JP3395236B2 - Solenoid valve - Google Patents
Solenoid valveInfo
- Publication number
- JP3395236B2 JP3395236B2 JP06022293A JP6022293A JP3395236B2 JP 3395236 B2 JP3395236 B2 JP 3395236B2 JP 06022293 A JP06022293 A JP 06022293A JP 6022293 A JP6022293 A JP 6022293A JP 3395236 B2 JP3395236 B2 JP 3395236B2
- Authority
- JP
- Japan
- Prior art keywords
- plunger
- core
- bobbin
- housing
- magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Magnetically Actuated Valves (AREA)
- Electromagnets (AREA)
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、内部に配設されるコイ
ルに電流を流すことによってバルブを開閉するソレノイ
ドバルブに関する。
【0002】
【従来の技術】図3は、従来提案されているソレノイド
バルブの1例を示す断面図である。同図において、10
0は非磁性体のボビン102に巻回されたコイルで、リ
ード線103を介して通電されるようになっている。こ
のコイル100は弁座104に固定されたハウジング1
05内に収納されており、ボビン102の中心部の図中
上方には図中下方に小径部106aを備えたコア106
が固定され、このコア106の小径部106aにはスリ
ーブ107が嵌入され、ロウ付けにより固定されてい
る。又、スリーブ107内にはコア106の反対向きに
スプリング108により付勢され、常時はコア106と
所定の隙間を有して静止しているプランジャ109が摺
動自在に設けられており、プランジャ109の下端部中
心にはシールゴム110が固着され、シールゴム110
により弁座104に設けられた通路111を常時閉塞し
ている。112はヨーク、113は弁座104に設けら
れたヨーク112下方の空間114に連通する通路、1
15はプレートである。
【0003】
【発明が解決しようとする課題】プランジャは、コアの
端面と弁座との間が移動範囲となる。
【0004】一方、上記した従来の技術では、コアの小
径部106aの高さ(図3中上下方向)及びスリーブ1
07の高さが切削により所定の寸法に仕上げられるの
で、少なからず誤差が生じる。又、ロウ付けによってコ
アにスリーブが固定されていたので、ロウによる浮きの
誤差も生じる。前述したように、プランジャの移動範囲
を所定の寸法に仕上げるためには、ばらつきの発生する
要素が多いためにばらつきが大きくなる。プランジャを
コアに吸引する際にプランジャの移動量が大きいと、大
きな吸引力が必要とするため、ばらつきが大きいことに
よりプランジャの移動範囲が大きく形成されているとき
には、コイルに流す電流値を大きくしなければならなく
なる。
【0005】本発明は、プランジャの移動範囲のばらつ
きの要素の少ないソレノイドバルブの提供を技術的課題
とする。
【0006】
【課題を解決するための手段】上記した技術的課題を解
決するため本発明において講じた技術的手段は、ハウジ
ング内に配設されコイルが巻回される非磁性材のボビン
と、ボビンの中心部の一方の側に位置し且つ第1付勢手
段により他方の側に常時付勢されるコアと、ボビンの中
心部に摺動自在に配設され第2付勢手段によりコアと離
れる方向に付勢されるプランジャと、ハウジングの外側
に位置し磁性材よりなる磁路形成部材とよりなり、コイ
ルに電流を流してプランジャを移動させてプランジャと
弁座との離接によりエア通路の連通、遮断を行うバルブ
と、端面がコアに当接し且つ内部にプランジャ及び第2
付勢手段を収納する中空円筒部並びに弁座と水平方向の
平行面に位置するストッパ部により構成される収納部材
とを備える構成とし、第1付勢手段をプランジャの移動
方向においてコアと磁路形成部材との間に位置させたこ
とである。
【0007】
【作用】本発明の作用を説明する。ボビンの中心部の一
方の側に位置し且つ第1付勢手段により他方の側に常時
付勢されるコアと、端面がコアに当接し且つ内部にプラ
ンジャ及び第2付勢手段を収納する中空円筒部並びに弁
座と水平方向の平行面に位置するストッパ部により構成
される収納部材を備えたことによって、プランジャの移
動範囲を所定寸法に仕上げるには、収納部材の深さを所
定の寸法に成形することによってなるため、ばらつきが
生じる要素としては、収納部材の深さのばらつきのみで
あり、プランジャの移動範囲のばらつきの要素が少な
い。
【0008】
【実施例】本発明に係る一実施例を図面に基づいて説明
する。
【0009】図1は本実施例のソレノイドバルブの断面
図、図2は収納部材の斜視図を示す。両図において、1
0は非磁性材のボビン11に巻回されたコイルで、導線
12を介して通電されるようになっている。コイル10
及びボビン11はハウジング13内に収納され、ボビン
11の中心部上方には磁性体よりなるコア14が下方に
は収納部材15を介して磁性体よりなるプランジャ16
が配設されている。更に、ハウジング13の外側には、
金属製で2部材から構成される第1及び第2の磁路形成
部材17、18が設けられている。第1磁路形成部材1
7は第2磁路形成部材18にかしめ固定され、並びに、
第2磁路形成部材18は弁座部材19にボルト(図示省
略)により固定されている。そして、第1磁路形成部材
17、第2磁路形成部材18、プランジャ16、コア1
4よりなる磁気回路を形成する。
【0010】コア14は、図1中下部がボビン11の中
心部に挿入され、更に、図1中上部には環状薄板部14
aを有している。環状薄板部14aと第1磁路形成部材
17との間には、第1付勢手段としてのスプリングワッ
シャ20が介在している。収納部材15は、円筒部15
aがボビン11の中央部に挿入され、更に、ストッパ部
15bは第2磁路形成部材18と弁座部材19との間に
狭持されて固定されている。この時、収納部材15のス
トッパ部15bと弁座部材19との間には、シール用の
Oリング21が介在されている。プランジャ16は、中
央孔16aに第2付勢手段としてのスプリング22を収
容し、このスプリング22によりコア14から離れる方
向に付勢されており、通常は収納部材15の円筒部15
aの上端面15cとの間に隙間を有している。又、プラ
ンジャ16の中央下面にはシールゴム23が固着されて
いる。プランジャ16のシールゴム23は、弁体19に
設けられている弁座部19aに当接して吸入用エア通路
24を閉じている。25は排出用エア通路である。
【0011】尚、コア14は、収納部材15の円筒部1
5aがボビン11の中央部に挿入されてストッパ部15
bが固定された後に、ボビン11の中央部に挿入され収
納部材15の上端面15cに当接させる。この時、第1
磁路形成部材17とコア14の環状薄板部14aとの間
にスプリングワッシャが20介在されているため、コア
14は収納部材15に付勢力を発生している状態とな
り、コア14と収納部材15とは常時当接していること
となる。
【0012】次に、本実施例の作動を説明する。
【0013】コイル10に通電すると磁界が発生し、こ
の時の磁束は第1磁路形成部材17、第2磁路形成部材
18、プランジャ16、及びコア14よりなる磁気回路
を通る。従って、磁気回路の磁気抵抗を小さくする方向
に力が発生し、プランジャ16がスプリング22の付勢
力に抗してコア14に吸引されて、シールゴム23が弁
座19aより離れて両エア通路24、25が連通する。
【0014】又、本実施例では、収納部材15の材質を
特に規定していないが、収納部材15はプレス加工で成
形されるので、難削性を有した高耐食ステンレスを使用
することもできる。
【0015】
【発明の効果】本発明の効果を説明する。ハウジング内
に配設されコイルが巻回される非磁性材のボビンと、ボ
ビンの中心部の一方の側に位置し且つ第1付勢手段によ
り他方の側に常時付勢されるコアと、ボビンの中心部に
摺動自在に配設され第2付勢手段によりコアと離れる方
向に付勢されるプランジャと、ハウジングの外側に位置
し磁性材よりなる外側部材とよりなり、コイルに電流を
流してプランジャを移動させてプランジャと弁座との離
接によりエア通路の連通、遮断を行うバルブと、端面が
コアに当接し且つ内部にプランジャ及び第2付勢手段を
収納する中空円筒部並びに弁座と水平方向の平行面に位
置するストッパ部により構成される収納部材とを備えた
ソレノイドバルブであって、プランジャの移動範囲を所
定寸法に仕上げるには、収納部材の深さを所定の寸法に
成形することによってなるため、ばらつきが生じる要素
としては、収納部材の深さのばらつきのみであり、プラ
ンジャの移動範囲のばらつきの要素が少ない。
【0016】又、収納部材は、前述した実施例で述べた
ように、加工時間の少ないプレス成形による成形ができ
るため、加工時間を切削加工に比べて短縮できる。
【0017】又、実施例で述べたように、収納部材を難
削性を有した高耐食ステンレスによる成形もできるた
め、耐食メッキを塗布することによる耐食性確保に比べ
て低コストで耐食性の確保を行うことができる。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a solenoid valve which opens and closes a valve by passing an electric current through a coil provided therein. 2. Description of the Related Art FIG. 3 is a sectional view showing an example of a conventionally proposed solenoid valve. In the figure, 10
Reference numeral 0 denotes a coil wound around a nonmagnetic bobbin 102, which is energized through a lead wire 103. The coil 100 is a housing 1 fixed to a valve seat 104.
The core 106 having a small diameter portion 106a in the lower part of the figure above the central part of the bobbin 102 in the figure.
The sleeve 107 is fitted into the small diameter portion 106a of the core 106, and is fixed by brazing. A plunger 109 which is urged by a spring 108 in a direction opposite to the core 106 and which is always stationary with a predetermined gap from the core 106 is slidably provided in the sleeve 107. A seal rubber 110 is fixed to the center of the lower end of the seal rubber 110.
Accordingly, the passage 111 provided in the valve seat 104 is always closed. 112 denotes a yoke, 113 denotes a passage communicating with a space 114 below the yoke 112 provided in the valve seat 104, 1
15 is a plate. [0003] The movement range of the plunger is between the end face of the core and the valve seat. On the other hand, in the above-mentioned conventional technique, the height of the small diameter portion 106a of the core (vertical direction in FIG. 3) and the sleeve 1
Since the height of 07 is finished to a predetermined size by cutting, a considerable error occurs. In addition, since the sleeve is fixed to the core by brazing, a floating error due to the brazing also occurs. As described above, in order to finish the moving range of the plunger to a predetermined size, the variation is large because there are many factors that cause the variation. If the amount of movement of the plunger when attracting the plunger to the core is large, a large suction force is required.When the movement range of the plunger is large due to large variation, the current value flowing through the coil is increased. I have to. [0005] It is a technical object of the present invention to provide a solenoid valve having less variation in the range of movement of a plunger. [0006] In order to solve the above-mentioned technical problems, the technical measures taken in the present invention include a bobbin made of a non-magnetic material, which is disposed in a housing and around which a coil is wound. A core positioned on one side of the center of the bobbin and constantly biased to the other side by the first biasing means, and a core slidably disposed at the center of the bobbin and slidably positioned by the second biasing means. An air passage is formed by a plunger urged in a direction away from the housing and a magnetic path forming member located outside the housing and made of a magnetic material. And a valve that connects and shuts off the plunger and the second
A configuration in which Ru and a formed housing member by a stopper portion which is positioned parallel to surface of the hollow cylindrical portion and the valve seat and the horizontal direction for accommodating the biasing means, moving the first biasing means of the plunger
In the direction between the core and the magnetic path forming member . The operation of the present invention will be described. One in the center of bobbin
On one side and always on the other side by the first biasing means.
An accommodating member comprising a core to be urged, a hollow cylindrical portion having an end surface in contact with the core and accommodating the plunger and the second urging means therein, and a stopper portion located in a plane parallel to the valve seat in the horizontal direction. Since the provision of the plunger in the predetermined range can be achieved by forming the depth of the storage member to the predetermined size, the only factor that causes the variation is the variation in the depth of the storage member. Yes, there is little variation in the range of movement of the plunger. An embodiment according to the present invention will be described with reference to the drawings. FIG. 1 is a sectional view of a solenoid valve according to the present embodiment, and FIG. 2 is a perspective view of a housing member. In both figures, 1
Numeral 0 denotes a coil wound around a non-magnetic bobbin 11, which is energized through a conducting wire 12. Coil 10
The bobbin 11 is housed in a housing 13, and a core 14 made of a magnetic material is provided above a center portion of the bobbin 11, and a plunger 16 made of a magnetic material is provided below the housing via a housing member 15.
Are arranged. Further, on the outside of the housing 13,
First and second magnetic path forming members 17 and 18 made of two members made of metal are provided. First magnetic path forming member 1
7 is caulked and fixed to the second magnetic path forming member 18, and
The second magnetic path forming member 18 is fixed to the valve seat member 19 by bolts (not shown). Then, the first magnetic path forming member 17, the second magnetic path forming member 18, the plunger 16, the core 1
4 is formed. The core 14 is inserted in the lower part in FIG. 1 into the center of the bobbin 11, and furthermore, in the upper part in FIG.
a. A spring washer 20 as first urging means is interposed between the annular thin plate portion 14a and the first magnetic path forming member 17. The storage member 15 includes a cylindrical portion 15.
a is inserted into the center of the bobbin 11, and the stopper 15b is clamped and fixed between the second magnetic path forming member 18 and the valve seat member 19. At this time, an O-ring 21 for sealing is interposed between the stopper portion 15 b of the storage member 15 and the valve seat member 19. The plunger 16 accommodates a spring 22 as a second urging means in the center hole 16a, and is urged in a direction away from the core 14 by the spring 22.
a between the upper end surface 15c of FIG. Further, a seal rubber 23 is fixed to the lower surface at the center of the plunger 16. The seal rubber 23 of the plunger 16 is in contact with a valve seat 19 a provided on the valve body 19 to close the suction air passage 24. 25 is a discharge air passage. Incidentally, the core 14 is a cylindrical portion 1 of the storage member 15.
5a is inserted into the center of the bobbin 11 and the stopper 15
After b is fixed, it is inserted into the center of the bobbin 11 and abuts on the upper end surface 15c of the storage member 15. At this time, the first
Since the spring washer 20 is interposed between the magnetic path forming member 17 and the annular thin plate portion 14a of the core 14, the core 14 is in a state of generating a biasing force on the storage member 15, and the core 14 and the storage member 15 Is always in contact. Next, the operation of this embodiment will be described. When the coil 10 is energized, a magnetic field is generated, and the magnetic flux at this time passes through a magnetic circuit including the first magnetic path forming member 17, the second magnetic path forming member 18, the plunger 16, and the core 14. Therefore, a force is generated in a direction to reduce the magnetic resistance of the magnetic circuit, the plunger 16 is attracted to the core 14 against the urging force of the spring 22, and the seal rubber 23 is separated from the valve seat 19a and both air passages 24, 25 communicates. In this embodiment, the material of the storage member 15 is not particularly specified. However, since the storage member 15 is formed by press working, it is possible to use a highly corrosion-resistant stainless steel having difficulty in cutting. . The effects of the present invention will be described. A non-magnetic bobbin disposed in the housing and wound with a coil; and a first urging means located on one side of a center portion of the bobbin and having a first urging means.
Ri and cores other with constantly side bias, a plunger is biased away core and by slidably disposed to the second biasing means in the center of the bobbin, a magnetic located on the outside of the housing A valve for supplying air to the coil to move the plunger to move the plunger to open and close the air passage by separating and connecting the plunger and the valve seat; and a plunger having an end surface in contact with the core and the inside thereof. A solenoid member comprising: a hollow cylindrical portion for storing the second biasing means; and a storage member including a valve seat and a stopper portion positioned on a horizontal plane in parallel with each other, wherein a movement range of the plunger is provided. to finish the predetermined size, it becomes by molding the depth of the housing member to a predetermined size, as the element variation occurs, only variations in the depth of the housing member, movement of the plunger A small element of the variation in the circumference. Further, as described in the above-described embodiment, since the housing member can be formed by press forming with a short processing time, the processing time can be shortened as compared with the cutting processing. Further, as described in the embodiment, since the storage member can be formed of a highly corrosion-resistant stainless steel having difficulty in cutting, it is possible to secure the corrosion resistance at low cost as compared with the case of applying the corrosion-resistant plating. It can be carried out.
【図面の簡単な説明】
【図1】本発明に係るソレノイドバルブの断面図を示
す。
【図2】収納部材の斜視図を示す。
【図3】従来のソレノイドバルブの断面図を示す。
【符号の説明】
10・・・コイル
11・・・ボビン
13・・・ハウジング
14・・・コア
15・・・収納部材
16・・・プランジャ
17・・・第1磁路形成部材
18・・・第2磁路形成部材
19a・・・弁座部
20・・・スプリングワッシャ(第1付勢手段)
22・・・スプリング(第2付勢手段)
23・・・シールゴム
24・・・吸入用エア通路
25・・・排出用エア通路BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows a sectional view of a solenoid valve according to the present invention. FIG. 2 shows a perspective view of a storage member. FIG. 3 shows a sectional view of a conventional solenoid valve. [Description of Signs] 10 ... coil 11 ... bobbin 13 ... housing 14 ... core 15 ... storage member 16 ... plunger 17 ... first magnetic path forming member 18 ... Second magnetic path forming member 19a Valve seat 20 Spring washer (first urging means) 22 Spring (second urging means) 23 Seal rubber 24 Air for suction Passage 25: Air passage for discharge
Claims (1)
れる非磁性材のボビンと、該ボビンの中心部の一方の側
に位置し且つ第1付勢手段により他方の側に常時付勢さ
れるコアと、前記ボビンの中心部に摺動自在に配設され
第2付勢手段により前記コアと離れる方向に付勢される
プランジャと、前記ハウジングの外側に位置し磁性材よ
りなる磁路形成部材とよりなり、前記コイルに電流を流
して前記プランジャを移動させて前記プランジャと弁座
との離接によりエア通路の連通、遮断を行うバルブと、
端面が前記コアに当接し且つ内部に前記プランジャ及び
前記第2付勢手段を収納する中空円筒部並びに前記弁座
と水平方向の平行面に位置するストッパ部により構成さ
れる収納部材とを備え、前記第1付勢手段は、前記プラ
ンジャの移動方向において前記コアと前記磁路形成部材
との間に位置することを特徴とするソレノイドバルブ。(57) Claims 1. A non-magnetic bobbin, which is disposed in a housing and around which a coil is wound, and a first urging member located on one side of a center portion of the bobbin and A core constantly biased to the other side by means, a plunger slidably disposed at the center of the bobbin and biased in a direction away from the core by second biasing means, and an outer side of the housing. A magnetic path forming member made of a magnetic material, and a valve that conducts an electric current to the coil to move the plunger, thereby communicating and disconnecting the air passage by separating and connecting the plunger and the valve seat;
A hollow cylindrical portion having an end surface in contact with the core and housing the plunger and the second biasing means therein, and a storage member configured by a stopper portion positioned in a plane parallel to the valve seat in a horizontal direction , The first urging means is configured to
The core and the magnetic path forming member in the moving direction of the
And a solenoid valve located between the solenoid valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06022293A JP3395236B2 (en) | 1993-03-19 | 1993-03-19 | Solenoid valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06022293A JP3395236B2 (en) | 1993-03-19 | 1993-03-19 | Solenoid valve |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06272783A JPH06272783A (en) | 1994-09-27 |
JP3395236B2 true JP3395236B2 (en) | 2003-04-07 |
Family
ID=13135927
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP06022293A Expired - Fee Related JP3395236B2 (en) | 1993-03-19 | 1993-03-19 | Solenoid valve |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3395236B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008082430A (en) * | 2006-09-27 | 2008-04-10 | Aisin Seiki Co Ltd | Solenoid valve |
JP2017057935A (en) * | 2015-09-17 | 2017-03-23 | リンナイ株式会社 | solenoid valve |
-
1993
- 1993-03-19 JP JP06022293A patent/JP3395236B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH06272783A (en) | 1994-09-27 |
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