JP3319508B2 - Corrosion prevention structure, forming method and forming apparatus at end of pipe joint for earthquake resistance - Google Patents
Corrosion prevention structure, forming method and forming apparatus at end of pipe joint for earthquake resistanceInfo
- Publication number
- JP3319508B2 JP3319508B2 JP22367098A JP22367098A JP3319508B2 JP 3319508 B2 JP3319508 B2 JP 3319508B2 JP 22367098 A JP22367098 A JP 22367098A JP 22367098 A JP22367098 A JP 22367098A JP 3319508 B2 JP3319508 B2 JP 3319508B2
- Authority
- JP
- Japan
- Prior art keywords
- anticorrosion
- cut
- ring
- corrosion
- rubber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L21/00—Joints with sleeve or socket
- F16L21/02—Joints with sleeve or socket with elastic sealing rings between pipe and sleeve or between pipe and socket, e.g. with rolling or other prefabricated profiled rings
- F16L21/04—Joints with sleeve or socket with elastic sealing rings between pipe and sleeve or between pipe and socket, e.g. with rolling or other prefabricated profiled rings in which sealing rings are compressed by axially-movable members
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
- Joints With Sleeves (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は地下に埋設して水道
用の管路を形成する鋳鉄管の管継手、特に標準規格の鋳
鉄管同士の接続ではなくて、現場施工時の寸法調整のた
め鋳鉄管を途中で切断したときに生じる切り管を含む耐
震用管継手端部の防食構造に係る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pipe joint for a cast iron pipe which is buried underground to form a pipe for water supply. The present invention relates to an anticorrosion structure at the end of an earthquake-resistant pipe joint including a cut pipe generated when a cast iron pipe is cut in the middle.
【0002】[0002]
【従来の技術】鋳鉄管は外面塗装と内面ライニングによ
って全面的に防食機能を具え、地中に敷設されて管外周
面で接する土砂の含有水分やその他の腐食性雰囲気に取
り囲まれ、管内では常に流水と接していても、容易に腐
食が進行しないように保護されている。したがって通常
の敷設工事のように鋳鉄管の受口内へ別の鋳鉄管の挿し
口を挿入し、適当な止水用のパッキングなどを介装して
水封状態で相互に接合すれば、ほとんど完全に水分の侵
入する機会がなく、良質の飲料水を需要者まで届けるの
に何の懸念も起こらない。2. Description of the Related Art Cast iron pipes are provided with an anticorrosion function entirely by coating the outer surface and inner lining, and are laid underground and surrounded by moisture and other corrosive atmospheres contained in earth and sand that are in contact with the outer peripheral surface of the pipe. Even in contact with running water, it is protected so that corrosion does not easily progress. Therefore, as in the case of ordinary laying work, if the insertion port of another cast iron pipe is inserted into the socket of the cast iron pipe, and it is joined to each other in a water-sealed state with an appropriate water-stopping packing etc., it is almost complete There is no opportunity for water to penetrate into the water, and there is no concern about delivering good quality drinking water to consumers.
【0003】しかし、管路の敷設が常に定寸法の鋳鉄管
の接合だけで終わるとは限らない。ほとんどの敷設工事
では、その工区の最後となる接合地点が鋳鉄管の定寸法
で終わることは稀であり、所定の長さとなるように途中
で切断した鋳鉄管で半端となった工事範囲を完結する場
合が通常の態様である。[0003] However, the laying of pipes does not always end only with the joining of cast iron pipes of fixed dimensions. In most laying works, it is rare that the last joint point of the section ends at a fixed size of the cast iron pipe, and the cast iron pipe cut halfway to the specified length completes the half-constructed work area Is the normal mode.
【0004】途中で工事の都合によって現地切断した切
り管は、少なくとも切り口では防食塗料が削り取られ、
管路を地下に敷設して腐食性雰囲気に曝されたときに
は、露呈した鋳鉄地肌が集中的に腐食作用を受けるウィ
ークポイントとなる。他の表面が如何に防食機能で保護
されていようとも、1箇所でも金属面の曝露した弱点が
存在すれば、全体としての防食性は完全に失われ、腐食
が集中して発錆部が急速に成長し、鋳瘤状に膨出した欠
陥となって管内の通水を赤く汚濁し、赤水を家庭に届け
るという不手際に発展する懸念が高くなる。[0004] The cut pipe cut on site on the way due to construction work, at least at the cut end, the anticorrosive paint is shaved off,
When the pipeline is laid underground and exposed to a corrosive atmosphere, the exposed cast iron surface becomes a weak point subject to intensive corrosive action. Regardless of how the other surfaces are protected by the anticorrosion function, if there is a weak point to which the metal surface is exposed even in one place, the corrosion protection as a whole is completely lost, corrosion concentrates, and rusting parts are rapidly formed. There is a high concern that the water in the pipe will be polluted in red as a defect that swells like a nodule and that the red water will be delivered to the home.
【0005】現地において所望の寸法にダクタイル鋳鉄
管を切断して継ぎ足す方式は現状では避け難いから、こ
の切り口の防水性を確保するための手段が要請されるこ
とは当然の成行きである。最も原始的には切り管の切り
口で切断時に欠けた防食塗料を補修するために現地で再
塗布し、防食機能を回復する施工方法があるが、その
他、切り管の切り口に樹脂製の防錆カバーを添着し、露
出した鋳鉄の表面を被覆して防食機能を回復する例など
も実施されている。At present, a method of cutting and adding ductile cast iron pipes to desired dimensions at the site is inevitable at present, and it is natural that a means for ensuring waterproofness of the cut end is required. Most primitively, there is a construction method to re-apply the anticorrosion paint missing at the time of cutting at the cut end of the cut pipe at the site and restore the anticorrosion function. An example of attaching a cover and covering the exposed surface of the cast iron to recover the anticorrosion function has also been practiced.
【0006】図13(A)(B)は実開平4−1381
95号公報で提示された従来技術であって、接続する相
手の管は図(B)からも窺えるように標準形状の受口で
あり、この受口に対して切り管の先端を挿し口として接
合する場合を想定としている。対象とする管の内径より
やや小径の筒体101は、周方向に連続する環状フィン
102を軸方向に定間隔毎に複数個設け、中央にストッ
パとしての環状突条103を突設した弾性ゴム材からな
るシール部材104と、該シール部材104の内面に、
軸方向に連続した切開部を有する金属製筒105が同軸
一体に嵌合した複合層を要旨とする。この可撓性を具え
たシール部材104の弾性変形と、背後を支える金属筒
105に切り込んだ切開部が許容する変形によって、管
の許容公差による内径のばらつきを吸収し、ゴム材の強
度的な弱点は背後に嵌合する金属筒の強度によって補完
するという発想である。FIGS. 13 (A) and 13 (B) show a practical example of Japanese Utility Model Laid-Open No. 4-1381.
In the prior art presented in Japanese Patent Publication No. 95, the pipe to be connected is a standard-shaped receptacle as can be seen from FIG. (B), and the tip of the cutting pipe is inserted into this receptacle as an insertion port. Assumes joining. An elastic rubber having a cylindrical body 101 having a diameter slightly smaller than the inner diameter of the target pipe is provided with a plurality of circumferentially continuous annular fins 102 at regular intervals in the axial direction and an annular ridge 103 serving as a stopper at the center. A seal member 104 made of a material, and an inner surface of the seal member 104,
The gist of the present invention is a composite layer in which a metal cylinder 105 having an axially continuous cutout is coaxially and integrally fitted. Due to the elastic deformation of the flexible sealing member 104 and the deformation allowed by the incision cut into the metal cylinder 105 supporting the back, the variation in the inner diameter due to the tolerance of the pipe is absorbed, and the strength of the rubber material is reduced. The weak point is the idea of complementing with the strength of the metal tube fitted behind.
【0007】[0007]
【発明が解決しようとする課題】一方、先年の阪神大震
災において得られた教訓として、耐震構造の配管系の威
力をまざまざと見せつけられ今後の水道管敷設工事には
不可欠の要件となった。耐震構造には種々の型式がある
が、たとえば、スリップオンタイプとして図14に示す
ダクタイル鋳鉄管のNS形継手では、受口202に予め
芯出し用ゴム251とロックリング205を嵌入し、さ
らに挿し口201に挿し口リング212を突設し、最も
抜け出した位置ではロックリング205と挿し口リング
212が係止してそれ以上の抜け出しを阻止する一方、
最も挿し込んだ位置で挿し口先端211と受口202の
最深部に相当する段差221が係止してそれ以上の突っ
込みを阻止するから、この範囲において地震などの揺
動、振動に遭遇しても管が離脱しないような構成を示し
ている。On the other hand, as a lesson learned from the Great Hanshin Earthquake last year, the power of the seismic resistant piping system was shown in various ways, and it became an essential requirement for future water pipe laying work. There are various types of earthquake-resistant structures. For example, in the NS type joint of a ductile cast iron pipe shown in FIG. 14 as a slip-on type, a centering rubber 251 and a lock ring 205 are previously inserted into the receiving port 202 and further inserted. The insertion ring 212 is protruded from the opening 201, and at the most retracted position, the lock ring 205 and the insertion ring 212 are locked to prevent further removal,
At the most inserted position, the step 211 corresponding to the insertion port tip 211 and the deepest part of the receiving port 202 is locked to prevent further intrusion, so that in this range, oscillation or vibration such as an earthquake is encountered. Also shows a configuration in which the tube does not come off.
【0008】ここで例示した従来技術のうち、現地での
再塗装については塗料材の調合、塗布作業を塗装の専門
家で実施するわけではなく、作業性や塗装面の品質の点
で一抹の不安がないわけではない。加えて施工が寒冷地
や厳冬期における管路敷設工事であるケースも当然起こ
り得るから、塗装後の乾燥に長い時間を費やし作業性の
低下を招く要因に挙げられることも稀ではない。さらに
現地作業では施工後の検査も不十分となる虞れがあり得
るので、塗り残しを見落したり、塗膜が適性ではないた
め折角施した防食機能が完全に発揮されずに局部的な発
錆を生じる懸念も残る。[0008] Among the prior arts exemplified here, in the case of repainting on site, the preparation and application of the coating material are not performed by a coating expert, but the workability and the quality of the painted surface are insignificant. It is not without fear. In addition, since the construction may be a pipe laying construction in a cold district or in a severe winter, it is not uncommon for the factor to spend a long time for drying after painting and to reduce the workability. In addition, there is a possibility that the inspection after construction may be insufficient in the field work, so it is possible to overlook the residual paint, or to perform the local corrosion without completely exhibiting the anticorrosion function provided because the coating is not suitable. There is also concern about rusting.
【0009】継ぎ足し配管時に専用の継手用防食コアを
適用することは前記手作業の低い信頼性を確実に改善す
る。しかし図13のような専用の継手用防食コアを図1
4で示すような耐震用管継手の切り管に適用することは
極めて難しい。すなわち切り管はどこで切るかあらかじ
め不明であり、図14のように挿し口リングをダクタイ
ル鋳鉄管製造の時点であらかじめ挿し口に周設しておく
ことはできない。必ず敷設工事現場において寸法切り後
に切り口近くに凹溝を加工刻設し、その溝内へ挿し口リ
ングを挿嵌する方式を採らざるを得ない。このため切り
口の他に溝部全面にも非塗装面が現われ、同時に耐震機
能を保証するためには、図14のように挿し口先端が受
口内のある範囲に亘って相対的に移動し得る構造でなけ
ればならない。この可動範囲を図13の防食用コアを適
用してカバーしようとすれば、図15のように極めて広
い範囲に亘る長さが必要となる。現実的にこのような長
い区間に亘って管内径が短縮することは、圧力損失を招
くという管路としての本質的欠陥に繋がり、また防食コ
アの製造や接合作業の上でも煩瑣であり、工程上の大き
な負担となる懸念が高い。The application of a dedicated anticorrosive core for a joint at the time of replenishment piping surely improves the low reliability of the manual operation. However, a dedicated anticorrosion core for a joint as shown in FIG.
It is extremely difficult to apply to a cut pipe of a seismic pipe joint as shown in FIG. That is, it is unknown in advance where the cut tube is to be cut, and as shown in FIG. 14, the insertion ring cannot be previously provided around the insertion port at the time of production of the ductile cast iron pipe. Inevitably, a method must be used in which a concave groove is machined and cut near the cut after cutting the dimensions at the laying construction site, and the opening ring is inserted into the groove. For this reason, a non-painted surface also appears on the entire surface of the groove in addition to the cut, and at the same time, in order to guarantee the seismic resistance, a structure in which the tip of the insertion port can relatively move over a certain range in the receptacle as shown in FIG. Must. In order to cover this movable range by applying the anticorrosion core of FIG. 13, a very wide range of length is required as shown in FIG. Practically, shortening of the inner diameter of the pipe over such a long section leads to an essential defect as a pipe, which causes a pressure loss, and is complicated in manufacturing and joining work of the anticorrosion core. There is a high concern that this will be a major burden.
【0010】本発明は以上の課題を解決するため現地の
敷設工事で切り口を使用した耐震構造の接合が容易であ
り、優れた作業性を具えた耐震用管継手の端部の防食構
造の提供を目的とする。In order to solve the above-mentioned problems, the present invention provides an anti-corrosion structure at the end of a seismic pipe joint which is easy to join a seismic structure using a cut in a field laying work and has excellent workability. With the goal.
【0011】[0011]
【課題を解決するための手段】本発明に係る耐震用管継
手端部の防食構造は、切り管の挿し口1の切り口11お
よび傾斜面12よりなる非塗装面へ端部防食ゴム3を全
面添着被覆すると共に、挿し口リング2の内側面21と
挿し口リングが内嵌する嵌合溝13との間隙へ溝部防食
ゴム4を嵌入し、該端部防食ゴム3の外周面から挿し口
リング2の露出面にかけて耐食性金属板よりなる防食カ
バー5を被冠し、防食カバー5の挿し口リング側下端部
と前記溝部防食ゴム4の上端部とが離脱不能に係合して
いるによって前記の課題を解決した。According to the present invention, the anticorrosion structure at the end of an earthquake-resistant pipe joint according to the present invention is obtained by applying the end anticorrosion rubber 3 to the non-painted surface consisting of the cut 11 of the cut pipe insertion port 1 and the inclined surface 12. The grooved anticorrosion rubber 4 is fitted into the gap between the inner surface 21 of the insertion ring 2 and the fitting groove 13 in which the insertion ring is fitted, and the insertion ring is inserted from the outer peripheral surface of the end anticorrosion rubber 3. 2 is covered with an anti-corrosion cover 5 made of a corrosion-resistant metal plate, and the lower end of the anti-corrosion cover 5 on the insertion ring side and the upper end of the groove anti-corrosion rubber 4 are undetachably engaged. Solved the problem.
【0012】またこの防食構造を形成する方法としては
切り管の挿し口1に挿し口リング2を嵌入する嵌合溝1
3および傾斜面12を切削加工し、挿し口外周面14上
へ後端面51のみを直角に屈折した直円筒形の未成形防
食カバー5と溝部防食ゴム4とを預け、前記嵌合溝13
へ挿し口リング2を嵌合すると共に傾斜面12と切り口
11の非塗装面を被覆する端部防食ゴム3を取り付け、
前記挿し口リング2の内側面21と嵌合溝13との間隙
へ溝部防食ゴム4を嵌入して係止圧着し、挿し口全体を
支持すると共に直円筒形の防食カバー5の外周面を押圧
して所定の形状に塑性変形し、挿し口リング2から切り
口11に至る端部全面を被覆する手順によって達成され
る。As a method of forming the anticorrosion structure, a fitting groove 1 into which an insertion ring 2 is inserted into an insertion port 1 of a cut pipe is provided.
3 and the inclined surface 12 are cut, and the unformed anti-corrosion cover 5 and the grooved anti-corrosion rubber 4 in the form of a cylinder whose only rear end surface 51 is bent at a right angle onto the outer peripheral surface 14 of the insertion opening are deposited.
And the end anticorrosion rubber 3 covering the inclined surface 12 and the unpainted surface of the cut 11 is attached.
The groove anticorrosion rubber 4 is inserted into the gap between the inner surface 21 of the insertion ring 2 and the fitting groove 13 and locked and pressed to support the entire insertion opening and press the outer peripheral surface of the anticorrosion cover 5 having a cylindrical shape. Then, it is plastically deformed into a predetermined shape, and is achieved by a procedure of covering the entire end portion from the insertion ring 2 to the cut 11.
【0013】本発明に係る防食構造は、現地で管路長の
調整のため生じた切り管の切り口11、傾斜面12より
なる挿し口端部の切削加工面、すなわち防食塗装の削り
取られた非塗装面、および露出した挿し口リング2の外
周面におよぶ全面を防食カバー5で被覆して外部との接
触を断ち発錆を阻止すると共に、挿し口リング2と嵌合
溝13との間隙に溝部防食ゴム4を嵌入した上で、防食
カバー5の後端面51の下部で圧縮係合しているから、
溝部防食ゴム4を離脱不能とする抜け止め作用を発揮し
つつ、非塗装面である嵌合溝側面の発錆も防止する。The anticorrosion structure according to the present invention has a cutting surface formed at the site for adjusting the length of a pipe, and a cut surface of an insertion end composed of a cut surface 11 and an inclined surface 12, that is, a non-corrosion coated non-cut surface. The entire surface of the painted surface and the exposed outer peripheral surface of the insertion ring 2 is covered with an anticorrosion cover 5 to cut off contact with the outside to prevent rusting, and to reduce the gap between the insertion ring 2 and the fitting groove 13. Since the groove anticorrosion rubber 4 is fitted and compression-engaged below the rear end face 51 of the anticorrosion cover 5,
While preventing the groove anticorrosion rubber 4 from coming off, it also prevents rust on the side surface of the fitting groove, which is a non-painted surface, while exhibiting a retaining function.
【0014】防食構造の形成方法は、図2(A)(B)
のように挿し口1に挿し口リング2、端部防食ゴム3、
溝部防食ゴム4をそれぞれ取付けた後、直円筒形の未成
形防食カバー5の後端面51を挿し口リング2の内側面
21に当接した状態で専用治具により押圧変形させる。
その際、発生する曲げ力P1が防食カバー5の外周面を
塑性変形させる。塑性変形した防食カバー5は端部防食
ゴム3と挿し口先端との間で発生する弾性ゴムの反撥力
P2を受けることになり、防食カバーをより確実に挿し
口先端に固定する作用を誘発し課題を解決する。また、
端部防食ゴム3の材質が弾性のゴム材を使用することに
よって端面からの水の侵入を防止する。FIGS. 2A and 2B show a method of forming the anticorrosion structure.
Insert ring 2 at end, anti-corrosion rubber 3 at the end,
After each of the groove anticorrosion rubbers 4 is attached, the rear end face 51 of the unformed anticorrosion cover 5 having a right cylindrical shape is pressed and deformed by a special jig in a state where the rear end face 51 is in contact with the inner surface 21 of the opening ring 2.
At this time, the generated bending force P1 plastically deforms the outer peripheral surface of the anticorrosion cover 5. The plastically deformed anticorrosion cover 5 receives the repulsion force P2 of the elastic rubber generated between the end anticorrosion rubber 3 and the tip of the insertion port, and induces the action of more securely inserting the anticorrosion cover to the tip of the insertion port. Solve the problem. Also,
The use of an elastic rubber material for the end portion anticorrosion rubber 3 prevents water from entering from the end surface.
【0015】本発明の防食構造は特に耐震性を前提とす
るものであるから、その点について検討すれば、図3
(A)(B)のように地殻変動などで継手部が縮んだと
き抜け出し力P1、P2が管に作用し、溝部防食ゴムの下
端の係合部(横向き突部53)が挿し口リング2とロッ
クリング9に挟まれ、図(B)の塗り潰した部分Sが破
断する可能性もあるが、仮に破断したとしても、防食カ
バーの後端面51の下部が溝部防食ゴムの横向き突部の
頂面を圧縮させて係合しているため、遮水機能が損われ
るに至らず正常に維持されるから、嵌合溝間隙からの発
錆は起こらないという特徴を具えている。The anticorrosion structure of the present invention is based on the premise of earthquake resistance in particular.
(A) When the joint part is contracted due to crustal deformation as shown in (B), the pull-out forces P1 and P2 act on the pipe, and the engaging part (lateral protrusion 53) at the lower end of the groove anticorrosion rubber is inserted into the insertion ring 2. There is a possibility that the solid portion S in FIG. 8B may be broken by being sandwiched by the lock ring 9 and the lower portion of the rear end face 51 of the anticorrosion cover. Since the surface is compressed and engaged, the water blocking function is not impaired and is maintained normally, so that rust is not generated from the gap of the fitting groove.
【0016】[0016]
【発明の実施の形態】図1は本発明の実施形態を示す一
部縦断正面図(A)と、図(A)における要部(円形で
区切った範囲)の拡大図(B)である。一方のダクタイ
ル鋳鉄管の受口8には、管端側からゴム輪81、ロック
リング芯出し用ゴム91によって均等に付勢される一つ
割のロックリング9が取り付けられ、一方、切り管の挿
し口1には嵌合溝13が刻設されて、この溝内へ挿し口
リング2が嵌合して移動の最終段階では挿し口リング2
とロックリング9とが衝き当ってストッパの役割を果
し、典型的な離脱防止の耐震構造を形成する基本条件に
変りはない。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a partially longitudinal front view (A) showing an embodiment of the present invention, and an enlarged view (B) of a main part (circumscribed area) in FIG. A lock ring 9, which is evenly urged by a rubber ring 81 and a lock ring centering rubber 91 from the pipe end side, is attached to the socket 8 of one ductile cast iron pipe. A fitting groove 13 is formed in the insertion opening 1, and the insertion opening ring 2 is fitted into this groove, and at the final stage of the movement, the insertion opening ring 2 is formed.
The lock ring 9 collides with the lock ring 9 to serve as a stopper, and there is no change in the basic conditions for forming a typical anti-separation anti-seismic structure.
【0017】本発明の特徴である防食構造は、切り管の
挿し口1の端面である切り口11から、挿し口内周面を
斜めに切削して円滑な挿入を図った傾斜面12(図中、
クロスマークが連続した範囲が切り管作成によって新た
に生じた非塗装面)、この傾斜面12に連続した勾配を
保つ挿し口リング2の傾斜面22、最大の外径となる挿
し口リング2の頂面23、および挿し口リングの内側面
21にかけて緊密に被覆する耐食性金属板の防食カバー
5によって形成される。The anticorrosion structure, which is a feature of the present invention, has an inclined surface 12 (in the figure, a slanted surface) in which the inner peripheral surface of the insertion port is cut obliquely from the cut 11 which is the end face of the insertion port 1 of the cut pipe.
The area where the cross mark is continuous is an unpainted surface newly generated by the cutting pipe preparation), the inclined surface 22 of the insertion ring 2 that maintains a continuous gradient on the inclined surface 12, and the insertion ring 2 having the maximum outer diameter. It is formed by a corrosion-resistant cover 5 made of a corrosion-resistant metal plate that covers the top surface 23 and the inner surface 21 of the insertion ring tightly.
【0018】さらにこの防食カバー5が直接挿し口外周
面や挿し口リング外周面に添着するのではなく、腐食の
虞れがある露出した非塗装面へ端部防食ゴム3および溝
部防食ゴム4を介装し、その弾性との共働きによって強
固な遮水作用と離脱防止作用を発揮させることはすでに
記載した通りである。部材別に実施形態の詳細を例示す
れば、図4は防食カバー5の押圧成形前の状態における
一部縦断正面図(A)、部分側面図(B)、図(A)に
おける要部(円形範囲)の拡大図(C)、および図
(C)のさらに一部拡大図(D)であり、直円筒形の後
端部だけを一定幅直角に内側へ屈折して後端面51を形
成し、その下端部にテーパ面52を具えた横向き突部5
3を形成する。Further, the anticorrosion cover 5 is not directly attached to the outer peripheral surface of the insertion opening or the outer peripheral surface of the insertion ring, but the end anticorrosion rubber 3 and the groove anticorrosion rubber 4 are exposed to the exposed unpainted surface where there is a possibility of corrosion. It has already been described that the interposed member exhibits a strong water-shielding effect and a detachment preventing effect by co-working with its elasticity. If the details of the embodiment are illustrated by each member, FIG. 4 shows a partially longitudinal front view (A), a partial side view (B), and a main part (circular area) in FIG. ) Is an enlarged view (C) and a further enlarged view (D) of FIG. (C), wherein only the rear end portion of the right cylindrical shape is bent inward at a constant width right angle to form a rear end surface 51, Lateral projection 5 having a tapered surface 52 at its lower end
Form 3
【0019】図5は押圧成形後の防食カバー5の一部縦
断正面図(A)、部分側面図(B)、図(A)における
要部(円形範囲)の拡大図(C)であり、成形された状
態は先端面54、勾配面55、56、水平面57、58
が新たに区分される。材質としては耐食性、強度、成形
性など通常接水する部材としての要件と同様に、ステン
レス鋼、銅または銅合金などが望ましい。FIG. 5 is a partial longitudinal front view (A), a partial side view (B), and an enlarged view (C) of a main part (circular range) in FIG. The molded state is the tip face 54, the slope faces 55, 56, the horizontal faces 57, 58
Is newly classified. The material is preferably stainless steel, copper, or a copper alloy, as is the requirement for a member that normally comes into contact with water, such as corrosion resistance, strength, and formability.
【0020】図6は端部防食ゴム3の一部縦断正面図
(A)、部分側面図(B)、図(A)における要部(円
形範囲)の拡大図(C)であり、挿し口端面の切り口1
1から傾斜面12にかけての非塗装面を被覆して防食す
る。実施上は水道用ゴム輪として使用されている剛性ゴ
ムの中から適当なものを選択すればよい。形状的には先
端の内向き突部31のゴム厚を勾配面32、水平面33
に比べて大きく形成し、防食カバー5の押圧成形時に防
食カバーの先端面54と挿し口の切り口11間に挾圧さ
れてゴムの反撥力が十分に発生し、防食カバーをより確
実に切り口に固定するように図ることが望ましい。FIG. 6 is a partially longitudinal front view (A), a partial side view (B), and an enlarged view (C) of a main part (circular range) in FIG. End face cut 1
The non-painted surface from 1 to the inclined surface 12 is covered to prevent corrosion. In practice, an appropriate one may be selected from rigid rubber used as a rubber ring for water supply. In terms of shape, the rubber thickness of the inward protruding portion 31 at the tip is determined by the slope surface 32 and the horizontal surface 33.
When the anticorrosion cover 5 is pressed and formed, it is sandwiched between the front end face 54 of the anticorrosion cover and the cutout 11 of the insertion opening, and a sufficient repulsion force of the rubber is generated. It is desirable to fix it.
【0021】図7は溝部防食ゴム4の一部縦断正面図
(A)、部分側面図(B)、図(A)における要部(円
形範囲)の拡大図(C)であり、嵌合溝13と挿し口リ
ング2の内側面21間に不可避的に生じて「水みち」と
なる間隙を埋める断面ほぼ長方形の本体41と、頂面で
防食カバーの後端面51と係合しやすいようにテーパ面
42を具えた係合片43および本体41より薄肉の横向
き突部45の先端を形成するテーパ面44を本体頂面の
両端からそれぞれ突設している。FIG. 7 is a partial longitudinal front view (A), a partial side view (B), and an enlarged view (C) of a main part (circular range) in FIG. 13 and a main body 41 having a substantially rectangular cross section which inevitably occurs between the inner surface 21 of the insertion ring 2 and a gap which becomes a "water path", and a rear end surface 51 of the anticorrosion cover which is easily engaged with the top surface. An engagement piece 43 having a tapered surface 42 and a tapered surface 44 forming the tip of a laterally projecting portion 45 thinner than the main body 41 project from both ends of the top surface of the main body.
【0022】図8は溝部防食ゴム4と防食カバー5の係
合関係を図示したもので、図の2点鎖線で表わす防食カ
バー5が、溝部防食ゴム4の横向き突部45の頂面上を
左方へ滑動して所定の位置へセットされると、防食カバ
ー5のテーパ面52と溝部防食ゴム4のテーパ面42と
が圧密係合すると共に、溝部防食ゴムの横向き突部45
を上から圧縮して離脱できないように固定する。圧縮さ
れた溝部防食ゴム4は間隙内へ封じ込まれて外部との連
通を断ち切るので、拘束固定と遮水防錆作用が併せ発揮
される。FIG. 8 illustrates the engagement relationship between the groove anticorrosion rubber 4 and the anticorrosion cover 5. The anticorrosion cover 5 indicated by a two-dot chain line in FIG. When it is slid to the left and set at a predetermined position, the tapered surface 52 of the anticorrosion cover 5 and the tapered surface 42 of the grooved anticorrosion rubber 4 are pressed tightly engaged, and the lateral protrusion 45 of the grooved anticorrosion rubber is provided.
Is fixed from above by compressing it from above. The compressed groove anticorrosion rubber 4 is sealed in the gap and cuts off the communication with the outside, so that the restraint fixation and the water-proof and rust-preventive action are simultaneously exhibited.
【0023】図9は本発明の防食構造を成形するために
使用する装置の実施形態を示す部分縦断正面図(A)
と、その要部(円形範囲)の拡大図(B)であり、成形
プレスを適用している。切り管は管路の敷設現地におい
て、工事の最終段階に生じる場合が普通であるから、切
り管の挿し口に挿し口リングを嵌合して耐震構造化する
処置も工事現場で行なわなければならない。このため使
用する装置も取り扱いが簡単で搬送容易で軽便であるこ
とが条件となる。この図の実施形態では、挿し口リング
2を嵌合した切り管の挿し口1を固定する挿し口支持板
61と、油圧ジャッキ63を伸縮自在に中心で支持する
成形部支持板62とを距離を隔てて対向し、長ボルトナ
ット65で相互に締結して一体化した装置にまとめたも
のである。挿し口支持板61によって挿し口1の外周面
14を固定し、両支持板61、62間で油圧ジャッキ6
3のシリンダを延ばして成形金型64に倣った形状に防
食カバー5を塑性変形させるが、変形前の直円筒形の防
食カバー5の内径をDとすれば、最短の先端面54(図
5)の内径では約0.8Dまで絞り込むことが一つの目
安となる。成形プレスを使用して防食カバーを成形する
ことによって成形後の仕上り状態がよく、溶接などの作
業を必要としないから作業性がよく、また施工に際して
特別な技術を必要としないなどの利点が得られる。成形
金型の材質としては、防食カバーの材質も考慮して砲金
などの非鉄合金が望ましい。FIG. 9 is a partial longitudinal sectional front view (A) showing an embodiment of an apparatus used for forming the anticorrosion structure of the present invention.
FIG. 4B is an enlarged view (B) of a main part (circular range) thereof, in which a forming press is applied. Since cut pipes are usually generated at the final stage of construction at the site where the pipeline is laid, measures must also be taken at the construction site to fit an insertion ring into the insertion port of the cut pipe to create an earthquake-resistant structure. . Therefore, it is required that the equipment to be used is easy to handle, easy to transport, and light. In the embodiment shown in this figure, the insertion port support plate 61 for fixing the insertion port 1 of the cut tube fitted with the insertion port ring 2 and the forming section support plate 62 for supporting the hydraulic jack 63 at the center so that the hydraulic jack 63 can be extended and contracted. And are integrated with each other by fastening them together with long bolt nuts 65. The outer peripheral surface 14 of the insertion port 1 is fixed by the insertion port support plate 61, and the hydraulic jack 6 is fixed between the support plates 61 and 62.
The cylinder 3 is extended to plastically deform the anticorrosion cover 5 into a shape following the molding die 64. If the inner diameter of the straight cylindrical anticorrosion cover 5 before deformation is D, the shortest end surface 54 (FIG. One guideline is to narrow down to about 0.8D for the inner diameter of ()). Forming the anticorrosion cover using a forming press provides good finish after forming, and has the advantages of good workability because no work such as welding is required, and that no special techniques are required for construction. Can be As a material of the molding die, a non-ferrous alloy such as a gunmetal is preferable in consideration of a material of the anticorrosion cover.
【0024】図10は防食カバーを成形する別の実施形
態(成形前)であり、スピニング加工機7を使用した部
分縦断正面図(A)と、図(A)における要部の拡大図
(B)であり、図11は同じ実施形態の成形後をそれぞ
れ示す。図のように挿し口1を固定する挿し口支持板7
1と、端部にハンドル76を具えた押圧軸72と螺合す
る押圧軸支持板73を距離を隔てて対向して長ボルトナ
ット77によって一体的に締結し、押圧軸72の先端は
減速機構付きモータ(図示せず)を内蔵したハウジング
75の側面中心と当接している。ハウジング75内のモ
ータと連結した可動軸78は、成形板79を回転し、成
形板79の内部には円周上に成形ローラ74A,74
B,74Cが3段直列に連装されて一体的に回転するか
ら、ハンドル76を回動すれば前進する押圧軸72の先
端に押されてハウジング75が前進し、成形ローラ74
A……は回転しつつ前進して直円筒形の防食カバー素材
を塑性変形し、所定の形状に成形する。図11は成形の
終了した状態を示している。この図の実施形態では、加
工機側を回転させて防食カバーを成形するが、挿し口側
を回転させながら成形板を押圧しても同様の結果が得ら
れる。FIG. 10 shows another embodiment (before molding) of forming an anticorrosion cover. FIG. 10 is a partially longitudinal front view (A) using a spinning machine 7 and an enlarged view (B) of a main part in FIG. ), And FIG. 11 shows the same embodiment after molding. Insert support plate 7 for fixing insert 1 as shown in the figure
1 and a pressing shaft support plate 73 which is screwed with a pressing shaft 72 having a handle 76 at an end thereof, is integrally fastened by a long bolt nut 77 to oppose each other at a distance. Abuts a center of a side surface of a housing 75 in which a motor with a built-in motor (not shown) is built. A movable shaft 78 connected to a motor in the housing 75 rotates a forming plate 79, and inside the forming plate 79, forming rollers 74A and 74
When the handle 76 is turned, the housing 75 is pushed forward by the tip of the pushing shaft 72, and the forming roller 74 is moved forward.
A ... advances while rotating, plastically deforms the anticorrosion cover material of a straight cylindrical shape, and forms it into a predetermined shape. FIG. 11 shows a state where the molding is completed. In the embodiment of this figure, the anticorrosion cover is formed by rotating the processing machine side, but the same result can be obtained by pressing the formed plate while rotating the insertion port side.
【0025】図12各図は本発明の施工手順を示したも
のである。 図(A)において切り管の傾斜面12嵌合溝13の加
工後、未加工の防食カバー5、溝部防食ゴム4を挿し口
1に預け入れる。 図(B)において挿し口リング2を嵌合溝13へ嵌合
した後、溝部防食ゴム4、防食カバー5、端部防食ゴム
3を所定の位置にセットする。 図(C)において成形プレス6を挿し口1に取り付
け、油圧ジャッキ63を作動して防食カバー5の外周面
に成形金型64を押し当てる。 図(D)において防食カバー5の外周面を押圧変形す
る。 成形プレス6を外し防食構造を完成する。FIG. 12 is a diagram showing a construction procedure according to the present invention. In FIG. 1A, after processing the inclined surface 12 fitting groove 13 of the cut tube, the unprocessed anticorrosion cover 5 and the groove anticorrosion rubber 4 are deposited in the insertion opening 1. In FIG. 1B, after the insertion ring 2 is fitted into the fitting groove 13, the groove anticorrosion rubber 4, the anticorrosion cover 5, and the end anticorrosion rubber 3 are set at predetermined positions. In FIG. 4C, the forming press 6 is attached to the insertion opening 1, and the hydraulic jack 63 is operated to press the forming die 64 against the outer peripheral surface of the anticorrosion cover 5. In FIG. 4D, the outer peripheral surface of the anticorrosion cover 5 is pressed and deformed. The forming press 6 is removed to complete the anticorrosion structure.
【0026】[0026]
【発明の効果】本発明は以上に述べた通り管路の現地敷
設工事において生じた切り管を使って受口へ接合する管
継手を耐震化するに当り、不可避的に生じる非塗装部分
だけを防食カバーで被覆する構成であるから 防食カバー取り付け後は通常の手順通りに施工でき
る。 従来技術(図13)のように挿し口内周面に部材を挿
入しないので管内径を縮径することなく圧力損失の問題
も起こらない。 管接合後、地盤変動などの原因により継手部が伸縮し
た場合でも、防食カバーが挿し口リングと共に移動する
から、防食機能に何の影響も与えずそのまま維持され
る。As described above, according to the present invention, when a pipe joint to be joined to a receiving port is made earthquake-resistant by using a cut pipe generated in the on-site laying work of the pipeline, only the unpainted portion inevitably generated. Since the structure is covered with the anticorrosion cover, it can be constructed as usual after the anticorrosion cover is attached. Unlike the prior art (FIG. 13), since no member is inserted into the inner peripheral surface of the insertion port, the problem of pressure loss does not occur without reducing the inner diameter of the pipe. Even if the joint part expands or contracts due to ground deformation after pipe joining, the anticorrosion cover moves together with the insertion ring, so that the anticorrosion function is maintained without any influence.
【0027】特に本発明の特徴は従来技術の防食カバー
などに比べると拘束力が強いため離脱を防止する機能が
高く、管路に振動、震動、衝撃などの外力が加えられて
も防食作用が保証される利点が大きい。また、切り管は
管路の敷設工事の最終段階に生じることが多いが、本発
明の防食構造を施工する手順が簡単容易で、作業者の特
別な熟練度を前提とせず、個人差による品質のバラツキ
もない。成形プレスなど装置はポータブルの簡単な構造
で足り、メンテナンスの負担も小さく出来栄えも良好
で、堅牢、かつ外観の優れた接合部を形成する効果は従
来技術を遥かに凌駕するものである。Particularly, the feature of the present invention is that it has a stronger function of preventing detachment since it has a stronger binding force than the conventional anticorrosion cover and the like, and has an anticorrosion effect even when an external force such as vibration, vibration or impact is applied to the pipeline. The guaranteed benefits are great. In addition, cut pipes often occur at the final stage of pipe laying work, but the procedure for installing the anticorrosion structure of the present invention is easy and easy, and the quality depends on individual differences without assuming special skill of workers. There is no variation. An apparatus such as a molding press requires only a simple and portable structure, has a small maintenance burden, has good workmanship, and has a far superior effect of forming a joint having a robust appearance.
【図面の簡単な説明】[Brief description of the drawings]
【図1】本発明実施形態の部分縦断正面図(A)と同図
要部(円形部分)の拡大図(B)である。FIG. 1 is a partial longitudinal sectional front view (A) of an embodiment of the present invention and an enlarged view (B) of a main part (circular part) of the same figure.
【図2】防食カバーの成形前(A)と成形後(B)をそ
れぞれ示す部分縦断正面図である。FIG. 2 is a partial vertical sectional front view showing before (A) and after (B) molding of the anticorrosion cover.
【図3】地殻変動で管の相対的移動のあった管継手内を
示す部分縦断正面図(A)と同図要部(円形部分)の拡
大図(B)である。FIG. 3 is a partial longitudinal front view (A) showing the inside of the pipe joint in which the pipe has relatively moved due to crustal deformation, and an enlarged view (B) of a main part (circular part) of the same figure.
【図4】成形前の防食カバーの部分縦断正面図(A)、
部分側面図(B)および図(A)の要部(変形部分)の
拡大図(C)、およびさらに一部をより拡大した拡大図
(D)である。FIG. 4 is a partial longitudinal front view of the anticorrosion cover before molding (A),
It is the enlarged view (C) of the principal part (deformation part) of the partial side view (B) and figure (A), and the enlarged view (D) which further expanded a part further.
【図5】成形後の防食カバーの部分縦断正面図(A)、
部分側面図(B)および図(A)の要部(変形部分)の
拡大図(C)である。FIG. 5 is a partial longitudinal front view of the anticorrosion cover after molding (A),
It is a partial side view (B) and the enlarged view (C) of the principal part (deformation part) of FIG.
【図6】端部防食ゴムの部分縦断正面図(A)、部分側
面図(B)および図(A)の要部(変形部分)の拡大図
(C)である。FIG. 6 is a partial longitudinal sectional front view (A), a partial side view (B), and an enlarged view (C) of a main part (deformed part) of FIG.
【図7】溝部防食ゴムの部分縦断正面図(A)、部分側
面図(B)および図(A)の要部(変形部分)の拡大図
(C)である。FIG. 7 is a partial longitudinal sectional front view (A), a partial side view (B), and an enlarged view (C) of a main part (deformed part) of FIG.
【図8】防食カバーと溝部防食ゴムの係合状態を示す一
部断面図である。FIG. 8 is a partial cross-sectional view showing an engagement state between the anticorrosion cover and the groove anticorrosion rubber.
【図9】成形プレスの部分縦断正面図(A)と同図の要
部(円形部分)の拡大図(B)および図(B)の要部
(円形部分)の拡大図(C)である。FIG. 9 is a partial longitudinal sectional front view of a molding press (A), an enlarged view (B) of a main part (circular part) of the same figure, and an enlarged view (C) of a main part (circular part) of FIG. .
【図10】スピニング加工機(防食カバー成形前)の部
分縦断正面図(A)と同図の要部(円形部分)の拡大図
(B)である。FIG. 10 is a partial longitudinal front view (A) of a spinning machine (before forming an anticorrosion cover) and an enlarged view (B) of a main part (circular portion) of the same figure.
【図11】同じ装置の防食カバー成形後の部分縦断正面
図(A)と同図の要部(円形部分)の拡大図(B)であ
る。FIG. 11 is a partial vertical front view (A) of the same apparatus after the formation of the anticorrosion cover, and an enlarged view (B) of a main part (circular part) of the same figure.
【図12】(A)〜(E)によって本発明の施工手順を
部分縦断正面図によって示す。12 (A) to 12 (E) show a construction procedure of the present invention in a partially longitudinal front view.
【図13】従来技術(切り管用の防食構造)の縦断正面
図(A)と実施状態の一部縦断正面図(B)である。FIG. 13 is a vertical sectional front view (A) of a conventional technique (corrosion protection structure for a cut pipe) and a partial vertical sectional front view (B) of an embodiment.
【図14】従来技術(耐震管継手)を示す部分縦断正面
図である。FIG. 14 is a partial longitudinal sectional front view showing a conventional technique (seismic pipe joint).
【図15】従来技術の防食構造を耐震構造に準用したと
きの課題を示す部分縦断正面図である。FIG. 15 is a partial longitudinal front view showing a problem when a conventional anticorrosion structure is applied to an earthquake-resistant structure.
1 挿し口 2 挿し口リング 3 端部防食ゴム 4 溝部防食ゴム 5 防食カバー 6 成形プレス 7 スピニング加工機 8 受口 9 ロックリング 11 切り口 12 傾斜面 13 嵌合溝 14 外周面 21 内側面 31 内向き突部 41 本体 42 テーパ面 43 係合片 44 テーパ面 51 後端面 52 テーパ面 53 横向き突部 54 先端面 61 挿し口支持板 62 成形部支持板 63 油圧ジャッキ 64 成形金型 71 挿し口支持板 72 押圧軸 73 押圧軸支持板 74 成形ローラ 75 ハウジング DESCRIPTION OF SYMBOLS 1 Insertion opening 2 Insertion ring 3 End anticorrosion rubber 4 Groove anticorrosion rubber 5 Anticorrosion cover 6 Molding press 7 Spinning machine 8 Reception opening 9 Lock ring 11 Cut end 12 Inclined surface 13 Fitting groove 14 Outer surface 21 Inner surface 31 Inward Projection 41 Body 42 Tapered surface 43 Engagement piece 44 Tapered surface 51 Rear end surface 52 Tapered surface 53 Lateral projection 54 Tip surface 61 Insert support plate 62 Mold support plate 63 Hydraulic jack 64 Mold 71 Insert support plate 72 Pressing shaft 73 Pressing shaft support plate 74 Forming roller 75 Housing
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭54−34124(JP,A) 特開 平11−230483(JP,A) 特開 平7−112485(JP,A) 実開 平7−22198(JP,U) 実開 昭61−99794(JP,U) 実開 昭62−15681(JP,U) 実開 平3−86293(JP,U) 実開 昭60−169488(JP,U) (58)調査した分野(Int.Cl.7,DB名) F16L 21/00 - 21/08 F16L 58/18 F16L 57/00 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-54-34124 (JP, A) JP-A-11-230483 (JP, A) JP-A-7-112485 (JP, A) 22198 (JP, U) Fully open sho 61-99794 (JP, U) Fully open sho 62-15681 (JP, U) Fully open flat 3-86293 (JP, U) Fully open sho 60-169488 (JP, U) (58) Field surveyed (Int. Cl. 7 , DB name) F16L 21/00-21/08 F16L 58/18 F16L 57/00
Claims (5)
り管の挿し口1の切り口11および傾斜面12よりなる
非塗装面へ端部防食ゴム3を全面添着して被覆すると共
に、挿し口リング2の内側面21と挿し口リングが内嵌
する嵌合溝13との間隙へ溝部防食ゴム4を嵌入し、該
端部防食ゴム3の外周面から挿し口リング2の露出面に
かけて耐食性金属板よりなる防食カバー5を被冠し、防
食カバー5の挿し口リング側下端部と前記溝部防食ゴム
4の上端部とが離脱不能に係合していることを特徴とす
る耐震用管継手端部の防食構造。In an earthquake-resistant pipe joint including a cut pipe, an end-corrosion-resistant rubber 3 is entirely attached to a non-painted surface formed by a cut 11 and an inclined surface 12 of a cut pipe insertion port 1 to cover the cut pipe. The groove anticorrosion rubber 4 is inserted into the gap between the inner surface 21 of the ring 2 and the fitting groove 13 into which the insertion ring is fitted, and the corrosion resistant metal extends from the outer peripheral surface of the end anticorrosion rubber 3 to the exposed surface of the insertion ring 2. An end of the anti-seismic pipe joint, wherein a lower end of the anti-corrosion cover 5 on the insertion ring side and an upper end of the groove anti-corrosion rubber 4 are irremovably engaged with each other. Anti-corrosion structure.
面ほぼL形の環状体で形成し、前記間隙内へ嵌入する本
体41の頂面が外向きに突出するテーパ面42を具えた
係合片43と、横向きに突出してテーパ面44で終る横
向き突部45を両端にそれぞれ具え、一方、防食カバー
5の直角に屈折した後端面51の下端部をテーパ面52
を具えた横向き突部53で形成し、防食カバー5のテー
パ面52と横向き突部53が、溝部防食ゴム4のテーパ
面42と横向き突部45を圧縮して離脱不能に係合して
いることを特徴とする耐震用管継手端部の防食構造。2. The engagement member according to claim 1, wherein the anticorrosion rubber groove is formed as an annular body having a substantially L-shaped cross section, and a top surface of a main body inserted into the gap has a tapered surface protruding outward. At both ends, a mating piece 43 and a lateral protrusion 45 projecting laterally and terminating at a tapered surface 44 are provided, while the lower end of a rear end surface 51 of the anticorrosion cover 5 bent at a right angle is formed into a tapered surface 52.
And the tapered surface 52 of the anticorrosion cover 5 and the horizontal projection 53 compress the tapered surface 42 of the grooved anticorrosion rubber 4 and the horizontal projection 45 so that they cannot be separated. An anticorrosion structure at the end of a pipe joint for earthquake resistance.
造の成形方法において、切り管の挿し口1に挿し口リン
グ2を嵌入する嵌合溝13および傾斜面12を切削加工
し、挿し口外周面14上へ後端面51のみを直角に屈折
した直円筒形の未成形防食カバー5と溝部防食ゴム4と
を預け入れ、前記嵌合溝13へ挿し口リング2を嵌合す
ると共に傾斜面12と切り口11の非塗装面を被覆する
端部防食ゴム3を取り付け、前記挿し口リング2の内側
面21と嵌合溝13との間隙へ溝部防食ゴム4を嵌入し
て係止圧着し、挿し口全体を支持すると共に直円筒形の
未成形防食カバー5の外周面を押圧して所定の形状に塑
性変形し、挿し口リング2から切り口11に至る挿し口
端部全面を被覆することを特徴とする耐震用管継手端部
の防食構造の成形方法。3. A method for forming an anticorrosion structure at an end of an earthquake-resistant pipe joint including a cut pipe, wherein a fitting groove 13 and an inclined surface 12 for inserting an insertion ring 2 into an insertion port 1 of the cut pipe are cut and processed. The unformed anti-corrosion cover 5 and the grooved anti-corrosion rubber 4 in the form of a cylinder whose only the rear end surface 51 is bent at a right angle are deposited on the outer peripheral surface 14 of the insertion port, and the insertion ring 2 is fitted into the fitting groove 13 and inclined. The end anticorrosion rubber 3 covering the non-painted surface of the face 12 and the cut 11 is attached, and the groove anticorrosion rubber 4 is fitted into the gap between the inner side surface 21 of the insertion ring 2 and the fitting groove 13 and locked and crimped. To support the entire insertion opening and to press the outer peripheral surface of the unformed anticorrosion cover 5 of a right cylindrical shape to plastically deform into a predetermined shape, thereby covering the entire end of the insertion opening from the insertion ring 2 to the cut 11. For forming anti-corrosion structure at the end of seismic fittings Law.
口1を固定する挿し口支持板61と、油圧ジャッキ63
を伸縮自在に中心で支持する成形部支持板62とを距離
を隔てて締結し、両支持板61、62間で挿し口リング
2の外周面上へ一端を取り付けた直円筒形の未成形防食
カバー5の外周面を所定の挿し口端部形状に塑性変形す
る成形金型64を、前記油圧ジャッキ63と連結した成
形プレス6よりなることを特徴とする耐震用管継手端部
の防食構造の成形装置。4. An insertion port support plate 61 for fixing an insertion port 1 of a cut tube fitted with an insertion port ring 2, a hydraulic jack 63.
A straight cylindrical unformed anticorrosion anti-corrosion member, which is fastened at a distance to a molded portion support plate 62 which supports the center of the opening ring 2 at a distance, and one end of which is attached to the outer peripheral surface of the opening ring 2 between the two support plates 61, 62. A molding die 64 for plastically deforming the outer peripheral surface of the cover 5 into a predetermined insertion end shape is formed by a molding press 6 connected to the hydraulic jack 63. Molding equipment.
て、挿し口リング2を嵌合した切り管の挿し口1を固定
する挿し口支持板71と、中心に押圧軸72を螺合した
押圧軸支持板73とを距離を隔てて締結し、両支持板7
1、73間で挿し口リング2の外周面上へ一端を取り付
けた直円筒形の未成形防食カバー5の外周面を押圧して
所定の挿し口端部の形状を成形するように複数段直列に
成形ローラ74A,74B、……を連装した成形板79
を挿し口1に対向し、該成形板79を回転させるハウジ
ング75を前記押圧軸72と進退自在に当接したスピニ
ング加工機7よりなることを特徴とする耐震用管継手端
部の防食構造成形に使用する装置。5. An insertion port support plate 71 for fixing an insertion port 1 of a cut tube fitted with an insertion port ring 2 in place of the forming press 6, and a pressing shaft 72 screwed at the center. The pressing shaft support plate 73 is fastened at a distance and both support plates 7
A plurality of stages are connected in series so as to press the outer peripheral surface of the unformed anti-corrosion cover 5 of a straight cylindrical shape having one end attached to the outer peripheral surface of the insertion ring 2 between the first and the third 73 to form a predetermined insertion end shape. Forming plate 79 in which forming rollers 74A, 74B,.
Characterized by a spinning machine 7 in which a housing 75 for rotating the forming plate 79 is in contact with the pressing shaft 72 so as to be able to move forward and backward so as to face the insertion port 1. Equipment used for
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22367098A JP3319508B2 (en) | 1998-07-22 | 1998-07-22 | Corrosion prevention structure, forming method and forming apparatus at end of pipe joint for earthquake resistance |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22367098A JP3319508B2 (en) | 1998-07-22 | 1998-07-22 | Corrosion prevention structure, forming method and forming apparatus at end of pipe joint for earthquake resistance |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000039096A JP2000039096A (en) | 2000-02-08 |
JP3319508B2 true JP3319508B2 (en) | 2002-09-03 |
Family
ID=16801818
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Application Number | Title | Priority Date | Filing Date |
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JP22367098A Expired - Fee Related JP3319508B2 (en) | 1998-07-22 | 1998-07-22 | Corrosion prevention structure, forming method and forming apparatus at end of pipe joint for earthquake resistance |
Country Status (1)
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JP (1) | JP3319508B2 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5409292B2 (en) * | 2009-11-20 | 2014-02-05 | コスモ工機株式会社 | Rust prevention method for cut surfaces of existing fluid pipes |
JP2019158004A (en) * | 2018-03-13 | 2019-09-19 | 株式会社栗本鐵工所 | Liner structure of earthquake proof pipe joint |
JP7339748B2 (en) * | 2019-03-15 | 2023-09-06 | 株式会社栗本鐵工所 | CAST IRON PIPE HAVING JOINT PORTION AND METHOD FOR CAST IRON PIPE JOINT CORROSION PREVENTION |
-
1998
- 1998-07-22 JP JP22367098A patent/JP3319508B2/en not_active Expired - Fee Related
Also Published As
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JP2000039096A (en) | 2000-02-08 |
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