JP3330883B2 - Melting and holding furnace with tilting mechanism - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a melting and holding furnace with a tilting mechanism for supplying molten magnesium to an injection sleeve of a die casting machine.

[0002]

2. Description of the Related Art In a conventional melting and holding furnace, a bathtub-shaped crucible is divided into a melting chamber and a holding chamber by a partition plate. In this case, a cold charge (a method of injecting and dissolving the ingot) is performed in the melting chamber, and the molten metal is transferred to the holding chamber via the partition plates of the two chambers. A transfer pipe is provided downstream of the holding chamber, and the transfer pipe is filled with a molten metal.

[0003] In addition, Japanese Patent Publication No. 3-37462 discloses that
A heat insulation furnace provided with a transfer pipe for supplying molten metal to an injection sleeve of a die casting machine is disclosed. This insulated furnace has a structure in which the molten metal is hot-charged from another melting furnace, and the furnace itself is held horizontally during the die-casting operation, and is inclinedly held together with the transfer pipe during the die-casting operation is stopped. It is configured.

In these cases, when the applied molten metal is a magnesium alloy, it is a metal having a property of easily forming an oxide when exposed to air. The space portion is filled with a flame-retardant gas to suppress oxidation of the metal, thereby improving the quality of the die-cast product.

In the case of the latter, the molten metal in the transfer pipe can be discharged by tilting the heat storage furnace with the transfer pipe, thereby facilitating work such as maintenance. .

[0006]

However, in the conventional melting and holding furnace or insulated furnace, when cold charging or hot charging, disturbance occurs in the molten magnesium portion of the charged portion, and air is entrained by the disturbance and melts. Magnesium metal is oxidized, and as a result of this oxidation, a lot of dross and sludge are generated. The molten metal containing the dross and the sludge is sent to the transfer pipe section through the holding chamber, and there is a problem that a trouble occurs inside the transfer pipe or a poor quality product is produced.

Further, in the conventional melting and holding furnace, since the transfer pipe is fixed in a horizontal state, when it becomes necessary to discharge the molten metal in the pipe for maintenance or the like, it is impossible to completely discharge the molten metal without any stagnation. Not only is it possible, but care must be taken to handle some of the magnesium melt that remains, making maintenance work difficult.

Further, since the melting and holding furnace has both functions of the melting chamber and the holding chamber in one crucible, the melting chamber may or may not be cold-charging on the melting chamber side. When coming out and controlling the hot water temperature in the holding room,
It is difficult to maintain a constant temperature without the fluctuation of hot water temperature,
There is also a problem that the flow characteristics of the molten metal fluctuate due to the fluctuation of the hot water temperature and the amount of hot water supplied becomes unstable, so that the quality of the die cast product cannot be stabilized.

Therefore, the present invention can facilitate maintenance, effectively prevent dross or sludge generated in the melting chamber from being transferred to the holding chamber, and can be used regardless of the presence or absence of cold charge. It is an object of the present invention to provide a melting and holding furnace with a tilting mechanism that can accurately control the temperature of hot water in a holding chamber and can stably obtain high-quality die-cast products.

[0010]

In order to achieve the above object, according to the first aspect of the present invention, the interior is partitioned by a partition portion so that the molten magnesium can move mutually, and is divided into a holding chamber and a melting chamber. And a crucible formed so that the bottom of the melting chamber is positioned lower than the bottom of the holding chamber, and heating means for exclusively heating the holding chamber and the melting chamber, respectively. A furnace, a hot water supply device provided in communication with the holding chamber to supply the molten magnesium to an injection sleeve of a die casting machine, and the melting and holding furnace, which is held horizontally, and, if necessary, with the hot water supply device. A tilting mechanism having a tilting mechanism for tilting upward with the melting chamber side as a tilting fulcrum and tilting and holding the tilting mechanism upward, wherein the holding chamber has a substantially flat bottom. And the melting chamber is formed with a round bottom whose bottom is provided so as to protrude downward by extending the substantially flat bottom, and the heating means includes an electric heater on the holding chamber side. The melting chamber side is constituted by a gas burner.

According to the first aspect of the present invention, dross or sludge generated in the melting chamber, or molten metal having a high specific gravity that has just dropped due to cold charging, is caused by the difference in height between the holding chamber and the bottom of the melting chamber. From being deposited on the bottom or staying there and moving to the holding chamber.

Further, the respective hot water temperatures in the holding chamber and the melting chamber can be controlled by dedicated heating means independently of the hot water temperatures in the adjacent chambers.

Further, when the melting and holding furnace is tilted and held together with the hot water supply device by the tilting mechanism, the molten magnesium in the hot water supply device can be discharged into the crucible without stagnation.

[0014]

Further, dross or sludge generated in the melting chamber, or molten metal having a high specific gravity, which has just been dropped by cold charging, accumulates on the round bottom of the melting chamber due to the difference in shape between the holding chamber and the melting chamber. Alternatively, it is possible to prevent the stagnation and transfer to the holding chamber.

Further, the temperature of the hot water in the holding chamber can be accurately controlled by an easily controlled electric heater.
The magnesium ingot supplied to the melting chamber can be quickly melted by efficient heat transfer of the gas burner to the round bottom.

Furthermore, since the bottom of the melting chamber is formed to have a round bottom, the melting operation without hot water supply can be performed with the melting and holding furnace kept in an inclined position, and thereby the dross generated during the melting operation can be performed. In addition, it is possible to prevent the sludge and the molten metal having just dropped into the holding chamber with a heavy specific gravity from being transferred to the holding chamber.

[0018]

Embodiments of the present invention will be described below with reference to the drawings.

FIG. 1 shows a horizontal holding state of a melting and holding furnace with a tilting mechanism as one embodiment of the present invention, and FIG. 2 shows the tilt holding state.

The interior of the melting and holding furnace with a tilting mechanism is divided into a holding chamber 3 and a melting chamber 4 by partitioning the inside of the melting metal M by a partition 5 so as to be movable with respect to each other.
The crucible 30 is formed so that the bottom 4a of the holding chamber 3 is positioned lower than the bottom 3a of the holding chamber 3, and heating means 8, 9 for heating the holding chamber 3 and the melting chamber 4 respectively are provided. The melting and holding furnace 1, a hot water supply device 2 that is provided in communication with the holding chamber 3, and supplies the molten magnesium M to an injection sleeve 50 of a die casting machine (not shown). And a tilting mechanism 13 for tilting the melting chamber 4 side upward with the hot water supply device 2 as a tilting fulcrum C and holding the tilting.

The melting and holding furnace 1 has a crucible 30 extending over the holding chamber 3 and the melting chamber 4, the upper open part of which is closed by a furnace lid 10, and the molten magnesium M held inside the furnace lid 10 and inside. The space between the hot water surface A and the hot water surface A is filled with the fireproof gas. This flameproof gas fills the space portions of both the holding chamber 3 and the melting chamber 4. Melting chamber 4 of furnace lid 10
Is provided with an ingot supply lid 10a which can be opened and closed at a portion as far away from the holding chamber 3 as possible. A magnesium ingot (not shown) opens the ingot supply lid 10a to open the melting chamber 4. Can be supplied.

In the holding room 3, a metal surface level 11 is installed so as to float above the metal surface A, and the supply of the magnesium ingot is controlled so that the measurement of the metal surface level 11 results in a constant metal surface. Have been. The melt M that has been melted moves to the holding chamber 3 through the partition 5.

The melting chamber 4 is formed such that its bottom 4a is positioned lower than the bottom 3a of the holding chamber 3. Preferably, as shown in the present embodiment, the holding chamber 3 has a bottom formed with a substantially flat bottom 3a, and the melting chamber 4 has a bottom formed by extending the substantially flat bottom 3a so as to project downward. The heating means is composed of an electric heater 8 on the holding chamber 3 side and a gas burner 9 on the melting chamber 4 side. As the electric heater 8, a flat heater well corresponding to the substantially flat bottom 3 a can be used, and the gas burner 9 is attached so as to face the opening of the furnace wall 1 a. Thus, the temperature of the molten magnesium M in the holding chamber 3 is controlled by the electric heater 8 without being affected by the temperature of the molten metal in the melting chamber 4, and the magnesium ingot supplied into the melting chamber 4 is supplied to the gas burner 9. Dissolved by heating.

The hot water supply apparatus 2 includes an electromagnetic pump 7 and a transfer pipe 6 provided in communication with the holding chamber 3. The transfer pipe 6 communicates with a tapping end of the transfer pipe 6 so that the hot water outlet faces the hot water supply port of the injection sleeve 50. And a funnel 12 provided.
The transfer pipe 6 is heated by a heater 20 provided on an outer peripheral portion thereof.

The molten metal surface B in the transfer pipe 6 can be kept close to the funnel 12 by controlling the melting and holding furnace 1 during the die casting operation. Hot water is supplied to the injection sleeve 50 by the electromagnetic pump 7 provided in the transfer pipe 6.
The liquid is further discharged to the funnel 12, and the entire discharge amount is injected into the injection sleeve 50 via the funnel 12 and performed. Since the molten metal to be handled at this time is a magnesium alloy, the space from the molten metal surface B to the molten metal outlet side is filled with a flameproof gas. An opening / closing shutter is provided at a lower portion of the funnel 12 and is closed except when the hot water is supplied.

The tilting mechanism is constituted by an electric lifter 13 in this embodiment. The electric lifter 13 is mounted such that the base end is grounded and the front end is pivotally supported on the furnace wall 1 a of the melting and holding furnace 1 on the holding chamber 3 side. Melting and holding furnace 1
Is held horizontally during the die-casting operation by the electric lifter 13 and a pivoting member (not shown) for pivotally supporting the furnace wall 1a on the melting chamber 4 side, which necessitates maintenance work and the like. When the electric lifter 13 is extended, the pivotal portion on the melting chamber 4 side is tilted as a tilting fulcrum by the extension operation of the electric lifter 13 so as to be tilted and held.

In this embodiment, the tilting fulcrum C at this time is provided substantially at the center of the melting chamber 4. Therefore, as shown in FIG. 2, the melting and holding furnace 1 tilts with the hot water supply device 2, and the transfer pipe 6 and the funnel 1 at a position far from the tilting fulcrum C.
2 is tilted and held away from the position of the injection sleeve 50. The tilt angle θ in the tilt holding state is determined by the water heater 2
The molten metal M from the transfer pipe 6 and the electromagnetic pump 7
It is set so that it can be discharged within zero.

The melting and holding furnace with a tilting mechanism having the above-described structure is capable of dissolving dross or sludge generated in the melting chamber 4 during melting of the magnesium ingot or molten metal M having a specific gravity which has just been dropped by cold charging. Holding room 3
Due to the height difference and the shape difference between the bottom of the melting chamber 4 and the shape, it is possible to prevent accumulation or stagnation on the round bottom 4 a of the melting chamber 4 and transfer to the holding chamber 3. It is possible to stably obtain good quality die cast products by suppressing the troubles that occur.

The temperature of each hot water in the holding chamber 3 and the melting chamber 4 is controlled by an electric heater 8 and a gas burner 9, respectively.
The temperature of the hot water in the holding chamber 3 can be controlled irrespective of the temperature of the hot water in each of the adjacent chambers 4 and 3. The magnesium ingot supplied to the melting chamber 4 can be precisely controlled by the heater 8, and the round bottom 4a
Can be quickly dissolved by efficient heat transfer of the gas burner 9 to the gas. In particular, by keeping the temperature of the hot water in the holding chamber 3 constant, fluctuations in the flow characteristics of the molten metal M in the transfer pipe 6 can be suppressed, whereby the amount of hot water can be stabilized, and as a result, good quality can be achieved. Die cast products can be obtained stably.

When the melting and holding furnace 1 is tilted and held by the electric lifter 13 together with the hot water supply device 2, the molten magnesium M in the hot water supply device 2 can be discharged into the crucible 30 without stagnation. This facilitates maintenance work on the transfer pipe 6 and the heater 20 on the outer periphery thereof, for example.

Further, since the bottom of the melting chamber 4 is formed as a round bottom 4a, the melting operation without hot water supply can be performed in a posture (see FIG. 2) with the melting and holding furnace 1 held in an inclined state. This makes it possible to almost completely prevent dross and sludge generated during the melting operation and transfer of the molten metal M having a specific gravity that has just dropped into the holding chamber 3, thereby preventing troubles occurring inside the transfer pipe 6. The maintenance work can be facilitated by suppressing the temperature, and a high-quality die-cast product can be more stably obtained.

[0032]

As described above, according to the first aspect of the present invention, dross or sludge generated in the melting chamber, or molten metal having a high specific gravity which has just been melted down by cold charging, can be removed from the holding chamber and the melting chamber. The height difference and the shape difference at the bottom of the chamber can prevent the accumulation or stagnation at the bottom of the melting chamber from moving to the holding chamber, and the temperature of the hot water in the holding chamber can be accurately controlled by an easily controlled electric heater. As well as being able to manage well, the magnesium ingot supplied to the melting chamber can be melted quickly by the efficient heat transfer of the gas burner to the round bottom, so that a high quality die casting product can be obtained more stably. Can be.

In addition, when the melting and holding furnace is tilted and held together with the hot water supply device by the tilting mechanism, the molten magnesium in the hot water supply device can be discharged into the crucible without stagnation, facilitating maintenance work. Can be achieved.

[0034]

In addition, since the bottom of the melting chamber is formed as a round bottom, the melting operation without hot water supply can be performed with the melting and holding furnace kept at an inclined position, thereby generating during the melting operation. It is possible to almost completely prevent the dross, sludge, and molten metal that has just dropped down and have a high specific gravity from being transferred to the holding chamber, thereby suppressing troubles that occur inside the water heater and facilitating maintenance work. And a high quality die cast product can be obtained more stably.

[Brief description of the drawings]

FIG. 1 is a schematic view showing a horizontal holding state of a melting and holding furnace with a tilting mechanism as one embodiment of the present invention.

FIG. 2 is a schematic diagram showing a tilt holding state of the melting and holding furnace with a tilting mechanism of FIG. 1;

[Explanation of symbols]

 REFERENCE SIGNS LIST 1 melting and holding furnace 2 hot water supply device 3 holding chamber 3 a bottom of holding chamber (substantially flat bottom) 4 melting chamber 4 a bottom of melting chamber (round bottom) 5 partition 8 electric heater (heating means) 9 gas burner (heating means) 13 electric lifter (Tilting mechanism) 30 crucible C tilting fulcrum M molten magnesium

──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. ⁷ Identification symbol FI B22D 45/00 B22D 45/00 C F27B 3/04 F27B 3/04 3/20 3/20 (72) Inventor Yukio Kato Kanagawa 5-17-10 Futako, Takatsu-ku, Kawasaki-shi Examiner, Tokyo Furnace Industry Co., Ltd. Norimitsu Tanaka (56) References JP-A-8-197226 (JP, A) JP-A-7-124728 (JP, A) Kohei 3-37462 (JP, B2) (58) Fields investigated (Int. Cl. ⁷ , DB name) B22D 17/28 B22D 17/30 B22D 45/00

Claims (1)

(57) [Claims] An interior is partitioned by a partition so as to be able to move the molten magnesium in a mutually movable manner so as to be divided into a holding chamber and a melting chamber, and the bottom of the melting chamber is positioned lower than the bottom of the holding chamber. A crucible formed, a melting and holding furnace configured to include heating means for heating the holding chamber and the melting chamber respectively, and an injection sleeve of a die casting machine provided in communication with the holding chamber. A hot water supply device for supplying the molten magnesium, and a tilting mechanism for holding the melting and holding furnace horizontally and tilting and holding the melting chamber side upward with the melting water side as a tilting fulcrum with the hot water supply device as necessary. A melting and holding furnace with a tilting mechanism configured to include, wherein the holding chamber has a substantially flat bottom,
The melting chamber is formed with a round bottom whose bottom is provided so as to protrude downward by extending the substantially flat bottom, and the heating means includes an electric heater on the holding chamber side and the melting chamber side. A melting and holding furnace with a tilting mechanism, each of which is constituted by a gas burner.