in which a repair member deformed in the repair method of one embodiment of the present invention is inserted into an existing pipe.

【図4】本発明の第2の実施例の補修工法において用い
られた補修部材の構成を形状回復状態で示す断面図であ
る。
FIG. 4 is a cross-sectional view showing a configuration of a repair member used in a repairing method according to a second embodiment of the present invention in a shape recovery state.

【図5】本発明の第2の実施例の補修工法において補修
部材を変形させた状態で示す断面図である。
FIG. 5 is a cross-sectional view showing a state in which a repair member is deformed in the repairing method according to the second embodiment of the present invention.

【図6】本発明の第2の実施例の補修工法において補修
部材を既設管に挿入後係合部のみを形状回復させた状態
を示す断面図である。
FIG. 6 is a cross-sectional view showing a state in which only the engaging portion has been recovered in shape after inserting the repair member into the existing pipe in the repair method of the second embodiment of the present invention.

【図7】本発明の第2の実施例の補修工法における補修
後の既設管及び補修部材の断面図である。
FIG. 7 is a cross-sectional view of an existing pipe and a repairing member after repairing in the repairing method according to the second embodiment of the present invention.

【図8】本発明の第3の実施例の補修工法において用い
られた補修部材を形状回復状態で示す断面図である。
FIG. 8 is a cross-sectional view showing a repairing member used in a repairing method according to a third embodiment of the present invention in a shape-recovered state.

【図9】本発明の第4の実施例の補修工法において用い
られた補修部材を形状回復状態で示す断面図である。
FIG. 9 is a sectional view showing a repairing member used in a repairing method according to a fourth embodiment of the present invention in a shape-recovered state.

【図10】下水道の管渠構造断面を示す説明図である。FIG. 10 is an explanatory diagram showing a cross section of a sewer pipe structure.

【符号の説明】[Explanation of symbols]

1:補修部材 2:第1部材 3:第
2部材 10:筒部 11:フランジ部 100:下水道本管(既設管) 101:取付管
(既設管)
1: Repair member 2: First member 3: Second member 10: Tube portion 11: Flange portion 100: Sewer main pipe (existing pipe) 101: Mounting pipe (existing pipe)

───────────────────────────────────────────────────── フロントページの続き (72)発明者 中村 勝巳 東京都世田谷区上用賀1−7−3 管清 工業株式会社内 (72)発明者 三浦 修司 東京都中央区日本橋本町三丁目3番6号 日曹商事株式会社内 (72)発明者 夏堀 功 愛知県小牧市大字北外山字哥津3600番地 東海ゴム工業株式会社内 (72)発明者 高橋 修一 愛知県小牧市大字北外山字下小管4203− 1番地 東海化成工業株式会社内 (56)参考文献 特開 平6−15738(JP,A) 特開 平1−279197(JP,A) (58)調査した分野(Int.Cl.7,DB名) F16L 41/00 - 55/16 F28F 11/00 - 19/06 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Katsumi Nakamura 1-7-3 Kamigaga, Setagaya-ku, Tokyo Within Kansei Industrial Co., Ltd. (72) Inventor Shuji Miura 3-6 Nihonbashimotocho, Chuo-ku, Tokyo Nisso Shoji Co., Ltd. (72) Inventor Isao Natsuhori 3600 Amigazu, Oita, Komaki City, Aichi Prefecture Tokai Rubber Industry Co., Ltd. (72) Inventor, Shuichi Takahashi Komaki City, Aichi Pref. No. 1 Tokai Kasei Kogyo Co., Ltd. (56) Reference JP 6-15738 (JP, A) JP 1-279197 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) ) F16L 41/00-55/16 F28F 11/00-19/06

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 既設管の内周面に係止される筒部と該筒
部の一端に形成され該既設管の端面に係止されるフラン
ジ部とからなり、該フランジ部は形状記憶樹脂から形成
されて該フランジ部の形状が記憶され、該筒部の少なく
とも該フランジ部側の端部は形状記憶樹脂から形成され
該既設管の内径以上の外径をもつ筒形状が記憶され、該
筒部の形状回復温度は該フランジ部の形状回復温度より
高温であることを特徴とする既設管の補修部材。
1. A cylindrical portion that is locked to an inner peripheral surface of an existing pipe, and a flange portion that is formed at one end of the cylindrical portion and that is locked to an end surface of the existing pipe, the flange portion being a shape memory resin. Formed from
The shape of the flange is memorized,
Both ends of the flange portion are made of shape memory resin.
A tubular shape having an outer diameter larger than the inner diameter of the existing pipe is stored,
The shape recovery temperature of the cylinder is lower than the shape recovery temperature of the flange.
A repairing member for existing pipes, which is characterized by high temperatures .
【請求項2】 既設管の内周面に係止される筒部と該筒
部の一端に形成され該既設管の端面に係止されるフラン
ジ部とからなる補修部材の少なくとも該フランジ部を該
既設管の端面に係止される形状に形状記憶樹脂で型成形
し、該フランジ部の形状を記憶した補修部材を得る工程
と、 少なくとも該フランジ部を該既設管に挿入可能な形状に
変形させる工程と、からなることを特徴とする既設管の
補修部材の製造方法。
2. A repair member comprising at least the flange portion of a tubular portion locked to the inner peripheral surface of an existing pipe and a flange portion formed at one end of the tubular portion and locked to the end surface of the existing pipe. A step of molding a shape memory resin into a shape that can be locked to the end surface of the existing pipe to obtain a repair member that remembers the shape of the flange portion, and at least deforming the flange portion into a shape that can be inserted into the existing pipe A method of manufacturing a repair member for an existing pipe, which comprises:
【請求項3】 既設管の内周面に係止される筒部と該筒
部の一端に形成され該既設管の端面に係止されるフラン
ジ部とからなり、少なくとも該フランジ部は形状記憶樹
脂から形成されて該フランジ部の形状が記憶され、かつ
該既設管に挿入可能に変形された補修部材を該フランジ
部が該既設管の一端面と係合可能な位置となるまで該既
設管内に挿入する挿入工程と、 該フランジ部を形状回復温度以上に加熱して形状回復さ
せ該既設管の一端面と係合させる回復工程と、を順次行
うことを特徴とする既設管の補修工法。
3. A tubular portion that is locked to the inner peripheral surface of an existing pipe and a flange portion that is formed at one end of the tubular portion and that is locked to the end surface of the existing pipe, at least the flange portion having a shape memory. Inside the existing pipe, a repair member made of resin, in which the shape of the flange is memorized, and which has been deformed so that it can be inserted into the existing pipe, is positioned until the flange can engage with one end surface of the existing pipe. A repairing method for an existing pipe, which comprises sequentially performing an inserting step of inserting into the tube and a recovering step of heating the flange portion to a shape recovering temperature or higher to recover the shape and engaging with one end surface of the existing tube.
【請求項4】 既設管の内周面に係止される筒部と該筒
部の一端に形成され該既設管の端面に係止されるフラン
ジ部とからなり、少なくとも該フランジ部は形状記憶樹
脂から形成されて該フランジ部の形状が記憶され、かつ
該既設管に挿入可能に変形された補修部材を該フランジ
部が該既設管の一端面と係合可能な位置となるまで該既
設管内に挿入する挿入工程と、 該フランジ部を形状回復温度以上に加熱して形状回復さ
せ該既設管の一端面と係合させる回復工程と、 該筒部を該既設管の内周面に圧接させてその状態を固定
する拡径工程と、を順次行うことを特徴とする既設管の
補修工法。
4. A tubular portion locked to the inner peripheral surface of an existing pipe and a flange portion formed at one end of the tubular portion and locked to the end surface of the existing pipe, at least the flange portion having a shape memory. Inside the existing pipe, a repair member made of resin, in which the shape of the flange is memorized, and which has been deformed so that it can be inserted into the existing pipe, is positioned until the flange can engage with one end surface of the existing pipe. Insert step of inserting into the inner wall of the existing pipe, and a recovery step of heating the flange portion to a shape recovery temperature or higher to recover the shape and engaging with one end surface of the existing pipe. A repairing method for an existing pipe, which is characterized by sequentially performing a diameter expansion step for fixing the state of the lever.
【請求項5】 筒部の少なくともフランジ部側の端部は
形状記憶樹脂からなり既設管の内径より大きな外径をも
つように形状記憶され、拡径工程は該筒部を形状回復さ
せて行うことを特徴とする請求項4記載の既設管の補修
工法。
5. The shape part is made of a shape memory resin so that at least the end part of the cylinder part on the flange part side has a larger outer diameter than the inner diameter of the existing pipe, and the diameter expansion step is performed by recovering the shape of the cylinder part. The method for repairing an existing pipe according to claim 4, wherein .
【請求項6】 フランジ部の形状回復温度は筒部の形状
回復温度より低く、回復工程では該フランジ部を形状回
復させた後補修部材を既設管の軸方向へ移動させること
で該フランジ部を該既設管の一端面と係合させることを
特徴とする請求項5記載の既設管の補修工法。
6. The shape recovery temperature of the flange portion is lower than the shape recovery temperature of the tubular portion, and in the recovery step, the shape recovery of the flange portion is performed, and then the repair member is moved in the axial direction of the existing pipe to remove the flange portion. The method for repairing an existing pipe according to claim 5, wherein the method is engaged with one end surface of the existing pipe.
JP09347894A 1994-05-02 1994-05-02 Repair members for existing pipes, their manufacturing methods, and repair methods for existing pipes Expired - Fee Related JP3410544B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP09347894A JP3410544B2 (en) 1994-05-02 1994-05-02 Repair members for existing pipes, their manufacturing methods, and repair methods for existing pipes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP09347894A JP3410544B2 (en) 1994-05-02 1994-05-02 Repair members for existing pipes, their manufacturing methods, and repair methods for existing pipes

Publications (2)

Publication Number Publication Date
JPH07301387A JPH07301387A (en) 1995-11-14
JP3410544B2 true JP3410544B2 (en) 2003-05-26

Family

ID=14083456

Family Applications (1)

Application Number Title Priority Date Filing Date
JP09347894A Expired - Fee Related JP3410544B2 (en) 1994-05-02 1994-05-02 Repair members for existing pipes, their manufacturing methods, and repair methods for existing pipes

Country Status (1)

Country Link
JP (1) JP3410544B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3795990B2 (en) * 1997-01-23 2006-07-12 大林道路株式会社 Repair method for joint between buried main pipe and mounting pipe

Also Published As

Publication number Publication date
JPH07301387A (en) 1995-11-14

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