JP3302261B2 - Roller manufacturing method and manufacturing apparatus - Google Patents

Roller manufacturing method and manufacturing apparatus

Info

Publication number
JP3302261B2
JP3302261B2 JP14156996A JP14156996A JP3302261B2 JP 3302261 B2 JP3302261 B2 JP 3302261B2 JP 14156996 A JP14156996 A JP 14156996A JP 14156996 A JP14156996 A JP 14156996A JP 3302261 B2 JP3302261 B2 JP 3302261B2
Authority
JP
Japan
Prior art keywords
molding die
heating
roller
elastic member
elastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP14156996A
Other languages
Japanese (ja)
Other versions
JPH09314571A (en
Inventor
正明 高橋
英之 畠山
英雄 川元
一夫 岸野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Priority to JP14156996A priority Critical patent/JP3302261B2/en
Publication of JPH09314571A publication Critical patent/JPH09314571A/en
Application granted granted Critical
Publication of JP3302261B2 publication Critical patent/JP3302261B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Fixing For Electrophotography (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は電子写真装置、静電
記録装置などの画像形成装置に用いられ未定着トナーを
定着する定着装置に好適な、軸状の芯金部材の周囲に、
弾性材料を円筒状に上記芯金部材と一体的に成形される
ローラの製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming apparatus such as an electrophotographic apparatus and an electrostatic recording apparatus, which is suitable for a fixing device for fixing unfixed toner.
The present invention relates to a method for manufacturing a roller in which an elastic material is formed into a cylindrical shape integrally with the core metal member.

【0002】[0002]

【従来の技術】従来、貫通した円筒孔を持つ成型金型内
に該円筒孔と同心に軸状の芯金部材を保持するために円
筒孔の両開口部に蓋体を用いるような金型を用い、該円
筒状の成形金型の軸方向に平行に分割される加熱用の熱
盤ではさんで加熱したり(図7)、該円筒状の成形金型
が入るように熱盤に穴をあけその穴に入れ加熱する(図
8)ことで、軸状の芯金部材の周囲に、弾性材料を円筒
状に上記芯金部材と一体的に成形しローラを製造してい
た。
2. Description of the Related Art Heretofore, in order to hold a shaft-shaped core metal member concentrically with a cylindrical hole in a molding die having a cylindrical hole penetrating, a mold using lids at both openings of the cylindrical hole. Using a heating platen for heating divided in parallel to the axial direction of the cylindrical molding die and heating (FIG. 7), or a hole in the heating plate so that the cylindrical molding die enters. Then, a hole is formed in the hole and heated (FIG. 8), whereby an elastic material is cylindrically formed around the shaft-shaped core member integrally with the core member to manufacture a roller.

【0003】今までは加熱用の熱盤は金型接触面もその
強度および熱伝導性の良さから金属材料で作られてい
た。このような熱盤で該円筒状の成形金型をはさむと熱
盤の接触面の形状を該円筒状の成形金型外形に合わせて
も、その構造上どうしても接触部分は線状になってしま
う。
Heretofore, the heating plate for heating has also been made of a metal material because of the strength and thermal conductivity of the mold contact surface. When the cylindrical molding die is sandwiched by such a hot plate, even if the shape of the contact surface of the hot plate is adjusted to the external shape of the cylindrical molding die, the contact portion inevitably becomes linear due to its structure. .

【0004】また穴にいれる場合も、接触部分は線状ま
たは点になってしまう。つまり熱伝達の効率は落ち、ま
た接触部分とそうでないところで成型金型の温度上昇の
しかたに差が出る事となる。ローラの弾性層の厚みが十
分にあるときは多少の成型金型の温度上昇の差は問題な
いが、厚みが非常に薄いとき、また弾性層の上にさらに
弾性層を成型するときなどは、成型金型の温度上昇の差
の影響が大きくその硬化時間の差により弾性層の厚みに
バラツキが発生しそれがローラ振れとなって出てきてし
まうという問題点があった。
[0004] Further, even when a hole is inserted, the contact portion becomes a line or a point. In other words, the efficiency of heat transfer is reduced, and there is a difference in how the temperature of the molding die rises between the contact part and the part other than the contact part. When the thickness of the elastic layer of the roller is sufficient, there is no difference in the temperature rise of the molding die, but when the thickness is very thin, or when the elastic layer is further molded on the elastic layer, There is a problem that the difference in the temperature rise of the molding die has a large effect, and the difference in the curing time causes a variation in the thickness of the elastic layer, which results in roller runout.

【0005】そこで、ローラの弾性層の厚みが薄いと
き、また弾性層の上にさらに弾性層を成型するときに弾
性層の厚みにバラツキが発生しない成型方法の開発が要
請されていた。
Therefore, there has been a demand for the development of a molding method in which the thickness of the elastic layer does not vary when the elastic layer of the roller is thin or when the elastic layer is further formed on the elastic layer.

【0006】また、従来の弾性ローラの製造において、
図9に示すように、1対の加熱盤内に円筒の成形金型を
入れて、加熱盤で覆って加熱成形させる場合、加熱盤の
内径寸法は金型の外径寸法とほぼ同じか、若干大きくし
なくてはならない。しかし、実際問題としては金型の出
し入れを考慮して、加熱盤の内径寸法は大きめに作られ
る。
In the production of a conventional elastic roller,
As shown in FIG. 9, when a cylindrical molding die is put in a pair of heating plates and covered with the heating plate and subjected to heat molding, the inner diameter of the heating plate is almost the same as the outer diameter of the die, We have to make it a little bigger. However, as a practical matter, the inner diameter of the heating plate is made relatively large in consideration of taking the mold in and out.

【0007】そのため、円筒状金型を加熱盤内に入れる
と、金型と加熱盤の接触部分は線接触状態になり、接触
部分と非接触部分との間の金型の温度差を生じることに
なる。また、図10に示すように、金型と加熱盤との間
のキャビテイ部分の真円度の変形も生じることによる形
状精度への影響もあった。
[0007] Therefore, when the cylindrical mold is placed in the heating plate, the contact portion between the mold and the heating plate comes into a line contact state, which causes a temperature difference in the mold between the contact portion and the non-contact portion. become. Further, as shown in FIG. 10, the roundness of the cavity portion between the mold and the heating plate was also deformed, thereby affecting the shape accuracy.

【0008】[0008]

【発明が解決しようとする課題】以上のように上記従来
例では、加熱盤と成型金型の接触部分とそうでないとこ
ろで成型金型の温度上昇のしかたに差が出来ローラの弾
性層の厚みが薄いとき、また弾性層の上にさらに弾性層
を成型するときなどは、成型金型の温度上昇の差の影響
が大きくその硬化時間の差により弾性層の厚みにバラツ
キが発生しそれがローラ振れとなって出てきてしまい高
精度の薄肉ローラおよび多層ローラの加熱盤を用いた成
型は製品バラツキが大きく安定して製造することが困難
であった。
As described above, in the above conventional example, there is a difference in how the temperature of the molding die rises at the contact portion between the heating plate and the molding die, and the thickness of the elastic layer of the roller is reduced. When the elastic layer is thin, or when an elastic layer is further molded on the elastic layer, the difference in temperature rise of the molding die is large, and the difference in the curing time causes variations in the thickness of the elastic layer, which causes roller runout. Thus, molding using a heating plate of a high-precision thin roller and a multi-layer roller has a large product variation, and it has been difficult to manufacture stably.

【0009】本発明は、上記のような弾性層の厚みが薄
い、または弾性層の上にさらに弾性層を成型するような
多層のローラでも安定して肉厚バラツキがなく高精度に
成型できる加熱盤を金型加熱方式に用いたローラの製造
方法を提供する。
According to the present invention, there is provided a heating apparatus which can stably mold with high accuracy without a thickness variation even with a multi-layer roller in which the thickness of the elastic layer is thin or an elastic layer is formed on the elastic layer. Provided is a method for manufacturing a roller using a board in a mold heating method.

【0010】更に、本発明は複写機、レーザ ビーム プ
リンターなどの画像形成装置に用いる定着ローラや紙搬
送用の搬送ローラなどのゴム材料などでできた弾性ロー
ラの製造に好適な製造装置を提供する。
Further, the present invention provides a manufacturing apparatus suitable for manufacturing an elastic roller made of a rubber material such as a fixing roller used for an image forming apparatus such as a copying machine and a laser beam printer, and a conveying roller for conveying paper. .

【0011】[0011]

【課題を解決するための手段】上記目的を達成するため
に本出願に係る第一の発明は、貫通した円筒孔を持つ成
形金型内に該円筒孔と同心に軸状の芯金部材を保持する
ために円筒孔の両端開口部に取り付けられる蓋体を有す
る成形金型を用い、これにシリコーンゴム材料又はウレ
タンゴム材料の弾性材料を圧入または真空引きにより導
入し該円筒状の成形金型の軸方向に平行に分割される加
熱用の熱盤により加熱し、軸状の芯金部材の周囲に、弾
性材料を円筒状に上記芯金部材と一体的に成形されるロ
ーラの成形において、上記、加熱用熱盤の成形金型との
接触面にウレタンゴム又はシリコーンゴムの弾性部材を
配することを特徴とする。
Means for Solving the Problems To achieve the above object, a first invention according to the present application is to dispose a shaft-shaped core metal member concentrically with a cylindrical hole in a molding die having a cylindrical hole penetrating therethrough. A cylindrical mold having a lid attached to both end openings of the cylindrical hole for holding and introducing an elastic material such as a silicone rubber material or a urethane rubber material into the cylindrical mold by press-fitting or vacuuming. Heating by a heating hot plate divided in parallel to the axial direction of, around the shaft-shaped core member, in the molding of a roller that is formed integrally with the core member in a cylindrical shape of an elastic material, An urethane rubber or silicone rubber elastic member is provided on a contact surface of the heating hot plate with a molding die.

【0012】接触面にウレタンゴム又はシリコーンゴム
の弾性部材を配することによりこれまで金属同士であっ
た為その構造上どうしても線状または点になってしまっ
ていた接触部分が前記弾性部材が双方の凹凸を吸収し成
形金型側面全面で接触することになる。
By disposing an elastic member made of urethane rubber or silicone rubber on the contact surface, the contact portion, which has been inevitably linear or dotted due to its structure because it has been metal-to-metal until now, has the elasticity. The member absorbs both irregularities and comes into contact on the entire side surface of the molding die.

【0013】これにより接触部分とそうでないところで
成型金型の温度上昇のしかたに差がなくなり弾性層の厚
みが薄い、または弾性層の上にさらに弾性層を成型する
ような多層のローラでも安定して肉厚バラツキがなく高
精度に加熱盤を金型加熱方式に用いて成形することがで
きる。
As a result, there is no difference in how the temperature of the molding die rises between the contact portion and the contact portion, and the thickness of the elastic layer is small, or even a multilayer roller in which an elastic layer is formed on the elastic layer is stable. Thus, the heating plate can be molded with high precision without any thickness variation by using a mold heating method.

【0014】また本出願に係る発明は、該円筒状の成形
金型の軸方法に平行に分割される加熱用の熱盤の代わり
に該円筒状の成形金型が入るような穴を設けその内面に
ウレタンゴム又はシリコーンゴムの弾性部材を配した熱
盤を用い、該円筒状の成形金型をそこに圧入し加熱する
ことを特徴とする。
Further, the invention according to the present application is directed to providing a hole in which the cylindrical molding die is inserted instead of a heating hot plate divided in parallel to the cylindrical molding die axis method. Inside
A hot plate provided with an elastic member of urethane rubber or silicone rubber is used, and the cylindrical mold is pressed into the plate and heated.

【0015】いままでは金属同士であると成型金型と熱
盤がかじらぬように穴を大きくしなければならず、接触
部分が線状または点になってしまっていたのが、成型金
型外径より若干小さめの内径になるように加熱盤内面に
弾性材料を付けそこに成型金型を圧入することにより弾
性部材が双方の凸凹を吸収し成型金型側面全面で接触す
ることになる。
Until now, the molding die and the hot plate had to be made large so that the metal would not be galled, and the contact area would be linear or dotted. An elastic material is attached to the inner surface of the heating plate so as to have an inner diameter slightly smaller than the outer diameter, and a molding die is press-fitted therein, so that the elastic member absorbs both irregularities and comes into contact with the entire side surface of the molding die.

【0016】これにより接触部分とそうでないところで
成型金型の温度上昇のしかたに差がなくなり弾性層の厚
みが薄い、または弾性層の上にさらに弾性層を成型する
ような多層のローラでも安定して肉厚バラツキがなく高
精度に簡易な穴あきタイプ加熱盤を金型加熱方式に用い
て成形することができる。
As a result, there is no difference in how the temperature of the molding die rises between the contact portion and the other portion, and the thickness of the elastic layer is small, or even a multilayer roller in which an elastic layer is formed on the elastic layer is stable. Therefore, it is possible to form a high-precision and simple hole-type heating plate without variation in wall thickness by using a mold heating method.

【0017】また本出願に係る発明は、上記弾性部材を
加熱用熱盤の成形金型側の面にただ張り付けるのではな
く、張付ける面にプライマーを塗り、成形金型表面を離
型処理し加熱盤と成形金型の間に上記弾性部材の材料を
入れその状態でプレスし加熱することにより成形金型に
ぴったりの弾性部材を加熱用熱盤の成形金型との接触面
に加熱盤と一体的に形成することを特徴とする。
The invention according to the present invention also provides a method of applying a primer to a surface of a heating platen on which the elastic member is to be adhered, instead of merely attaching the elastic member to the surface of the molding die. The material of the above-mentioned elastic member is put between the heating plate and the molding die, and then pressed and heated in that state, so that the elastic member which is perfect for the molding die is placed on the contact surface of the heating platen for heating with the heating die. It is characterized in that it is integrally formed.

【0018】弾性材料をただ貼るのでは接着界面の耐久
性や成型金型側面形状に合わせた接触面を形成するのに
問題がある。
If the elastic material is simply applied, there is a problem in the durability of the bonding interface and the formation of a contact surface conforming to the side surface shape of the molding die.

【0019】しかし上記のような方法で弾性部材を加熱
盤と一体的に成型してしまえば接触界面は成型金型側面
を転写する為、接触面がぴったりと合った弾性部材とな
り成型金型の温度上昇が均一になり弾性層の厚みが薄
い、または弾性層の上にさらに弾性層を成形するような
多層のローラでも安定して肉厚バラツキがなく高精度に
加熱盤を金型加熱方式に用いて成形することができる。
However, if the elastic member is integrally formed with the heating plate by the above-described method, the contact interface transfers the side surface of the molding die. Even if the temperature rise is uniform and the thickness of the elastic layer is thin, or even if it is a multi-layer roller where an elastic layer is formed on the elastic layer, the heating plate is stably formed without thickness variation and with a high precision. It can be molded using.

【0020】また本出願に係る発明は、上記弾性部材を
加熱用熱盤の成形金型の入る穴の内面にただ張り付ける
のではなく、張付ける面にプライマーを塗り、成形金型
表面を離型処理し加熱盤の穴の中にいれ穴と成形金型の
間に上記弾性部材の材料を入れその状態で加硫して成型
金型を取り出すことにより成形金型にぴったりの弾性部
材を加熱用熱盤の成形金型との接触面に加熱盤と一体的
に形成することを特徴とする。
In the invention according to the present application, the above-mentioned elastic member is not simply adhered to the inner surface of the hole in which the molding die of the heating hot plate enters, but a primer is applied to the surface to be adhered and the surface of the molding die is separated. Heat the elastic member that fits the molding die by removing the molding material by inserting the material of the elastic member between the hole and the molding die into the hole of the heating plate and vulcanizing in that state. It is characterized in that it is formed integrally with the heating plate on the contact surface of the hot plate with the molding die.

【0021】上記弾性部材を加熱用熱盤の成形金型側の
面にただ張り付けるのではなく、張付ける面にプライマ
ーを塗り、成形金型表面を離型処理し加熱盤と成形金型
の間に上記弾性部材の材料を入れその状態でプレスし加
熱することにより成形金型にぴったりの弾性部材を加熱
用熱盤の成形金型との接触面に設けることを特徴とす
る。
The above-mentioned elastic member is not simply adhered to the surface of the heating platen on the molding die side, but a primer is applied to the surface to be adhered, and the surface of the molding die is subjected to a mold release treatment. The material of the elastic member is put in between, and the material is pressed and heated in that state, so that an elastic member that fits the molding die is provided on the contact surface of the heating platen with the molding die.

【0022】弾性材料をただ貼るのでは接着界面の耐久
性や成型金型側面形状に合わせた接触面を形成するのに
問題がある。しかし上記のような方法で弾性部材を加熱
盤と一体的に成型してしまえば接触界面は成型金型側面
を転写する為、接触面がぴったりと合った弾性部材とな
り成型金型の温度上昇が均一になり弾性層の厚みが薄
い、または弾性層の上にさらに弾性層を成型するような
多層のローラでも安定して肉厚バラツキがなく高精度に
簡易な穴あきタイプ加熱盤を金型加熱方式に用いて成形
することができる。
If the elastic material is simply applied, there is a problem in the durability of the bonding interface and the formation of a contact surface conforming to the side surface shape of the molding die. However, if the elastic member is molded integrally with the heating plate by the method described above, the contact interface transfers the molding die side surface, so that the contact surface becomes a tightly fitted elastic member and the temperature of the molding die rises. Mold heating of a simple perforated type heating plate that is uniform and has a small thickness of the elastic layer, or even a multi-layer roller in which an elastic layer is formed on the elastic layer stably with no thickness variation and high accuracy It can be molded by using a method.

【0023】また本出願に係る発明は、上記弾性部材が
シリコーンゴムであることを特徴とする。弾性材料とし
て要求事項は、加熱盤に使用するため耐熱性に優れかつ
熱伝導が良くなくてはいけない、以上から弾性部材とし
てシリコーンゴムを使用することで百数十度の加熱温度
のなかでも劣化することなく弾性を保ち成型金型側面全
面で接触することで弾性層の厚みが薄い、または弾性層
の上にさらに弾性層を成型するような多層のローラでも
安定して肉厚バラツキがなく高精度に加熱盤を金型加熱
方式に用いて成形することができる。
The invention according to the present application is characterized in that the elastic member is a silicone rubber. The requirements for an elastic material are that it must have excellent heat resistance and good heat conduction because it is used for a heating panel.From the above, it is degraded even at a heating temperature of more than one hundred and several degrees by using silicone rubber as an elastic member. The thickness of the elastic layer is small by contacting the entire surface of the molding die while maintaining the elasticity without any deformation. Molding can be performed with high precision using a heating plate in a mold heating method.

【0024】さらにウレタンゴムよりも硬度を下げやす
い為、弾性部材としての厚みを薄くできる。つまり熱伝
導効率が良くなり成形時間の短縮、または成形温度を降
下でき更なる耐久性の向上が図れる。
Further, since the hardness is more easily reduced than urethane rubber, the thickness of the elastic member can be reduced. In other words, the heat conduction efficiency is improved, the molding time can be shortened, or the molding temperature can be lowered, and the durability can be further improved.

【0025】また本出願に係る発明は、上記弾性部材が
フッ素ゴムであることを特徴とする。弾性材料として要
求事項は、加熱盤に使用するため耐熱性に優れかつ熱伝
導が良くなくてはいけない、さらにシリコーンゴムより
も耐熱、強度上優れたフッ素ゴムを使用することで百数
十度の加熱温度のなかでも劣化することなく弾性を保
ち、かつ、くり返しの金型出し入れでも破壊せず成型金
型側面全面で接触することで弾性層の厚みが薄い、また
は弾性層の上にさらに弾性層を成型するような多層のロ
ーラでも安定して肉厚バラツキがなく高精度に加熱盤を
金型加熱方式に用いて成形することができる。
The invention according to the present application is characterized in that the elastic member is made of fluoro rubber. The requirement for an elastic material is that it must have excellent heat resistance and good heat conductivity for use in a heating panel.Furthermore, by using fluorine rubber, which is more heat-resistant and stronger than silicone rubber, Retains elasticity without deteriorating even at the heating temperature, and does not break even when the mold is repeatedly inserted and removed, and contacts the entire surface of the molding die so that the thickness of the elastic layer is thin. Even with a multi-layered roller for molding, a heating plate can be formed stably with no thickness variation and using a heating plate in a mold heating method.

【0026】更に、本発明は、複写機、レーザ ビーム
プリンターなどの画像形成装置に使用する定着ローラー
や、搬送ローラのゴムなどの弾性材料から作られた弾性
ローラの製造装置として、弾性ローラを成形するキャビ
テイ部を有する金型と、該金型を加熱する加熱盤の間に
弾性部材を介在させたローラ製造装置を提供することに
より上記課題を解決する。
Further, the present invention relates to a copying machine, a laser beam
As a device for manufacturing an elastic roller made of an elastic material such as rubber for a fixing roller used for an image forming apparatus such as a printer or a transport roller, a mold having a cavity portion for forming an elastic roller, and heating the mold. The object is achieved by providing a roller manufacturing apparatus in which an elastic member is interposed between heating plates.

【0027】[0027]

【発明の実施の形態】図1、2は本発明の特徴を最もよ
く表す図であり、本実施例装置により弾性ローラを成型
している様子を示す該装置の断面図である。同図1、2
において、10は貫通した円筒孔12を有する成型金型
である。該円筒孔12は成型後の弾性ローラの外面の精
度を確保するためにホーニング仕上げが施されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIGS. 1 and 2 best illustrate the features of the present invention and are cross-sectional views of an apparatus according to the present embodiment, showing how an elastic roller is being formed. Figures 1 and 2
In the figure, reference numeral 10 denotes a molding die having a cylindrical hole 12 therethrough. The cylindrical hole 12 is subjected to a honing finish to secure the accuracy of the outer surface of the elastic roller after molding.

【0028】円筒孔12の両端における開口部16,1
8には蓋体20,22が嵌着されている。芯金部材26
は該蓋体の中心軸上の穴20B,22Bに嵌着されるこ
とにより該円筒孔12の内面と同心状に保持されてい
る。また、左側の蓋体20の外側には外部に連通する液
導入孔30Aが設けられた蓋体カバー30が嵌着、成型
金型10にねじ固定されている。
Openings 16 and 1 at both ends of cylindrical hole 12
8 are fitted with lids 20 and 22. Core member 26
Is held concentrically with the inner surface of the cylindrical hole 12 by being fitted into holes 20B and 22B on the central axis of the lid. A lid cover 30 provided with a liquid introduction hole 30 </ b> A communicating with the outside is fitted on the outside of the left lid 20, and is screwed to the molding die 10.

【0029】右側の蓋体22の外側には弾性材料の漏れ
を防ぐ蓋体カバー32嵌着、成形金型10にねじ固定
されている。図1に示されているのは既に金型キャビテ
イに弾性材料が導入されている状態であり、成形金型の
軸方向に平行に分割される加熱用の熱盤40に入れられ
加熱されている状態である。熱盤40には成形金型との
接触面に弾性材料が貼り付けられている。弾性部材41
はウレタンゴムで出来た1.5mm厚のシートを接着剤
で貼り付けたものである。
A lid cover 32 for preventing leakage of the elastic material is fitted on the outside of the right lid 22, and is fixed to the molding die 10 by screws. FIG. 1 shows a state in which the elastic material has already been introduced into the mold cavity, and is put into a heating platen 40 for heating which is divided in parallel to the axial direction of the mold, and is heated. State. An elastic material is attached to the hot platen 40 on the contact surface with the molding die. Elastic member 41
Is a 1.5 mm-thick sheet made of urethane rubber stuck with an adhesive.

【0030】次に、以上のごとく本実施例装置を用い
た、弾性ローラの成形の要領を説明する。本実施例では
肉厚1mmのLTVシリコーンゴムローラを成型した。
Next, the procedure of forming an elastic roller using the apparatus of the present embodiment as described above will be described. In this embodiment, an LTV silicone rubber roller having a thickness of 1 mm was molded.

【0031】成形条件は次のようである。The molding conditions are as follows.

【0032】芯金部材の材料A5052(JIS) 芯金部材の直径58mm 金型部材の材料S45C又は、NAK55 金型部材の直径 内径60.05mm、外径86mm 成形されたローラの直径寸法は60mmとした。Core material A5052 (JIS) Core member diameter 58 mm Mold member material S45C or NAK55 Mold member diameter 60.05 mm inside diameter, 86 mm outside diameter The diameter of the formed roller is 60 mm. did.

【0033】加熱温度は120度で、加熱時間30分で
あった。
The heating temperature was 120 degrees and the heating time was 30 minutes.

【0034】LTVシリコーンゴム材料として、トーレ
ダウコーニング シリコーン社製の製品記号 DX35
ー446を用いた。
As an LTV silicone rubber material, product code DX35 manufactured by Toray Dow Corning Silicone Co., Ltd.
-446 was used.

【0035】先ず、予め周囲に接着剤が塗布された芯
部材の右端部26B(左端部26A)を22(20)
の支持部22Bに挿入する。
First, a core whose periphery is coated with an adhesive beforehand
The right end 26B (left end 26A) of the gold member is 22 (20).
Into the supporting portion 22B.

【0036】次に、上記のように組まれたものを成形
金型10の円筒孔12へ右方(左方)から挿入する。該
挿入は蓋体22(20)が、円筒孔12の開口部18
(16)端面に密着するまでなされる。
Next, the assembly assembled as described above is inserted into the cylindrical hole 12 of the molding die 10 from the right (left). The lid 22 (20) is inserted into the opening 18 of the cylindrical hole 12.
(16) It is performed until it comes into close contact with the end face.

【0037】しかるのち、上記円筒孔12の左の開口
部(右の開口部)へもう一つの蓋体20(22)を嵌合
せしめる。この際芯金部材26の端部26A(26B)
を蓋体20(22)の支持部20B(20A)の孔に挿
入するようにする。かくして、上記円筒孔12は密閉空
間となる。
Thereafter, another lid 20 (22) is fitted into the left opening (right opening) of the cylindrical hole 12. At this time, the end 26A (26B) of the core metal member 26
Into the hole of the support portion 20B (20A) of the lid 20 (22). Thus, the cylindrical hole 12 becomes a closed space.

【0038】更に、以上のように組まれた物の右蓋体
22の右側に蓋体カバー32を嵌合せしめ、左蓋体20
の左側に蓋体カバー30を嵌合せしめ成型金型10にね
じで固定する。
Further, the lid cover 32 is fitted on the right side of the right lid 22 of the above assembled object, and the left lid 20
The cover 30 is fitted to the left side of the mold and fixed to the molding die 10 with screws.

【0039】かかる状態で、上記密閉空間へ蓋体30
に設けられた導入口30Aから蓋体20の液通路を経
て、低粘度ゴム材料、例えばLTV(低温硬化型)シリ
コンゴムを圧力下で注入する。この際、LTVゴムは、
注入前に液が十分混合されるまで撹絆されて脱気されて
いる。導入液圧は50kgf/cm2であった。
In this state, the lid 30 is inserted into the closed space.
A low-viscosity rubber material, for example, an LTV (low-temperature curing type) silicone rubber is injected under pressure from the inlet 30A provided in the cover 20 through the liquid passage of the lid 20. At this time, the LTV rubber is
Before injection, the mixture is stirred and degassed until the liquid is sufficiently mixed. The introduced liquid pressure was 50 kgf / cm 2 .

【0040】上記金型を成形金型との接触面に弾性部
材41としてウレタンゴムで出来た1mm厚のシートを接
着剤で貼り付けた熱盤40に入れ加熱硬化させる。
The above-mentioned mold is placed on a hot plate 40 having a 1 mm-thick sheet made of urethane rubber as an elastic member 41 adhered to the contact surface with the molding die with an adhesive, and is heated and cured.

【0041】まず、成形金型の軸方向に平行に分割され
る加熱用の熱盤40を開き、そこに上記金型を入れかか
る状態で熱盤40を閉じ弾性部材41が押し付けられる
状態加熱させる。ここでは液導入後熱盤に入れたが、
金型を組み熱盤40で加熱した状態で液を導入すること
も可能である。
First, the heating platen 40 for heating divided in parallel to the axial direction of the molding die is opened, and the heating platen 40 is closed in a state in which the mold is put into the heating platen, and the heating platen is heated in a state where the elastic member 41 is pressed. Let it. Here, it was put in a hot plate after the liquid was introduced,
It is also possible to introduce the liquid while the mold is assembled and heated by the hot platen 40.

【0042】本実施例では120℃で30分加熱した。In this embodiment, heating was performed at 120 ° C. for 30 minutes.

【0043】上記ゴムの硬化後に、成形金型10を熱
盤から取り出し両端の蓋体と蓋体カバーを一体に成形金
型10から取り出す。
After the rubber is cured, the molding die 10 is taken out of the hot platen, and the lids and lid covers at both ends are taken out of the molding die 10 integrally.

【0044】最後に成形金型l0から軸方同にローラ
を抜き出して、弾性ローラを得る。このような熱盤を用
い上記方法で成形することにより肉厚1mm以下の薄肉の
ローラも安定して肉厚バラツキがなく高精度に成形する
ことができた。
Finally, the roller is extracted from the molding die 10 in the same axial direction to obtain an elastic roller. By using such a hot plate and forming by the above-described method, a thin roller having a thickness of 1 mm or less could be formed with high accuracy without a thickness variation.

【0045】また、同様に芯金の代わりに肉厚2mmのロ
ーラを入れ、その表層に約1mmの厚みのシリコーンゴム
を成形する2層のローラもこのような熱盤を用い上記方
法で成形することにより安定して肉厚バラツキがなく高
精度に成形することができた。
Similarly, a roller having a thickness of 2 mm is inserted in place of the cored bar, and a two-layer roller for forming a silicone rubber having a thickness of about 1 mm on the surface thereof is formed by the above-mentioned method using such a hot plate. As a result, it was possible to stably mold with high accuracy without thickness variation.

【0046】なお、弾性材料の導入は、圧力によらず、
真空引きすることでも可能である。上記本例による方法
及び装置で上記条件でローラ直径60mm、ゴム層の厚
さ300μmの弾性ローラを成形したところ、ローラの
成形部の厚みムラは25μmであった。
The introduction of the elastic material is independent of the pressure,
It is also possible to evacuate. When an elastic roller having a roller diameter of 60 mm and a rubber layer thickness of 300 μm was formed under the above conditions by the method and the apparatus according to the present embodiment, the thickness unevenness of the formed portion of the roller was 25 μm.

【0047】尚、本発明に係る弾性部材41を用いない
場合の厚みムラは100μmであり、厚みムラの改善が
大幅に改善されることが理解される。
The thickness unevenness when the elastic member 41 according to the present invention is not used is 100 μm, and it is understood that the thickness unevenness is greatly improved.

【0048】(第2の実施例) 本実施例では図3,4のように成形金型の軸方向に平行
に分割される加熱用の熱盤40の代わりに該円筒状の成
形金型が入るような穴を設けその内面に弾性部材41を
配した熱盤42を用い、該円筒状の成形金型をそこに圧
入し加熱した。弾性部材41はウレタンゴムで出来た
1.5mm厚のシートを接着剤で貼り付けたものであ
る。本実施例では1mmの肉厚のLTVシリコーンゴム
ローラの成形を行った。本実施例装置を用いた、弾性ロ
ーラの成形の要領はにおいて該円筒状の成形金型を内
面に弾性部材41を配した熱盤42の穴に圧入し加熱す
ること以外は実施例1と同様である。
(Second Embodiment) In this embodiment, as shown in FIGS. 3 and 4 , instead of the heating platen 40 for heating divided in parallel to the axial direction of the molding die, the cylindrical molding die is used. Using a hot plate 42 provided with a hole into which an elastic member 41 was disposed on the inner surface thereof, the cylindrical molding die was press-fitted therein and heated. The elastic member 41 is formed by attaching a 1.5 mm thick sheet made of urethane rubber with an adhesive. In this embodiment, an LTV silicone rubber roller having a thickness of 1 mm was formed. The procedure of forming an elastic roller using the apparatus of the present embodiment is the same as that of the first embodiment except that the cylindrical molding die is press-fitted into a hole of a hot platen 42 having an elastic member 41 disposed on an inner surface thereof and heated. It is.

【0049】弾性部材41を配した熱盤42の穴径はφ
85.8mmであり、円筒状の成形金型外径はφ86mmで
あった。以上、より簡易な構造の上記のような穴あきタ
イプ加熱盤を用いることにより肉厚1mm以下の薄肉のロ
ーラも安定して肉厚バラツキがなく高精度に成形するこ
とができた。
The hole diameter of the heating plate 42 on which the elastic member 41 is arranged is φ
It was 85.8 mm, and the outer diameter of the cylindrical molding die was φ86 mm. As described above, by using the above-described perforated type heating plate having a simpler structure, a thin roller having a thickness of 1 mm or less could be formed stably with no thickness variation and with high precision.

【0050】また、同様に芯金の代わりに肉厚2mmのロ
ーラを入れ、その表層に約1mmの厚みのシリコーンゴム
を成形する2層のローラもこのような熱盤を用い上記方
法で成形することにより安定して肉厚バラツキがなく高
精度に成形することができた。
Similarly, a roller having a thickness of 2 mm is inserted in place of the cored bar, and a two-layer roller for forming a silicone rubber having a thickness of about 1 mm on the surface thereof is formed by the above-mentioned method using such a hot plate. As a result, it was possible to stably mold with high accuracy without thickness variation.

【0051】なお、弾性材料の導入は、圧力によらず、
真空引きすることでも可能である。
The introduction of the elastic material is independent of the pressure,
It is also possible to evacuate.

【0052】(第3の実施例)本実施例は、実施例1の
ように弾性部材41を加熱用熱盤の成形金型側の面にた
だ張り付けるのではなく、張付ける面にプライマーを塗
り、成形金型10表面を離型処理し加熱盤40と成形金
型10の間に上記弾性部材41の材料を入れその状態で
プレスし加熱することにより成形金型にぴったりの弾性
部材を加熱用熱盤の成形金型との接触面に加熱盤と一体
的に形成させた。
(Third Embodiment) This embodiment is different from the first embodiment in that the elastic member 41 is not simply attached to the surface of the heating platen on the forming die side, but a primer is attached to the surface to be attached. The surface of the molding die 10 is coated, and the surface of the molding die 10 is released. The material of the elastic member 41 is put between the heating platen 40 and the molding die 10, and then pressed and heated in that state to heat the elastic member which is perfect for the molding die. The hot platen was formed integrally with the heating platen on the contact surface with the molding die.

【0053】本実施例では弾性部材41はウレタンゴム
を用い1.5mm厚のウレタンゴム層を加熱用熱盤の成形
金型との接触面に加熱盤と一体的に形成させた。
In this embodiment, the elastic member 41 is made of urethane rubber and a urethane rubber layer having a thickness of 1.5 mm is formed integrally with the heating plate on the contact surface with the molding die of the heating plate.

【0054】まず加熱用熱盤40の成形金型の面にプラ
イマーを塗布し、成形金型10表面は離型剤を塗布し
た。熱盤40を開いた状態とし、閉じたときに、ちょう
ど中央にくるように成形金型10を配し、熱盤40と成
形金型10の間にウレタンゴム材料を多めに投入し加熱
盤を閉じて110℃で40分加熱成形した。成形温度を
110℃としたのは実際にローラを成形する温度である
120℃とした時に弾性部材41が110℃の時よりも
膨張し、その分がちょうど良い弾性部材の圧縮分となり
成形金型10の表面にぴったりと密着させる為である。
First, a primer was applied to the surface of the molding die of the heating hot platen 40, and a release agent was applied to the surface of the molding die 10. With the hot platen 40 in an open state, when closed , the molding die 10 is arranged so as to be exactly at the center, and a large amount of urethane rubber material is charged between the hot platen 40 and the molding die 10 to heat the hot platen. It was closed and heat molded at 110 ° C. for 40 minutes. The reason why the molding temperature is set to 110 ° C. is that when the roller is set to 120 ° C., which is the temperature for actually forming the roller, the elastic member 41 expands more than when 110 ° C. This is for making it adhere to the surface of No. 10 exactly.

【0055】ウレタンゴムの硬化後に熱盤を開け成形金
型10を取り出し成形金型にぴったりの弾性部材41を
加熱用熱盤の成形金型との接触面に加熱盤40と一体的
に形成した。本実施例では1mmの肉厚のLTVシリコー
ンゴムローラの成型をおこなった。
After the urethane rubber was cured, the hot platen was opened, the molding die 10 was taken out, and an elastic member 41 fitted to the molding die was formed integrally with the heating platen on the contact surface of the heating platen with the molding die. . In this embodiment, an LTV silicone rubber roller having a thickness of 1 mm was molded.

【0056】本実施例装置を用いた、弾性ローラの成形
の要領は実施例1と同様である。以上、弾性材料をただ
貼るのでは常に熱がかかっている為、接着界面の耐久性
に問題があったり成型金型側面形状が平滑でないもの
(図5、6;段付き成形金型)の場合はその形状に合わ
せた接触面を形成するのに問題があったが、上記のよう
な加熱盤を用いることにより段付きの成型金型を使用し
ても肉厚1mm以下の薄肉のローラを安定して肉厚バラツ
キがなく高精度に成形することができた。また弾性材料
接着界面の耐久性も向上し問題なくなった。
The procedure for forming the elastic roller using the apparatus of this embodiment is the same as that of the first embodiment. As described above, when the elastic material is simply applied, heat is always applied, so that there is a problem in the durability of the bonding interface or the shape of the side surface of the molding die is not smooth (FIGS. 5 and 6; stepped molding die). Had a problem in forming a contact surface according to its shape, but by using the above-mentioned heating plate, it was possible to stabilize a thin roller with a thickness of 1 mm or less even when using a stepped molding die. As a result, there was no variation in wall thickness and molding was possible with high precision. In addition, the durability of the elastic material bonding interface was improved, and no problem occurred.

【0057】さらに、同様に芯金の代わりに肉厚2mmの
ローラを入れ、その表層に約1mmの厚みのシリコーンゴ
ムを成形する2層のローラもこのような熱盤を用い上記
方法で成形することにより安定して肉厚バラツキがなく
高精度に成形することができた。
Further, similarly, a roller having a thickness of 2 mm is put in place of the cored bar, and a two-layer roller for forming a silicone rubber having a thickness of about 1 mm on the surface thereof is formed by the above-mentioned method using such a hot plate. As a result, it was possible to stably mold with high accuracy without thickness variation.

【0058】(第4の実施例)本実施例は、実施例2の
ように弾性部材41のシートを該円筒状の成形金型が入
るような穴を設けた熱盤42の穴内面にただ接着剤で貼
り付けるのではなく、張付ける面にプライマーを塗り、
成形金型10表面を離型処理し加熱盤42と成形金型1
0の間に上記弾性部材41の材料を入れその状態で加熱
することにより成形金型にぴったりの弾性部材を加熱用
熱盤の成形金型との接触面に加熱盤と一体的に形成させ
た。本実施例では弾性部材41はウレタンゴムを用い
1.5mm厚のウレタンゴム層を加熱用熱盤の成形金型と
の接触面に加熱盤と一体的に形成させた。
(Fourth Embodiment) In this embodiment, as in the second embodiment, the sheet of the elastic member 41 is simply placed on the inner surface of the hole of the hot platen 42 provided with a hole for receiving the cylindrical molding die. Instead of attaching with an adhesive, apply a primer to the surface to be attached,
The surface of the molding die 10 is subjected to release treatment, and the heating plate 42 and the molding die 1
The material of the elastic member 41 was put in between 0 and the material was heated in that state, so that an elastic member which was perfect for the molding die was formed integrally with the heating plate on the contact surface of the heating plate for heating with the molding die. . In this embodiment, the elastic member 41 is made of urethane rubber, and a urethane rubber layer having a thickness of 1.5 mm is formed integrally with the heating plate on the contact surface of the heating plate with the molding die.

【0059】まず加熱用熱盤42の穴の内面にプライマ
−を塗布し、成形金型10表面は離型剤を塗布した。穴
のちょうど中央にくるように成形金型10を配し、熱盤
42の穴と成形金型10の間にウレタンゴム材料を投入
し110℃で40分加熱成形した。
First, a primer was applied to the inner surface of the hole of the heating hot platen 42, and a mold release agent was applied to the surface of the molding die 10. The molding die 10 was placed just in the center of the hole, and a urethane rubber material was charged between the hole of the hot platen 42 and the molding die 10 and heated at 110 ° C. for 40 minutes.

【0060】成形温度を110℃としたのは実際にロー
ラを成形する温度である120℃とした時に弾性部材4
1が110℃の時よりも膨張しその分がちょうど良い弾
性部材の圧縮分となり成形金型10表面にぴったりと密
着させる為である。
The molding temperature was set to 110 ° C. when the elastic member 4 was heated to 120 ° C., which is the temperature at which the roller was actually formed.
1 is expanded more than at 110 ° C., and that amount becomes an appropriate compression of the elastic member, so that it is brought into close contact with the surface of the molding die 10.

【0061】ウレタンゴムの硬化後に成形金型10を取
り出し成形金型にぴったりの弾性部材41を加熱用熱盤
の成形金型との接触面に加熱盤42と一体的に形成し
た。本実施例では1mmの肉厚のLTVシリコーンゴムロ
ーラの成型をおこなった。
After the urethane rubber was cured, the molding die 10 was taken out, and an elastic member 41 fitted to the molding die was formed integrally with the heating plate 42 on the contact surface of the heating plate with the molding die. In this embodiment, an LTV silicone rubber roller having a thickness of 1 mm was molded.

【0062】本実施例装置を用いた、弾性ローラの成形
の要領は実施例2と同様である。以上、弾性材料をただ
貼るのでは常に熱がかかっている為、接着界面の耐久性
に問題があったり成型金型側面形状が平滑でないもの
(図4;段付き成形金型)の場合はその形状に合わせた
接触面を形成するのに問題があったが、上記のような加
熱盤を用いることにより段付きの成型金型を使用しても
肉厚1mm以下の薄肉のローラを安定して肉厚バラツキが
なく高精度に成形することができた。また弾性材料接着
界面の耐久性も向上し問題なくなった。
The procedure for forming an elastic roller using the apparatus of this embodiment is the same as that of the second embodiment. As described above, since the heat is always applied when the elastic material is simply applied, there is a problem in the durability of the bonding interface or the shape of the side surface of the molding die is not smooth (FIG. 4; stepped molding die). Although there was a problem in forming the contact surface according to the shape, even if a stepped molding die was used by using the above-mentioned heating plate, a thin roller having a thickness of 1 mm or less could be stably formed. It was possible to mold with high precision without thickness variation. In addition, the durability of the elastic material bonding interface was improved, and no problem occurred.

【0063】さらに、同様に芯金の代わりに肉厚2mmの
ローラを入れ、その表層に約1mmの厚みのシリコーンゴ
ムを成形する2層のローラもこのような熱盤を用い上記
方法で成形することにより安定して肉厚バラツキがなく
高精度に成形することができた。
Further, similarly, a roller having a thickness of 2 mm is put in place of the cored bar, and a two-layer roller for forming a silicone rubber having a thickness of about 1 mm on the surface thereof is formed by the above-mentioned method using such a hot plate. As a result, it was possible to stably mold with high accuracy without thickness variation.

【0064】(第5の実施例)本実施例では弾性部材4
1としてはウレタンゴムの代わりにシリコーンゴムを用
いた。本実施例では1mmの肉厚のLTVシリコーンゴム
ローラの成型をおこなった。本実施例装置を用いた、弾
性ローラの成形の要領は実施例3と同様である。
(Fifth Embodiment) In this embodiment, the elastic member 4
As No. 1, silicone rubber was used instead of urethane rubber. In this embodiment, an LTV silicone rubber roller having a thickness of 1 mm was molded. The procedure of forming an elastic roller using the apparatus of this embodiment is the same as that of the third embodiment.

【0065】ウレタンゴムより硬度の低いシリコーンゴ
ムを用いることにより弾性部材41の厚みは1mmにで
き、このため熱伝導の効率が上がり成形時間が120℃
で30分から120℃で25分に短縮できた。
By using a silicone rubber having a lower hardness than urethane rubber, the thickness of the elastic member 41 can be reduced to 1 mm.
From 30 minutes to 25 minutes at 120 ° C.

【0066】またシリコーンゴムはウレタンゴムより耐
熱温度が高い為、加熱時の劣化がなくなり成形回数が増
えた時でもゴム劣化によるカケや剥がれ等の問題が起き
なくなった。上記のような弾性部材41としてはウレタ
ンゴムの代わりにシリコーンゴムを用いた加熱盤を用い
ることにより肉厚1mm以下の薄肉のローラを安定して肉
厚バラツキがなく高精度に成形することができた。また
弾性部材そのものの耐久性も向上しゴム劣化によるカケ
や剥がれ等の問題が起きなくなった。さらに、同様に芯
金の代わりに肉厚2mmのローラを入れ、その表層に約1
mmの厚みのシリコーンゴムを成形する2層のローラもこ
のような熱盤を用い上記方法で成形することにより安定
して肉厚バラツキがなく高精度に成形することができ
た。
Further, since silicone rubber has a higher heat resistance temperature than urethane rubber, it does not deteriorate during heating and does not cause problems such as chipping or peeling due to rubber deterioration even when the number of moldings increases. By using a heating plate made of silicone rubber instead of urethane rubber as the elastic member 41 as described above, a thin roller having a thickness of 1 mm or less can be formed stably with no thickness variation and with high precision. Was. Also, the durability of the elastic member itself was improved, and problems such as chipping and peeling due to rubber deterioration did not occur. Further, a roller having a thickness of 2 mm is similarly inserted in place of the core metal, and about 1
A two-layer roller for molding a silicone rubber having a thickness of mm was also formed stably with high precision without such thickness variations by molding using such a hot plate by the above method.

【0067】(第6の実施例)本実施例では弾性部材4
1としてはウレタンゴムの代わりにフッ素ゴムを用い
た。本実施例では1mmの肉厚のLTVシリコーンゴムロ
ーラの成型をおこなった。
(Sixth Embodiment) In this embodiment, the elastic member 4
As No. 1, fluorine rubber was used instead of urethane rubber. In this embodiment, an LTV silicone rubber roller having a thickness of 1 mm was molded.

【0068】本実施例装置を用いた、弾性ローラの成形
の要領は実施例3と同様である。フッ素ゴムはシリコー
ンゴムやウレタンゴムより耐熱温度が高い為、加熱時の
劣化がなくなりかつゴムそのものの強度もシリコーンゴ
ムよりすぐれる為、成形回数が増てもゴム部分に傷がつ
きにくくまたゴム劣化によるカケや剥がれ等の問題も起
きなくなった。
The procedure of forming an elastic roller using the apparatus of this embodiment is the same as that of the third embodiment. Fluororubber has a higher heat resistance temperature than silicone rubber or urethane rubber, so there is no deterioration during heating and the strength of the rubber itself is better than silicone rubber. No problems such as chipping or peeling due to the problem occurred.

【0069】このため弾性部材41の厚み1.5mmで、
成形時間を120℃から140℃に上げることができ成
形時間も30分から15分に短縮できた。以上上記のよ
うな弾性部材41としてはウレタンゴムの代わりにフッ
素ゴムを用いた加熱盤を用いることにより肉厚1mm以下
の薄肉のローラを安定して肉厚バラツキがなく高精度に
成形することができた。
For this reason, when the thickness of the elastic member 41 is 1.5 mm,
The molding time was increased from 120 ° C. to 140 ° C., and the molding time was also reduced from 30 minutes to 15 minutes. As described above, by using a heating plate using fluorine rubber instead of urethane rubber as the elastic member 41, it is possible to form a thin roller having a thickness of 1 mm or less stably with high accuracy without thickness variation. did it.

【0070】また弾性部材そのものの強度、耐久性も向
上し傷やゴム劣化によるカケや剥がれ等の問題が起きな
くなった。さらに、同様に芯金の代わりに肉厚2mmのロ
ーラを入れ、その表層に約1mmの厚みのシリコーンゴム
を成形する2層のローラもこのような熱盤を用い上記方
法で成形することにより安定して肉厚バラツキがなく高
精度に成形することができた。
Further, the strength and durability of the elastic member itself were improved, and problems such as chipping and peeling due to scratches and rubber deterioration did not occur. Further, similarly, a 2 mm thick roller is put in place of the cored bar, and a two-layer roller for forming a silicone rubber having a thickness of about 1 mm on the surface layer is also stable by molding the above method using such a hot plate. As a result, there was no variation in wall thickness and molding was possible with high precision.

【0071】[0071]

【発明の効果】以上説明したように、本発明によれば弾
性層の厚みが薄いローラや、弾性層の上にさらに弾性層
を成型するような多層のローラでも加熱盤を金型加熱方
式に用いて肉厚バラツキがなく高精度に成形することが
でき、かつ弾性材料を選ぶことで百数十度の加熱温度の
なかでも劣化することなく弾性を保ち、くり返しの金型
出し入れでも破壊せず成型金型側面全面で接触して安定
してローラを製造できるという効果をもたらす。
As described above, according to the present invention, the heating plate can be heated by the mold heating system even with a roller having a thin elastic layer or a multilayer roller in which an elastic layer is formed on the elastic layer. It can be molded with high accuracy without thickness variation by using it, and by selecting an elastic material, it maintains elasticity without deterioration even at a heating temperature of more than one hundred degrees Celsius, and it does not break even when repeatedly inserting and removing molds This brings about an effect that the roller can be stably manufactured by being in contact with the entire side surface of the molding die.

【0072】特に、弾性部材を使用しない従来方法の製
造方法による場合、ローラの厚みのムラを抑えて均一な
厚さのローラを得ることは困難であったが、本発明によ
れば、均一性の高いローラを得ることができ 、画像成
形装置の定着ローラに適用した場合、定着精度の向上を
図ることができた。また、搬送用ローラの場合には偏心
フレなどのない搬送装置を提供することができた。
In particular, in the case of the conventional manufacturing method using no elastic member, it was difficult to obtain a roller having a uniform thickness by suppressing unevenness of the thickness of the roller. A roller having a high image quality can be obtained, and when applied to a fixing roller of an image forming apparatus, fixing accuracy can be improved. Further, in the case of the transport roller, a transport device free from eccentric deflection and the like can be provided.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明におけるローラ製造方法を示す装置の構
成の説明図。
FIG. 1 is an explanatory diagram of a configuration of an apparatus showing a roller manufacturing method according to the present invention.

【図2】図1の装置の要部断面図。FIG. 2 is a sectional view of a main part of the apparatus of FIG. 1;

【図3】実施例2の装置構成の説明図。FIG. 3 is an explanatory diagram of an apparatus configuration according to a second embodiment.

【図4】図3の要部断面図。FIG. 4 is a sectional view of a main part of FIG. 3;

【図5】本発明の実施例3におけるローラ製造方法の装
置構造の要部断面図。
FIG. 5 is a sectional view of a main part of an apparatus structure of a roller manufacturing method according to a third embodiment of the present invention.

【図6】本発明の実施例4におけるローラ製造方法の装
置構造の要部断面図。
FIG. 6 is a sectional view of a main part of an apparatus structure of a roller manufacturing method according to a fourth embodiment of the present invention.

【図7】従来方法の装置構成の説明図。FIG. 7 is an explanatory view of an apparatus configuration of a conventional method.

【図8】従来装置の要部断面図。FIG. 8 is a sectional view of a main part of a conventional device.

【図9】従来技術の問題点を説明する図。FIG. 9 is a diagram illustrating a problem of the related art.

【図10】従来技術の問題点を説明する図。FIG. 10 is a diagram for explaining a problem of the related art.

【符号の説明】[Explanation of symbols]

10 成型金型 12 円筒孔 16,18 開口部 20,22 蓋体 26 芯金部材 30A 導入孔 30,32 蓋体カバー 40 熱盤 41 弾性部材 42 穴あき熱盤 DESCRIPTION OF SYMBOLS 10 Molding die 12 Cylindrical hole 16,18 Opening 20,22 Lid 26 Core metal member 30A Introducing hole 30,32 Lid cover 40 Hot plate 41 Elastic member 42 Perforated hot plate

フロントページの続き (51)Int.Cl.7 識別記号 FI G03G 15/20 G03G 15/20 // B29K 75:00 B29K 75:00 83:00 83:00 B29L 31:32 B29L 31:32 (72)発明者 岸野 一夫 東京都大田区下丸子3丁目30番2号キヤ ノン株式会社内 (56)参考文献 特開 昭53−134936(JP,A) 特開 平6−134779(JP,A) 実開 平3−124807(JP,U) 実開 昭53−5562(JP,U) (58)調査した分野(Int.Cl.7,DB名) B29C 33/00 - 33/76 B29C 45/00 - 45/84 B29D 31/00 - 31/02 G03G 15/00 - 15/32 Continued on the front page (51) Int.Cl. 7 Identification code FI G03G 15/20 G03G 15/20 // B29K 75:00 B29K 75:00 83:00 83:00 B29L 31:32 B29L 31:32 (72) Inventor Kazuo Kishino 3-30-2 Shimomaruko, Ota-ku, Tokyo Inside Canon Inc. (56) References JP-A-53-134936 (JP, A) JP-A-6-134779 (JP, A) 3-124807 (JP, U) Actually open 1953-5562 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) B29C 33/00-33/76 B29C 45/00-45 / 84 B29D 31/00-31/02 G03G 15/00-15/32

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 貫通した円筒孔を持つ成形金型内に該円
筒孔と同心に軸状の芯金部材を保持するために円筒孔の
両端開口部に取り付けられる蓋体を有する成形金型を用
い、これにシリコーンゴム材料又はウレタンゴム材料の
弾性材料を圧入または真空引きにより導入し該円筒状の
成形金型の軸方向に平行に分割される加熱用の熱盤によ
り加熱し、軸状の芯金部材の周囲に、弾性材料を円筒状
に上記芯金部材と一体的に成形されるローラの成形にお
いて、上記、加熱用熱盤の成形金型との接触面にウレタ
ンゴム又はシリコーンゴムの弾性部材を配することを特
徴とするローラの製造方法。
1. A molding die having a lid attached to both ends of a cylindrical hole for holding a shaft-shaped core metal member concentrically with the cylindrical hole in a molding die having a penetrated cylindrical hole. An elastic material such as a silicone rubber material or a urethane rubber material is introduced therein by press-fitting or vacuuming, and heated by a heating hot plate divided in parallel to the axial direction of the cylindrical molding die. In forming a roller around the core metal member, the elastic material being formed into a cylindrical shape integrally with the core metal member, the urethane is provided on the contact surface of the heating hot plate with the molding die.
A method for manufacturing a roller, comprising disposing an elastic member made of rubber or silicone rubber .
【請求項2】 該円筒状の成形金型の軸方法に平行に分
割される加熱用の熱盤の代わりに該円筒状の成形金型が
入るような穴を設けその内面にウレタンゴム又はシリコ
ンゴムの弾性部材を配した熱盤を用い、該円筒状の成
形金型をそこに圧入し加熱することを特徴とするローラ
の製造方法。
2. A hole for receiving the cylindrical molding die is provided in place of a heating hot plate divided in parallel with the axial direction of the cylindrical molding die, and urethane rubber or silicon is provided on the inner surface thereof.
Method for producing a roller, characterized in that using the heating plate which arranged elastic member over Ngomu, heat press-fitting the cylindrical-shaped molding die there.
【請求項3】 上記弾性部材を加熱用熱盤の成形金型側
の面にプライマーを塗り、成形金型表面を離型処理し加
熱盤と成形金型の間に上記弾性部材の材料を入れその状
態でプレスし加熱することにより成形金型にぴったりの
弾性部材を加熱用熱盤の成形金型との接触面に加熱盤と
一体的に形成することを特徴とする請求項1記載のロー
ラの製造方法。
3. Applying a primer to the surface of the heating member on the molding die side of the heating plate, releasing the surface of the molding die, and putting the material of the elastic member between the heating plate and the molding die. 2. The roller according to claim 1, wherein an elastic member that is fitted to the molding die is formed integrally with the heating plate on a contact surface of the heating plate with the molding die by pressing and heating in this state. Manufacturing method.
【請求項4】 上記弾性部材を加熱用熱盤の成形金型の
入る穴の内面にプライマーを塗り、成形金型を離型処理
し加熱盤の穴の中に入れ穴と成形金型の間に上記弾性部
材の材料を入れその状態で加硫して成形金型を取り出す
ことにより成形金型にぴったりの弾性部材を加熱用熱盤
の成形金型との接触面に加熱盤と一体的に形成すること
を特徴とする請求項2のローラの製造方法。
4. Applying a primer to the inner surface of the hole in which the molding die of the heating hot plate enters the elastic member, releasing the molding die, placing the molding member in the hole of the heating plate, and placing the elastic member between the hole and the molding die. The material of the elastic member is put into the vulcanizer and then vulcanized in that state, and the molding die is taken out, so that the elastic member that fits the molding die is integrated with the heating plate on the contact surface of the heating platen with the molding die. The method for manufacturing a roller according to claim 2, wherein the roller is formed.
【請求項5】 弾性ローラを成形するキャビテイ部を有
する金型と、前記金型を加熱する加熱盤と、前記金型を
前記加熱盤に支持する手段と、前記金型と前記加熱盤の
間に介在するウレタンゴム材料又はシリコーンゴム材料
の弾性部材とを備えたことを特徴としたローラの製造装
置。
5. A mold having a cavity portion for forming an elastic roller, a heating plate for heating the mold, means for supporting the mold on the heating plate, and a portion between the mold and the heating plate. And a resilient member made of a urethane rubber material or a silicone rubber material interposed therebetween.
JP14156996A 1996-06-04 1996-06-04 Roller manufacturing method and manufacturing apparatus Expired - Fee Related JP3302261B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14156996A JP3302261B2 (en) 1996-06-04 1996-06-04 Roller manufacturing method and manufacturing apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14156996A JP3302261B2 (en) 1996-06-04 1996-06-04 Roller manufacturing method and manufacturing apparatus

Publications (2)

Publication Number Publication Date
JPH09314571A JPH09314571A (en) 1997-12-09
JP3302261B2 true JP3302261B2 (en) 2002-07-15

Family

ID=15295034

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14156996A Expired - Fee Related JP3302261B2 (en) 1996-06-04 1996-06-04 Roller manufacturing method and manufacturing apparatus

Country Status (1)

Country Link
JP (1) JP3302261B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4558444B2 (en) * 2004-10-20 2010-10-06 キヤノン化成株式会社 Foaming roller manufacturing method, molding die and liquid receiving cup heating apparatus and heating method
JP4693150B2 (en) * 2004-11-19 2011-06-01 キヤノン化成株式会社 Method and apparatus for heating pipe mold
JP2016107561A (en) * 2014-12-09 2016-06-20 Nok株式会社 Die for molding roll
JP7031666B2 (en) * 2017-06-06 2022-03-08 コニカミノルタ株式会社 Molding equipment and manufacturing method of molded products

Also Published As

Publication number Publication date
JPH09314571A (en) 1997-12-09

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