JP3369940B2 - Manufacturing method of electrical steel sheet for bonded iron core with excellent adhesive strength, corrosion resistance and blocking resistance - Google Patents

Manufacturing method of electrical steel sheet for bonded iron core with excellent adhesive strength, corrosion resistance and blocking resistance

Info

Publication number
JP3369940B2
JP3369940B2 JP34215497A JP34215497A JP3369940B2 JP 3369940 B2 JP3369940 B2 JP 3369940B2 JP 34215497 A JP34215497 A JP 34215497A JP 34215497 A JP34215497 A JP 34215497A JP 3369940 B2 JP3369940 B2 JP 3369940B2
Authority
JP
Japan
Prior art keywords
steel sheet
adhesive strength
curing agent
resin
iron core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP34215497A
Other languages
Japanese (ja)
Other versions
JPH11162723A (en
Inventor
和也 浦田
隆広 窪田
勝 鷺山
善夫 今崎
澄雄 江崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kansai Paint Co Ltd
JFE Engineering Corp
Original Assignee
Kansai Paint Co Ltd
JFE Engineering Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kansai Paint Co Ltd, JFE Engineering Corp filed Critical Kansai Paint Co Ltd
Priority to JP34215497A priority Critical patent/JP3369940B2/en
Publication of JPH11162723A publication Critical patent/JPH11162723A/en
Application granted granted Critical
Publication of JP3369940B2 publication Critical patent/JP3369940B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Soft Magnetic Materials (AREA)
  • Manufacture Of Motors, Generators (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明が属する技術分野】本発明は、打ち抜き、剪断、
プレス加工等の加工後に加圧・加熱(加熱圧着)により
接着して用いられる接着鉄芯用電磁鋼板の製造方法に関
するものである。
TECHNICAL FIELD The present invention relates to punching, shearing,
The present invention relates to a method for producing an electromagnetic steel sheet for an adhesive iron core, which is used by adhering by pressure / heating (thermocompression bonding) after processing such as press working.

【0002】[0002]

【従来の技術】一般にモーター、トランス等の電気機器
に利用される鉄芯は、渦電流損を低減するために表面に
絶縁皮膜が形成された電磁鋼板を、所定形状に打ち抜き
または剪断加工した後、積層し、次いで溶接、カシメま
たは接着剤により固着することにより製造されている。
2. Description of the Related Art Iron cores generally used in electric equipment such as motors and transformers are manufactured by punching or shearing a magnetic steel sheet having an insulating coating on the surface to reduce eddy current loss. , Laminated and then fixed by welding, caulking or adhesive.

【0003】しかし、溶接やカシメによる固着方法で
は、絶縁皮膜が破壊されて鉄芯が電気的に短絡すること
により渦電流損の増加を招いたり、機械的または熱的ひ
ずみにより磁気特性の劣化が生じやすいという欠点があ
る。また、接着剤による固着方法では、打ち抜きまたは
剪断加工した鋼板に一枚毎に接着剤を塗布する必要があ
り、この作業に多大の時間と労力を要し、作業効率が劣
るという問題がある。
However, in the fixing method by welding or caulking, the insulating film is destroyed and the iron core is electrically short-circuited, which causes an increase in eddy current loss, and mechanical or thermal strain deteriorates the magnetic characteristics. It has the drawback of being prone to occur. In addition, in the fixing method using an adhesive, it is necessary to apply the adhesive to each of the punched or sheared steel sheets, which requires a lot of time and labor, resulting in poor work efficiency.

【0004】このような従来技術に対して、加圧・加熱
(加熱圧着)によって接着作用が得られる接着型絶縁皮
膜を予め電磁鋼板の表面に形成することで、上記接着剤
の塗布工程を省略できるようにした接着鉄芯用電磁鋼板
が知られており、これに関して以下のような技術が提案
されている。 (1) 特公昭52−8988号公報には、溶剤型の熱可塑
性樹脂と熱硬化性樹脂を乳化剤により水エマルジョン化
した処理液を鋼板表面に塗布し乾燥させた積層鉄心用表
面被覆鋼板が示されている。
In contrast to the above-mentioned conventional technique, an adhesive type insulating film capable of obtaining an adhesive action by pressurizing and heating (thermocompression bonding) is formed on the surface of the magnetic steel sheet in advance, thereby omitting the adhesive applying step. An electromagnetic steel sheet for an adhesive iron core made possible is known, and the following techniques have been proposed for this. (1) Japanese Patent Publication No. 52-8988 discloses a surface-coated steel sheet for laminated iron core, which is obtained by applying a treatment liquid obtained by emulsifying a solvent-type thermoplastic resin and a thermosetting resin with an emulsifier to a steel sheet surface and then drying it. Has been done.

【0005】(2) 特許第2574698号公報には、ガ
ラス転移点が60℃以上の熱可塑性アクリル樹脂エマル
ジョン(A)、エポキシ樹脂エマルジョン(B)、アミ
ン系エポキシ樹脂硬化剤及び特定の成膜助剤を主成分と
し、成分(A)と成分(B)の樹脂固形分重量比が
(A)/(B)=70/30〜95/5である水系接着
型絶縁被覆組成物を鋼板表面に塗布し、乾燥させた接着
鉄芯用電磁鋼板が示されている。
(2) Japanese Patent No. 2574698 discloses a thermoplastic acrylic resin emulsion (A) having a glass transition point of 60 ° C. or higher, an epoxy resin emulsion (B), an amine-based epoxy resin curing agent and a specific film-forming aid. A water-based adhesive type insulation coating composition containing an agent as a main component and having a resin solid content weight ratio of component (A) and component (B) of (A) / (B) = 70/30 to 95/5 is applied to a steel plate surface. A coated and dried magnetic steel sheet for a bonded iron core is shown.

【0006】(3) 特開平7−308990号公報には、
ガラス転移点が80〜130℃で、分子中にエポキシ基
と反応可能な官能基を有するアクリルエマルジョン樹脂
(A)と、融点あるいは軟化点が70〜140℃のエポ
キシ樹脂エマルジョン(B)を主成分とし、成分(A)
と成分(B)の樹脂固形分重量比が(A)/(B)=9
5/5〜70/30である混合樹脂皮膜を有し、この混
合樹脂皮膜のゲル化率を10〜90重量%の範囲とし
た、150℃以上の高温環境下でも十分な接着強度を示
す加熱接着用表面被覆電磁鋼板が示されている。
(3) Japanese Patent Laid-Open No. 7-308990 discloses that
The main components are an acrylic emulsion resin (A) having a glass transition point of 80 to 130 ° C. and a functional group capable of reacting with an epoxy group in the molecule, and an epoxy resin emulsion (B) having a melting point or softening point of 70 to 140 ° C. And ingredient (A)
And the resin solid content weight ratio of the component (B) is (A) / (B) = 9.
Heating having a mixed resin film of 5/5 to 70/30 and having a gelation rate of the mixed resin film in the range of 10 to 90% by weight and showing sufficient adhesive strength even in a high temperature environment of 150 ° C. or higher. A surface coated electrical steel sheet for bonding is shown.

【0007】(4) 特開平7−268307号公報には、
ガラス転移点が80℃以上の熱可塑性樹脂エマルジョ
ン、エポキシ樹脂エマルジョン及び水性フェノール樹脂
からなる高温接着強度に優れた水系熱接着型被覆組成物
が示されている。 (5) 特許第2529053号公報には、モノマー中に窒
素原子及び硫黄原子を含有しないアクリル系樹脂エマル
ジョンとエポキシ樹脂エマルジョン、及びエポキシ樹脂
と反応する酸無水物系エポキシ硬化剤あるいはメチロー
ル基含有初期縮合物を主成分とする混合液を鋼板面に塗
布し乾燥させることを特徴とする、塗布乾燥時やアルミ
ダイキャスト時に臭気の少ない接着用表面被覆電磁鋼板
の製造方法が示されている。
(4) Japanese Patent Application Laid-Open No. 7-268307 discloses that
A water-based heat-adhesive coating composition comprising a thermoplastic resin emulsion having a glass transition point of 80 ° C. or higher, an epoxy resin emulsion, and an aqueous phenol resin and having excellent high-temperature adhesive strength is disclosed. (5) In Japanese Patent No. 2529053, an acrylic resin emulsion and an epoxy resin emulsion which do not contain a nitrogen atom and a sulfur atom in a monomer, and an acid anhydride type epoxy curing agent which reacts with an epoxy resin or a methylol group-containing initial condensation A method for producing a surface-coated magnetic steel sheet for adhesion, which has less odor during coating and drying or aluminum die-casting, is characterized in that a mixed solution containing a substance as a main component is applied to the surface of the steel sheet and dried.

【0008】(6) 特許第2613725号公報には、鋼
板表面に予め潜在性硬化剤を配合したアクリル変性エポ
キシ樹脂エマルジョン(エポキシ樹脂に潜在性硬化剤を
配合した後、アクリル樹脂と反応させてエポキシ樹脂と
潜在性硬化剤の周囲を被覆した後、エマルジョン化した
もの)を主成分とする混合液を塗布し、不完全状態に焼
き付けることを特徴とする、塗料安定性に優れ、塗布乾
燥時の臭気の少ない接着用表面被覆電磁鋼板の製造方法
が示されている。
(6) Japanese Patent No. 2613725 discloses that an acrylic-modified epoxy resin emulsion in which a latent curing agent is preliminarily blended on the surface of a steel sheet (after the latent curing agent is blended in the epoxy resin, it is reacted with the acrylic resin to form an epoxy resin). It is characterized by coating the periphery of resin and latent curing agent, then applying a mixed solution containing the emulsion as the main component, and baking it in an incomplete state. A method for producing a surface-coated magnetic steel sheet for adhesion with low odor is shown.

【0009】[0009]

【発明が解決しようとする課題】しかし、これらの従来
技術により得られる接着鉄芯用表面被覆電磁鋼板には、
以下のような問題がある。上記(1)の表面被覆鋼板は、
皮膜中のベース樹脂の約40%以上が熱可塑性樹脂から
なるため、常温での接着強度はある程度得られるもの
の、高温環境下では熱可塑性樹脂の軟化が生じ、十分な
レベルの接着強度が得られない。また、水性化に大量の
乳化剤を使用しているため耐食性にも劣っている。
However, the surface-coated magnetic steel sheet for an adhesive iron core obtained by these conventional techniques has the following problems.
There are the following problems. The surface-coated steel sheet of (1) above,
About 40% or more of the base resin in the coating consists of a thermoplastic resin, so some adhesive strength at room temperature can be obtained, but under high temperature environment the thermoplastic resin softens and a sufficient level of adhesive strength is obtained. Absent. In addition, since a large amount of emulsifier is used for making it aqueous, it is also inferior in corrosion resistance.

【0010】上記(2)の接着鉄芯用電磁鋼板も皮膜中の
ベース樹脂の70%以上が熱可塑性樹脂からなるため、
常温での接着強度はある程度得られるものの、高温環境
下では熱可塑性樹脂の軟化が生じ、十分なレベルの接着
強度が得られない。上記(3)の表面被覆電磁鋼板は15
0℃以上の高温環境下での接着強度は改善されるもの
の、その実施例から明らかなようにエポキシ樹脂エマル
ジョンは乳化剤を使用した強制乳化法によりエマルジョ
ン化したものであるため、乳化剤が皮膜中に残存し、乳
化剤成分に含有された親水基が吸湿作用を起こすため、
耐食性に劣る欠点がある。
In the above-mentioned (2) electromagnetic steel sheet for an adhesive iron core, 70% or more of the base resin in the coating is made of a thermoplastic resin.
Although the adhesive strength at room temperature can be obtained to some extent, a sufficient level of adhesive strength cannot be obtained due to softening of the thermoplastic resin in a high temperature environment. The surface-coated electromagnetic steel sheet in (3) above has 15
Although the adhesive strength in a high temperature environment of 0 ° C. or higher is improved, as is clear from the examples, the epoxy resin emulsion is emulsified by the forced emulsification method using an emulsifier, so that the emulsifier is formed in the film. The hydrophilic groups remaining in the emulsifier component cause a hygroscopic effect,
It has the disadvantage of poor corrosion resistance.

【0011】上記(4)の水系熱接着型被覆組成物により
得られる接着型絶縁皮膜は、10μm(乾燥膜厚)程度
の比較的厚い膜厚の場合には十分な接着強度が得られる
が、5〜6μm(乾燥膜厚)若しくはそれ以下の比較的
薄い膜厚の場合には、十分な接着強度が得られない。上
記(5)の製造方法により得られる表面被覆電磁鋼板は、
塗布乾燥時やアルミダイキャスト時における臭気の発生
は改善されるものの、高温環境下における十分なレベル
の接着強度が得られない。上記(6)の表面被覆電磁鋼板
は、常温での接着強度及び長期保存後の接着強度には優
れるが、高温環境下での接着強度には劣っている。
The adhesive type insulating film obtained by the water-based heat-adhesive type coating composition of the above (4) can provide sufficient adhesive strength when the film thickness is relatively thick, about 10 μm (dry film thickness). In the case of a relatively thin film thickness of 5 to 6 μm (dry film thickness) or less, sufficient adhesive strength cannot be obtained. Surface-coated electromagnetic steel sheet obtained by the manufacturing method of (5) above,
Although the generation of odor during coating and drying or during aluminum die casting is improved, a sufficient level of adhesive strength in a high temperature environment cannot be obtained. The surface-coated electrical steel sheet of (6) above is excellent in adhesive strength at room temperature and after long-term storage, but inferior in high temperature environment.

【0012】したがって本発明の目的は、このような従
来技術の課題を解決し、鉄芯材料として加熱圧着された
後に、常温はもとより150℃程度の高温環境下でも十
分な接着強度を有し、さらに接着鉄芯用電磁鋼板として
の耐ブロッキング性及び耐食性にも優れた接着鉄芯用電
磁鋼板の製造方法を提供することにある。
Therefore, the object of the present invention is to solve the above-mentioned problems of the prior art, and to have sufficient adhesive strength not only at room temperature but also at a high temperature of about 150 ° C. after being heat-pressed as an iron core material, Another object of the present invention is to provide a method for producing an electromagnetic steel sheet for an adhesive iron core, which is excellent in blocking resistance and corrosion resistance as the electromagnetic steel sheet for an adhesive iron core.

【0013】[0013]

【課題を解決するための手段】本発明者らは、接着鉄芯
用電磁鋼板の皮膜構成及びその製造条件と常温及び高温
環境下での接着強度、耐食性、耐ブロッキング性等との
関係について鋭意検討を重ね、その結果、以下のような
知見を得た。 1) 塗料組成物を構成するベース樹脂の主成分として水
系エポキシ系樹脂を使用することにより、常温及び高温
環境下での優れた接着強度を得ることができる。特に、
塗料組成物中でのベース樹脂の形態が接着鉄芯用電磁鋼
板の性能に大きな影響を及ぼし、塗料組成物中でのエポ
キシ系樹脂の平均粒子径を0.05〜2μmとすること
により、特に優れた接着強度と良好な耐食性及び耐ブロ
ッキング性が得られる。
[Means for Solving the Problems] The inventors of the present invention have keenly studied the relationship between the coating composition of an electrical steel sheet for an adhesive iron core and the manufacturing conditions thereof, and the adhesive strength, corrosion resistance, blocking resistance, etc. under normal temperature and high temperature environments. As a result of repeated studies, the following findings were obtained. 1) By using a water-based epoxy resin as the main component of the base resin that constitutes the coating composition, it is possible to obtain excellent adhesive strength under normal temperature and high temperature environments. In particular,
The morphology of the base resin in the coating composition has a great influence on the performance of the electromagnetic steel sheet for an adhesive iron core, and the average particle size of the epoxy resin in the coating composition is 0.05 to 2 μm, Excellent adhesive strength and good corrosion resistance and blocking resistance are obtained.

【0014】2) 塗料組成物を構成するエポキシ樹脂硬
化剤として、特にフェノール樹脂を用いることにより、
耐ブロッキング性及び耐食性を劣化させることなく高温
接着強度を効果的に向上させることができる。さらに、
硬化剤としてフェノール樹脂と潜在性硬化剤を複合添加
することにより高温接着強度は一層向上する。
2) By using a phenol resin as an epoxy resin curing agent constituting the coating composition,
The high temperature adhesive strength can be effectively improved without deteriorating the blocking resistance and the corrosion resistance. further,
High-temperature adhesive strength is further improved by adding a phenolic resin and a latent curing agent as a curing agent.

【0015】本発明はこのような知見に基づきなされた
もので、その特徴は以下の通りである。 [1] 樹脂成分として、平均粒子径が0.05〜2μmの
エポキシ系樹脂100重量部に対して硬化剤が1〜40
重量部の割合(固形分の割合)で配合された水系塗料組
成物を、電磁鋼板の少なくとも片面に乾燥膜厚で1.0
〜12μmになるように塗布し、到達板温で100〜3
00℃になるように焼き付けることを特徴とする接着強
度、耐食性及び耐ブロッキング性に優れた接着鉄芯用電
磁鋼板の製造方法。
The present invention has been made on the basis of such findings, and its features are as follows. [1] As a resin component, 1 to 40 parts by weight of a curing agent is added to 100 parts by weight of an epoxy resin having an average particle size of 0.05 to 2 μm.
A water-based coating composition mixed in a ratio of parts by weight (solid content) was applied to at least one surface of an electromagnetic steel sheet in a dry film thickness of 1.0.
~ 12 μm, and reach a plate temperature of 100 ~ 3
A method for producing an electromagnetic steel sheet for an adhesive iron core, which is excellent in adhesive strength, corrosion resistance, and blocking resistance, which is characterized by baking at a temperature of 00 ° C.

【0016】[2] 上記[1]の製造方法において、硬化剤
の少なくとも一部がフェノール樹脂であることを特徴と
する接着強度、耐食性及び耐ブロッキング性に優れた接
着鉄芯用電磁鋼板の製造方法。 [3] 上記[1]または[2]の製造方法において、硬化剤がフ
ェノール樹脂と潜在性硬化剤とからなり、固形分の割合
でフェノール樹脂100重量部に対する潜在性硬化剤の
配合量が2〜200重量部であることを特徴とする接着
強度、耐食性及び耐ブロッキング性に優れた接着鉄芯用
電磁鋼板の製造方法。
[2] In the manufacturing method of the above-mentioned [1], at least a part of the curing agent is a phenol resin, which is excellent in adhesive strength, corrosion resistance and blocking resistance. Method. [3] In the production method of the above [1] or [2], the curing agent is composed of a phenol resin and a latent curing agent, and the amount of the latent curing agent is 2 relative to 100 parts by weight of the phenol resin in terms of solid content. To 200 parts by weight, a method for producing an electromagnetic steel sheet for an adhesive iron core, which is excellent in adhesive strength, corrosion resistance and blocking resistance.

【0017】[0017]

【発明の実施の形態】以下、本発明の詳細をその限定理
由とともに説明する。本発明法による製造の対象は、加
圧・加熱(加熱圧着)することにより接着作用が得られ
る絶縁皮膜(接着型絶縁皮膜)を有する接着鉄芯用電磁
鋼板である。本発明において接着型絶縁皮膜を形成すべ
き基板となる鋼板は、モーターやトランス等の電気機器
に利用される鉄芯用の電磁鋼板である。このような電磁
鋼板としては、無方向性電磁鋼板または方向性電磁鋼板
が一般的であるが、これ以外にも軟鋼板、ステンレス鋼
板、その他の特殊鋼板等でもよく、基板となる鋼板は限
定されない。本発明の効果はこれらいずれの鋼板を基板
とした場合でも得ることができる。
BEST MODE FOR CARRYING OUT THE INVENTION The details of the present invention will be described below together with the reasons for limitation. The object of the production according to the method of the present invention is an electromagnetic steel sheet for an adhesive iron core having an insulating film (adhesive insulating film) capable of obtaining an adhesive action by pressurizing and heating (thermocompression bonding). In the present invention, the steel plate serving as the substrate on which the adhesive insulating film is to be formed is an electromagnetic steel plate for iron core used in electric equipment such as motors and transformers. As such an electromagnetic steel sheet, a non-oriented electrical steel sheet or a grain-oriented electrical steel sheet is generally used, but in addition to this, a mild steel sheet, a stainless steel sheet, other special steel sheet, etc. may be used, and the steel sheet serving as a substrate is not limited. . The effects of the present invention can be obtained when any of these steel plates is used as the substrate.

【0018】また、基板となる電磁鋼板は、その表面に
予め亜鉛系めっきまたは他の金属めっき皮膜、化成処理
皮膜、無機系または無機−有機系の絶縁皮膜等の表面処
理の1種または2種以上を施したものでもよく、本発明
において電磁鋼板の表面とは、これら表面処理皮膜を有
する場合にはその最上層皮膜の表面をいうものとする。
The electromagnetic steel sheet used as the substrate has one or two kinds of surface treatment such as a zinc-based plating or other metal plating film, a chemical conversion film, an inorganic or inorganic-organic insulating film, etc. on its surface. In the present invention, the surface of the electrical steel sheet refers to the surface of the uppermost coating when these surface-treated coatings are provided.

【0019】本発明の製造方法では、上記の電磁鋼板の
表面に水系樹脂と硬化剤を主成分とする水系塗料組成物
を塗布し、焼き付けることにより皮膜を形成するが、前
記水系樹脂として平均粒子径が0.05〜2μmのエポ
キシ系樹脂を用いる。まず、本発明者らが水系塗料組成
物のベース樹脂となる各種水系樹脂と接着強度との関係
について検討した結果、水系塗料組成物のベース樹脂と
してはエポキシ系樹脂が最適であることが判った。
In the production method of the present invention, a film is formed by applying an aqueous coating composition containing an aqueous resin and a curing agent as the main components on the surface of the above electromagnetic steel sheet and baking it to form a film. An epoxy resin having a diameter of 0.05 to 2 μm is used. First, the present inventors examined the relationship between various water-based resins that are base resins for water-based coating compositions and adhesive strength, and found that epoxy-based resins were the most suitable as the base resin for water-based coating compositions. .

【0020】後述する実施例の塗料組成物No.38、
No.39を用いた比較例に示されるように、水系塗料
組成物のベース樹脂としてアクリル樹脂やウレタン樹脂
を用いた場合には、常温での接着強度は得られるもの
の、高温環境下における十分な接着強度は得られない。
これは、アクリル樹脂は熱可塑性樹脂であるため高温で
皮膜の軟化が生じ、このために高温接着強度が劣ったも
のとなり、また、ウレタン樹脂は高温になるとウレタン
結合が解離しやすくなり、このため十分な高温接着強度
が得られなくなるからであると考えられる。
The coating composition No. of the examples described later 38,
No. As shown in the comparative example using No. 39, when acrylic resin or urethane resin is used as the base resin of the water-based coating composition, the adhesive strength at room temperature is obtained, but the sufficient adhesive strength in a high temperature environment is obtained. Can't get
This is because the acrylic resin is a thermoplastic resin, which causes the film to soften at high temperatures, resulting in poor high-temperature adhesive strength, and the urethane resin tends to dissociate urethane bonds at high temperatures. It is considered that this is because sufficient high temperature adhesive strength cannot be obtained.

【0021】これに対して、エポキシ系樹脂及びその硬
化剤からなる皮膜は、常温および高温環境下ともに優れ
た接着強度を示す。これは、エポキシ系樹脂と硬化剤が
鉄芯製造時の加熱圧着により3次元架橋構造を形成し、
この架橋構造により高温環境下でも皮膜の軟化が生じに
くく、これによって優れた高温接着強度が得られるから
であると考えられる。
On the other hand, a film made of an epoxy resin and its curing agent exhibits excellent adhesive strength under both normal temperature and high temperature environments. This is because the epoxy resin and the curing agent form a three-dimensional crosslinked structure by thermocompression bonding during iron core production,
It is considered that this crosslinked structure is unlikely to cause softening of the film even in a high temperature environment, and thereby excellent high temperature adhesive strength can be obtained.

【0022】また、エポキシ系樹脂としては平均粒子径
が0.05〜2μmのものを使用する必要があり、これ
によって初めて接着強度、耐ブロッキング性および耐食
性のいずれにも優れた皮膜を得ることができる。すなわ
ち、塗料組成物中のエポキシ系樹脂粒子の平均粒子径が
2μmを超えても、また0.05μm未満でも、接着強
度、耐ブロッキング性及び耐食性の全てを満足させる皮
膜は得られない。また、これら特性をバランスよく得る
という観点からエポキシ系樹脂粒子のより好ましい平均
粒子径は0.05〜1μmであり、さらに平均粒子径を
0.1〜0.5μmとすることにより特に優れた接着強
度、耐ブロッキング性及び耐食性が得られる。
Further, it is necessary to use an epoxy resin having an average particle diameter of 0.05 to 2 μm, and this makes it possible to obtain a film excellent in both adhesive strength, blocking resistance and corrosion resistance for the first time. it can. That is, even if the average particle size of the epoxy resin particles in the coating composition exceeds 2 μm or is less than 0.05 μm, a film satisfying all of the adhesive strength, blocking resistance and corrosion resistance cannot be obtained. From the viewpoint of obtaining these properties in a well-balanced manner, the epoxy resin particles have a more preferable average particle diameter of 0.05 to 1 μm, and further, by setting the average particle diameter of 0.1 to 0.5 μm, particularly excellent adhesion is obtained. Strength, blocking resistance and corrosion resistance are obtained.

【0023】本発明で使用するエポキシ系樹脂は常温で
液体または固体状のものであり、モノマー中に2つ以上
のエポキシ基を有するエポキシ樹脂、具体的にはビスフ
ェノールA型、ビスフェノールF型、ビスフェノールA
D型、ナフタレン型、フェノールノボラック型、オルソ
クレゾールノボラック型、グリシジルエステル型、脂環
型等の各種エポキシ樹脂が挙げられる。
The epoxy resin used in the present invention is liquid or solid at room temperature and has two or more epoxy groups in the monomer, specifically bisphenol A type, bisphenol F type, bisphenol. A
Various epoxy resins such as D type, naphthalene type, phenol novolac type, orthocresol novolac type, glycidyl ester type and alicyclic type can be mentioned.

【0024】また、水系エポキシ樹脂の形態としては、
乳化剤の存在下で強制乳化を行って得られるエマルジョ
ン型エポキシ樹脂、多塩基酸とエポキシ樹脂を反応させ
た後、カルボキシル基の少なくとも一部を中和すること
により水性化した水溶解型エポキシ樹脂、アクリル樹脂
の保護コロイドを利用する水分散型エポキシ樹脂がある
が、本発明ではいずれの水系エポキシ樹脂も使用するこ
とができ、エポキシ系樹脂の平均粒子径が上記の範囲内
にある限り、これらの形態に拘りなく本発明の効果を得
ることができる。但し、特に厳しい耐食性が要求される
場合には、水分散型エポキシ系樹脂を使用することが最
も好ましい。
The form of the water-based epoxy resin is
Emulsion type epoxy resin obtained by performing forced emulsification in the presence of an emulsifier, after reacting the polybasic acid and the epoxy resin, water-soluble epoxy resin water-solubilized by neutralizing at least a part of the carboxyl group, There are water-dispersed epoxy resins that utilize protective colloids of acrylic resins, but any water-based epoxy resin can be used in the present invention, and as long as the average particle diameter of the epoxy resin is within the above range, these The effect of the present invention can be obtained regardless of the form. However, when particularly severe corrosion resistance is required, it is most preferable to use a water-dispersed epoxy resin.

【0025】塗料組成物に使用する硬化剤は、一般に使
用されるエポキシ樹脂硬化剤を使用することができ、例
えば、脂肪族ポリアミン、脂環族ポリアミン、芳香族ポ
リアミン、ポリアミドポリアミン、変性ポリアミン等の
ようなポリアミン系硬化剤;一官能性酸無水物(無水フ
タル酸、ヘキサヒドロ無水フタル酸、メチルテトラヒド
ロ無水フタル酸、メチルヘキサヒドロ無水フタル酸、無
水メチルナジック酸、無水クロレンディック酸等)、2
官能性酸無水物(無水ピロメリット酸、ベンゾフェノン
テトラカルボン酸無水物、エチレングリコールビス(ア
ンヒドロトリメート)、メチルシクロヘキセンテトラカ
ルボン酸無水物等)、遊離酸酸無水物(無水トリメリッ
ト酸、ポリアゼライン酸無水物等)等のような酸無水物
系硬化剤;ノボラック型またはレゾール型フェノール樹
脂、ユリア樹脂、メラミン樹脂等のようなメチロール基
含有初期縮合物;潜在性硬化剤等の中から選ばれる少な
くとも1種を使用できる。
As the curing agent used in the coating composition, a generally used epoxy resin curing agent can be used. For example, aliphatic polyamine, alicyclic polyamine, aromatic polyamine, polyamide polyamine, modified polyamine and the like can be used. Such polyamine curing agents; monofunctional acid anhydrides (phthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylnadic acid anhydride, chlorendic acid anhydride, etc.), 2
Functional acid anhydrides (pyromellitic anhydride, benzophenone tetracarboxylic acid anhydride, ethylene glycol bis (anhydrotrimate), methylcyclohexene tetracarboxylic acid anhydride, etc.), free acid anhydrides (trimellitic anhydride, poly Acid anhydride type curing agents such as azelaic acid anhydride); methylol group-containing initial condensates such as novolac or resol type phenolic resins, urea resins, melamine resins; latent curing agents, etc. At least one of the above can be used.

【0026】塗料組成物中の硬化剤の配合量は、固形分
の割合でエポキシ系樹脂100重量部に対して1〜40
重量部とする。硬化剤の配合量が1重量部未満では加熱
圧着時に十分な硬化が行われず、接着強度に劣る。ま
た、硬化剤の配合量が40重量部を超えると塗料組成物
が増粘したり、造膜性が悪くなり、このため耐食性,接
着強度に劣る。
The amount of the curing agent compounded in the coating composition is 1 to 40 relative to 100 parts by weight of the epoxy resin in terms of solid content.
Parts by weight. If the compounding amount of the curing agent is less than 1 part by weight, sufficient curing is not performed during thermocompression bonding, resulting in poor adhesive strength. On the other hand, if the amount of the curing agent compounded exceeds 40 parts by weight, the coating composition thickens and the film-forming property deteriorates, resulting in poor corrosion resistance and adhesive strength.

【0027】また、硬化剤としては、特にフェノール樹
脂を使用した場合に高温環境下での接着強度が著しく向
上するため好ましい。これは、皮膜中にベンゼン環が導
入されることにより皮膜の耐熱性が向上するためである
と考えられる。このフェノール樹脂としては、フェノー
ルやビスフェノールAなどのフェノール類とホルムアル
デヒドとを反応触媒の存在下で縮合反応させて、メチロ
ール基を導入したレゾール型フェノール樹脂等を挙げる
ことができる。
As the curing agent, a phenol resin is particularly preferable because the adhesive strength in a high temperature environment is remarkably improved. It is considered that this is because the heat resistance of the coating is improved by introducing a benzene ring into the coating. Examples of the phenol resin include a resol-type phenol resin having a methylol group introduced by condensation reaction of phenols such as phenol and bisphenol A with formaldehyde in the presence of a reaction catalyst.

【0028】また、フェノール樹脂と潜在性硬化剤を特
定の割合で複合添加することにより、皮膜の接着強度は
さらに向上する。すなわち、硬化剤としてフェノール樹
脂と潜在性硬化剤を複合添加し、潜在性硬化剤の配合量
を固形分の割合でフェノール樹脂100重量部に対して
2〜200重量部、特に好ましくは3〜100重量部と
することにより、接着強度はさらに向上する。
Further, the combined addition of the phenolic resin and the latent curing agent in a specific ratio further improves the adhesive strength of the film. That is, a phenolic resin and a latent curing agent are added together as a curing agent, and the compounding amount of the latent curing agent is 2 to 200 parts by weight, and particularly preferably 3 to 100 parts by weight based on 100 parts by weight of the phenol resin. By using the weight part, the adhesive strength is further improved.

【0029】フェノール樹脂と潜在性硬化剤を複合添加
した場合の潜在性硬化剤の配合量の適正範囲を調べるた
め、板厚0.5mmの電磁鋼板の表面にエポキシ系樹脂
(表1に記載のベース樹脂No.4):100重量部
(固形分)、フェノール樹脂(表2に記載のフェノール
樹脂):5重量部(固形分)とし、フェノール樹脂10
0重量部に対する潜在性硬化剤(表2に記載の潜在性硬
化剤)の配合量(固形分)を変えた水系塗料組成物を乾
燥膜厚6μmになるように塗布し、到達板温200℃で
焼き付けることにより接着鉄芯用電磁鋼板を作成し、潜
在性硬化剤の配合量が高温接着強度(この高温接着強度
は後述する実施例に記載の評価法により評価した)に及
ぼす影響を調べた。
In order to investigate the proper range of the compounding amount of the latent curing agent when the phenol resin and the latent curing agent are added in combination, the epoxy resin (shown in Table 1) is formed on the surface of the electromagnetic steel sheet having a thickness of 0.5 mm. Base resin No. 4): 100 parts by weight (solid content), phenol resin (phenol resin shown in Table 2): 5 parts by weight (solid content), and phenol resin 10
An aqueous coating composition in which the compounding amount (solid content) of the latent curing agent (latent curing agent described in Table 2) per 0 part by weight was changed was applied so that the dry film thickness was 6 μm, and the ultimate plate temperature was 200 ° C. An electromagnetic steel sheet for an adhesive iron core was prepared by baking with the above method, and the influence of the compounding amount of the latent curing agent on the high temperature adhesive strength (this high temperature adhesive strength was evaluated by the evaluation method described in Examples described later) was investigated. .

【0030】その結果を図1に示す。同図によれば、フ
ェノール樹脂100重量部に対する潜在性硬化剤の配合
量が2重量部未満でも、また200重量部を超えても、
フェノール樹脂と潜在性硬化剤の複合添加による顕著な
高温接着強度は得られていない。また、特にフェノール
樹脂100重量部に対する潜在性硬化剤の配合量が3〜
100重量部の範囲において最も優れた高温接着強度が
得られている。
The results are shown in FIG. According to the figure, even if the compounding amount of the latent curing agent with respect to 100 parts by weight of the phenol resin is less than 2 parts by weight or exceeds 200 parts by weight,
No remarkable high temperature adhesive strength has been obtained by the combined addition of the phenolic resin and the latent curing agent. Further, particularly, the compounding amount of the latent curing agent is 3 to 100 parts by weight of the phenol resin.
The best high temperature adhesive strength is obtained in the range of 100 parts by weight.

【0031】本発明で使用する潜在性硬化剤としては、
ジシアンジアミド、メラミン、有機酸ジヒドラジド、ア
ミンイミド、ケチミン、第3アミン塩、イミダゾール
塩、3フッ化ホウ素アミン塩、マイクロカプセル型硬化
剤(硬化剤をカゼインなどで形成したマイクロカプセル
中に封入し、加熱・加圧によりマイクロカプセルを破
り、樹脂と硬化反応するもの)、モレキュラーシーブ型
硬化剤(吸着性化合物の表面に硬化剤を吸着させたもの
で、加熱により吸着分子を放出し、樹脂と硬化反応する
もの)等が挙げられる。
As the latent curing agent used in the present invention,
Dicyandiamide, melamine, organic acid dihydrazide, amine imide, ketimine, tertiary amine salt, imidazole salt, boron trifluoride amine salt, microcapsule type curing agent (encapsulating the curing agent in microcapsules formed with casein, etc. A micro-capsule that breaks by pressure and undergoes a curing reaction with the resin), a molecular sieve type curing agent (a curing agent adsorbed on the surface of an adsorbing compound, which releases adsorbed molecules by heating and undergoes a curing reaction with the resin. Stuff) and the like.

【0032】本発明で用いる塗料組成物は、上述した特
定の水系エポキシ樹脂からなるベース樹脂とエポキシ樹
脂硬化剤を主成分とするものであるが、塗料組成物中に
は上記ベース樹脂成分以外に、一部他のベース樹脂成分
が含まれることを妨げず、例えば、アクリル系樹脂、ポ
リウレタン系樹脂、ポリアミド系樹脂、ポリイミド系樹
脂、ポリエステル系樹脂、シリーコーン系樹脂、フッ素
系樹脂、ポリエチレン、ポリプロピレンのような合成樹
脂、ナイロン、ポリスルファイド、ニトリルゴム、クロ
ロプレンゴム、ポリビニルホルマールのようなエラスト
マー等が、塗料組成物の樹脂成分中の割合で35重量%
以下含まれてもよい。また、これ以外に、シリカやアル
ミナ等の酸化物微粒子、導電性物質、難溶性クロム酸塩
等の防錆添加剤、着色顔料(例えば、縮合多環系有機顔
料、フタロシアニン系有機顔料等)、着色染料(例え
ば、アゾ系染料、アゾ系金属錯塩染料等)、成膜助剤、
分散性向上剤、消泡剤等の1種以上を配合することも可
能である。
The coating composition used in the present invention is mainly composed of a base resin composed of the above-mentioned specific water-based epoxy resin and an epoxy resin curing agent. , Does not interfere with the inclusion of some other base resin component, for example, acrylic resin, polyurethane resin, polyamide resin, polyimide resin, polyester resin, scree cone resin, fluorine resin, polyethylene, polypropylene 35% by weight of synthetic resin such as nylon, elastomer such as nylon, polysulfide, nitrile rubber, chloroprene rubber, polyvinyl formal, etc. in the resin component of the coating composition.
The following may be included. In addition to these, oxide fine particles such as silica and alumina, a conductive substance, a rust preventive additive such as a poorly soluble chromate, a coloring pigment (for example, a condensed polycyclic organic pigment, a phthalocyanine organic pigment, etc.), Coloring dyes (for example, azo dyes, azo metal complex salt dyes, etc.), film forming aids,
It is also possible to blend one or more kinds of dispersibility improvers, defoamers and the like.

【0033】本発明の製造法では、上記塗料組成物を電
磁鋼板の表面に塗布し、焼き付けることにより積層接着
用皮膜を形成するが、その皮膜厚は乾燥膜厚で1.0〜
12μmとする。皮膜厚が1.0μm未満では接着強度
が不十分であり、一方、皮膜厚が12μmを超えると接
着強度が飽和するだけでなく、占積率が低下するので好
ましくない。このような接着強度と占積率の観点からよ
り好ましい皮膜厚は3μm〜7μmである。塗料組成物
を鋼板面に塗布する方法は任意である。通常はロールコ
ーター法により塗布するが、浸漬法やスプレー法により
塗布した後に、エアーナイフ法やロール絞り法により塗
布量を調整することも可能である。
In the production method of the present invention, the coating composition is applied to the surface of an electromagnetic steel sheet and baked to form a film for laminating adhesion.
12 μm. When the film thickness is less than 1.0 μm, the adhesive strength is insufficient, while when the film thickness exceeds 12 μm, not only the adhesive strength is saturated, but also the space factor decreases, which is not preferable. From the viewpoint of such adhesive strength and space factor, a more preferable film thickness is 3 μm to 7 μm. The method of applying the coating composition to the steel plate surface is arbitrary. Usually, it is applied by a roll coater method, but it is also possible to adjust the application amount by an air knife method or a roll drawing method after applying by a dipping method or a spray method.

【0034】また、塗料組成物を塗布した後の焼付処理
は、熱風炉、高周波誘導加熱炉、赤外線炉等を用いて行
なうことができる。焼付温度は、到達板温で100〜3
00℃とする。到達板温が100℃未満では鉄芯製造の
ために加熱圧着する前の皮膜の硬化が不十分であるた
め、耐食性、耐ブロッキング性が劣る。一方、到達板温
が300℃を超えると加熱圧着前の皮膜の硬化が進みす
ぎ、加熱圧着時に皮膜が十分な軟化溶融を生じなくなる
ため皮膜どうしの界面が溶け合わず、その結果、接着強
度は劣ったものとなる。このような観点からより好まし
い焼付温度は130〜230℃であり、これにより特に
優れた接着強度、耐食性、耐ブロッキング性を得ること
ができる。
The baking treatment after applying the coating composition can be carried out using a hot air oven, a high frequency induction heating oven, an infrared oven or the like. The baking temperature is 100 to 3 at the ultimate plate temperature.
Set to 00 ° C. When the reached plate temperature is less than 100 ° C., the coating film is not sufficiently hardened before thermocompression bonding for manufacturing the iron core, resulting in poor corrosion resistance and blocking resistance. On the other hand, when the reached plate temperature exceeds 300 ° C, the coating before thermocompression bonding is excessively hardened, and the coating does not sufficiently soften and melt during thermocompression bonding, so that the interfaces between the films do not melt and the adhesive strength is Will be inferior. From this point of view, a more preferable baking temperature is 130 to 230 ° C., whereby particularly excellent adhesive strength, corrosion resistance and blocking resistance can be obtained.

【0035】焼付処理時の昇温速度は特に限定されない
が、3〜80℃/sec程度が好ましい。昇温速度が3
℃/sec未満では鋼板の製造効率が悪いため好ましく
なく、一方、80℃/secを超えると塗膜にワキが生
じる恐れがあり、塗膜外観が劣化しやすい。
The temperature rising rate during the baking treatment is not particularly limited, but is preferably about 3 to 80 ° C./sec. Temperature rising rate is 3
If it is less than 80 ° C / sec, the production efficiency of the steel sheet is poor, which is not preferable. On the other hand, if it exceeds 80 ° C / sec, the coating film may be cracked, and the appearance of the coating film tends to deteriorate.

【0036】[0036]

【実施例】板厚0.5mmの電磁鋼板に塗料組成物をロ
ールコーターにより塗布した後、焼付処理して接着鉄芯
用電磁鋼板を製造し、得られた接着鉄芯用電磁鋼板の接
着強度、耐ブロッキング性、耐食性を評価した。塗料組
成物に使用したベース樹脂の組成を表1に、同じく硬化
剤を表2に、塗料組成物の組成を表3〜表5に、接着鉄
芯用電磁鋼板の製造条件(焼付温度および乾燥膜厚)と
性能評価の結果を表6〜表10に示す。以下に塗料組成
物の調整法と接着鉄芯用電磁鋼板の各性能評価の方法を
示す。
[Example] A magnetic steel sheet having a thickness of 0.5 mm was coated with a coating composition by a roll coater and then baked to produce a magnetic steel sheet for an adhesive iron core, and the adhesive strength of the obtained electromagnetic steel sheet for an adhesive iron core was obtained. , Blocking resistance, and corrosion resistance were evaluated. The composition of the base resin used in the coating composition is shown in Table 1, the curing agent is also shown in Table 2, the composition of the coating composition is shown in Tables 3 to 5, and the production conditions (baking temperature and drying) of the magnetic steel sheet for adhesive iron core are shown. The film thickness) and the results of performance evaluation are shown in Tables 6 to 10. The method for preparing the coating composition and the method for evaluating each performance of the magnetic steel sheet for the adhesive iron core are shown below.

【0037】[塗料組成物の調整]表1に示すベース樹
脂(エポキシ系樹脂)と表2に示す硬化剤を用い、これ
らを混合・撹拌して表3〜表5に示すNo.1〜No.
37の塗料組成物を得た。これら塗料組成物中の不揮発
分の割合は全て20wt%とした。また、表5に示すN
o.38のアクリル樹脂エマルジョンとNo.39のウ
レタン樹脂エマルジョンは、下記により得られたもので
ある。 (a) アクリル樹脂エマルジョン:メチルメタクリレート
90重量部、スチレン15重量部、アクリル酸10重量
部、エチルアクリレート10重量部からなるモノマー混
合物を水中で常法により乳化重合し、アクリル樹脂エマ
ルジョンを作成した。 (b) ウレタン樹脂エマルジョン:旭電化工業(株)製の
“アデカボンダイターHUX−240”を用いた。
[Preparation of Coating Composition] The base resins (epoxy resins) shown in Table 1 and the curing agents shown in Table 2 were used, and these were mixed and stirred, and Nos. Shown in Tables 3 to 5 were used. 1-No.
37 coating compositions were obtained. The proportion of non-volatile components in these coating compositions was all 20 wt%. In addition, N shown in Table 5
o. No. 38 acrylic resin emulsion and No. 38 acrylic resin emulsion. The urethane resin emulsion of 39 is obtained by the following. (a) Acrylic resin emulsion: A monomer mixture consisting of 90 parts by weight of methyl methacrylate, 15 parts by weight of styrene, 10 parts by weight of acrylic acid and 10 parts by weight of ethyl acrylate was emulsion polymerized in water by a conventional method to prepare an acrylic resin emulsion. (b) Urethane resin emulsion: "Adeka Bonder HUX-240" manufactured by Asahi Denka Co., Ltd. was used.

【0038】[接着鉄芯用電磁鋼板の性能評価](a) 常
温接着強度 25mm×50mmのサイズに切断した接着鉄芯用電磁
鋼板を、重ね合わせ部が25mm×12.5mmになる
ように皮膜形成面どうしを重ね合わせ、圧力10kgf
/cm2で加圧した状態で図2に示す昇温パターンで加
熱圧着した。これを常温雰囲気下で引張り試験機により
引張り、破壊するまでの最大荷重を測定し、この最大荷
重を剪断面積(接着面積)で割った引張り剪断強度で接
着強度を評価した。評価基準を下記に示す。 ◎ :160kgf/cm2以上 ○+:140kgf/cm2以上、160kgf/cm2
未満 ○ :120kgf/cm2以上、140kgf/cm2
未満 △ :100kgf/cm2以上、120kgf/cm2
未満 × :100kgf/cm2未満
[Evaluation of Performance of Electromagnetic Steel Sheet for Adhesive Iron Core] (a) Film of magnetic steel sheet for adhesive iron core cut to a size of 25 mm × 50 mm in room-temperature adhesive strength so that the overlapping portion becomes 25 mm × 12.5 mm Overlapping formation surfaces, pressure 10kgf
In the state of pressurizing at / cm 2 , thermocompression bonding was performed according to the temperature rising pattern shown in FIG. This was pulled by a tensile tester in a normal temperature atmosphere, the maximum load until breaking was measured, and the adhesive strength was evaluated by the tensile shear strength obtained by dividing the maximum load by the shear cross-sectional area (bonding area). The evaluation criteria are shown below. ◎: 160 kgf / cm 2 or more ○ +: 140 kgf / cm 2 or more, 160 kgf / cm 2
Less than ○: 120 kgf / cm 2 or more, 140 kgf / cm 2
Less than △: 100 kgf / cm 2 or more, 120 kgf / cm 2
Less than ×: less than 100 kgf / cm 2

【0039】(b) 高温接着強度 前記(a)による常温接着強度の評価試験と同様の方法で
作成、加熱圧着したサンプルを150℃雰囲気下で引張
り試験機により引張り、破壊するまでの最大荷重を測定
し、この最大荷重を剪断面積(接着面積)で割った引張
り剪断強度で接着強度を評価した。評価基準を下記に示
す。 ◎ :80kgf/cm2以上 ○+:60kgf/cm2以上、80kgf/cm2未満 ○ :40kgf/cm2以上、60kgf/cm2未満 △ :20kgf/cm2以上、40kgf/cm2未満 × :20kgf/cm2未満
(B) High temperature adhesive strength A sample prepared by the same method as the evaluation test of room temperature adhesive strength according to the above (a) and subjected to thermocompression bonding is pulled by a tensile tester in an atmosphere of 150 ° C. and the maximum load until breaking is applied. The maximum load was measured and the adhesive strength was evaluated by the tensile shear strength obtained by dividing the maximum load by the shearing area (bonding area). The evaluation criteria are shown below. ◎: 80kgf / cm 2 or more ○ +: 60kgf / cm 2 or more and less than 80kgf / cm 2 ○: 40kgf / cm 2 or more and less than 60kgf / cm 2 △: 20kgf / cm 2 or more, 40kgf / cm 2 less than ×: 20kgf </ Cm 2

【0040】(c) 耐ブロッキング性 20mm×20mmのサイズに切断した接着鉄芯用電磁
鋼板の皮膜形成面どうしを重ね合わせ、加圧力250k
gf/cm2で加圧し、50℃雰囲気下で24時間放置
した後のブロッキングの有無を調べた。評価基準を下記
に示す。 ○:ブロッキング無し ×:ブロッキング有り
(C) Blocking resistance: The film forming surfaces of the magnetic steel sheets for the adhesive iron core cut into a size of 20 mm × 20 mm are overlapped with each other, and a pressing force of 250 k is applied.
After pressurizing with gf / cm 2 and leaving it in an atmosphere of 50 ° C. for 24 hours, the presence or absence of blocking was examined. The evaluation criteria are shown below. ○: without blocking ×: with blocking

【0041】(d) 耐食性 塩水噴霧試験を行い、24時間後の赤錆発生面積率によ
り評価した。評価基準を下記に示す。 ◎:赤錆発生面積率10%未満 ○:赤錆発生面積率10%以上、25%未満 △:赤錆発生面積率25%以上、50%未満 ×:赤錆発生面積率50%以上
(D) Corrosion resistance A salt spray test was conducted, and the area ratio of red rust after 24 hours was evaluated. The evaluation criteria are shown below. ◎: Red rust occurrence area ratio less than 10% ○: Red rust occurrence area ratio 10% or more, less than 25% △: Red rust occurrence area ratio 25% or more, less than 50% ×: Red rust occurrence area ratio 50% or more

【0042】[0042]

【表1】 [Table 1]

【0043】[0043]

【表2】 [Table 2]

【0044】[0044]

【表3】 [Table 3]

【0045】[0045]

【表4】 [Table 4]

【0046】[0046]

【表5】 [Table 5]

【0047】[0047]

【表6】 [Table 6]

【0048】[0048]

【表7】 [Table 7]

【0049】[0049]

【表8】 [Table 8]

【0050】[0050]

【表9】 [Table 9]

【0051】[0051]

【表10】 [Table 10]

【0052】[0052]

【発明の効果】以上述べたように本発明によれば、モー
ターやトランスの使用環境(常温〜高温)下でも安定し
た接着強度が得られ、しかも耐ブロッキング性、耐食性
にも優れた接着型絶縁皮膜を有する接着鉄芯用電磁鋼板
を製造することができる。
As described above, according to the present invention, a stable adhesive strength can be obtained even under the use environment of a motor or a transformer (normal temperature to high temperature), and the blocking resistance and the corrosion resistance are excellent. It is possible to manufacture a magnetic steel sheet for an adhesive iron core having a coating.

【図面の簡単な説明】[Brief description of drawings]

【図1】塗料組成物中の硬化剤としてフェノール樹脂と
潜在性硬化剤を複合添加した場合において、フェノール
樹脂100重量部に対する潜在性硬化剤の配合量が高温
接着強度に及ぼす影響を示すグラフ
FIG. 1 is a graph showing the effect of the compounding amount of a latent curing agent with respect to 100 parts by weight of a phenol resin on the high temperature adhesive strength when a phenol resin and a latent curing agent are added together as a curing agent in a coating composition.

【図2】実施例で行なった接着鉄芯用電磁鋼板の加熱圧
着の昇温パターンを示す図面
FIG. 2 is a drawing showing a temperature rise pattern of thermocompression bonding of an electromagnetic steel sheet for an adhesive iron core performed in an example.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI H02K 15/12 H02K 15/12 A (72)発明者 鷺山 勝 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 (72)発明者 今崎 善夫 兵庫県尼崎市神崎町33番1号 関西ペイ ント株式会社内 (72)発明者 江崎 澄雄 兵庫県尼崎市神崎町33番1号 関西ペイ ント株式会社内 (56)参考文献 特開 昭57−162762(JP,A) 特開 平5−185029(JP,A) 特開 平5−237968(JP,A) 特開 平6−182296(JP,A) 特開 平6−60443(JP,A) 特開 平7−308990(JP,A) 特開 平7−336969(JP,A) 特開 平8−24779(JP,A) 特公 昭52−8998(JP,B2) (58)調査した分野(Int.Cl.7,DB名) B32B 1/00 - 35/00 B05D 1/00 - 7/26 H02K 15/00 - 15/16 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification symbol FI H02K 15/12 H02K 15/12 A (72) Inventor Masaru Sagiyama 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Inside Nippon Kokan Co., Ltd. (72) Inventor Yoshio Imazaki 33-1 Kanzaki-cho, Amagasaki-shi, Hyogo Kansai Paint Co., Ltd. (72) Inventor Sumio Ezaki 33-1 Kanzaki-cho, Amagasaki-shi, Hyogo Kansai Paint Co., Ltd. (56) Reference Documents JP-A-57-162762 (JP, A) JP-A-5-185029 (JP, A) JP-A-5-237968 (JP, A) JP-A-6-182296 (JP, A) JP-A-6- 60443 (JP, A) JP-A-7-308990 (JP, A) JP-A-7-336969 (JP, A) JP-A-8-24779 (JP, A) JP-B-52-8998 (JP, B2) (58) Fields investigated (Int.Cl. 7 , DB name) B32B 1/00-35 / 00 B05D 1/00-7/26 H02K 15/00-15/16

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 樹脂成分として、平均粒子径が0.05
〜2μmのエポキシ系樹脂100重量部に対して硬化剤
が1〜40重量部の割合(固形分の割合)で配合された
水系塗料組成物を、電磁鋼板の少なくとも片面に乾燥膜
厚で1.0〜12μmになるように塗布し、到達板温で
100〜300℃になるように焼き付けることを特徴と
する接着強度、耐食性及び耐ブロッキング性に優れた接
着鉄芯用電磁鋼板の製造方法。
1. The resin component has an average particle size of 0.05.
A water-based coating composition in which a curing agent is mixed in a ratio of 1 to 40 parts by weight (solid content) with respect to 100 parts by weight of an epoxy resin having a particle size of 2 μm to 1 μm in a dry film thickness on at least one surface of an electromagnetic steel sheet. A method for producing an electromagnetic steel sheet for an adhesive iron core, which is excellent in adhesive strength, corrosion resistance and blocking resistance, characterized by being applied so as to have a thickness of 0 to 12 μm and baked at an ultimate plate temperature of 100 to 300 ° C.
【請求項2】 硬化剤の少なくとも一部がフェノール樹
脂であることを特徴とする請求項1に記載の接着強度、
耐食性及び耐ブロッキング性に優れた接着鉄芯用電磁鋼
板の製造方法。
2. The adhesive strength according to claim 1, wherein at least a part of the curing agent is a phenol resin.
A method for producing an electromagnetic steel sheet for an adhesive iron core, which is excellent in corrosion resistance and blocking resistance.
【請求項3】 硬化剤がフェノール樹脂と潜在性硬化剤
とからなり、固形分の割合でフェノール樹脂100重量
部に対する潜在性硬化剤の配合量が2〜200重量部で
あることを特徴とする請求項1または2に記載の接着強
度、耐食性及び耐ブロッキング性に優れた接着鉄芯用電
磁鋼板の製造方法。
3. The curing agent comprises a phenol resin and a latent curing agent, and the compounding amount of the latent curing agent is 2 to 200 parts by weight based on 100 parts by weight of the phenol resin in terms of solid content. A method for producing an electromagnetic steel sheet for an adhesive iron core, which has excellent adhesive strength, corrosion resistance and blocking resistance according to claim 1.
JP34215497A 1997-11-27 1997-11-27 Manufacturing method of electrical steel sheet for bonded iron core with excellent adhesive strength, corrosion resistance and blocking resistance Expired - Fee Related JP3369940B2 (en)

Priority Applications (1)

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JP3369940B2 true JP3369940B2 (en) 2003-01-20

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CN100506929C (en) * 2004-04-28 2009-07-01 宝山钢铁股份有限公司 Aqueous self-bonding coating for electrical steel
JP5750275B2 (en) * 2011-02-17 2015-07-15 Jfeスチール株式会社 Insulated steel sheet and laminated iron core
EP3176285B1 (en) * 2014-07-29 2018-09-05 JFE Steel Corporation Electrical steel sheet for stacking, stacked electrical steel sheet, method of manufacturing stacked electrical steel sheet, and iron core for automotive motor
DE102015012172A1 (en) 2015-09-23 2017-03-23 Universität Kassel Thermally activated, fast-curing adhesive coating
EP3569405A1 (en) * 2018-05-18 2019-11-20 voestalpine Stahl GmbH Magnetic circuit band or sheet, method for manufacturing such a magnetic circuit band or sheet and stack of same
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