JP3373649B2 - Impact rotary tool - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an impact rotary tool such as an impact wrench or an impact driver used for tightening and loosening screws such as bolts and nuts.

[0002]

2. Description of the Related Art In an impact rotary tool, an impact shock by a rotary driven hammer is applied to the output shaft to rotate the output shaft for tightening and loosening work. The output shaft is directly rotated by the deceleration output of the motor. Although it is possible to obtain a higher tightening force than what can be done, on the other hand, when tightening small diameter bolts and nuts, they are often overtightened and damaged.If you fear this, insufficient tightening may occur. Will occur.

For this reason, as disclosed in Japanese Patent Publication No. 3-25304, the number of times the hammer hits the output shaft mechanically is counted, and when the number of hits reaches a set value, a predetermined torque is applied. There is provided one that stops the motor as if tightened in. On the other hand, there is also provided an impact rotary tool having a speed control function of changing the number of rotations of the motor according to the pulling amount of the trigger switch. In this case, at the beginning of the tightening work, the screws can be easily positioned at a low speed, and in the latter half, it can be easily operated at a high speed to increase the work speed. Is particularly effective in a type in which the output shaft is rotated by the hammer being hit by the output shaft when the load is increased.

[0004]

In order to combine the advantages of both of the above, when the tightening torque control function by the number of hits and the motor rotation speed control function according to the pull-in amount of the trigger switch are combined, Problem arises. That is, when the rotational speed of the motor is different, the force applied to the output shaft by the hammer when striking the output shaft is also different. Therefore, as shown in FIG. Even if it is the same, it will be different. Therefore, except when the trigger switch is pulled up to the maximum (usually the maximum number of rotations),
Since it is difficult to keep the pull-in amount at a certain value,
The tightening torque will change with each operation.

The present invention has been made in view of the above points, and its object is to improve the usability by controlling the rotation speed according to the amount of retracting of the switch and the tightening torque depending on the impact amount. An object is to provide an impact rotary tool that can achieve both control and control.

[0006]

SUMMARY OF THE INVENTION The present invention, however, provides a hammer which is rotationally driven by a motor and a hammer which is connected to the hammer by a cam mechanism so as to rotate in conjunction with each other. Impact rotary tool provided with an output shaft to which a rotational force is applied, a means for detecting the impact amount of the output shaft by a hammer, and a control means for controlling the torque when tightening and tightening the screws based on the detected impact amount. In the above, a tightening torque setting section and a speed control circuit for controlling the number of rotations of the motor are provided, and the motor is rotated at the number of rotations corresponding to the amount of pull-in of the switch, and the motor is started when the striking operation is started. The control means for fixing the rotation speed to a predetermined value is the tightening set by the setting section.
Predetermined rotation speed and prescribed impact amount required to obtain the applied torque
The torque is controlled with and the specified rotation speed
The first feature is that the maximum rotation speed is used as
Having a hammer that is also driven to rotate by a motor
And this hammer is linked by a cam mechanism
As the load increases, the hammer
Output shaft to which rotational force is applied by hammering and hammer
To detect the amount of impact on the output shaft by
A control hand that controls the torque when tightening and tightening screws based on
Tightening torque for impact rotary tools with steps
Setting section and speed control circuit that controls the number of rotations of the motor
And the relationship between tightening torque and impact amount at multiple motor speeds.
It is equipped with a memory that stores the contact and pulls in the switch.
Rotate the motor at the number of revolutions according to the amount
Fix the motor speed to a specified value with the start of the striking operation.
The control means is a tightening torque set by the setting section.
A combination of a predetermined number of rotations and a predetermined amount of impact required to obtain
Obtained the alignment from the memory, and
The fact that torque is controlled with a predetermined impact amount
It has two features and is driven by a motor.
The hammer and the cam mechanism connected to this hammer
Rotation in conjunction with the
The output shaft to which the rotational force is applied by the striking operation by the mar,
Detecting means for detecting the amount of impact on the output shaft with a hammer,
Controls the torque when tightening and tightening screws based on the impact amount.
In impact rotary tools equipped with
The torque setting section and the speed control that controls the rotation speed of the motor.
It is equipped with a control circuit , depending on the pull-in amount of the switch.
Rotate the motor at the number of revolutions and
The above-mentioned control procedure for fixing the motor rotation speed to a predetermined value
The step is smaller than the tightening torque set in the setting section above.
Up to a certain torque, the torque can be
Control and then tightening torque set in the above setting section
Torque at a given low number of revolutions and impact required to obtain
The third characteristic is that it controls the .

[0007]

According to the present invention, the motor rotates at the number of revolutions corresponding to the retracted amount of the switch until the striking operation is started, but the motor rotation number is fixed when the striking operation is started. It is possible to accurately control the tightening torque based on the rotation speed and the impact amount.

[0008]

[0009]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the illustrated embodiments. Here, as the striking structure of the output shaft 4 by the hammer 2, the following is used. That is, as shown in FIG. 2, the rotation of the motor 1 is performed by the speed reduction unit 1 including a planetary speed reduction mechanism.
A cylindrical hammer 2 is rotatably arranged on the outer periphery of the drive shaft 11 which is decelerated by 0 and transmitted, and a V-shaped cam groove 31 formed on the outer periphery of the drive shaft 11 and the hammer 2 are formed. Cam groove 32 formed on the inner peripheral surface of the
The cam 3 including the ball 33 that engages with each other restricts the movement of the drive shaft 11 and the hammer 2 in the axial direction and the movement around the axis. The hammer 2 is urged toward the output shaft 4 by the spring 5, and the tip end surface of the hammer 2 is engaged with an anvil portion 40 projecting laterally from the rear end of the output shaft 4. A section 24 is provided.

In the state where almost no load is applied to the output shaft 4 to which the driver bit or socket is attached at the tip,
The rotation of the drive shaft 11 is transmitted to the hammer 2 via the cam 3, and the striking portion 24 and the anvil portion 4 of the hammer 2 are also transmitted.
It is transmitted to the output shaft 4 by engaging with 0. When the load applied to the output shaft 4 increases, relative rotation occurs between the hammer 2 and the drive shaft 11 within the range permitted by the cam 3, and at this time, the hammer 2 is guided by the cam 3 and the hammer 2 moves. When the striking portion 24 and the anvil portion 40 are disengaged from each other and the striking portion 24 gets over the anvil portion 40, the hammer 2 is guided by the cam 3 by the restoring force of the spring 5 and moves forward. Then, the striking portion 24 is shock-engaged with the anvil portion 40, and a rotational force is applied to the output shaft 4 by striking impact.

As shown in FIG. 1, the motor 1 is connected to a switching element 6 in series, and the switching element 6 is connected via a speed control circuit 60 to a control circuit 7 composed of a microcomputer. The control circuit 7 and the speed control circuit 60 control not only the on / off state of the motor 1 but also the rotation speed of the motor 1. The control circuit 7 is connected to a switch SW, an impact amount detection circuit 71 for detecting the number of impacts of the output shaft 4 by the hammer 2, and a torque setting unit 75 for setting a tightening torque. The memory 8 is connected. The switch SW is formed of a trigger switch, and a switch that can transmit not only the on / off state but also the pull-in operation amount to the control circuit 7 is used. The memory 8 stores the relationship between the tightening torque and the impact amount when the rotation speed of the motor 1 is maximum.

The hitting amount detecting circuit 71 mechanically detects the number of hits of the output shaft 4 by the hammer 2.
It may be optically detected or electrically detected from a motor current or the like, and may be a time for hitting (a hitting time) instead of the number of hits. Further, as the torque setting unit 75, as shown in FIG. 3, a unit arranged as a volume installed on the rear end surface of the housing or the like is shown here.
It is not limited to such a form.

In this impact rotary tool, however, when the tightening torque is set by the torque setting unit 75 when tightening the screws, as shown in FIG. 4, the control circuit 7 sets the set tightening torque. The impact amount (number of impacts) Kp corresponding to the applied torque is obtained from the information stored in the memory 8. And if the switch SW is operated,
Until a signal indicating that the impact has started is input from the impact amount detection circuit 71, as shown in FIG. 5, the speed control circuit 60 rotates the motor 1 at the number of revolutions corresponding to the pulling amount of the switch SW.
If it is detected that the impact has started, the rotation speed of the motor 1 is changed to the maximum rotation speed Nmax as shown in FIG. 6, regardless of the amount of pulling of the switch SW at that time. When the impact amount detected by the impact amount detection circuit 71 reaches the impact amount Kp, the motor 1 is stopped.

By the way, there may be a plurality of combinations of the number of rotations and the amount of impact when tightening with a certain tightening torque. In the case of the above embodiment, in order to set the number of rotations of the motor 1 to the maximum, the above combination is used. Of these, the combination that has the shortest tightening time is selected. However, if the rotation speed is maximized in this way, the value of the tightening torque that can be set may be limited. For example, since the tightening torque T3 in FIG. 7 is an intermediate value between the values T1 and T2 when the number of hits at the maximum number of rotations is once and twice, the tightening torque T3 should be tightened. Will not be possible. When the number of rotations is minimized, it is possible to set a fine tightening torque. However, depending on the set value, a large number of impacts are required and it takes time, and it is possible to set a high tightening torque T0. become unable.

For this reason, the relationship between the tightening torque at a plurality of rotation speeds and the number of hits is stored in the memory 8,
Depending on the tightening torque set by the torque setting unit 75, the control circuit 7 having a high rotation speed and the number of hits among the combinations that can achieve the tightening torque, that is, the minimum number of hits ( It is advisable to select a combination of the number of revolutions Np and the number of hits Kp that can be reached in the shortest time) and rotate the motor 1 at the number of revolutions Np with the start of hitting. FIG. 8 shows a flowchart at this time.

However, when the number of rotations and the number of impacts are selected with the policy of minimizing the working time, the following problem remains when the tightening torque to be set is not so large.
That is, since the control of the number of hits is performed by stopping the motor 1, the hit may be performed even after the motor 1 is turned off by inertia. Further, there are cases where the original number of hits is less than the detected number of hits due to a hit miss that cannot be detected by the hit detection circuit 71. At this time, the motor 1
If the number of revolutions is set to the maximum, for example, in a region where the tightening torque is not so large, the difference in the actual striking number causes a large variation in the tightening torque. For this reason, for work requiring accuracy in torque management, a combination of the number of revolutions and the amount of impact is selected so that the variation in torque based on the error in the number of impacts is minimized. preferable. Specifically, since the torque change with respect to the number of hits is saturated as the number of hits increases, a combination of the number of revolutions and the number of hits where the set tightening torque is close to the saturation state is selected. Of. That is, when there are a plurality of selectable rotation speeds, the lower rotation speed is selected. If such a selection is made, the number of hits increases, and thus the working time inevitably increases, but the tightening torque remains almost unchanged even if a slight error occurs in the number of hits.

It is also preferable to be able to switch the combination selection of the above-mentioned two kinds of rotation speed and the number of hits by a changeover switch for giving priority to work speed or accuracy. Further, as shown in FIG. 9 and FIG. 10, until the torque Tc lower than the set tightening torque T, a combination of a high rotation speed N1 and a low impact frequency K1 that shorten the working time is selected, and thereafter, Low rotation speed N2 and high number of hits K3-K to minimize variations
By shifting to the combination of 2, it is possible to achieve both the reduction of the working time and the reduction of the variation.

In the present invention, circuit components for counting the number of hits and controlling the motor 1 are housed in the rear end of the housing located behind the motor 1. There are various striking structures of the output shaft 4 by the hammer 2,
Of course, any of these may be used. In the examples, the number of hits is taken as the hit amount, but the hit time may be used.

[0019]

As described above, according to the present invention, good operability can be obtained by rotating the motor at the number of rotations corresponding to the retracted amount of the switch until the striking operation is started. When the striking operation is started, the motor rotation speed is fixed, so that the tightening torque can be accurately controlled based on the rotation speed and the striking amount. It is possible to achieve both convenience of use by controlling the number of revolutions and control of tightening torque depending on the amount of impact , and furthermore
In the invention of claim 1, the maximum rotation speed is used as the rotation speed.
Work time can be shortened because
In the invention of claim 3, the work time is shortened and the torque is reduced.
As it can achieve both the minimization of variability Oh <br/> Ru.

[0020]

[0021]

[Brief description of drawings]

FIG. 1 is a circuit diagram of an embodiment.

FIG. 2 is a cutaway side view of the above.

FIG. 3 is a front view of a setting unit of the above.

FIG. 4 is a flowchart showing the same operation.

FIG. 5 is an explanatory diagram of a correlation between a pull-in amount of the above switch and a motor rotation speed.

FIG. 6 is an operation explanatory diagram of the above.

FIG. 7 is an explanatory diagram of the correlation between the rotation speed, the number of hits, and the torque.

FIG. 8 is a flowchart showing another operation.

FIG. 9 is a flowchart showing another operation.

FIG. 10 is an operation explanatory diagram of the above.

[Explanation of symbols]

1 motor 2 hammer 4 output shafts 7 control circuit 60 speed control circuit 71 Strike amount detection circuit 75 Torque setting section SW switch

─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-57-1676 (JP, A) JP-A-5-104454 (JP, A) (58) Fields investigated (Int.Cl. ⁷ , DB name) B25B 21/02 B25B 23/151

Claims (3)

(57) [Claims] 1. A hammer which is rotationally driven by a motor, and an output shaft which is connected to the hammer by a cam mechanism to rotate in an interlocking manner and to which a rotational force is applied by a hammering operation with the hammer as the load increases. Setting of a tightening torque in an impact rotary tool equipped with a means for detecting the amount of hammering of the output shaft by a hammer and a control means for controlling the torque when tightening the screws based on the detected amount of hammering
And parts, and a speed control circuit for controlling the rotational speed of the motor, fixed to the motor rotational speed with the start of the striking operation to rotate the motor at a rotational speed corresponding to the amount retraction of the switch to a predetermined value The control means for
Specified times required to obtain the tightening torque set by the
The torque is controlled by the number of turns and a predetermined impact amount,
In addition, the maximum rotation speed is used as the predetermined rotation speed.
The impact rotary tool, characterized in that that. 2. A hammer driven by a motor and a hammer
Is connected to the hammer by a cam mechanism and rotates in conjunction
Along with the increase in load, hit with the hammer
By the output shaft to which the rotational force is applied by the operation and the hammer
Based on the output shaft impact amount detection means and the detected impact amount
Control means to control the torque when tightening the screws
Setting the tightening torque in the equipped impact rotary tool
Section, a speed control circuit for controlling the number of rotations of the motor, and a plurality of
Stores the relationship between the tightening torque and the impact amount at each motor speed
It has a memory that is
Rotating the motor at the same number of rotations and striking the above
The above-mentioned control that fixes the motor speed to a predetermined value with the start of
The control means obtains the tightening torque set by the setting section.
A combination of a predetermined number of rotations and a predetermined amount of impact required for
Is obtained from the memory, and this predetermined rotation speed and predetermined stroke
An impact rotary tool characterized in that the torque is controlled by the impact amount. 3. A hammer driven by a motor and a hammer
Is connected to the hammer by a cam mechanism and rotates in conjunction
Along with the increase in load, hit with the hammer
By the output shaft to which the rotational force is applied by the operation and the hammer
Based on the output shaft impact amount detection means and the detected impact amount
Control means to control the torque when tightening the screws
Setting the tightening torque in the equipped impact rotary tool
Comprising a part, the speed control circuit for controlling the rotational speed of the motors
The motor at the number of rotations that corresponds to the switch pull-in amount.
Rotate and move with the start of the striking operation.
The control means for fixing the motor rotation speed to a predetermined value is
Up to a torque smaller than the tightening torque set in
Torque is controlled with a predetermined high rotation speed and impact amount, and then
Is necessary to obtain the tightening torque set in the setting section above.
That controls the torque with a predetermined low rotational speed and impact amount
Impact rotation tool characterized by being .