JP3342519B2 - Screen dewatering method - Google Patents

Screen dewatering method

Info

Publication number
JP3342519B2
JP3342519B2 JP32862892A JP32862892A JP3342519B2 JP 3342519 B2 JP3342519 B2 JP 3342519B2 JP 32862892 A JP32862892 A JP 32862892A JP 32862892 A JP32862892 A JP 32862892A JP 3342519 B2 JP3342519 B2 JP 3342519B2
Authority
JP
Japan
Prior art keywords
plunger
screen residue
screen
dewatering
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP32862892A
Other languages
Japanese (ja)
Other versions
JPH06155091A (en
Inventor
軍二 松本
栄一 武藤
敦夫 平井
正之 上殿
Original Assignee
日立機電工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日立機電工業株式会社 filed Critical 日立機電工業株式会社
Priority to JP32862892A priority Critical patent/JP3342519B2/en
Publication of JPH06155091A publication Critical patent/JPH06155091A/en
Application granted granted Critical
Publication of JP3342519B2 publication Critical patent/JP3342519B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Treatment Of Sludge (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、所要径と所要揚程を有
する脱水スクリーン渣搬送用ダクトの下端に筒型スクリ
ーン内を往復動するプランジャを主とした加圧脱水手段
を備え、プランジャの前進と搬送用ダクトに揺動自在に
設けた背圧板の揺動との組み合わせにてスクリーン渣を
押圧して脱水するスクリーン渣の脱水方法に関するもの
である。
BACKGROUND OF THE INVENTION The present invention relates to a pressurized dewatering means mainly provided with a plunger reciprocating in a cylindrical screen at the lower end of a dewatering screen residue transfer duct having a required diameter and a required head. The present invention relates to a method for dewatering a screen residue by pressing and dewatering the screen residue in combination with swinging of a back pressure plate which is swingably provided in a transfer duct.

【0002】[0002]

【従来の技術】従来、下水処理場等より収集されるスク
リーン渣は含水率が高く、収集した状態でホッパーへ投
入したり、あるいは焼却炉へ投入したりすることは爾後
の処理に手数を要する。このため収集されたスクリーン
渣を所定の含水率以下になる迄脱水する必要がある。従
来ではこのスクリーン渣の脱水を脱水機で、そして脱水
後のスクリーン渣は搬出機にてホッパーあるいは焼却炉
へ搬送している。また、密閉されたダクト内にスクリー
ン渣を供給し、加圧脱水した後、これを圧送する方法が
特公昭46−26285号公報に開示されている。
2. Description of the Related Art Conventionally, the screen residue collected from a sewage treatment plant or the like has a high moisture content, and it is troublesome to put it into a hopper or into an incinerator in a collected state after the treatment. . For this reason, it is necessary to dehydrate the collected screen residue until the water content falls below a predetermined value. Conventionally, the screen residue is dewatered by a dehydrator, and the dewatered screen residue is conveyed to a hopper or an incinerator by an unloader. Japanese Patent Publication No. 46-26285 discloses a method in which screen residue is supplied into a sealed duct, dehydrated under pressure, and then fed under pressure.

【0003】[0003]

【発明が解決しようとする課題】スクリーン渣を脱水機
で脱水した後、これを搬送ダクト内を所定位置へ搬送す
る方法は優れている。しかし、この脱水スクリーン渣の
脱水は、スクリーン渣の量・性状等に関係なくプランジ
ャの動作時間及び高低速切替時点を予め設定された状態
で運転するようにしているため、スクリーン渣量の少な
い場合、運転効率が悪いものとなっている。
A method of dewatering a screen residue by a dehydrator and then transporting the screen residue to a predetermined position in a transport duct is excellent. However, since the dewatering of the dewatered screen residue is performed in a state in which the operation time of the plunger and the high / low speed switching point are set in advance regardless of the amount and properties of the screen residue, the amount of screen residue is small. , Driving efficiency is poor.

【0004】本発明は、プランジャの油圧シリンダへの
作動油の送油量を自動的に切り替えてスクリーン渣量に
応じて脱水時間を調整して脱水効率を向上させるように
したスクリーン渣の脱水方法を提供することを目的とす
る。
According to the present invention, there is provided a method for dewatering screen residue by automatically switching the amount of hydraulic oil supplied to a hydraulic cylinder of a plunger and adjusting the dewatering time in accordance with the amount of screen residue to improve dewatering efficiency. The purpose is to provide.

【0005】[0005]

【課題を解決するための手段】本発明は上記目的を達成
するためになしたもので、所要径と所要揚程を有する脱
水スクリーン渣搬送用ダクトの下端に筒型スクリーン内
を往復動するプランジャを主とした加圧脱水手段を備
え、プランジャの前進と搬送用ダクトに揺動自在に設け
た背圧板の揺動との組み合わせにてスクリーン渣を押圧
して脱水するスクリーン渣の脱水方法において、プラン
ジャの油圧シリンダへの作動油の圧力が低圧のとき、油
圧ポンプの吐出量を大としてプランジャを高速で移動さ
せ、圧力が高圧のとき、油圧ポンプの吐出量を小として
プランジャを低速で移動させてスクリーン渣の脱水を行
うことを特徴とする。
SUMMARY OF THE INVENTION The present invention has been made to achieve the above object, and comprises a plunger reciprocating in a cylindrical screen at a lower end of a dewatering screen residue transport duct having a required diameter and a required head. A method for dewatering a screen residue, comprising a main pressurizing and dewatering means, wherein the screen residue is pressed and dewatered by a combination of forward movement of a plunger and swinging of a back pressure plate slidably provided in a transfer duct. When the pressure of the hydraulic oil to the hydraulic cylinder is low, the discharge amount of the hydraulic pump is increased and the plunger is moved at high speed, and when the pressure is high , the discharge amount of the hydraulic pump is decreased and the plunger is moved at low speed. The screen residue is dehydrated.

【0006】[0006]

【作用】このスクリーン渣の脱水方法は、プランジャの
油圧シリンダへの作動油の圧力が低圧のとき、油圧ポン
プの吐出量を大としてプランジャを高速で移動させ、圧
力が高圧のとき、油圧ポンプの吐出量を小としてプラン
ジャを低速で移動させてスクリーン渣の脱水を行うこと
により、投入されるスクリーン渣量が増減変化しても、
プランジャの高低速切り替えは、スクリーン渣の移動か
ら加圧状態に移ったことを検出して自動的に行えるの
で、プランジャの往復動時間に無駄がなく脱水効率が向
上する。
[Action] dehydration process of the screen residue, when the pressure of the working oil to the plunger of the hydraulic cylinder is low, the discharge amount of the hydraulic pump moves the plunger as a large high speed, when the pressure of the high pressure, the hydraulic pump By dehydrating the screen residue by moving the plunger at a low speed with a small discharge amount, even if the amount of the screen residue to be charged changes
The switching between the high and low speeds of the plunger can be automatically performed by detecting that the screen residue has moved from the movement of the screen residue to the pressurized state, so that the reciprocating time of the plunger is not wasted and the dewatering efficiency is improved.

【0007】[0007]

【実施例】以下、本発明を図示の実施例に基づいて説明
する。下水処理場、ポンプ場等より回収されたスクリー
ン渣を連続的若しくは間歇的に搬送し、この搬送手段の
終端部下方位置にスクリーン渣の脱水機1を配置し、こ
の脱水機1の上部に供給用のホッパー2を配設する。こ
のホッパー2は脱水装置3の上部に突設されるととも
に、この脱水装置3は筒形スクリーン31とこのスクリ
ーン31内に納めたプランジャを主とする加圧脱水手段
32とより成り、この加圧脱水手段32は油圧シリンダ
32aを用い、このシリンダ32aでプランジャ32b
を駆動、このプランジャ32bが没した先端位置より前
方向位置上方にホッパー2が配設される。そして、この
ホッパー2の下部の出口はプランジャ32bのストロー
クよりも少し短いものとするとともに、このプランジャ
32bが突出した位置より少し前方位置に加圧脱水部の
先端に搬送ダクト5を設ける。スクリーン渣中に含有さ
れる水分をホッパー内よりスクリーン31内へ供給した
時点より加圧脱水後にかけて生じる脱離水をスクリーン
31外へ排水するようにする。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the illustrated embodiments. The screen residue collected from a sewage treatment plant, a pumping station, or the like is continuously or intermittently conveyed. Hopper 2 is provided. The hopper 2 is protruded from an upper part of a dewatering device 3. The dewatering device 3 includes a cylindrical screen 31 and a pressurized dewatering means 32 mainly including a plunger housed in the screen 31. The dehydrating means 32 uses a hydraulic cylinder 32a, and the plunger 32b
The hopper 2 is disposed above the front end position of the plunger 32b. The outlet at the lower part of the hopper 2 is slightly shorter than the stroke of the plunger 32b, and the transfer duct 5 is provided at the tip of the pressurized dewatering unit at a position slightly forward of the position where the plunger 32b protrudes. The desorbed water generated from the time when the water contained in the screen residue is supplied from the inside of the hopper into the screen 31 after the dehydration under pressure is drained out of the screen 31.

【0008】加圧脱水部は、加圧脱水手段32の油圧シ
リンダ32aで駆動されるプランジャ32bの前進によ
りスクリーン渣を圧搾し、その加圧力を脱水に必要な値
にまで上昇させる構成となっており、この加圧脱水部
は、搬送ダクト5の下端屈曲部に加圧シリンダ6Sにて
揺動する背圧板6と、円筒形水抜用のスクリーン31と
よりなる。
The pressurizing and dewatering section squeezes the screen residue by advancing a plunger 32b driven by a hydraulic cylinder 32a of the pressurizing and dehydrating means 32, and increases the pressing force to a value required for dewatering. The pressurizing and dewatering unit includes a back pressure plate 6 oscillated by a pressurizing cylinder 6S at a bent portion at the lower end of the transfer duct 5, and a cylindrical drainage screen 31.

【0009】背圧板6は、図1に示すように、背圧板6
の基端側を搬送ダクト5の側壁に軸Sを介して揺動自在
に支持し、かつこの背圧板6を搬送ダクト5に穿孔した
窓孔内に該孔を閉塞するように嵌めるとともに、窓孔位
置に背圧板6が位置するとき搬送ダクト5の外壁と同じ
形状とし、これにより、背圧板6を油圧シリンダ6Sに
より図1の鎖線位置まで揺動させてダクト内を搬送され
るスクリーン渣に加圧してスクリーン31内及びダクト
基端部内での脱水を行うものである。
The back pressure plate 6 is, as shown in FIG.
Is supported on the side wall of the transfer duct 5 so as to be swingable via a shaft S, and the back pressure plate 6 is fitted into a window hole formed in the transfer duct 5 so as to close the hole, and When the back pressure plate 6 is located at the hole position, the back pressure plate 6 has the same shape as the outer wall of the transfer duct 5, whereby the back pressure plate 6 is swung by the hydraulic cylinder 6S to the dashed line position in FIG. Pressurization is performed to dehydrate inside the screen 31 and inside the base end of the duct.

【0010】プランジャの油圧シリンダ32aには、図
2に示す油圧回路7が配設され、油圧ポンプ8より油圧
シリンダ32aへの作動油が供給される。この油圧ポン
プ8は速度可変形のものを採用し、この油圧ポンプの吐
出量は一定圧に達したとき、変化させるようになってい
る。すなわち、筒形スクリーン31内に投入されたスク
リーン渣を圧搾する工程においてプランジャ32bを油
圧シリンダ32aの操作にて搬送ダクト方向へ移動する
とき、予め定めた圧力(押圧力)に達すると油圧ポンプ
の吐出量を設定値に低減させる。これは、加圧脱水時の
圧力がスクリーン渣の移動抵抗値より少し高くなるよう
に設定しておく。この油圧ポンプの吐出量と圧力すなわ
ち油圧シリンダ32aへの油圧ポンプからの作動油供給
量と圧力との関係を図3に示す。
A hydraulic circuit 7 shown in FIG. 2 is disposed in the hydraulic cylinder 32a of the plunger, and hydraulic oil is supplied from the hydraulic pump 8 to the hydraulic cylinder 32a. The hydraulic pump 8 is of a variable speed type, and the discharge amount of the hydraulic pump is changed when it reaches a certain pressure. That is, when the plunger 32b is moved in the direction of the conveying duct by operating the hydraulic cylinder 32a in the step of squeezing the screen residue put into the cylindrical screen 31, when a predetermined pressure (pressing force) is reached, the hydraulic pump is operated. The discharge amount is reduced to a set value. This is set so that the pressure during dehydration under pressure is slightly higher than the movement resistance value of the screen residue. FIG. 3 shows the relationship between the discharge amount and the pressure of the hydraulic pump, that is, the supply amount of the hydraulic oil from the hydraulic pump to the hydraulic cylinder 32a and the pressure.

【0011】図3において、P1はスクリーン渣のスク
リーン31内の移動に必要な圧力、P2は加圧脱水時の
最大圧力、Q1は油圧ポンプの最低吐出量、Q2はスク
リーン渣移動時(未加圧時)のポンプの吐出量を示す。
In FIG. 3, P1 is the pressure required for moving the screen residue in the screen 31, P2 is the maximum pressure during pressurized dehydration, Q1 is the minimum discharge amount of the hydraulic pump, and Q2 is the time when the screen residue is moved (not applied). (When pressure is applied).

【0012】したがって、プランジャ32bはスクリー
ン31内で運動初期において、ポンプの吐出量は大と成
るので高速で移動し、スクリーン渣を移動させる。そし
て、設定圧P1に達すると、ポンプ吐出量はQ1となり
プランジャの移動は低速となるが、圧力は高まり最大圧
力P2に達する。この圧力P1からP2に至る間でスク
クリーン渣はプランジャの低速移動により高圧で加圧脱
水されるものである。
Therefore, at the initial stage of the movement of the plunger 32b in the screen 31, the discharge amount of the pump becomes large, so that the plunger 32b moves at high speed and moves the screen residue. Then, when the pressure reaches the set pressure P1, the pump discharge amount becomes Q1 and the movement of the plunger becomes slow, but the pressure increases and reaches the maximum pressure P2. During the period from the pressure P1 to the pressure P2, the screen residue is dehydrated under high pressure by the low-speed movement of the plunger.

【0013】[0013]

【発明の効果】本発明のスクリーン渣の脱水方法によれ
ば、プランジャの油圧シリンダへの作動油の圧力が低圧
のとき、油圧ポンプの吐出量を大としてプランジャを高
速で移動させ、圧力が高圧のとき、油圧ポンプの吐出量
を小としてプランジャを低速で移動させてスクリーン渣
の脱水を行うようにしているので、投入されるスクリー
ン渣量が増減変化しても、プランジャの高低速切り替え
は、スクリーン渣の移動から加圧状態に移ったことを検
出して自動的に行える。これにより、投入されるスクリ
ーン渣量が増減変化しても、加圧脱水の時間を十分に確
保しながら、効率的な脱水を行うことができる。
According to dehydration process of the screen residue of the present invention, when the pressure of the working oil to the plunger of the hydraulic cylinder is low, the discharge amount of the hydraulic pump to move the plunger at high speed as a large, pressure high At this time, since the discharge amount of the hydraulic pump is reduced and the plunger is moved at a low speed to dehydrate the screen residue, even if the amount of the screen residue to be supplied is increased or decreased, the high / low switching of the plunger is performed. Detecting that the screen residue moves to the pressurized state from the movement of the screen residue can be performed automatically. Thereby, even if the amount of the screen residue to be introduced changes, the efficient dehydration can be performed while sufficiently securing the time for the pressure dehydration.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のスクリーン渣の脱水方法を実施する脱
水機の一例を示すの正面縦断面図である。
FIG. 1 is a front vertical sectional view showing an example of a dehydrator for performing a method for dewatering screen residue according to the present invention.

【図2】油圧回路の説明図である。FIG. 2 is an explanatory diagram of a hydraulic circuit.

【図3】油圧ポンプの吐出量と圧力との関係を示すグラ
フ図である。
FIG. 3 is a graph showing a relationship between a discharge amount of a hydraulic pump and a pressure.

【符号の説明】[Explanation of symbols]

1 脱水機 2 ホッパー 3 脱水装置 31 筒形スクリーン 32a 油圧シリンダー 32b プランジャ 4 加圧脱水部 5 搬送ダクト DESCRIPTION OF SYMBOLS 1 Dehydrator 2 Hopper 3 Dehydration device 31 Cylindrical screen 32a Hydraulic cylinder 32b Plunger 4 Pressure dehydration part 5 Transport duct

フロントページの続き (72)発明者 上殿 正之 兵庫県尼崎市下坂部3丁目11番1号 日 立機電工業株式会社内 (56)参考文献 特開 平4−294899(JP,A) 特開 平2−214600(JP,A) (58)調査した分野(Int.Cl.7,DB名) B30B 9/04 B30B 9/06 B65G 53/30 C02F 11/12 Continuation of the front page (72) Inventor Masayuki Ueno 3-3-11-1 Shimosakabe, Amagasaki-shi, Hyogo Nippon Machinery Co., Ltd. (56) References JP-A-4-294899 (JP, A) JP-A-2 −214600 (JP, A) (58) Field surveyed (Int. Cl. 7 , DB name) B30B 9/04 B30B 9/06 B65G 53/30 C02F 11/12

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 所要径と所要揚程を有する脱水スクリー
ン渣搬送用ダクトの下端に筒型スクリーン内を往復動す
るプランジャを主とした加圧脱水手段を備え、プランジ
ャの前進と搬送用ダクトに揺動自在に設けた背圧板の揺
動との組み合わせにてスクリーン渣を押圧して脱水する
スクリーン渣の脱水方法において、プランジャの油圧シ
リンダへの作動油の圧力が低圧のとき、油圧ポンプの吐
出量を大としてプランジャを高速で移動させ、圧力が
のとき、油圧ポンプの吐出量を小としてプランジャを
低速で移動させてスクリーン渣の脱水を行うことを特徴
とするスクリーン渣の脱水方法。
1. A pressurized dewatering means mainly comprising a plunger reciprocating in a cylindrical screen is provided at the lower end of a dewatering screen residue conveying duct having a required diameter and a required head, and the plunger is advanced and the conveying duct is swung. In the method of dewatering screen residue by pressing the screen residue in combination with the swinging of the back pressure plate movably provided, the discharge amount of the hydraulic pump when the pressure of the hydraulic oil to the hydraulic cylinder of the plunger is low the move the plunger as a large high-speed, high pressure
A method for dewatering a screen residue, wherein the discharge amount of a hydraulic pump is reduced, and the plunger is moved at a low speed to dehydrate the screen residue.
JP32862892A 1992-11-13 1992-11-13 Screen dewatering method Expired - Fee Related JP3342519B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32862892A JP3342519B2 (en) 1992-11-13 1992-11-13 Screen dewatering method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32862892A JP3342519B2 (en) 1992-11-13 1992-11-13 Screen dewatering method

Publications (2)

Publication Number Publication Date
JPH06155091A JPH06155091A (en) 1994-06-03
JP3342519B2 true JP3342519B2 (en) 2002-11-11

Family

ID=18212394

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32862892A Expired - Fee Related JP3342519B2 (en) 1992-11-13 1992-11-13 Screen dewatering method

Country Status (1)

Country Link
JP (1) JP3342519B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106417713B (en) * 2016-11-30 2023-09-29 汉中云峰茶业发展有限公司 Uniform and rapid tea leaf withering machine

Also Published As

Publication number Publication date
JPH06155091A (en) 1994-06-03

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