JP3370799B2 - Laser welding method of electric wire - Google Patents

Laser welding method of electric wire

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Publication number
JP3370799B2
JP3370799B2 JP26406094A JP26406094A JP3370799B2 JP 3370799 B2 JP3370799 B2 JP 3370799B2 JP 26406094 A JP26406094 A JP 26406094A JP 26406094 A JP26406094 A JP 26406094A JP 3370799 B2 JP3370799 B2 JP 3370799B2
Authority
JP
Japan
Prior art keywords
conductor
electric wire
laser welding
exposed portion
welding method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP26406094A
Other languages
Japanese (ja)
Other versions
JPH08118051A (en
Inventor
毅 大島
万寿夫 杉浦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corp filed Critical Yazaki Corp
Priority to JP26406094A priority Critical patent/JP3370799B2/en
Publication of JPH08118051A publication Critical patent/JPH08118051A/en
Application granted granted Critical
Publication of JP3370799B2 publication Critical patent/JP3370799B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Laser Beam Processing (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、電線同士または電線と
他の部材とをレーザ溶接によって接合する電線のレーザ
溶接方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laser welding method for electric wires in which electric wires or electric wires and other members are joined by laser welding.

【0002】[0002]

【従来の技術】従来、電線同士を接続する方法として、
特開昭56−1267号公報に記載の方法が知られてい
る。この方法は、図7に示すように、2本の細線(電
線)1、2を接続するに際し、一方の細線1の先端部1
aをL字状に折り曲げ加工し、この折り曲げ部3に他方
の細線2の先端部2aを重ね合わせ、その2本の細線
1、2の重ね合わせ部における先端部1a、2aの外側
に電極4の狙い位置5、5を設定して、プラズマスポッ
ト溶接するというものである。
2. Description of the Related Art Conventionally, as a method of connecting electric wires,
The method described in JP-A-56-1267 is known. In this method, as shown in FIG. 7, when connecting two thin wires (electric wires) 1 and 2, the tip portion 1 of one thin wire 1 is connected.
a is bent into an L shape, the tip portion 2a of the other thin wire 2 is superposed on the bent portion 3, and the electrode 4 is provided outside the tip portions 1a and 2a in the superposed portion of the two thin wires 1 and 2. The target positions 5 and 5 are set and plasma spot welding is performed.

【0003】また、実開平6−31072号公報には、
図8に示すように、電線7の端末部に熱圧着端子8を加
圧電極9を用いて圧着し、この熱圧着端子8により相手
側の部材と接続する方法が記載されている。
Further, Japanese Utility Model Laid-Open No. 6-31072 discloses that
As shown in FIG. 8, a method is described in which a thermocompression-bonding terminal 8 is pressure-bonded to the end portion of the electric wire 7 by using a pressure electrode 9, and the thermocompression-bonding terminal 8 is used to connect to a mating member.

【0004】[0004]

【発明が解決しようとする課題】図7にて説明した従来
の電線の接続方法は、電線の端末同士を接続する場合の
方法であり、溶接電極4の狙い位置を、各細線1、2の
先端部1a、2aの外側の位置5、5に設定することに
より、溶接時に発生するくびれ(「細り」あるいは「や
せ」ともいう)の問題(溶接時に溶融した導体の表面張
力の影響や、溶融導体の飛散あるいは蒸発などにより、
溶接部の両側の金属が引き寄せられて、くびれができる
という問題)を解消しようとしているが、電極の狙い位
置5、5の設定が微妙で、ちょっとでも内側位置(例え
ば図中10で示す位置)に動くと、くびれができるとい
う問題があった。
The conventional method for connecting electric wires described in FIG. 7 is a method for connecting the ends of the electric wires, and the target position of the welding electrode 4 is set to that of each thin wire 1, 2. By setting the positions 5 and 5 outside the tips 1a and 2a, the problem of constriction (also called "thinning" or "thin") that occurs during welding (effect of surface tension of the conductor melted during welding, melting Due to scattering or evaporation of conductors,
I am trying to solve the problem that the metal on both sides of the weld is attracted and constriction occurs, but the setting of the target positions 5 and 5 of the electrode is delicate, and even a little inside position (for example, the position shown by 10 in the figure) There was a problem that when you move to, you may have a neck.

【0005】また、図8にて説明した熱圧着端子を用い
て接続する方法は、専用の端子を必要とするので、重量
の増加や接続部の大型化やコストアップを招くという問
題があった。
Further, the method of connecting by using the thermocompression bonding terminal described in FIG. 8 requires a dedicated terminal, so that there is a problem that the weight is increased, the connecting portion is enlarged, and the cost is increased. .

【0006】本発明は、上記事情を考慮し、専用の端子
金具を用いずに電線と電線あるいは電線と端子金具等を
接続することができ、しかも接続箇所にくびれが発生し
ないようにすることのできる電線のレーザ溶接方法を提
供することを目的とする。
In consideration of the above circumstances, the present invention is capable of connecting electric wires to each other or an electric wire to a terminal fitting without using a dedicated terminal fitting, and prevents a constriction from being generated at the connection point. An object of the present invention is to provide a laser welding method for an electric wire that can be performed.

【0007】[0007]

【課題を解決するための手段】請求項1の発明は、電線
に、絶縁被覆を剥がした導体露出部を形成し、該導体露
出部を他の部材と重ね合わせて、該重ね合わせ部をレー
ザ溶接するに際し、レーザ溶接時に、前記電線の導体露
出部の長手方向両側のうち少なくとも一方側を溶接部側
に押し移動することを特徴とする。
According to a first aspect of the present invention, a conductor exposed portion is formed by removing an insulating coating from an electric wire, the conductor exposed portion is superposed on another member, and the superposed portion is a laser. At the time of welding, at the time of laser welding, at least one side of the conductor exposed portion of the electric wire in the longitudinal direction is pushed and moved to the welded portion side.

【0008】請求項2の発明は、電線に、絶縁被覆を剥
がした導体露出部を形成し、該導体露出部を他の部材に
重ね合わせて、該重ね合わせ部をレーザ溶接するに際
し、レーザ溶接時に、溶接部に対して補助導体を棒状に
構成して、その先端部を斜めに曲げ、前記溶接部に対し
てこの棒状の補助導体を送り出して、前記斜めに曲げた
先端部を前記導体露出部に略平行に沿わせて、その状態
でレーザ溶接することを特徴とする
According to a second aspect of the present invention, a conductor exposed portion from which an insulating coating is peeled off is formed on an electric wire, the conductor exposed portion is superposed on another member, and the superposed portion is laser-welded. Sometimes, the auxiliary conductor is made into a rod shape for the welded part.
Constituting and bending the tip part diagonally,
A lever-shaped auxiliary conductor was sent out and bent diagonally
Align the tip with the exposed conductor and run it
Characterized by laser welding with

【0009】請求項3の発明は、請求項2記載の電線の
レーザ溶接方法であって、前記棒状の補助導体の外周に
長手方向に間隔をおいて、1溶接毎に溶融した先端部を
切り離すための切欠部を設けたことを特徴とする。
According to a third aspect of the present invention, there is provided a laser welding method for an electric wire according to the second aspect, wherein the outer periphery of the rod-shaped auxiliary conductor is provided.
With a gap in the longitudinal direction,
It is characterized in that a notch for cutting is provided .

【0010】請求項4の発明は、請求項3記載の電線の
レーザ溶接方法であって、前記棒状の補助導体を該補助
導体の先端部が溶融している時に移動することを特徴と
する。
According to a fourth aspect of the present invention, there is provided a laser welding method for an electric wire according to the third aspect, wherein the rod-shaped auxiliary conductor is used as the auxiliary conductor.
It is characterized in that it moves when the tip of the conductor is melted .

【0011】請求項5の発明は、請求項2〜4のいずれ
かに記載の電線のレーザ溶接方法であって、前記補助導
体を、前記電線の導体露出部と他の部材との間に挟む
とを特徴とする。
The invention of claim 5 is any one of claims 2 to 4.
The method of laser welding an electric wire according to claim 1,
The body is sandwiched between the conductor exposed portion of the electric wire and another member .

【0012】請求項6の発明は、請求項1〜5のいずれ
かに記載の電線のレーザ溶接方法であって、前記他方の
部材も電線であり、両方の電線の長手方向中間部に前記
導体露出部を形成し、それら両電線の導体露出部を交差
状態で重ね合わせて、該重ね合わせ部をレーザ溶接する
ことを特徴とする。
The invention of claim 6 is any of claims 1 to 5.
A laser welding method for an electric wire according to claim 1, wherein the other
The member is also an electric wire, and the above-mentioned
Form exposed conductors and intersect the exposed conductors of both wires.
It is characterized in that they are superposed in a state and the superposed portion is laser-welded .

【0013】請求項7の発明は、請求項6記載の電線の
レーザ溶接方法であって、前記他方の部材としての電線
の導体露出部の長手方向両側のうち少なくとも一方側を
溶接部側に押し移動することを特徴とする。
According to a seventh aspect of the present invention, there is provided an electric wire according to the sixth aspect.
A laser welding method, the electric wire as the other member
At least one side of the conductor exposed part in the longitudinal direction
It is characterized by pushing and moving to the welded part side .

【0014】請求項8の発明は、請求項1〜5のいずれ
かに記載の電線のレーザ溶接方法であって、前記他方の
部材が端子金具であり、該端子金具に前記電線の導体露
出部を重ね合わせて、該重ね合わせ部をレーザ溶接する
ことを特徴とする。
The invention of claim 8 is any of claims 1 to 5.
A laser welding method for an electric wire according to claim 1, wherein the other
The member is a terminal fitting, and
It is characterized in that the protruding portions are overlapped and the overlapped portions are laser-welded .

【0015】請求項9の発明は、請求項1〜8のいずれ
かに記載の電線のレーザ溶接方法であって、前記電線の
中の導体が複数の細線の集束体である場合、前記導体露
出部をプレスにより潰してからレーザ溶接することを特
徴とする。
The invention of claim 9 is any of claims 1 to 8.
A laser welding method for an electric wire according to
If the conductor inside is a bundle of multiple thin wires,
It is characterized in that the protruding portion is crushed by a press and then laser-welded .

【0016】請求項10の発明は、電線に、絶縁被覆を
剥がした導体露出部を形成し、該導体露出部を他の部材
に重ね合わせて、該重ね合わせ部をレーザ溶接するに際
し、レーザ溶接時に、溶接部に対して補助導体を供給
し、前記電線の中の導体が複数の細線の集束体である場
合、前記補助導体を独立した導体片により構成して、前
記導体露出部を、前記補助導体としての導体片と共にプ
レスにより潰して、該導体片を導体露出部に付着させて
からレーザ溶接することを特徴とする。
According to a tenth aspect of the invention, the electric wire is provided with an insulating coating.
A conductor exposed portion that has been peeled off is formed, and the conductor exposed portion is attached to another member.
When laser welding the overlapped part
Supply an auxiliary conductor to the weld during laser welding
However, if the conductor in the wire is a bundle of thin wires,
If the auxiliary conductor is composed of independent conductor pieces,
The exposed conductor part is pressed together with the conductor piece as the auxiliary conductor.
Crush it with a press and attach the conductor piece to the exposed conductor.
It is characterized in that it is laser-welded from .

【0017】請求項11の発明は、請求項1又は7記載
の電線のレーザ溶接方法であって、前記電線の押し移動
を、受台上またはロール上に載置した電線を、受台また
はロールと対向して前記電線を挟む駆動ロールをモータ
で回転させることにより行うことを特徴とする。
The invention of claim 11 is that of claim 1 or 7.
The method of laser welding the electric wire of
The electric wire placed on the cradle or roll,
Is a motor that drives the drive roll that sandwiches the wire facing the roll.
It is characterized in that it is performed by rotating with.

【0018】[0018]

【0019】[0019]

【作用】請求項1の発明では、電線の導体露出部を他の
部材とレーザ溶接した際に、溶融導体が飛散や蒸発した
り、表面張力等で溶接部中央に引き寄せられたりするこ
とにより、導体の溶接部の両側にくびれが生じるが、導
体の溶融時に溶接部側に電線が押し移動されることによ
り、そのくびれ分が補充されるので、結果的にくびれが
発生しなくなり、接続強度が高まる。
According to the invention of claim 1, when the conductor exposed portion of the electric wire is laser-welded with another member, the molten conductor is scattered or evaporated, or is attracted to the center of the welded portion due to surface tension or the like. There is a constriction on both sides of the welded part of the conductor, but when the conductor is melted, the electric wire is pushed and moved to the welded part so that the constricted part is replenished, resulting in no constriction and connection strength. Increase.

【0020】請求項2の発明では、電線の導体露出部を
他の部材とレーザ溶接した際に、溶接部の両側にくびれ
が生じるが、溶接時に補助導体を溶接部に対して供給す
ることにより、溶融金属が充分な量確保されるので、く
びれが発生しなくなり、接続強度が高まる。また、棒状
の補助導体の先端部を送り出して溶接部に供給するの
で、1度の溶接時に供給する補助導体の量を適当に調節
することができる上、次々に行う溶接の都度補助導体を
間欠送りすることもできる。また、供給する補助導体の
先端を斜めに曲げ、その斜めに曲げた先端部を導体露出
部に略平行に沿わせるようにしているので、例えば電線
に対して斜め上方から補助導体を送り出すように構成し
た場合にも、溶接部の適切な位置に適切な姿勢で補助導
体を供給することができる。
According to the second aspect of the invention, when the conductor exposed portion of the electric wire is laser-welded to another member, a constriction occurs on both sides of the welded portion. However, by supplying the auxiliary conductor to the welded portion during welding. Since a sufficient amount of molten metal is secured, constriction does not occur and the connection strength increases. Also, rod-shaped
Of the tip of the auxiliary conductor of
Adjust the amount of auxiliary conductor to be supplied at the time of welding once
In addition to being able to
You can also intermittently feed. In addition, the auxiliary conductor
Bend the tip at an angle and expose the conductor at the tip of the angle
Since it is arranged so as to run substantially parallel to the part,
Auxiliary conductor is sent out diagonally above
In the case of
Can supply the body.

【0021】請求項3の発明では、1回の溶接毎に切欠
部の位置で補助導体が溶融して切り離される
According to the third aspect of the invention, the notch is formed for each welding.
At the position of the part, the auxiliary conductor is melted and separated .

【0022】請求項4の発明では、補助導体の先端部を
切り離しにくいとき、棒状の補助導体を移動させること
により、溶融した先端部が自然に切り離される
According to the invention of claim 4, the tip portion of the auxiliary conductor is
Move the rod-shaped auxiliary conductor when it is difficult to separate.
As a result, the melted tip is naturally separated .

【0023】請求項5の発明では、補助導体を電線の導
体露出部と他の部材との間に挟むので、溶接時に補助導
体が位置ずれしたりせず、安定した溶接が可能になる
According to the invention of claim 5, the auxiliary conductor is connected to the wire.
Since it is sandwiched between the exposed body and other members, it can be used as an auxiliary conductor during welding.
Stable welding is possible without the body being displaced .

【0024】請求項6の発明では、接続すべき両方の電
線の長手方向中間部に設けた導体露出部を相互にレーザ
溶接する場合に、通常であれば溶接部の両側にくびれが
発生するが、溶接時に電線を押し移動したり、補助導体
を供給したりするので、くびれが発生を抑えることがで
きる
According to the invention of claim 6, both electric powers to be connected are connected.
The exposed conductors in the middle of the wire in the longitudinal direction are mutually lasered.
When welding, there are usually constrictions on both sides of the weld.
Occurs, but the wire is pushed and moved during welding, and the auxiliary conductor
, So that the constriction can be suppressed.
Can .

【0025】請求項7の発明では、他方の部材としての
電線の方も溶接時に押し移動するので、より一層くびれ
の発生が押さえられる
In the invention of claim 7, as the other member
Since the electric wire also pushes and moves during welding, it becomes more constricted.
Occurrence of is suppressed .

【0026】請求項8の発明では、電線の端部に設けた
導体露出部、あるいは端部に近い位置を中間皮剥きして
形成した導体露出部を、端子金具に重ね合わせてレーザ
溶接する場合にも、くびれの発生を押さえながら溶接す
ることができる
According to the invention of claim 8, it is provided at the end of the electric wire.
Strip the intermediate skin on the exposed conductor or at a position near the end.
Place the exposed conductor section on the terminal metal
Even when welding, the welding should be performed while suppressing the occurrence of necking.
You can

【0027】請求項9の発明では、導体が単線でなく複
数の細線の集束体である場合、空気層を含むことによ
り、溶接時の導体の飛散が一層顕著になって、大きなく
びれの発生が心配されるが、溶接しようとする導体露出
部を予めプレスにより潰してからレーザ溶接するので、
溶融導体の飛散を最小限に押さえることができる。よっ
て、その状態で溶接部に一方の電線を押し移動したり、
補助導体を溶接部に供給したりするので、くびれの発生
がなくなる
In the invention of claim 9, the conductor is not a single wire but a double conductor.
In the case of a bundle of fine wires, it is possible to include an air layer.
The conductor scattering during welding becomes more noticeable,
There is concern about the occurrence of fins, but the conductor is exposed when welding
Since the part is crushed by a press in advance and laser welding is performed,
It is possible to minimize the scattering of the molten conductor. Yo
And push one wire to the welded part in that state,
Since the auxiliary conductor is supplied to the welded part, necking may occur.
Disappears .

【0028】請求項10の発明では、補助導体を導体片
の形で供給するので、常に適量の補助導体を溶接部に供
給することができる。また、導体片をプレス時に一緒に
導体露出部に付着させておくので、後から補助導体を供
給する必要がなく、溶接と共に自動的に導体片がくびれ
分を補充する
In the invention of claim 10, the auxiliary conductor is a conductor piece.
Since it is supplied in the form of,
Can be paid. Also, put the conductor pieces together when pressing.
Since it is attached to the exposed conductor, an auxiliary conductor will be provided later.
No need to supply, conductor piece automatically constricts with welding
Add minutes .

【0029】請求項11の発明では、モータを回転させ
ると、駆動ロールの回転により電線が長手方向に送り出
され、溶接部に向けて押し移動される
According to the invention of claim 11, the motor is rotated.
Then, the electric wire is sent out in the longitudinal direction by the rotation of the drive roll.
And is pushed and moved toward the weld .

【0030】[0030]

【0031】[0031]

【実施例】以下、本発明の各実施例を図面に基づいて説
明する。
Embodiments of the present invention will be described below with reference to the drawings.

【0032】〔第1実施例〕図1、図2を用いて第1実
施例を説明する。本実施例では、2本の電線20、30
の長手方向中間部に、絶縁被覆21、31を剥いだ導体
露出部22、32を形成し、その導体露出部22、32
を交差させて重ね合わせ、その重ね合わせ部分40をレ
ーザ溶接により接合する場合を示す。
[First Embodiment] A first embodiment will be described with reference to FIGS. 1 and 2. In this embodiment, the two electric wires 20, 30
Conductor exposed portions 22 and 32 from which the insulating coatings 21 and 31 have been peeled off are formed at intermediate portions in the longitudinal direction of the conductor exposed portions 22 and 32.
A case where the overlapping portions 40 are crossed and overlapped and the overlapping portion 40 is joined by laser welding is shown.

【0033】接合の手順を図1に従って説明する。The joining procedure will be described with reference to FIG.

【0034】まず、図1(a)、(b)に示すように、
第1の電線20の中間部に、カッター51を用いて絶縁
被覆21を剥ぐことにより、必要寸法の導体露出部22
を形成する。ついで、図1(c)に示すように、長手方
向中間部に導体露出部22を形成した電線20の一端2
0aを押さえ治具52により固定し、他端20bを押し
込み機構60の受板61上に載せ、モータ(ステップモ
ータまたはサーボモータ等)62の回転軸に設けた駆動
ロール63で押さえる。
First, as shown in FIGS. 1 (a) and 1 (b),
By removing the insulating coating 21 on the intermediate portion of the first electric wire 20 using the cutter 51, the conductor exposed portion 22 having a required size is obtained.
To form. Then, as shown in FIG. 1C, one end 2 of the electric wire 20 in which a conductor exposed portion 22 is formed in the longitudinal middle portion.
0a is fixed by the pressing jig 52, the other end 20b is placed on the receiving plate 61 of the pushing mechanism 60, and is pressed by the drive roll 63 provided on the rotating shaft of the motor (step motor or servo motor) 62.

【0035】そして、図1(d)に示すように、第1の
電線20の上に第2の電線(他の部材)30を交差する
ように配設し、該第2の電線30の中間部に同様に設け
た導体露出部32を、第1の電線20の導体露出部22
の上に重ね合わせ、その状態で、第2の電線30の両端
30a、30bを押さえ治具52により押さえる。
Then, as shown in FIG. 1D, a second electric wire (another member) 30 is arranged on the first electric wire 20 so as to intersect with the second electric wire 30. To the conductor exposed portion 22 of the first electric wire 20.
Then, both ends 30a and 30b of the second electric wire 30 are pressed by the pressing jig 52 in this state.

【0036】次に、2つの導体露出部22、32の重ね
合わせ部40の直上に配置したレーザ溶接機55から、
レーザ光57を重ね合わせ部40に向けて照射して溶接
を実行し、このレーザ光57の照射と同時に押し込み機
構60のモータ62を作動させて、第1の電線20の他
端20a側を、矢印A方向つまり溶接部58の方向に押
し移動する。
Next, from the laser welding machine 55 arranged directly above the overlapping portion 40 of the two conductor exposed portions 22 and 32,
The welding is performed by irradiating the laser beam 57 toward the overlapping portion 40, and at the same time as irradiating the laser beam 57, the motor 62 of the pushing mechanism 60 is operated to move the other end 20a side of the first electric wire 20. It pushes and moves in the direction of arrow A, that is, in the direction of the welded portion 58.

【0037】このようにレーザ溶接を行った場合、通常
は図2(a)に示すように、溶融導体が飛散や蒸発した
り表面張力等で溶接部中央に引き寄せられたりすること
により、電線20の溶接部58の両側にくびれ59が生
じることになるが、本実施例の場合は、導体露出部2
2、32の中央部分が溶融状態にあるときに、第1の電
線20の他端20b側を矢印A方向に押し込むので、く
びれた部分に相当する導体材料が導体露出部22に補充
される形になり、結果的には、図2(b)のようにくび
れが無くなった状態で溶融導体が凝固する。
When laser welding is performed in this manner, as shown in FIG. 2 (a), the molten conductor is usually scattered or evaporated, or attracted to the center of the welded portion due to surface tension or the like, so that the wire 20 Constrictions 59 are formed on both sides of the welded portion 58 of the conductor exposed portion 2 in the present embodiment.
Since the other end 20b side of the first electric wire 20 is pushed in the direction of the arrow A when the central portions of the second and the second wires 32 are in a molten state, the conductor exposed portion 22 is replenished with the conductor material corresponding to the constricted portion. As a result, as shown in FIG. 2B, the molten conductor is solidified with the constriction eliminated.

【0038】したがって、くびれが無くなることで、接
続強度が増加する。このとき、第2の電線30の導体露
出部32側にも、押し込みによって補充された溶融導体
が回るので、導体露出部32側のくびれも発生しなくな
る。
Therefore, the connection strength is increased by eliminating the constriction. At this time, the molten conductor replenished by pushing also turns to the conductor exposed portion 32 side of the second electric wire 30, so that the constriction on the conductor exposed portion 32 side does not occur.

【0039】このように、専用の端子金具等を用いるこ
となく、レーザ溶接によって2本の電線20、30を直
接くびれを生じずに中間接続することができるので、確
実強固な電線接続部を得ることができる。また、電線2
0の押し移動に際しては、モータ62を回転させるだけ
でよいので、作業は簡単である。
As described above, the two electric wires 20, 30 can be directly connected by laser welding without any constriction without using a dedicated terminal fitting or the like, so that a reliable and strong electric wire connecting portion can be obtained. be able to. Also, the electric wire 2
When pushing and moving 0, it is only necessary to rotate the motor 62, so the work is simple.

【0040】なお、上記実施例では、第1の電線20の
他端20a側のみを溶接部58方向に押し移動する場合
を示したが、一端20a側も同時に溶接部58に向かっ
て押し移動するようにしてもよい。
In the above embodiment, the case where only the other end 20a side of the first electric wire 20 is pushed and moved toward the welding portion 58 has been shown, but the one end 20a side is also pushed and moved toward the welding portion 58 at the same time. You may do it.

【0041】また、上記実施例では、第1の電線20側
のみ押し移動する場合を示したが、図3に示すように、
第2の電線30側も、新たに設けた押し込み機構60に
よって、溶接時に矢印Bのように溶接部58に向かって
押し移動するようにすれば、さらにくびれの解消効果を
上げることができ、接続強度がより増加する。その場合
も、第2の電線30の両端30a、30b側を溶接部5
8に向けて押し移動するようにしても勿論よい。
Further, in the above embodiment, the case where only the first electric wire 20 side is pushed and moved is shown, but as shown in FIG.
On the second electric wire 30 side as well, if the pushing mechanism 60 newly provided pushes and moves toward the welded portion 58 as indicated by the arrow B during welding, the effect of eliminating the constriction can be further improved, and the connection can be made. Strength increases more. In that case also, the ends 30a and 30b of the second electric wire 30 are welded to the welded portion 5
Of course, it may be configured so as to push and move toward 8.

【0042】また、電線20、30同士の中間接続に限
らず、第1の電線20の長手方向中間部に形成した導体
露出部22に、第2の電線30の端末部をT字形あるい
はY字形に接合する場合にも、本発明は適用できる。そ
の場合は、第1の電線20側を溶接時に押し込み移動す
ればよい。
Further, the end portion of the second electric wire 30 is not limited to the intermediate connection between the electric wires 20 and 30 but the end portion of the second electric wire 30 is T-shaped or Y-shaped in the conductor exposed portion 22 formed in the longitudinal middle portion of the first electric wire 20. The present invention can also be applied to the case of joining to. In that case, the first electric wire 20 side may be pushed and moved during welding.

【0043】また、図4に示すように、接合する相手が
端子金具45の場合であっても、本発明を適用すること
ができる。即ち、相手が端子金具45の場合は、電線2
0の端部あるいは端部に近い位置を皮剥ぎして導体露出
部22を形成しておき、これを端子金具45に載せて、
加締部46にて加締める。そしてその状態で、導体露出
部22を溶接板部47に重ね合わせて、重ね合わせ部4
9をレーザ溶接する。この場合にも、溶接中に電線20
を溶接部58側に押し移動することにより、導体露出部
22側のくびれの発生を押さえながら溶接することがで
きる。
Further, as shown in FIG. 4, the present invention can be applied even when the mating partner is the terminal fitting 45. That is, if the other party is the terminal fitting 45, the electric wire 2
The end of 0 or a position near the end is peeled off to form the exposed conductor portion 22, which is placed on the terminal fitting 45,
The caulking portion 46 caulks. Then, in this state, the conductor exposed portion 22 is superposed on the welding plate portion 47 to form the superposed portion 4
Laser weld No. 9. Also in this case, the electric wire 20 during welding
By pushing and moving to the welded portion 58 side, it is possible to perform welding while suppressing the occurrence of constriction on the conductor exposed portion 22 side.

【0044】また、電線20、30の中の導体が単線の
場合はくびれの発生が比較的少ないが、撚線等の細線の
集束体から導体が構成されている場合は、空気層が導体
中にあるため、レーザ溶接時の飛散が大きくなりがちと
なる。したがって、そのような場合は、予め図5に示す
ように、導体露出部22をプレスにより潰して(図5中
25がプレスにより潰した部分)、密な状態に構成して
おき、それからレーザ溶接する。それにより、くびれを
少なくでき、押し移動によるくびれ解消作用をより確実
なものとすることができる。
When the conductors in the electric wires 20 and 30 are single wires, the constriction is relatively small, but when the conductor is composed of a bundle of fine wires such as twisted wires, the air layer is in the conductor. Therefore, the scattering at the time of laser welding tends to be large. Therefore, in such a case, as shown in FIG. 5, the conductor exposed portion 22 is crushed by a press in advance (25 in FIG. 5 is a portion crushed by the press) to make a dense state, and then laser welding is performed. To do. Thereby, the squeezing can be reduced, and the squeezing elimination action by the push movement can be made more reliable.

【0045】また、上記実施例では、押し込み機構60
の駆動ロール63と対向する部分を受台61としていた
が、受台61の代わりにロールを設けてもよい。その場
合、下側のロールを駆動ロールとしてもよい。
Further, in the above embodiment, the pushing mechanism 60 is used.
Although the portion facing the drive roll 63 is used as the cradle 61, a roll may be provided instead of the cradle 61. In that case, the lower roll may be the drive roll.

【0046】〔第2実施例〕図6を用いて本発明の第2
実施例を説明する。本実施例も、第1実施例と同様に、
2本の電線20、30の長手方向中間部に、絶縁被覆2
1、31を剥いだ導体露出部22、32を形成し、その
導体露出部22、32を交差させて重ね合わせ、その重
ね合わせ部分40をレーザ溶接により接合する場合を示
す。
[Second Embodiment] A second embodiment of the present invention will be described with reference to FIG.
An example will be described. Also in this embodiment, similarly to the first embodiment,
Insulating coating 2 is provided on the middle portion of the two electric wires 20 and 30 in the longitudinal direction.
A case is shown in which the exposed conductor portions 22 and 32 from which the conductors 1 and 31 are peeled off are formed, the exposed conductor portions 22 and 32 are crossed and overlapped, and the overlapped portion 40 is joined by laser welding.

【0047】接合の手順を図6に従って説明する。The procedure of joining will be described with reference to FIG.

【0048】まず、図6(a)、(b)に示すように、
第1の電線20の中間部に、カッター51を用いて絶縁
被覆21を剥ぐことにより、必要寸法の導体露出部22
を形成する。ついで、図(c)に示すように、長手方向
中間部に導体露出部22を形成した電線20の一端20
aを押さえ治具52により固定する。ここで両端20
a、20bを固定しても別段構わない。
First, as shown in FIGS. 6 (a) and 6 (b),
By removing the insulating coating 21 on the intermediate portion of the first electric wire 20 using the cutter 51, the conductor exposed portion 22 having a required size is obtained.
To form. Then, as shown in FIG. 3C, one end 20 of the electric wire 20 having a conductor exposed portion 22 formed in the middle portion in the longitudinal direction.
A is fixed by a pressing jig 52. Here both ends 20
It does not matter if a and 20b are fixed.

【0049】次に、図6(d)に示すように、補助導体
として、幅の細い棒状に成形した銅板(銅の線条でもよ
い)71をリール72から繰出しながら、銅板71の先
端部71aを、モータ81で駆動される送り出しロール
82によって、導体露出部22の上面位置に供給する。
この場合の銅板71は、図6(d−1)に示すように所
定ピッチで側縁に切欠部71bが設けられており、その
位置で溶断しやすくなっている。また、銅板71の送り
出し位置が、導体露出部22に対して斜め上方位置(こ
の位置はレーザ溶接機55の邪魔にならない)となって
いる関係で、銅板71の先端部71aは、折り曲げ具7
5によって斜めに折り曲げられ、ちょうど水平に配置さ
れた導体露出部22に対して平行に位置決めされるよう
になっている。なお、銅板71の幅はレーザ溶接のビー
ム径(例えば1mm程度)以下が望ましい。
Next, as shown in FIG. 6 (d), as a supplementary conductor, a copper plate (which may be a copper strip) 71 formed in the shape of a thin rod is drawn from the reel 72 while the tip portion 71a of the copper plate 71 is being fed. Is supplied to the upper surface position of the conductor exposed portion 22 by a delivery roll 82 driven by a motor 81.
In this case, the copper plate 71 is provided with notches 71b at its side edges at a predetermined pitch as shown in FIG. 6 (d-1), which facilitates fusing at that position. Further, since the feeding position of the copper plate 71 is diagonally above the conductor exposed portion 22 (this position does not interfere with the laser welding machine 55), the tip portion 71a of the copper plate 71 has the bending tool 7
It is bent at an angle by 5 and is positioned in parallel with the conductor exposed portion 22 arranged just horizontally. The width of the copper plate 71 is preferably equal to or less than the beam diameter of laser welding (for example, about 1 mm).

【0050】ついで、銅板71の先端部71aを導体露
出部22上に位置決めしたら、その上に、第1の電線2
0と交差するように第2の電線30を配設し、該第2の
電線30の中間部に同様に設けた導体露出部32を、第
1の電線20の導体露出部22の上に、銅板71の先端
部71aを間に挟んだ形で重ね合わせる。図6(d−
2)はその重ね合わせ部40を拡大して示す。そして、
その状態で、第2の電線30の一端30aを押さえ治具
52により押さえる。この場合も両端を固定しておいて
もよい。次に、2つの導体露出部22、32の重ね合わ
せ部40の直上に配置したレーザ溶接機55から、レー
ザ光57を重ね合わせ部40に向けて照射して溶接を実
行する。
Then, the tip portion 71a of the copper plate 71 is positioned on the exposed conductor portion 22, and then the first electric wire 2 is placed thereon.
The second electric wire 30 is arranged so as to intersect with 0, and the conductor exposed portion 32 similarly provided at the intermediate portion of the second electric wire 30 is provided on the conductor exposed portion 22 of the first electric wire 20. The copper plate 71 is superposed with the tip portion 71a sandwiched therebetween. Fig. 6 (d-
2) shows the overlapping portion 40 in an enlarged manner. And
In this state, the one end 30a of the second electric wire 30 is held by the holding jig 52. Also in this case, both ends may be fixed. Next, welding is performed by irradiating a laser beam 57 toward the overlapping portion 40 from a laser welding machine 55 arranged directly above the overlapping portion 40 of the two conductor exposed portions 22 and 32.

【0051】そうすると、通常はレーザ溶接した際に溶
接部の両側にくびれが生じるが、溶接時に銅板71が補
助導体として溶接部に補充される形になるので、溶融金
属が充分な量確保され、くびれが発生しなくなり、接続
強度が高まる。また、レーザにより直接導体を接合する
ので、第1実施例と同様に、接続部の小型化、軽量化お
よび低コスト化を図ることができる。
Then, normally, when laser welding is performed, constrictions occur on both sides of the welded portion, but since the copper plate 71 is supplemented to the welded portion as an auxiliary conductor during welding, a sufficient amount of molten metal is secured, The constriction will not occur and the connection strength will increase. Further, since the conductor is directly joined by the laser, it is possible to reduce the size, weight and cost of the connecting portion, as in the first embodiment.

【0052】また、この実施例では、連続した銅板71
の先端部71aを送り出して溶接部58に供給するの
で、1度の溶接時に供給する銅板71の量を適当に調節
することができる上、次々に行う溶接の都度、銅板71
を間欠送りすることができる。したがって、同種多数あ
るいは異種多数の溶接を行う場合にも柔軟に対応するこ
とができ、銅板71の供給をたやすく行うことができ
る。
Further, in this embodiment, the continuous copper plate 71 is used.
Since the tip portion 71a of the copper plate 71 is sent out and supplied to the welded portion 58, the amount of the copper plate 71 to be supplied at the time of one welding can be appropriately adjusted, and the copper plate 71 can be welded one after another.
Can be sent intermittently. Therefore, it is possible to flexibly deal with the case where a large number of welds of the same type or a large number of different types are performed, and the copper plate 71 can be easily supplied.

【0053】また、銅板71の先端部71aを斜めに曲
げ、その斜めに曲げた先端部71aを導体露出部22に
略平行に沿わせるようにしているので、銅板71の送り
出し機構の位置を、レーザ溶接機の邪魔にならない位置
に余裕を持って配置することができる上、銅板71の先
端部71aを溶接部58に対して適切な位置、適切な姿
勢で供給することができ、銅板71の供給不良等を起こ
すおそれもない。さらに、両方の電線20、30の導体
露出部22、32の間に銅板71の先端部71aを挟む
ようにしているので、溶接時に銅板71が位置ずれした
りせず、安定した溶接が可能になる。また、両方の導体
露出部22、32にバランス良く銅の溶融物が行き渡る
ようになる。
Further, since the tip end portion 71a of the copper plate 71 is bent obliquely and the tip end portion 71a which is bent obliquely is made to extend substantially parallel to the conductor exposed portion 22, the position of the feeding mechanism of the copper plate 71 is set as follows. It can be arranged with a margin at a position that does not interfere with the laser welding machine, and the tip portion 71a of the copper plate 71 can be supplied to the welded portion 58 at an appropriate position and in an appropriate posture. There is no risk of supply failure. Furthermore, since the tip end portion 71a of the copper plate 71 is sandwiched between the conductor exposed portions 22 and 32 of both electric wires 20 and 30, the copper plate 71 is not displaced during welding, and stable welding is possible. Further, the copper melt is spread over both conductor exposed portions 22 and 32 in good balance.

【0054】また、銅板71には、1回の溶接毎に必要
な量だけ切り離せるように切欠部71bが付いており、
レーザ溶接に応じて銅板71の先端部71aが溶融する
と、切欠部71bの位置で先端部71aが自動的に切り
離される。したがって、適量の銅が常に溶接部58に供
給されることになるため、品質一定の接続部を作り出す
ことができる。切り離しが確実にできない場合は、銅板
71を例えば矢印Cで示すように移動させることによ
り、溶融した先端部71aを確実に切り離すことができ
る。
Further, the copper plate 71 is provided with a notch portion 71b so that it can be separated by a necessary amount each time welding is performed.
When the tip portion 71a of the copper plate 71 is melted in accordance with the laser welding, the tip portion 71a is automatically cut off at the position of the cutout portion 71b. Therefore, since a proper amount of copper is always supplied to the welded portion 58, it is possible to create a connection portion having a constant quality. If the separation cannot be reliably performed, the molten tip portion 71a can be reliably separated by moving the copper plate 71, for example, as shown by the arrow C.

【0055】なお、上記実施例においては、銅板71を
棒状に成形した形で、連続的に送り出すように構成した
場合を示したが、銅の小片(導体片)を用意して、溶接
の都度、小片の形で溶接部58に銅(補助導体)供給し
てもよい。その場合、銅の小片を導体露出部22に予め
何らかの手段により付着させておいてもよい。そうした
場合は、適量の銅をより簡単に供給できる。
In the above embodiment, the case where the copper plate 71 is formed into a rod shape and continuously fed is shown. However, a small piece of copper (conductor piece) is prepared and welded each time. Alternatively, copper (auxiliary conductor) may be supplied to the welded portion 58 in the form of a small piece. In that case, a small piece of copper may be attached to the exposed conductor portion 22 in advance by some means. In such cases, it is easier to supply the proper amount of copper.

【0056】また、電線20、30の中の導体が撚線等
の細線の集束体から構成されている場合は、前記第1実
施例と同様に、プレスにより導体露出部22、32を潰
してからレーザ溶接すれば、第1実施例と同様の効果が
得られる。特にプレスの際に銅の小片を一緒に圧着して
おけば、後の作業がより簡単になる。
When the conductors in the electric wires 20, 30 are composed of a bundle of fine wires such as twisted wires, the conductor exposed portions 22, 32 are crushed by pressing as in the first embodiment. If laser welding is performed, the same effect as that of the first embodiment can be obtained. The subsequent work will be easier if the small pieces of copper are pressed together, especially when pressing.

【0057】また、電線の中間接続以外にも本実施例を
適用できるのは、前記第1実施例と同じである。
Further, the present embodiment can be applied to other than the intermediate connection of the electric wires as in the first embodiment.

【0058】[0058]

【発明の効果】以上説明したように、請求項1の発明に
よれば、レーザ溶接により直接電線を他方の部材に接合
するので、専用の端子金具を用いて接続する場合と違
い、接続部の小型化、軽量化および低コスト化を図るこ
とができる。また、レーザ溶接による導体のくびれの発
生を押さえることができるので、接続強度を高めること
ができる。
As described above, according to the first aspect of the invention, since the electric wire is directly joined to the other member by laser welding, unlike the case where the dedicated terminal fitting is used for the connection, It is possible to reduce the size, weight and cost. Further, since it is possible to suppress the generation of the constriction of the conductor due to the laser welding, it is possible to enhance the connection strength.

【0059】請求項2の発明によれば、レーザ溶接によ
り直接電線を他方の部材に接合するので、請求項1の発
明と同様に、接続部の小型化、軽量化および低コスト化
を図ることができる。また、レーザ溶接による導体のく
びれの発生を押さえることができるので、接続強度を高
めることができる。また、棒状の補助導体の先端部を送
り出して溶接部に供給するので、補助導体を確実かつ容
易に溶接部に供給することができる上、補助導体の供給
量の調節や、送り出しタイミング等の調節を自由に行う
ことができる。したがって、同種多数あるいは異種多数
の溶接を行う場合にも柔軟に対応することができ、補助
導体の供給をたやすく行うことができる。また、補助導
体を例えば斜め上方から溶接部に送り出すように構成す
ることができるので、補助導体の送り出し装置のレイア
ウトがやりやすくなる。さらに、斜め方向から補助導体
を供給した場合にも、溶接部に適切な位置、適切な姿勢
で補助導体を供給することができるので、供給不良等を
起こすおそれがなく、常に品質良好な接続部を作り出す
ことができる。
According to the invention of claim 2, since the electric wire is directly joined to the other member by laser welding, the size, weight and cost of the connecting portion can be reduced as in the invention of claim 1. You can Further, since it is possible to suppress the generation of the constriction of the conductor due to the laser welding, it is possible to enhance the connection strength. Also, feed the tip of the rod-shaped auxiliary conductor.
Since it protrudes and is supplied to the welded part, the auxiliary conductor can be securely and
It can be easily supplied to the welded part and the supply of auxiliary conductor
You can freely adjust the amount and the delivery timing.
be able to. Therefore, many of the same kind or many of different kinds
It is possible to flexibly deal with welding of
The conductor can be easily supplied. Also, auxiliary guidance
The body is configured to be delivered to the weld from an obliquely upper position, for example.
The auxiliary conductor feeding device layer
It's easier to do things. In addition, the auxiliary conductor from the diagonal direction
The proper position and posture for the welded part
Since auxiliary conductor can be supplied with
Always create good quality connections without risk
be able to.

【0060】請求項3の発明によれば、1回の溶接毎に
適量の補助導体が供給されることになるため、品質一定
の接続部を作り出すことができる
According to the third aspect of the invention, every welding is performed once.
Since a proper amount of auxiliary conductor is supplied, the quality is constant.
Can make connections .

【0061】請求項4の発明によれば、切り離しを確実
に行うことができ、適量の補助導体を溶接部に供給し
て、品質一定の接続部を作り出すことができる
According to the invention of claim 4, the separation is surely performed.
Can be carried out by supplying an appropriate amount of auxiliary conductor to the weld.
Therefore, it is possible to create a connection part having a constant quality .

【0062】請求項5の発明によれば、補助導体を溶接
しようとする部分間に挟むので、溶接時に補助導体がず
れたりする心配がなく、確実に溶融させて接続に寄与さ
せることができる
According to the invention of claim 5, the auxiliary conductor is welded.
Since it is sandwiched between the parts to be tried, there is no auxiliary conductor during welding.
Don't worry about it coming off, it will surely melt and contribute to the connection.
Can be made .

【0063】請求項6の発明によれば、2本以上の電線
の中間接続時のくびれの問題を解消することができ、接
続強度を高めることができる
According to the invention of claim 6, two or more electric wires
The problem of constriction when connecting the
The continuous strength can be increased .

【0064】請求項7の発明によれば、くびれ発生を確
実に押さえることができ、接続強度を安定的に増加する
ことができる
According to the invention of claim 7, the occurrence of the constriction is confirmed.
It can be pressed down really and the connection strength is increased stably.
You can

【0065】請求項8の発明によれば、電線に端子を接
続する場合にもくびれの発生を押さえて高強度に接続す
ることができる
According to the invention of claim 8 , the terminal is connected to the electric wire.
Even if you continue to connect with high strength by suppressing the occurrence of constriction
You can

【0066】請求項9の発明によれば、導体が複数の細
線の集束体からなる場合にも、くびれの発生を有効に防
ぐことができ、接続強度を高めることができる
According to the invention of claim 9, the conductor has a plurality of thin wires.
Even when it is composed of a bundle of lines, it effectively prevents the occurrence of necking.
The connection strength can be increased .

【0067】請求項10の発明によれば、補助導体を導
体片の形で供給するので、常に適量の補助導体を溶接部
に供給することができ、品質の一定化を実現できると共
に、送り出し機構のような複雑な機構が不要となる。ま
た、導体露出部をプレスする際に同時に導体片を溶接箇
所に付着させておくので、補助導体の供給の手間がかか
らず、確実かつ容易に補助導体を適正位置に供給するこ
とができる
According to the invention of claim 10, the auxiliary conductor is guided.
Since it is supplied in the form of a body piece, an appropriate amount of auxiliary conductor is always welded.
Can be supplied to the
Moreover, a complicated mechanism such as a feeding mechanism is unnecessary. Well
Also, when pressing the exposed conductor part, the conductor piece is welded at the same time.
Since it is attached to the place, it takes time to supply the auxiliary conductor.
The auxiliary conductor can be reliably and easily supplied to the proper position.
You can

【0068】請求項11の発明によれば、モータを作動
させるだけで、簡単確実に電線を押し移動させることが
でき、溶接時のくびれを解消することができる
According to the invention of claim 11, the motor is operated.
You can push and move the wire easily and securely just by
It is possible to eliminate the constriction during welding .

【0069】[0069]

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施例のレーザ溶接方法を実施す
る手順を示す説明図である。
FIG. 1 is an explanatory view showing a procedure for carrying out a laser welding method according to a first embodiment of the present invention.

【図2】本発明の第1実施例の効果の説明図であり、
(a)は比較例として示す溶接部の側面図、(b)は本
実施例による溶接部を示す側面図である。
FIG. 2 is an explanatory diagram of an effect of the first embodiment of the present invention,
(A) is a side view of the welded part shown as a comparative example, (b) is a side view showing the welded part according to the present embodiment.

【図3】本発明の第1実施例の変形例の説明図である。FIG. 3 is an explanatory diagram of a modified example of the first embodiment of the present invention.

【図4】本発明の第1実施例の他の変形例の説明図であ
る。
FIG. 4 is an explanatory diagram of another modification of the first embodiment of the present invention.

【図5】本発明の第1実施例の更に他の変形例の説明図
である。
FIG. 5 is an explanatory diagram of still another modification of the first embodiment of the present invention.

【図6】本発明の第2実施例のレーザ溶接方法を実施す
る手順を示す説明図である。
FIG. 6 is an explanatory view showing a procedure for carrying out the laser welding method according to the second embodiment of the present invention.

【図7】従来例の説明図であり、(a)は平面図、
(b)は側面図である。
FIG. 7 is an explanatory view of a conventional example, (a) is a plan view,
(B) is a side view.

【図8】他の従来例を示す斜視図である。FIG. 8 is a perspective view showing another conventional example.

【符号の説明】[Explanation of symbols]

20 第1の電線 20b 他端(一方側) 21 絶縁被覆 22 導体露出部 30 第2の電線(他の部材) 32 導体露出部 40 重ね合わせ部 45 端子金具(他の部材) 49 重ね合わせ部 58 溶接部 61 受台 62 モータ 63 駆動ロール 71 銅板(補助導体) 71a 先端部 71b 切欠部 20 first electric wire 20b The other end (one side) 21 Insulation coating 22 Conductor exposed part 30 Second electric wire (other member) 32 Conductor exposed part 40 Overlap part 45 Terminal fittings (other members) 49 Overlap part 58 Weld 61 pedestal 62 motor 63 drive roll 71 Copper plate (auxiliary conductor) 71a tip 71b Notch

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B23K 26/00 - 26/40 B23K 1/00 - 1/005 H01R 4/02 H01R 43/02 ─────────────────────────────────────────────────── ─── Continuation of the front page (58) Fields surveyed (Int.Cl. 7 , DB name) B23K 26/00-26/40 B23K 1/00-1/005 H01R 4/02 H01R 43/02

Claims (11)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 電線に、絶縁被覆を剥がした導体露出部
を形成し、該導体露出部を他の部材と重ね合わせて、該
重ね合わせ部をレーザ溶接するに際し、レーザ溶接時
に、前記電線の導体露出部の長手方向両側のうち少なく
とも一方側を溶接部側に押し移動することを特徴とする
電線のレーザ溶接方法。
1. A conductor-exposed portion from which an insulating coating is peeled off is formed on an electric wire, the conductor-exposed portion is overlapped with another member, and the superposed portion is laser-welded. A laser welding method for an electric wire, characterized in that at least one side of the conductor exposed portion in the longitudinal direction is moved to the welding portion side.
【請求項2】 電線に、絶縁被覆を剥がした導体露出部
を形成し、該導体露出部を他の部材に重ね合わせて、該
重ね合わせ部をレーザ溶接するに際し、レーザ溶接時
に、溶接部に対して補助導体を棒状に構成して、その先
端部を斜めに曲げ、前記溶接部に対してこの棒状の補助
導体を送り出して、前記斜めに曲げた先端部を前記導体
露出部に略平行に沿わせて、その状態でレーザ溶接する
ことを特徴とする電線のレーザ溶接方法。
2. An electric wire is provided with a conductor exposed portion from which an insulating coating is peeled off, the conductor exposed portion is superposed on another member, and the superposed portion is laser-welded. On the other hand, the auxiliary conductor is formed in a rod shape, and the tip end portion thereof is bent obliquely, and the rod-shaped auxiliary conductor is sent out to the welding portion, and the tip end portion bent obliquely is made substantially parallel to the conductor exposed portion. A laser welding method for electric wires, characterized in that the laser welding is carried out along with it.
【請求項3】 請求項2記載の電線のレーザ溶接方法で
あって、前記棒状の補助導体の外周に長手方向に間隔を
おいて、1溶接毎に溶融した先端部を切り離すための切
欠部を設けたことを特徴とする電線のレーザ溶接方法。
3. The laser welding method for an electric wire according to claim 2, wherein a notch portion for separating a melted tip portion is formed at each outer circumference of the rod-shaped auxiliary conductor at intervals in the longitudinal direction. A laser welding method for an electric wire, which is characterized by being provided.
【請求項4】 請求項3記載の電線のレーザ溶接方法で
あって、前記棒状の補助導体を該補助導体の先端部が溶
融している時に移動することを特徴とする電線のレーザ
溶接方法。
4. The laser welding method for an electric wire according to claim 3, wherein the rod-shaped auxiliary conductor is moved when a tip portion of the auxiliary conductor is melted.
【請求項5】 請求項2〜4のいずれかに記載の電線の
レーザ溶接方法であって、前記補助導体を、前記電線の
導体露出部と他の部材との間に挟むことを特徴とする電
線のレーザ溶接方法。
5. The method for laser welding an electric wire according to claim 2, wherein the auxiliary conductor is sandwiched between a conductor exposed portion of the electric wire and another member. Laser welding method for electric wires.
【請求項6】 請求項1〜5のいずれかに記載の電線の
レーザ溶接方法であって、前記他方の部材も電線であ
り、両方の電線の長手方向中間部に前記導体露出部を形
成し、それら両電線の導体露出部を交差状態で重ね合わ
せて、該重ね合わせ部をレーザ溶接することを特徴とす
る電線のレーザ溶接方法。
6. The laser welding method for an electric wire according to claim 1, wherein the other member is also an electric wire, and the conductor exposed portion is formed at a longitudinal intermediate portion of both electric wires. A laser welding method for electric wires, characterized in that the conductor exposed portions of both electric wires are superposed in a crossing state, and the superposed portions are laser-welded.
【請求項7】 請求項6記載の電線のレーザ溶接方法で
あって、前記他方の部材としての電線の導体露出部の長
手方向両側のうち少なくとも一方側を溶接部側に押し移
動することを特徴とする電線のレーザ溶接方法。
7. The laser welding method for an electric wire according to claim 6, wherein at least one side of the conductor exposed portion of the electric wire as the other member in the longitudinal direction is pushed and moved to the welding portion side. Laser welding method for electric wires.
【請求項8】 請求項1〜5のいずれかに記載の電線の
レーザ溶接方法であって、前記他方の部材が端子金具で
あり、該端子金具に前記電線の導体露出部を重ね合わせ
て、該重ね合わせ部をレーザ溶接することを特徴とする
電線のレーザ溶接方法。
8. The method of laser welding an electric wire according to claim 1, wherein the other member is a terminal fitting, and the conductor exposed portion of the electric wire is superposed on the terminal fitting. A laser welding method for an electric wire, characterized in that the overlapping portion is laser-welded.
【請求項9】 請求項1〜8のいずれかに記載の電線の
レーザ溶接方法であって、前記電線の中の導体が複数の
細線の集束体である場合、前記導体露出部をプレスによ
り潰してからレーザ溶接することを特徴とする電線のレ
ーザ溶接方法。
9. The method for laser welding an electric wire according to claim 1, wherein when the conductor in the electric wire is a bundle of a plurality of thin wires, the conductor exposed portion is crushed by a press. A laser welding method for electric wires, characterized in that the laser welding is performed first.
【請求項10】 電線に、絶縁被覆を剥がした導体露出
部を形成し、該導体露出部を他の部材に重ね合わせて、
該重ね合わせ部をレーザ溶接するに際し、レーザ溶接時
に、溶接部に対して補助導体を供給し、前記電線の中の
導体が複数の細線の集束体である場合、前記補助導体を
独立した導体片により構成して、前記導体露出部を、前
記補助導体としての導体片と共にプレスにより潰して、
該導体片を導体露出部に付着させてからレーザ溶接する
ことを特徴とする電線のレーザ溶接方法。
10. An electric wire is formed with a conductor exposed portion from which an insulating coating is peeled off, and the conductor exposed portion is superposed on another member,
When laser welding the overlapping portion, an auxiliary conductor is supplied to the welding portion during laser welding, and when the conductor in the electric wire is a bundle of a plurality of thin wires, the auxiliary conductor is an independent conductor piece. And crushing the conductor exposed portion together with the conductor piece as the auxiliary conductor by pressing,
A laser welding method for an electric wire, comprising: attaching the conductor piece to an exposed conductor portion and then performing laser welding.
【請求項11】 請求項1又は7記載の電線のレーザ溶
接方法であって、前記電線の押し移動を、受台上または
ロール上に載置した電線を、受台またはロールと対向し
て前記電線を挟む駆動ロールをモータで回転させること
により行うことを特徴とする電線のレーザ溶接方法。
11. The method for laser welding an electric wire according to claim 1, wherein the electric wire placed on a pedestal or a roll is pushed and moved so as to face the pedestal or the roll. A laser welding method for electric wires, which is performed by rotating a drive roll that holds the electric wires with a motor.
JP26406094A 1994-10-27 1994-10-27 Laser welding method of electric wire Expired - Lifetime JP3370799B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26406094A JP3370799B2 (en) 1994-10-27 1994-10-27 Laser welding method of electric wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26406094A JP3370799B2 (en) 1994-10-27 1994-10-27 Laser welding method of electric wire

Publications (2)

Publication Number Publication Date
JPH08118051A JPH08118051A (en) 1996-05-14
JP3370799B2 true JP3370799B2 (en) 2003-01-27

Family

ID=17397980

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26406094A Expired - Lifetime JP3370799B2 (en) 1994-10-27 1994-10-27 Laser welding method of electric wire

Country Status (1)

Country Link
JP (1) JP3370799B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2990128B2 (en) * 1997-10-16 1999-12-13 九州日本電気株式会社 Coated metal wires for internal connection of semiconductor devices

Also Published As

Publication number Publication date
JPH08118051A (en) 1996-05-14

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