JP3386388B2 - Molding machine equipped with multiple clamping cylinders and injection devices - Google Patents
Molding machine equipped with multiple clamping cylinders and injection devicesInfo
- Publication number
- JP3386388B2 JP3386388B2 JP28945298A JP28945298A JP3386388B2 JP 3386388 B2 JP3386388 B2 JP 3386388B2 JP 28945298 A JP28945298 A JP 28945298A JP 28945298 A JP28945298 A JP 28945298A JP 3386388 B2 JP3386388 B2 JP 3386388B2
- Authority
- JP
- Japan
- Prior art keywords
- plate
- mold clamping
- mold
- power shaft
- molding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Description
【0001】[0001]
【発明の属する技術分野】この発明は、異なった樹脂に
よる複数の成形品の同時成形を目的として、二組の金型
と金型に対応する複数の型締シリンダ及び射出装置とを
備えた成形機、特に型締機構に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is intended for simultaneous molding of a plurality of molded products made of different resins, and is provided with two sets of molds, a plurality of mold clamping cylinders corresponding to the molds, and an injection device. The present invention relates to a machine, particularly a mold clamping mechanism.
【0002】[0002]
【発明が解決しようとする課題】タイバーにより四隅部
を連結して機台上に対設した固定盤及び型締シリンダの
設置盤と、そのタイバーに挿通支持した可動盤とを長方
形に形成して、可動盤と一方の固定盤との対向面を左右
一対の金型の取付面とした型締装置を備え、その型締装
置に型締シリンダと射出装置とを、各金型ごとに複数基
を配設した射出成形機では、固定盤と可動盤が長方形で
あるために、必然的に一辺のタイバー間のスパンが長く
撓み易い状態にある。A fixed plate and a mold clamping cylinder installation plate, which are oppositely installed on the machine base by connecting four corners by a tie bar, and a movable plate which is inserted and supported by the tie bar, are formed in a rectangular shape. , A mold clamping device having a pair of left and right mold mounting surfaces on the surface facing the movable plate and one fixed plate, and a plurality of mold clamping cylinders and injection devices for each mold. In the injection molding machine having the above arrangement, since the fixed plate and the movable plate are rectangular, the span between the tie bars on one side is inevitably long and easily bent.
【0003】また二組の金型を取付面の両側に振り分け
て配置していることから、固定盤と可動盤に対する型締
力の力点も左右2個所となり、その両方からの型締力に
よる応力は固定盤の中心部に集中するようになる。更に
固定盤側ではタイバーにより支持された両側に引張力が
作用するようになるので、長方形の固定盤及び可動盤は
構造上においても正方形のものに比べて撓み易く、この
ため固定盤側と可動盤側とに分けて取付けた金型の型締
平行度(一対の金型の型閉面の平行度合)の維持が困難
となって、次のような成形上の問題が生じている。Further, since the two sets of dies are arranged separately on both sides of the mounting surface, the force points of the mold clamping force on the fixed plate and the movable plate are also two places on the left and right, and the stress due to the mold clamping force from both of them. Will be concentrated in the center of the fixed platen. Furthermore, since the tensile force acts on both sides supported by the tie bars on the fixed plate side, the rectangular fixed plate and movable plate are more easily bent than the square plate in terms of structure, and therefore movable with the fixed plate side. It becomes difficult to maintain the mold clamping parallelism (the parallelism of the mold closing surfaces of the pair of molds) of the molds separately mounted on the board side, and the following molding problems occur.
【0004】・分割金型の相互の閉じにずれが生じて金
型の中心部側にバリが発生する。
・抜きテーパーの少ない金型では、かじり等が生ずる。
・精密成形用の金型では、押し当てピンなどの折れが生
ずる。
・金型交換により単一成形品を異なった成形材料により
成形する場合に、左右両方の金型の型締平行度に差が生
ずると、交換金型に対する一次成形品の収まりなどが設
計通り行われず良品の成形が困難となる。A deviation occurs in the mutual closing of the split molds, which causes burrs on the center side of the molds.・ Galling etc. occurs in a mold with a small draft taper.・ Pressing pins and other parts may break in precision molding dies.・ When a single molded product is molded with different molding materials by exchanging molds, if there is a difference in the mold clamping parallelism between the left and right molds, the primary molded product will fit into the replacement mold as designed. Otherwise, it becomes difficult to mold a good product.
【0005】このような問題の解決策としては、固定盤
及び可動盤を肉厚に形成して撓み難くすることである
が、このような手段は成形機の重量増加と大型化を招
き、加工コストの増加ともなるので好ましいことではな
い。A solution to such a problem is to form the fixed platen and the movable platen thick to make them difficult to bend. However, such a means causes an increase in the weight and size of the molding machine, resulting in processing. This is not preferable because it also increases the cost.
【0006】この発明は、上記従来の課題を解決するた
めに考えられたものであって、その目的は、固定盤及び
可動盤を従来よりも厚肉に形成することなく、パワーシ
ャフトの採用により固定盤の中心部の耐久性を増加する
ことによって、金型の型締平行度を維持し得る新たな複
数の型締シリンダ及び射出装置を備えた成形機を提供す
ることにある。The present invention has been conceived in order to solve the above-mentioned conventional problems, and an object thereof is to adopt a power shaft without forming the fixed platen and the movable platen to be thicker than in the conventional case. It is an object of the present invention to provide a molding machine equipped with a plurality of new mold clamping cylinders and an injection device capable of maintaining the mold clamping parallelism by increasing the durability of the central portion of the stationary platen.
【0007】[0007]
【課題を解決するための手段】上記目的によるこの発明
は、タイバーにより四隅部を連結して機台上に対設した
固定盤及び型締シリンダの設置盤と、そのタイバーに挿
通支持した可動盤とを長方形に形成し、その可動盤と固
定盤との対向面を左右一対の金型の取付面となすととも
に、金型ごとに複数の型締シリンダと射出装置とを配設
した射出成形機において、固定盤と設置盤の中心部を所
要直径のパワーシャフトにより連結し、そのパワーシャ
フトに上記可動盤の中心部を挿通して金型の型締平行度
を維持してなる、というものである。SUMMARY OF THE INVENTION According to the present invention according to the above object, there are provided a fixed platen and a mold clamping cylinder installation plate, which are oppositely installed on a machine base by connecting four corners by a tie bar, and a movable plate inserted and supported by the tie bar. Is formed into a rectangular shape, and the opposing surfaces of the movable platen and the fixed platen are used as the mounting surfaces of the pair of left and right molds, and a plurality of mold clamping cylinders and an injection device are arranged for each mold. In, the fixed platen and the center part of the installation plate are connected by a power shaft having a required diameter, and the center part of the movable plate is inserted into the power shaft to maintain the mold clamping parallelism. is there.
【0008】またこの発明は、上記可動盤は固定盤との
対向面に金型交換用の回転板を備え、その回転板は可動
盤の中央部内に軸承された中空の回転軸と一体で、その
回転軸を貫通して上記パワーシャフトを、固定盤と設置
盤の中心部にわたり設けてなるというものでもあり、上
記パワーシャフトは配管を兼ねる管体からなる、という
ものでもある。Further, according to the present invention, the movable plate is provided with a rotary plate for exchanging molds on a surface facing the fixed plate, and the rotary plate is integrated with a hollow rotary shaft supported in the central portion of the movable plate, It also means that the power shaft is provided so as to extend through the rotation shaft and extend over the central portions of the fixed platen and the installation platen, and the power shaft is made of a tubular body that also serves as piping.
【0009】このような構成では、パワーシャフトが固
定盤及び可動盤の中心部の支持点となり、長方形の固定
盤と可動盤に作用する型締力は中心部と両側部とで支え
られるので、これまでと同様に一辺のスパンが長くとも
型締力に充分に耐えて撓み難いものとなる。この結果、
金型の型締平行度が維持されるので、これまでのような
バリやかじりの発生がなくなり、精密成形用の金型にお
ける押し当てピンの折損等が防止され、また左右金型の
型締平行度の差による交換金型への一次成形品の収まり
不都合が改善されて、金型交換による異種材料の単一成
形品の良品成形が容易に行えるようになる。In such a structure, the power shaft serves as a supporting point at the center of the fixed platen and the movable platen, and the mold clamping force acting on the rectangular fixed platen and the movable platen is supported by the center part and both side parts. As in the past, even if the span of one side is long, it will be able to withstand the mold clamping force sufficiently and not bend. As a result,
Since the mold clamping parallelism is maintained, burrs and galling as in the past have been eliminated, the pressing pins in the mold for precision molding are prevented from being broken, and the mold clamping of the left and right molds is prevented. The inconvenience of fitting the primary molded product in the replacement mold due to the difference in parallelism is improved, and the non-defective molding of a single molded product of different materials can be easily performed by the mold replacement.
【0010】更にまた、撓みの発生から成形品が薄物に
制限されがちであったが、パワーシャフトによる撓みの
発生防止により深物の成形品の成形も可能となり、また
成形品の取り数を増した場合でも金型の寿命が伸び、金
型構造も比較的単純な構造で済むようにもなり、型締力
によっては可動盤の肉厚低減も可能となる。Further, although the molded product is apt to be limited to a thin product due to the occurrence of bending, it is possible to form a deep molded product by preventing the power shaft from generating the bending, and the number of molded products is increased. Even in such a case, the life of the mold is extended, the mold structure is relatively simple, and the wall thickness of the movable platen can be reduced depending on the mold clamping force.
【0011】[0011]
【発明の実施の形態】図中1は固定盤、2は可動盤、3
は型締シリンダ4の設置盤で、それらは横長の長方形の
盤体からなる。DESCRIPTION OF THE PREFERRED EMBODIMENTS In the drawings, 1 is a fixed platen, 2 is a movable platen and 3 is a movable platen.
Is an installation board of the mold clamping cylinder 4, which is composed of a horizontally long rectangular board.
【0012】また固定盤1と設置盤3は四隅部をタイバ
ー5,5により連結して、機台6の上に対設してあり、
そのタイバー5,5に上記可動盤2が挿通支持してあ
る。この可動盤2と上記固定盤1の対向面は左右一対の
金型7,8の取付面となっており、その位置に一方は固
定型7a,8a、他方は可動型7b,8bとして金型
7,8が両盤に取り付けてある。The fixed board 1 and the installation board 3 are connected to each other at their four corners by tie bars 5 and 5, and are installed opposite to each other on the machine base 6.
The movable plate 2 is inserted into and supported by the tie bars 5 and 5. The facing surface of the movable platen 2 and the fixed platen 1 is a mounting surface for the pair of left and right molds 7, 8, and one of them is a fixed mold 7a, 8a and the other is a movable mold 7b, 8b. 7 and 8 are attached to both boards.
【0013】この金型取付面の中心線上の設置盤3と機
台上には金型7,8に対する上記型締シリンダ4と射出
装置9とが配設してある。型締シリンダ4は上記設置盤
3の背面に取付けて設けられ、その型締ラム10は上記
可動盤に連結してある。また射出装置9は機台上に載置
して設けられている。The mold clamping cylinder 4 for the molds 7 and 8 and the injection device 9 are disposed on the installation board 3 and the machine base on the center line of the mold mounting surface. The mold clamping cylinder 4 is attached to the rear surface of the installation board 3, and its mold clamping ram 10 is connected to the movable board. The injection device 9 is mounted on the machine base.
【0014】11は金型の型締平行度を維持するパワー
シャフトで、固定盤1と設置盤3の中心部に連結して設
けられ、そのパワーシャフト11に上記可動盤2の中心
部が挿通してある。このパワーシャフト11の直径は固
定盤1の盤厚とスパンとによって任意に設定されるもの
であるが、上記タイバー5よりも大径のものが好まし
い。またパワーシャフト11は管体であってもよく、こ
の場合にはパワーシャフト11を可動盤2側の可動型7
b,8bへの冷却水の配管に兼用できる。Reference numeral 11 denotes a power shaft for maintaining the mold clamping parallelism of the mold. The power shaft 11 is provided so as to be connected to the central portions of the fixed plate 1 and the installation plate 3, and the central portion of the movable plate 2 is inserted into the power shaft 11. I am doing it. The diameter of the power shaft 11 is arbitrarily set depending on the plate thickness and the span of the fixed platen 1, but is preferably larger than the tie bar 5. Further, the power shaft 11 may be a tubular body, and in this case, the power shaft 11 is a movable die 7 on the movable platen 2 side.
It can also be used as piping for cooling water to b and 8b.
【0015】このパワーシャフト11の連結にはクラン
プナット12を用い、そのクランプナット12によるパ
ワーシャフト11の締め具合により、固定盤1の撓み量
を調整して、所定位置に取付けた金型7,8の適正な型
締平行度を調節して、常に良好な状態を維持する。A clamp nut 12 is used to connect the power shaft 11, and the amount of bending of the fixed platen 1 is adjusted by the tightening degree of the power shaft 11 by the clamp nut 12, and the mold 7 attached at a predetermined position is used. 8 Adjust the proper mold parallelism to maintain a good condition at all times.
【0016】図3及び図4は、可動盤2の固定盤1との
対向面に回転板13を備え、その回転板13の左右板面
に一対の上記金型7,8を取付け、背面の歯車14,1
5による回転板13の往復回転(180°)により、双
方の固定型7a,8aと可動型7b,8bとを交互に交
換して、異種の成形材料による単一成形品を成形する二
色または異材質射出成形機の場合を示すものである。In FIGS. 3 and 4, a rotary plate 13 is provided on the surface of the movable plate 2 facing the fixed plate 1, and a pair of the molds 7 and 8 are attached to the left and right plate surfaces of the rotary plate 13 and the rear plate is provided. Gears 14, 1
By the reciprocating rotation (180 °) of the rotary plate 13 by 5, the fixed molds 7a and 8a and the movable molds 7b and 8b are alternately exchanged to form a single molded product of different molding materials. It shows a case of a different material injection molding machine.
【0017】上記回転板13は、長方形の可動盤2の中
央部内に軸承された中空の回転軸16と一体に連結され
ており、この回転軸16を貫通して上記パワーシャフト
11が、長方形の上記固定盤1と設置盤3との中心部に
わたり設けられている。このパワーシャフト11と回転
軸16との間にはクリアランスが設けられ、回転軸16
はパワーシャフト11に関係なく回転板13と共に往復
回転して金型交換を行うようになっている。The rotary plate 13 is integrally connected to a hollow rotary shaft 16 supported in the central portion of the rectangular movable plate 2, and the power shaft 11 penetrates the rotary shaft 16 to form a rectangular shape. The fixed platen 1 and the installation platen 3 are provided over the central portion thereof. A clearance is provided between the power shaft 11 and the rotary shaft 16 and
Is reciprocally rotated together with the rotary plate 13 regardless of the power shaft 11 to exchange the mold.
【0018】したがって、固定盤1と共に長方形に形成
された可動盤2に、金型交換用の回転板13を備えた型
締装置であっても、中心部に設けた上記パワーシャフト
11によって型締力による撓みが防止され、型締平行度
が維持されるようになる。これにより左右金型7,8の
型締平行度の差による不都合が改善されて、金型交換に
より二色成形品や防水コネクター、ボトルキャップ等の
成形に際して、金型の型締平行度の維持が強く要求され
る異種材料による成形品の良品成形も容易となる。Therefore, even in a mold clamping device in which the movable platen 2 formed in a rectangular shape together with the fixed platen 1 is provided with the rotary plate 13 for mold replacement, the mold is clamped by the power shaft 11 provided at the center. The bending due to the force is prevented, and the mold clamping parallelism is maintained. As a result, the inconvenience caused by the difference in the mold clamping parallelism between the left and right molds 7 and 8 is improved, and the mold clamping parallelism is maintained when molding two-color molded products, waterproof connectors, bottle caps, etc. by replacing the molds. It is also easy to mold non-defective products made of different materials that are strongly required.
【図1】 この発明に係わる複数の型締シリンダ及び射
出装置を備えた成形機の平面図である。FIG. 1 is a plan view of a molding machine including a plurality of mold clamping cylinders and an injection device according to the present invention.
【図2】 図1のA−A線断面図である。FIG. 2 is a sectional view taken along line AA of FIG.
【図3】 この発明に係わる複数の型締シリンダ及び射
出装置を備えた金型交換式成形機の平面図である。FIG. 3 is a plan view of a mold exchange type molding machine including a plurality of mold clamping cylinders and an injection device according to the present invention.
【図4】 図2のB−B線断面図である。4 is a sectional view taken along line BB of FIG.
1 固定盤 2 可動盤 3 設置盤 4 型締シリンダ 5 タイバー 6 機台 7,8 金型 9 射出装置 10 型締ラム 11 パワーシャフト 12 クランプナット 13 回転板 14,15 歯車 16 回転軸 1 Fixed board 2 movable plate 3 installation boards 4 mold clamping cylinder 5 tie bars 6 machines 7,8 mold 9 injection device 10 Mold clamping ram 11 power shaft 12 Clamp nut 13 rotating plate 14 and 15 gears 16 rotation axes
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B29C 45/10 B29C 45/12 ─────────────────────────────────────────────────── ─── Continuation of the front page (58) Fields surveyed (Int.Cl. 7 , DB name) B29C 45/10 B29C 45/12
Claims (3)
に対設した固定盤及び型締シリンダの設置盤と、そのタ
イバーに挿通支持した可動盤とを長方形に形成し、その
可動盤と固定盤との対向面を左右一対の金型の取付面と
なすとともに、金型ごとに複数の型締シリンダと射出装
置とを配設した射出成形機において、 上記固定盤と上記設置盤の中心部を所要直径のパワーシ
ャフトにより連結し、そのパワーシャフトに上記可動盤
の中心部を挿通して金型の型締平行度を維持してなるこ
とを特徴とする複数の型締シリンダ及び射出装置を備え
た成形機。1. A fixed board and a mold clamping cylinder installation board, which are connected to each other on the machine base by connecting four corners by tie bars, and a movable board inserted and supported by the tie bar, are formed in a rectangular shape. An injection molding machine in which a surface facing a fixed plate is a mounting surface for a pair of left and right molds, and a plurality of mold clamping cylinders and an injection device are arranged for each mold, the center of the fixed plate and the installation plate. A plurality of mold clamping cylinders and an injection device, characterized in that the parts are connected by a power shaft having a required diameter, and the center part of the movable plate is inserted through the power shaft to maintain the mold clamping parallelism. A molding machine equipped with.
型交換用の回転板を備え、その回転板は可動盤の中央部
内に軸承された中空の回転軸と一体で、その回転軸を貫
通して上記パワーシャフトを、固定盤と設置盤の中心部
にわたり設けてなることを特徴とする請求項1記載の複
数の型締シリンダ及び射出装置を備えた成形機。2. The movable plate is provided with a rotary plate for mold replacement on a surface facing the fixed plate, and the rotary plate is integrated with a hollow rotary shaft supported in the central portion of the movable plate to rotate the rotary plate. 2. A molding machine comprising a plurality of mold clamping cylinders and an injection device according to claim 1, wherein the power shaft is provided so as to extend through a shaft and extend over the central portions of a fixed platen and an installation platen.
からなることを特徴とする請求項1又は2記載の複数の
型締シリンダ及び射出装置を備えた成形機。3. The molding machine having a plurality of mold clamping cylinders and an injection device according to claim 1, wherein the power shaft is made of a tubular body which also serves as a pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28945298A JP3386388B2 (en) | 1998-10-12 | 1998-10-12 | Molding machine equipped with multiple clamping cylinders and injection devices |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28945298A JP3386388B2 (en) | 1998-10-12 | 1998-10-12 | Molding machine equipped with multiple clamping cylinders and injection devices |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000117769A JP2000117769A (en) | 2000-04-25 |
JP3386388B2 true JP3386388B2 (en) | 2003-03-17 |
Family
ID=17743455
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP28945298A Expired - Fee Related JP3386388B2 (en) | 1998-10-12 | 1998-10-12 | Molding machine equipped with multiple clamping cylinders and injection devices |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3386388B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5394728B2 (en) * | 2008-12-26 | 2014-01-22 | 株式会社日本製鋼所 | Molding method for multicolor molded products and molds for multicolor molding |
CN110884027A (en) * | 2019-12-14 | 2020-03-17 | 广西造裕智能装备有限公司 | Safe and efficient double-mold-locking double-injection molding machine |
CN113910532B (en) * | 2021-10-12 | 2023-09-22 | 深圳市众为精密科技有限公司 | High-light efficient precision complex-molded surface injection mold for 5G mobile phone |
-
1998
- 1998-10-12 JP JP28945298A patent/JP3386388B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JP2000117769A (en) | 2000-04-25 |
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