JP3306744B2 - Balance adjustment mechanism for rotor of 4-pole salient-pole brushless AC generator - Google Patents

Balance adjustment mechanism for rotor of 4-pole salient-pole brushless AC generator

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Publication number
JP3306744B2
JP3306744B2 JP10894596A JP10894596A JP3306744B2 JP 3306744 B2 JP3306744 B2 JP 3306744B2 JP 10894596 A JP10894596 A JP 10894596A JP 10894596 A JP10894596 A JP 10894596A JP 3306744 B2 JP3306744 B2 JP 3306744B2
Authority
JP
Japan
Prior art keywords
pole
rotor
balance
salient
disk
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP10894596A
Other languages
Japanese (ja)
Other versions
JPH09298863A (en
Inventor
森 誠 一 三
田 仁 志 安
Original Assignee
デンヨー株式会社
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Filing date
Publication date
Application filed by デンヨー株式会社 filed Critical デンヨー株式会社
Priority to JP10894596A priority Critical patent/JP3306744B2/en
Publication of JPH09298863A publication Critical patent/JPH09298863A/en
Application granted granted Critical
Publication of JP3306744B2 publication Critical patent/JP3306744B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、ブラシレス交流
発電機の回転子である4極突極形界磁回転子のバランス
調整機構に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a balance adjusting mechanism for a 4-pole salient pole type field rotor which is a rotor of a brushless AC generator.

【0002】[0002]

【従来の技術】4極突極形界磁回転子においては、図4
に示すように従来の界磁回転子Rのバランス調整は界磁
鉄心の4個の磁極頭部Hにバランス用プレートBを配置
し、このバランス用プレートBにバランスウェイトを取
付けて界磁回転子Rのバランスと励磁用電機子回転子の
バランスとの両方を調整して4極突極形界磁回転子全体
のバランスを調整するのが普通であった。また、多極形
の場合、円盤を回転軸に固着し、この円盤の周縁部分を
切除して全体のバランスを調整していた。
2. Description of the Related Art In a 4-pole salient pole type field rotor, FIG.
As shown in (1), the balance adjustment of the conventional field rotor R is performed by arranging a balance plate B on four magnetic pole heads H of a field iron core and attaching a balance weight to the balance plate B. It has been usual to adjust both the balance of R and the balance of the armature rotor for excitation to adjust the balance of the whole 4-pole salient pole type field rotor. In the case of the multi-pole type, the disk is fixed to the rotating shaft, and the peripheral portion of the disk is cut off to adjust the overall balance.

【0003】[0003]

【発明が解決しようとする課題】しかし、磁極頭部Hに
バランス用プレートBを取付ける方法では、小型のブラ
シレス交流発電機における4極突極形界磁回転子の突極
部の各磁極頭部H間の距離Aが短いため、ほぼ円形に近
いから各磁極頭部Hのバランス用プレートB1,B 2にバ
ランスウェイトを必要な箇所に直接取付け出来るので容
易にバランス調整ができるが、大型ブラシレス交流発電
機になると4極突極形界磁回転子の径が大きくなり(図
4の磁極頭部点線)、界磁巻線が巻装されていない空間
部、すなわち、各突極の磁極頭部H間の距離A′が長く
なり、この空間部分が広いため、ほぼ円形と程遠く、磁
極頭部間にバランスウェイトが必要な場合は、この磁極
頭部Hのバランス用プレートにバランスウェイトを固着
しても全体のバランスを調整することが困難であった。
しかも、大型ブラシレス交流発電機において、空間部は
増大するばかりでなく、磁極鉄心の積重ね寸法も大き
く、分厚くなるため、界磁巻線を自動巻きすると、コイ
ル巻状態に乱れを生じてバランスが狂いやすく、また、
最終工程でのニス塗装を行ったときニス溜まりによるバ
ランスの狂いも大きいものとなり、バランス調整がより
必要となり、その調整が困難であった。
However, the magnetic pole head H
When mounting the balance plate B, a small bra
Salient poles of 4-pole salient pole type field rotor in silec alternator
Since the distance A between the magnetic pole heads H of the portion is short, it is almost circular.
Well, balance plate B for each magnetic pole head H1, B TwoTo ba
The lance weight can be directly attached to the required location,
Easy balance adjustment, but large brushless AC power generation
Machine, the diameter of the 4-pole salient pole type field rotor increases (see
4 (dotted line at the magnetic pole head), the space where the field winding is not wound
Portion, that is, the distance A 'between the magnetic pole heads H of the salient poles is long.
Because this space is wide, it is almost circular and far from
If a balance weight is required between the pole heads,
The balance weight is fixed to the balance plate of the head H
Even so, it was difficult to adjust the overall balance.
Moreover, in large brushless alternators, the space is
Not only increase, but also stack size of magnetic pole core
When the field winding is automatically wound,
Disturbance in the winding state makes it easy to get out of balance,
When performing varnish coating in the final process,
Resonance of the lance is also large, and the balance adjustment is more
It was necessary and the adjustment was difficult.

【0004】この発明の課題は、4極突極形ブラシレス
交流発電機において、バランスウェイトが磁極頭部間A
に必要な場合には、バランス用プレートB1,B2 の両方
にバランスウェイト(ボルト等)を分散して取付けなけ
ればならない。この分散比率を見極めるには熟練者の勘
と経験に頼るところが多く、バランスウェイトの数を多
く取付る必要が生じ、取付け作業時間の無駄な浪費が多
かった。従って、誰でも簡単な方法で確実なバランス調
整を可能とするバランス調整機構を提供することにあっ
た。もう一つの課題は、冷却効率のよいバランス調整機
構を提供することである。
An object of the present invention is to provide a four-pole salient-pole type brushless AC generator in which a balance weight is set between the magnetic pole heads.
If necessary, the balance weights (bolts, etc.) must be distributed and attached to both the balance plates B 1 and B 2 . In order to determine the dispersion ratio, many people rely on the intuition and experience of the skilled person, and it is necessary to attach a large number of balance weights, and the installation work time is wasted. Accordingly, an object of the present invention is to provide a balance adjustment mechanism that enables anybody to perform a reliable balance adjustment by a simple method. Another object is to provide a balance adjustment mechanism with good cooling efficiency.

【0005】[0005]

【課題を解決するための手段】そこで上記課題は、4極
突極形ブラシレス交流発電機の回転子において、十字形
に突極を配置した4極突極形に形成し、これら突極に界
巻線を巻装してある界磁回転子を軸棒に固着し、この
界磁回転子の片側に一定間隔を設けて励磁機電機子、他
方の片側に冷却ファンを同一軸に固着し、前記励磁機電
機子の片側または両側に近接して整流器取付け円盤を配
するとともに、前記冷却ファンの外側に近接して円盤
を設け、前記整流器取付け円盤に風力を発生する複数の
貫通孔が穿設され、この整流器取付け円盤および前記冷
却ファンの外側に近接して設けた円盤の外周縁を湾曲し
てバランスウェイトを取付け可能にし、これら円盤が前
記励磁機電機子や前記冷却ファンにねじ止めされて取付
けられる構成によって達成できる。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a rotor for a four-pole salient-pole type brushless AC generator, which is formed in a four-pole salient pole shape in which salient poles are arranged in a cross shape. the magnetic field rotor are wound the magnetic coil secured to the shaft rod, securing the cooling fan in the same axis a certain distance to one side of the field rotor provided with the exciter armature, the other side A rectifier mounting disk is arranged near one or both sides of the exciter armature, and a disk is arranged near the outside of the cooling fan.
The provided a plurality of through holes that generates wind is formed in the rectifier mounting disc, attachable to the balance weight is curved outer peripheral edge of the disc provided in proximity to the outer side of the rectifier mounting disc and the cooling fan These disks can be achieved by a structure in which the disks are screwed and attached to the exciter armature and the cooling fan.

【0006】また、この発明のバランス調整機構は励磁
機電機子の片側または両側の整流器取付け円盤や冷却フ
ァンに取付けた円盤の外周縁にバランスウェイトを固着
するようにしてあるから、取付けが簡単であるとともに
略円形であるからバランス調整があらゆる位置において
確実に行い得る。更に、円盤に穿設した貫通孔によって
空気の流れを発生させて大型機械の回転子の冷却効果を
充分に達成することができる。
Further, the balance adjusting mechanism of the present invention is configured such that the balance weight is fixed to the outer peripheral edge of the rectifier mounting disk on one or both sides of the exciter armature or the disk mounted on the cooling fan, so that the mounting is simple. In addition, since the shape is substantially circular, the balance can be reliably adjusted at any position. Further, a flow of air is generated by the through holes formed in the disk, so that the cooling effect of the rotor of the large machine can be sufficiently achieved.

【0007】[0007]

【発明の実施の形態】この発明による4極突極形ブラシ
レス交流発電機のバランス調節機構は、大型のブラシレ
ス交流発電機の界磁回転子は直径が大きくなり、それに
比例して磁極頭部間A′ (図4) は大きく形成されるが
磁極頭部Hのバランス用プレートB′にバランスウェイ
トを取付けることなく、界磁回転子の一方に配置される
励磁機電機子の片側または両側に固着した整流器取付け
円盤および他方冷却ファンにねじ止めした円盤の全周の
あらゆる位置にバランスウェイトを取付けられるからバ
ランス調整が容易である。また、冷却に関しても整流器
取付け円盤の貫通孔に空気が流れることにより励磁機電
機子はもちろんのこと、その円盤に取付けられている整
流器に対しても冷却効果がある。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The balance adjusting mechanism for a four-pole salient-pole type brushless AC generator according to the present invention is based on the fact that the field rotor of a large brushless AC generator has a larger diameter, and the distance between the magnetic pole heads increases in proportion thereto. A '(FIG. 4) is formed large, but is fixed to one or both sides of the exciter armature arranged on one of the field rotors without attaching a balance weight to the balance plate B' of the pole head H. The balance can be easily adjusted because balance weights can be attached to all positions on the entire circumference of the rectifier mounting disk and the disk screwed to the other cooling fan. As for the cooling, the air flows through the through-holes of the rectifier mounting disk, so that not only the exciter armature but also the rectifier mounted on the disk has a cooling effect.

【0008】この発明のバランスウェイトを取付ける部
材が円盤を形成し、不釣合修正部が円形であるから修正
面の半径をバランシングマシンに入力して得られる不釣
合修正角度と修正量から容易にバランスウェイトを取付
けられるので作業者の熟練度を要しない。
Since the member for mounting the balance weight of the present invention forms a disk and the unbalance correction portion is circular, the balance weight can be easily obtained from the unbalance correction angle and the correction amount obtained by inputting the radius of the correction surface to the balancing machine. Since it can be mounted, it does not require the skill of an operator.

【0009】[0009]

【実施例】以下、この発明による実施例について図面に
沿って説明する。図1はこの発明の4極突極形ブラシレ
ス交流発電機の実施例の概略側面図である。図2はこの
発明に使用するバランス取付け用の円盤の実施例の側面
図である。図3はこの発明の他の実施例の概略側面図で
ある。図4は従来の4極突極形ブラシレス交流発電機の
界磁回転子の概略側面図である。図5は図4のS矢視図
である。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a schematic side view of a four-pole salient-pole type brushless AC generator according to an embodiment of the present invention. FIG. 2 is a side view of an embodiment of a balance mounting disk used in the present invention. FIG. 3 is a schematic side view of another embodiment of the present invention. FIG. 4 is a schematic side view of a field rotor of a conventional four-pole salient-pole type brushless AC generator. FIG. 5 is a view as seen from the arrow S in FIG.

【0010】図1に示すように1は十字形に突極を配置
した4極突極形の界磁回転子で、多数枚の界磁鉄板を積
層し、界磁巻線を巻回してある。この積層した界磁鉄心
の中心部に回転軸2が挿着されている。この回転軸2の
界磁回転子1の外側に励磁機電機子3が固着されてい
る。この励磁機電機子3に近接して整流器4を取りつけ
た円盤5を回転軸2に嵌装し、励磁機電機子3にボルト
6で固着してある。この円盤5の外周縁は湾曲してあ
り、この湾曲部分にバランスウェイト7を取付けるよう
になっている。また、図2に示すようにこの円盤5には
複数の貫通孔5aが設けられている。一方、図1および
図3に示すように界磁回転子1の回転軸2の外側に固着
してある冷却ファン8の外側面に円盤9をねじ10によ
って止められている。この円盤9の外周縁を湾曲させて
バランスウェイト7が取付けられるようになっている。
As shown in FIG. 1, reference numeral 1 denotes a 4-pole salient pole type field rotator in which salient poles are arranged in a cross shape, and a plurality of field iron plates are laminated and a field winding is wound. . The rotating shaft 2 is inserted into the center of the laminated field core. An exciter armature 3 is fixed to the rotation shaft 2 outside the field rotor 1. A disk 5 on which a rectifier 4 is mounted in close proximity to the exciter armature 3 is fitted on the rotating shaft 2 and fixed to the exciter armature 3 with bolts 6. The outer peripheral edge of the disk 5 is curved, and a balance weight 7 is attached to the curved portion. Further, as shown in FIG. 2, the disk 5 is provided with a plurality of through holes 5a. On the other hand, as shown in FIGS. 1 and 3, a disk 9 is fixed to the outer surface of a cooling fan 8 fixed to the outside of the rotating shaft 2 of the field rotor 1 by screws 10. The outer periphery of the disk 9 is curved so that the balance weight 7 can be attached.

【0011】この発明の4極突極形ブラシレス交流発電
機は、磁極頭部Hにバランスウェイトを取付けことな
く、励磁機電機子3に固着した円盤5や冷却ファン8に
固着した円盤9の外周縁にバランスウェイト7を取りつ
けることになる。これら円盤5には貫通孔5a,5a・
等が穿設してあるから、回転軸2の高速回転に伴い、こ
の複数の貫通孔5a,5a・により冷却風を生じて界磁
回転子1および整流器4の冷却に優れた効果を発揮す
る。
The brushless AC generator of the four-pole salient pole type according to the present invention has a disk 5 fixed to the armature 3 of the exciter and a disk 9 fixed to the cooling fan 8 without attaching a balance weight to the magnetic pole head H. The balance weight 7 is attached to the periphery. These disks 5 have through holes 5a, 5a
Since a plurality of through holes are provided, cooling air is generated by the plurality of through-holes 5a with the high-speed rotation of the rotating shaft 2 to exert an excellent effect of cooling the field rotor 1 and the rectifier 4. .

【0012】また、円盤5の外周縁の湾曲部にバランス
ウェイトを取付けることになるのでバランシングマシン
によって全体の不釣合いの算出に基づきバランス調整作
業が簡易に行うことができる。
Also, since the balance weight is attached to the curved portion of the outer peripheral edge of the disk 5, the balance adjustment operation can be easily performed by the balancing machine based on the calculation of the overall imbalance.

【0013】また、図3に示す他の実施例の場合、4極
突極形の界磁回転子1の励磁機電機子3の両側に近接し
て整流器4を取りつけた円盤5,5が設けられ、この円
盤の外周縁の湾曲部分にバランスウェイトが取付けられ
るようになっている。
In the case of the other embodiment shown in FIG. 3, disks 4 and 5 having rectifiers 4 mounted on both sides of an exciter armature 3 of a 4-pole salient pole type field rotor 1 are provided. A balance weight is attached to a curved portion of the outer peripheral edge of the disk.

【0014】[0014]

【発明の効果】この発明の4極突極形ブラシレス交流発
電機の回転子のバランス調整機構は4極突極形界磁回転
子の突極の磁極頭部にバランスウェイトを取付けること
なく、整流器取付け円盤の外周縁や冷却ファンにねじ止
めされている円盤の外周縁に取付けられるようになって
いるから、簡易に、確実にバランス調整ができる。ま
た、円盤に取付けられた整流器は冷却ファンとしての役
目を果たすことができる。
The rotor balance adjusting mechanism of the four-pole salient pole type brushless AC generator according to the present invention has a rectifier without attaching a balance weight to the salient pole head of the four-pole salient pole type field rotor. The balance can be easily and reliably adjusted because the outer peripheral edge of the mounting disk or the outer peripheral edge of the disk screwed to the cooling fan is mounted. Also, the rectifier mounted on the disk can serve as a cooling fan.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の4極突極形ブラシレス交流発電機の
実施例の概略側面図である。
FIG. 1 is a schematic side view of a four-pole salient-pole type brushless AC generator according to an embodiment of the present invention.

【図2】この発明に使用するバランス取付け用の円盤の
実施例の側面図である。
FIG. 2 is a side view of an embodiment of a balance mounting disk used in the present invention.

【図3】この発明の他の実施例の概略側面図である。FIG. 3 is a schematic side view of another embodiment of the present invention.

【図4】従来の4極突極形ブラシレス交流発電機の界磁
巻線の磁極頭部を表す側面図である。
FIG. 4 is a side view showing a magnetic pole head of a field winding of a conventional 4-pole salient-pole type brushless AC generator.

【図5】図4のS矢視図である。FIG. 5 is a view as seen in the direction of the arrow S in FIG. 4;

【符号の説明】[Explanation of symbols]

1 …4極突極形界磁回転子 2 …回転軸 3 …励磁機電機子 4 …整流器 5 …円盤 6 …ボルト 7 …バランスウェイト 8 …冷却ファン 9 …円盤 10 …ねじ DESCRIPTION OF SYMBOLS 1 ... 4 pole salient pole type field rotor 2 ... Rotating shaft 3 ... Exciter armature 4 ... Rectifier 5 ... Disk 6 ... Bolt 7 ... Balance weight 8 ... Cooling fan 9 ... Disk 10 ... Screw

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) H02K 15/16 H02K 19/26 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. 7 , DB name) H02K 15/16 H02K 19/26

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 4極突極形ブラシレス交流発電機の回転
子において、 十字形に突極を配置した4極突極形に形成し、これら突
極に界磁巻線を巻装してある界磁回転子を軸棒に固着
し、この界磁回転子の片側に一定間隔を設けて励磁機電
機子、他方の片側に冷却ファンを同一軸に固着し、 前記励磁機電機子の片側または両側に近接して整流器取
付け円盤を配置するとともに、前記冷却ファンの外側に
近接して円盤を設け、 前記整流器取付け 円盤に風力を発生する複数の貫通孔が
穿設され、この整流器取付け円盤および前記冷却ファン
の外側に近接して設けた円盤の周縁を湾曲してバラン
スウェイトを取付け可能にし、 これら円盤が前記励磁機電機子や前記冷却ファンにねじ
止めして取付けられることを特徴とする4極突極形ブラ
シレス交流発電機の回転子のバランス調整機構。
In rotor 1. A 4-pole salient brushless alternators, formed in four-pole salient placing the salient poles cross, there by winding a field winding of these poles fixing a field rotor in an axial rod fixed this field rotor exciter armature is provided a predetermined distance on one side of the cooling fan on the other side on the same shaft, one side of the exciter armature Or, place the rectifier mounting disk close to both sides, and on the outside of the cooling fan
Closely by providing a disc, a plurality of through holes that generates wind is formed in the rectifier mounting disk, curved outer peripheral edge of the disk which is provided in proximity to the outer side of the rectifier mounting disc and the cooling fan balance A balance adjustment mechanism for a rotor of a four-pole salient pole type brushless AC generator, wherein weights can be attached, and these disks are attached to the exciter armature and the cooling fan by screws.
JP10894596A 1996-04-30 1996-04-30 Balance adjustment mechanism for rotor of 4-pole salient-pole brushless AC generator Expired - Lifetime JP3306744B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10894596A JP3306744B2 (en) 1996-04-30 1996-04-30 Balance adjustment mechanism for rotor of 4-pole salient-pole brushless AC generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10894596A JP3306744B2 (en) 1996-04-30 1996-04-30 Balance adjustment mechanism for rotor of 4-pole salient-pole brushless AC generator

Publications (2)

Publication Number Publication Date
JPH09298863A JPH09298863A (en) 1997-11-18
JP3306744B2 true JP3306744B2 (en) 2002-07-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP10894596A Expired - Lifetime JP3306744B2 (en) 1996-04-30 1996-04-30 Balance adjustment mechanism for rotor of 4-pole salient-pole brushless AC generator

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4680142B2 (en) 2006-07-19 2011-05-11 デンヨー株式会社 Coupling plate for engine-driven generator
US9484789B2 (en) 2011-11-21 2016-11-01 Toyota Jidosha Kabushiki Kaisha Rotating electric machine
KR101380024B1 (en) * 2012-12-21 2014-04-02 두산엔진주식회사 System for controlling super conduction generator
CN109687636B (en) * 2019-03-04 2023-09-15 卧龙电气驱动集团股份有限公司 Distributed inertia type brushless excitation synchronous generator
CN113193687A (en) * 2021-04-27 2021-07-30 南昌康富新能源技术有限公司 Compact generator convenient for dismounting and mounting rectifier module

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Publication number Publication date
JPH09298863A (en) 1997-11-18

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