JP3289925B2 - Sewing machine pattern data processing device - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pattern data processing apparatus for a sewing machine, and more particularly, to creating composite pattern data that can be sewn with good appearance by combining a frame pattern, a concrete pattern, and a character pattern. The present invention relates to a method in which the arrangement position of a concrete pattern and a character pattern for each frame pattern and the arrangement direction of a plurality of character patterns are set in advance for each frame pattern.

[0002]

2. Description of the Related Art Conventionally, in addition to practical patterns such as linear sewing, zigzag sewing and decorative sewing, character patterns such as numbers, alphabets and hiragana, concrete patterns such as animals, fruits and illustrations, arc patterns and rectangular patterns. An electronic zigzag sewing machine to which an embroidery device capable of sewing a pattern including a frame pattern is detachably mounted is generally known.

[0003] In a sewing machine provided with this embroidery device,
Each of a plurality of pattern data (hand movement data) for sewing the character pattern, the concrete pattern, and the frame pattern is stored in advance in the pattern data memory inside the sewing machine or in the pattern data memory outside the sewing machine in association with the pattern code, and is selected. The pattern data of the selected pattern is read from the pattern data memory, and a desired character pattern, concrete pattern, or the like can be sequentially sewn on the work cloth moved by the embroidery device based on the pattern data.

Therefore, when the operator forms the composite pattern FA shown in FIG. 9 according to the embodiment on a work cloth, the operator first selects a frame pattern Wa as a basic pattern and sew the frame pattern Wa at an arbitrary position. After manually moving the work cloth, the concrete pattern Ga is selected and sewn, and further, each of the plurality of character patterns Ma1 and the plurality of character patterns Ma2 is sewn while moving the work cloth to form the composite pattern FA. A so-called name tag is created by the composite pattern FA.

[0005]

As described above, in a sewing machine provided with a conventional embroidery device, when forming a composite pattern combining a plurality of patterns such as a character pattern and a concrete pattern, each pattern is formed. The sewing position is set by moving the work cloth manually by the operator, so that the arrangement positions of the concrete pattern and the plurality of character patterns are often not arranged in a good-looking manner with respect to the frame pattern. The arrangement direction for arranging the character patterns is determined in advance for each frame pattern by the shape of the frame pattern.However, depending on the frame pattern, the arrangement direction of the character pattern may be wrong, and a good-looking composite pattern cannot be formed, There is such a problem.

SUMMARY OF THE INVENTION It is an object of the present invention to automatically set the arrangement position of a concrete pattern and a character pattern with respect to a frame pattern and the arrangement direction of a plurality of character patterns for each frame pattern so that a composite pattern having a good appearance can be obtained. It is an object of the present invention to provide a sewing machine pattern data processing device capable of creating pattern data.

[0007]

A pattern data processing apparatus for a sewing machine according to the present invention, as shown in the functional block diagram of FIG. 1, combines at least one concrete pattern and a plurality of character patterns in one frame pattern. a pattern data processing apparatus of the sewing machine to create a composite pattern data for sewing the composite pattern that matches, a concrete character data storage means for storing the pattern data of a plurality of object design and a plurality of character patterns, a plurality of frames For each of the patterns, the pattern data of the frame pattern, the concrete pattern position data of the arrangement position of the concrete pattern, the character pattern position data of the arrangement positions of the plurality of character patterns, and the character arrangement direction data of the arrangement direction of the plurality of character patterns are stored. Frame data storage means ;
Based on the data stored in the storage unit, and any one of the frame pattern, a pattern selecting means for selecting and setting the one of the object design, and a plurality of character patterns combined thereto, the
Character pattern position data and text stored in the frame data storage means
The pattern selecting means based on the character arrangement direction data.
Make sure that multiple selected character patterns do not protrude from the frame pattern
In the frame pattern stored in the frame data storage means.
Frame data, concrete pattern position data, and character pattern position data
Based on the concrete pattern and multiple character patterns to the frame
The apparatus comprises a data synthesizing unit for synthesizing the composite pattern data of the composite pattern arranged at a specific position, and a composite pattern data storage unit for storing the data synthesized by the data synthesizing unit.

[0008]

In the sewing machine pattern data processing device according to the present invention, the concrete character data storage means stores a plurality of concrete patterns and a plurality of character pattern data, and the frame data storage means stores a plurality of frame patterns. For each of the following, the pattern data of the frame pattern, the concrete pattern position data of the arrangement position of the concrete pattern, the character pattern position data of the arrangement positions of the plurality of character patterns, and the character arrangement direction data of the arrangement direction of the plurality of character patterns Is stored. Here, when any one frame pattern and any one concrete pattern and a plurality of character patterns combined with the frame pattern are selected and set by the pattern selection means , the data synthesis means is selected by the pattern selection means. Multiple character patterns
Is outside the frame pattern selected by the pattern selection means.
The frame pattern selected by the pattern selection means
Based on character pattern position data and character array direction data
Place, frame data of frame pattern, concrete pattern position data and characters
Based on the pattern position data, the concrete pattern and the
The composite pattern data of the composite pattern in which the pattern is arranged at a specific position with respect to the frame is synthesized, and the composite pattern data storage unit stores the data synthesized by the data synthesis unit.

Therefore, in the composite pattern data stored in the composite pattern data storage means, a concrete pattern and a plurality of character patterns are arranged at optimum positions for each frame pattern, and a plurality of character patterns are arranged. Can be combined sewing data arranged in the optimal arrangement direction, so by performing sewing based on this combined pattern data,
A frame pattern, a concrete pattern, and a plurality of character patterns can be formed with good appearance.

[0010]

According to the pattern data processing apparatus for a sewing machine according to the present invention, as described in the section of [Operation], the pattern selecting means, the data synthesizing means, and the composite pattern data storing means are provided. The arrangement position of the concrete pattern and the character pattern with respect to the pattern and the arrangement direction of the plurality of character patterns are automatically set for each frame pattern, and are selected by the pattern selection means.
Whether a plurality of character patterns are frame patterns selected by the pattern selection means
By selecting and setting a frame pattern, a concrete pattern, and a plurality of character patterns so as not to protrude , composite pattern data for sewing a composite pattern with good appearance can be easily created.

[0011]

Embodiments of the present invention will be described below with reference to the drawings. In this embodiment, the present invention is applied to a pattern data processing device provided in an electronically controlled zigzag sewing machine equipped with a detachable embroidery device. As shown in FIG. 2, the electronically controlled zigzag sewing machine M includes a sewing machine bed 1 and a pillar 2 erected from the right end of the bed 1.
And an arm 3 extending leftward from the pillar 2 so as to face the bed 1.
A feed dog vertical movement mechanism (not shown) for moving the feed dog up and down, a feed dog back and forth movement mechanism (not shown) for moving the feed dog back and forth, and the like are provided.
Drive mechanism for moving the needle bar up and down, a needle bar swing mechanism for swinging the needle bar 5 in a direction orthogonal to the cloth feeding direction, and a balance drive mechanism for moving the balance up and down by adjusting the needle bar up and down (illustrated) Etc.) are provided. The feed dog vertical movement mechanism, the needle bar drive mechanism and the balance drive mechanism are driven by the sewing machine motor 18,
The feed dog longitudinal movement mechanism is driven by a feed dog drive stepping motor 20, and the needle bar swing mechanism is driven by a needle bar swing stepping motor 19.

The arm 3 is provided with a liquid crystal display 10 capable of displaying sewing patterns and various messages, and the head 4 is provided with a start / stop switch 11 for instructing start and stop of sewing work. ing. The pedestal portion 2 has a pattern selection key 12 composed of ten keys for selecting a desired sewing pattern, a start key 13 for starting sewing of a composite pattern described later, and an end key 14 for ending the sewing. And four types of pattern selection cards C1 to C
4 is formed with a card slot for mounting 4 in a card receiver.

A free arm 1a is formed at the left end of the bed 1, and an embroidery device 30 is detachably mounted on the free arm 1a. In the embroidery device 30, an embroidery table 31 is provided so as to be movable in a Y direction parallel to a cloth feeding direction and a counter cloth feeding direction and in an X direction orthogonal to the Y direction. A support frame (not shown) for supporting the camera can be detachably mounted. An X-direction stepping motor 32 (see FIG. 3) for driving the embroidery table 31 in the X direction is provided in the main body frame of the embroidery device 30.
A Y-direction stepping motor 33 (see FIG. 3) for driving in the direction is provided. Therefore, both the stepping motors 32.3 by the drive signal supplied from the sewing machine M are used.
By the cooperation of the driving of the needle 3 and the vertical movement of the needle bar 5, various embroidery patterns are formed on the work cloth of the support frame.

As shown in FIGS. 11 to 14, four types of practical pattern selection cards C1 to C4 are prepared. A plurality of practical sewing patterns such as straight stitches and zigzag stitches are associated with pattern numbers on the pattern selection card C1, and a plurality of concrete patterns including animals and vehicles are drawn on the concrete pattern selection card C2. The pattern and the pattern number are drawn in association with each other, the frame pattern selection card C3 is drawn with a plurality of frame patterns composed of curves and arcs and the pattern number associated with each other, and the character pattern selection card C4 is drawn. Is a drawing in which a plurality of character patterns such as hiragana, katakana, alphabets, and a few kanji are associated with pattern numbers. Further, a first slit 35 is formed at the lower end of the practical pattern selection card C1 at the left end, and a second slit 36 is formed at the right end of the concrete pattern selection card C2 at the lower end. A first slit 35 and a second slit 36 are formed at the lower left and right ends of the frame pattern selection card C3. However, neither slits 35 or 36 are formed at the lower end of the character pattern selection card C4. Therefore, in order to determine the type of the pattern selection cards C1 to C4 attached to the card receiver, the first slit 35 is provided in the card receiver.
And a second switch 17 is provided corresponding to the second slit 36. The first and second switches 16 and 17 are provided with corresponding first and second slits. Card C for selecting patterns other than 35 and 36
It is activated at the lower ends of 1 to C4.

Next, the control system of the sewing machine M and the embroidery device 30 is configured as shown in the block diagram of FIG. Start / stop switch 11, start key 13, end key 1
4, a pattern selection key 12, a timing signal generator 15 which is provided close to the sewing machine spindle rotated by the sewing machine motor 18 and generates various timing signals including a needle upper position, a needle lower thread and the like. The first switch 16 and the second switch 17 are respectively connected to the input interface 23 of the control device C. The output interface 28 of the control device C includes a sewing machine motor 18, a needle bar swing stepping motor 19, a feed dog driving stepping motor 20,
A display controller (LCDC) 22 for the display (LCD) 10 is connected to each. Furthermore,
The output interface 28 has a pair of connectors 2
9 through the X direction stepping motor 3 of the embroidery device 30
2 and the Y-direction stepping motor 33 are connected respectively.

The control device C comprises a CPU 25 and this CPU
25, an input interface 23, an output interface 28 connected via a bus 24 such as a data bus,
It comprises a ROM 26, a RAM 27 and the like. Here, the pattern selection key 12 and the first and second switches 16.
7 and the control device C constitute a pattern data processing device. The ROM 26 stores a motor drive control program for driving the motors 18 to 20, a program for control of pattern selection control described later, a control program for composite pattern data creation control, and the like. The RAM 27 includes various pointers, counters, and flag memories required for the pattern selection control and the pattern data creation control, the first buffer 1BF to the fifth buffer 5BF, and various types of memories for temporarily storing the calculation results obtained by the CPU 25. Is provided.

In the ROM 26, as shown in FIG.
From the address (J00), a plurality of frame pattern codes W1 to Wi
Of the pattern data of the plurality of concrete pattern codes G1 to Gi and the respective start addresses of the pattern data of the plurality of character pattern codes M1 to Mi are stored at the address (K00). ) To frame pattern codes W1 to Wi, pattern data of concrete pattern codes G1 to Gi, and character pattern code M1.
To Mi are stored, and an address (L
00) to the frame pattern codes W1 to Wi, the arrangement data of the concrete and character pattern groups to be sewn along with each of the frame patterns is stored, and from the address (M00), each of the frame pattern codes W1 to Wi is stored. Maximum number of characters in the first line character pattern arrangement position (hereinafter referred to as first line arrangement position) and the second line character pattern arrangement position (hereinafter referred to as second line arrangement position) of the character pattern sewn along with the frame pattern (M1N, M2N) are stored, and directional data (vertical direction or horizontal direction) in the arrangement direction of the character pattern sewn along with each of the frame patterns W1 to Wi from the address (N00) is stored. ing.

As shown in FIG. 5, the pattern data of the frame pattern, the concrete pattern and the character pattern are compressed as shown in FIG. 5 in the form of size data in both X and Y directions and a plurality of X and Y coordinates. The hand movement data is stored. As shown in FIG. 6, the layout data of each pattern group of the frame pattern codes W1 to Wn stored from the address (L00) includes setting mode data relating to pattern group 0 and X-direction offset data (X0). Y-direction offset data (Y0), setting mode data for pattern group 1, X-direction offset data (X1) and Y-direction offset data (Y1), setting mode data for pattern group 2, X-direction offset data (X2), and Y direction The offset data (Y2), the setting mode data for the pattern group 3, the X-direction offset data (X3), and the Y-direction offset data (Y3) are stored. However, Y1 = 0, X1 = 0
It is. Here, the offset amount composed of the X-direction offset data and the Y-direction offset data set in each of the pattern groups 0 to 3 is the center position of the outer shape of the concrete pattern G with respect to the center position of the maximum outer shape of the frame pattern W or 1 This is the amount of displacement between the arrangement position of the second row and the second row and the center position of the outer shape. The pattern group 0 is a concrete pattern G, the pattern group 1 is a frame pattern W, the pattern group 2 is a plurality of character patterns M at the first line arrangement position, and the pattern group 3 is a second line arrangement position. There are a plurality of character patterns M.

For example, in the case of the composite pattern FA using the frame pattern Wa shown in FIG. 9, a concrete pattern Ga is formed at a predetermined position inside the frame pattern Wa, and a predetermined pattern 1 inside the frame pattern Wa is formed.
A plurality of character patterns Ma1 "Sakuragumi" are formed in the horizontal arrangement direction at the line arrangement position, and a plurality of character patterns Ma2 "Mori Mieko" are formed in the horizontal arrangement direction at the second line arrangement position. Further, in the case of the composite pattern FB using the frame pattern Wb shown in FIG. 10, a concrete pattern Gb is formed at a predetermined position above the frame pattern Wb, and a plurality of concrete patterns Gb are arranged at predetermined predetermined first row arrangement positions inside the frame pattern Wb. The character pattern Mb1 “Akagumi” is formed in the vertical arrangement direction, and a plurality of character patterns Mb2 “Kawaii Shunichi” are formed in the vertical arrangement direction at the second row arrangement position.

The setting mode data consists of one byte as shown in FIG. Here, the presence / absence of a needle drop at the upper left position of the pattern group provided in the “5” bit and the presence / absence of a needle drop at the upper right position of the pattern group provided in the “4” bit are expressed by the pattern group (character string). This is data for setting the first needle drop at the time of sewing, and when there is a needle drop at the above both positions, the needle drops at the upper right position and the upper left position in this order. Also, the X coordinate value ((01: left-justified) or (10: left-right center) or (11: right-justified)) of the reference position of the pattern group provided in the “3” and “2” bits and “1” The Y coordinate value ((01: top justified), (10: vertical center), or (11: bottom justified)) of the reference position of the pattern group provided in the “0” bit is
As shown in FIG. 8, the data indicates the reference position when the arrangement position of the maximum outer shape of each pattern group is arranged with respect to the center position of the outer shape of the frame pattern W using X coordinate values and Y coordinate values.

Next, a pattern selection control routine performed by the pattern data processing device of the sewing machine M will be described with reference to the flowcharts of FIGS. Note that reference numerals Si (i = 10, 11, 12,...) In the figure indicate each step. When the power is turned on to the sewing machine M, this control is started. First, the end mode flag SF is set, and the frame pattern W
, A concrete mode flag for storing the concrete pattern G, a first line character mode flag M1F for storing the character pattern M at the first line arrangement position, and a character pattern M for storing the character pattern M at the second line arrangement position 2 The line character mode flag M2F is reset and the pattern count value M of the pattern buffer is set.
C is cleared (S10). When the start key 13 is operated (S11 / S12: Yes), RA
The first buffer 1BF and the second buffer 2BF of M27 are each cleared, and the head address A0 of the first buffer 1BF is stored in the buffer pointer BP pointing to one address of the first buffer 1BF (S13).
The flag SF is reset and the flag GF is set (S14), and the process returns to S11.

Next, in order to select a concrete pattern G, a card C2 for selecting a concrete pattern is mounted on the card receiving device.
When the pattern selection key is operated (S11: Yes,
S12: No, S15: Yes), since the flag GF is set (S16: Yes), the concrete pattern storage processing control (see FIG. 16) is executed (S22). When this control is started, first, based on the pattern number of the concrete pattern G input in two digits and the input signals from the first and second switches 16 and 17, it is converted into a concrete pattern code Gn (S3).
0), the concrete pattern code Gn is stored in the first buffer 1BF (S31). Next, the pattern count value MC
(MC = 0) is stored in the second buffer 2BF (S3
2) The buffer pointer BP is incremented by one (S33), the flag GF is reset and the flag WF
Is set (S34), this control is terminated, and the routine returns.

Next, in order to select the frame pattern W, when the pattern selection key is operated after the frame pattern selection card C3 is mounted on the card receiver (S11: Yes, S12:
No, S15: Yes), since the flag WF is set (S16: No, S17: Yes), the frame pattern storage processing control (see FIG. 17) is executed (S23). When this control is started, first, it is converted into a frame pattern code Wn based on the pattern number of the frame pattern W input in two digits and the input signals from the first and second switches 16 and 17 (S4).
0), the frame pattern code Wn is stored in the first buffer 1BF (S41). Next, the pattern count value MC is 1
The pattern number count value MC (MC = 1) is stored in the second buffer 2BF (S43). Next, the pattern group arrangement data of the frame pattern code Wn is read from the ROM 26 (S44), and furthermore, the arrangement direction data of the character pattern formed along with the frame pattern code Wn and the respective characters on the first and second lines The maximum character number data (M1N, M2N) at the pattern arrangement position is read (S4).
5. S46). Next, the character count value MJC of the character counter is cleared (S47), and the buffer pointer B
P is incremented by one (S48), the flag WF is reset, and the flag M1F is set (S4).
9), end this control and return.

Next, in order to select a character pattern M to be formed at the first row arrangement position, after the character pattern selection card C4 is mounted on the card receiver, when the pattern selection key is operated (S11: Yes) , S12: No, S15: Ye
s), since the flag M1F is set (S16
S17: No, S18: Yes), the first line character string storage control (see FIG. 18) is executed (S24). When this control is started, first, when the character number count value MJC is smaller than the maximum character number data M1N at the first row arrangement position (S60: Yes), the pattern number of the character pattern M input by two digits and the first and second characters are set. 2 is converted into a character pattern code Mn based on the input signals from the two switches 16 and 17 (S6).
1) The character pattern code Mn is stored in the first buffer 1BF (S62). Next, the pattern number count value MC is incremented by one, the character number count value MJC is incremented by one (S63), the buffer pointer BP is also incremented by one (S64), this control is terminated, and the routine returns. . When a plurality of character patterns M are selected, this control is executed every time the character pattern M is selected, and the selected character pattern codes are sequentially stored in the first buffer 1BF. When the character number count value MJC is larger than the maximum character number data M1N (S60: No), error processing such as displaying a warning message on the display 10 is executed (S65).

Next, when the end key 14 is operated (S11: Yes, S12 / S15: No, S20: Y
es), input mode change processing control (FIG. 20) is executed (S21). When this control is started, the flag M
Since 1F is set (S80 / S81: No,
S82: Yes), the flag M1F is reset and the flag M2F is set (S83). Next, the pattern number count value MC (for example, n1) is stored in the second buffer 2BF (S84), the character number count value MJC is cleared (S85), the control is terminated, and the routine returns.
When the end key 14 is operated, when the flag GF is set (S80: Yes), or when the flag WF is set (S80: No, S8)
1: Yes), this control is immediately ended.

Next, when a pattern selection key is operated to select a character pattern to be formed at the second row arrangement position (S11: Yes, S12: No, S15: Yes),
Since the flag M2F is set (S16 / S17
S18: No, S19: Yes), the second-line character string storage control (see FIG. 19) is executed (S25). When this control is started, first, the character count value MJC becomes 2
If it is smaller than the maximum character number data M2N at the line array position (S70: Yes), the character pattern is determined based on the pattern number of the character pattern input in two digits and the input signals from the first and second switches 16 and 17. Is converted into a code Mn (S7
1) The character pattern code Mn is stored in the first buffer 1BF (S72). Next, the pattern number count value MC is incremented by one, the character number count value MJC is incremented by one (S73), the buffer pointer BP is also incremented by one (S74), this control is terminated, and the routine returns. . When the character count value MJC is larger than the maximum character count data M2N (S70: No), error processing such as displaying a warning message on the display 10 is executed (S75).

Next, when the end key is operated (S
11: Yes, S12 / S15: No, S20: Yes
s), the input mode change processing control (FIG. 20) is executed again (S21). When this control is started, the flag M2F is set (S80, S81, S8).
2: No, S86: Yes), the flag M2F is reset, and the flag SF is set (S87). next,
The end data (FF) is stored in the first buffer 1BF (S88), the pattern count value MC (for example, n2) is stored in the second buffer 2BF (S89), and the end data "FF" is stored in the second buffer 2BF. Is stored (S9
0).

For example, as shown in FIG. 21, one concrete pattern code "33" corresponding to pattern group 0 and one frame pattern code "7" corresponding to pattern group 1 are stored in the first buffer 1BF.
2 ", character pattern codes" 101 "," 12 "of a plurality of character patterns M formed at the first row arrangement position corresponding to pattern group 2.
“1”... “211”, a character pattern code “1” of a plurality of character patterns formed at the second row arrangement position corresponding to pattern group 3
83 "," 232 "..." 254 ", end code" F "
F "are sequentially stored. Also, the second buffer 2
As shown in FIG. 22, the BF stores pattern number count values MC “0”, “1”, “n1”, and “n2” for each pattern group. Note that end data “FF” is additionally stored.

Next, a composite pattern is started upon completion of the pattern selection control and creates composite pattern data of a composite pattern in which the selected frame pattern W, concrete pattern G and a plurality of character patterns M are combined. Regarding the data creation process control routine,
This will be described with reference to the flowchart of FIG.

Here, this control will be described with reference to FIGS.
9 will be briefly described. However, frame pattern W
The outer shape WA, the outer shape GA of the concrete pattern G, the outer shape M1A at the first row arrangement position, and the outer shape M2A at the second row arrangement position are each configured by a rectangle. As shown in FIG. 34, the reference position K0 of the concrete pattern outer shape GA is, for example, the left and right center and the vertical center (1
0,10), this concrete pattern outline GA
Is arranged such that its center position matches the reference position K0 shifted from the reference position (center position) K1 of the frame pattern outer shape WA by the offset amount OD0 (see the offset data X0 and Y0 of the pattern group 0 in FIG. 6). . Further, since the reference position K2 of the first line arrangement position outline M1A is set to, for example, left justified and top justified (01,01), the first line arrangement position outline M1A is the reference position K1 of the frame pattern outline WA. From the offset amount OD2 (the offset data X2 of the pattern group 2 in FIG. 6).
(See Y2), the reference position K2 shifted by the same upper left corner is arranged. Similarly, the reference position K3 of the second row arrangement position outline M2A is, for example, right justified and bottom justified (11,1
1), this second row array position outer shape M2
A is arranged such that its upper left corner matches the reference position K3 shifted from the reference position K1 by the offset amount OD3 (see the offset data X3 and Y3 of the pattern group 3 in FIG. 6).

Therefore, the starting point GK of the concrete pattern outline GA is
As shown in FIG. 35, the reference position K1 and two vectors v
1 · v2. Base point W of frame pattern outline WA
K is obtained from the reference position K1 and the four vectors v11 to v14, as shown in FIG. As shown in FIG. 37, the reference point M1K of the first row array position outline M1A is
It is obtained from the reference position K1 and three vectors v21 to v23. Reference point M2K of second row array position outline M2A
Is obtained from the reference position K1 and the five vectors v31 to v35, as shown in FIG. FIG. 39 shows a vector vE for shifting to the reference position K1 at the end of the composite pattern. Also, the vector v1
1, v21 and v31 are created by hand movement data synthesis processing control described later.

When this control is started, first, pattern group arrangement data reading processing control (see FIG. 24) is executed (S).
100). When this control is started, first, the address next to the head address A0 is stored in the buffer pointer BP (S110), and the frame pattern code Wn stored in the first buffer 1BF indicated by the buffer pointer BP is read. (S111), the pattern group count value GC indicating one of the pattern groups 1 to 3 is cleared (S112).
Next, the pattern count value MC indicated by the pattern group count value GC is read from the second buffer 2BF (S11).
3) When the count value GC is not the end code “FF” (S114: No), the count value GC read in S113 is stored in the third buffer 3BF (S1).
15) The setting mode data of the frame pattern code Wn specified by the pattern group count value GC is stored in the third buffer 3BF (S116), and the offset data (Xn, Yn) of the frame pattern code Wn specified by the pattern group count value GC. ) Is the third
The pattern group count value GC is stored in the buffer 3BF (S117), and the pattern group count value GC is incremented by one (S118).
13 is executed. Thereafter, the processing is repeatedly executed up to the pattern group 3, and when the read count value GC is “FF” (S114: Yes), the control is terminated and the routine returns. By this control, as shown in FIG. 25, the pattern number count value MC, the setting mode data, and the XY offset data are stored in the third buffer 3BF for each of the pattern groups 0 to 3.

Next, when sequentially forming the patterns of the pattern group, a pattern group transfer amount calculation process control (see FIGS. 26 to 29) for obtaining a transfer amount for forming a pattern of the next pattern group is executed. (S101). When this control is started, first, the pattern group count value GC is cleared (S120), and the size XOD size 1ODX of the size buffer for storing the size data of the maximum outer shape of the pattern group in the X direction, and its Y value. Each of the size buffers for storing the direction size data in the first Y direction 1ODY is cleared (S121), and the first setting mode buffer 1MD for storing the 1-byte setting mode data is reset (S122). Further, the first X-direction offset amount 1OSX of the offset buffer storing the X-direction offset data of the pattern group and the first Y-direction offset amount 1OSY of the offset buffer storing the Y-direction offset data are respectively cleared (S12).
3).

Next, the pattern number count value MC of the second buffer 2BF indicated by the pattern group count value GC is read (S124). If the count value GC is not "FF" (S125: No), the process proceeds to S124. The read count value GC is stored in the fourth buffer 4BF (S12
6), third buffer 3 specified by pattern group count value GC
BF setting mode data is read and the fourth buffer 4B
F (S127), and the read setting mode data is also stored in the second setting mode buffer 2MD (S128).

Next, the maximum contour XA in the X direction and the maximum contour YA in the Y direction of the pattern group indicated by the pattern group count value GC are calculated (S129). Here, regarding the first line arrangement position outline and the second line arrangement position outline, a plurality of character patterns M
Consists of See the frame pattern outline WA, the concrete pattern outline GA, the first row arrangement position outline M1A, and the second row arrangement position outline M2A shown in FIG. Next, the second X-direction size 2
The maximum outer shape XA in the X direction is stored in the ODX, and the maximum outer shape YA in the Y direction is stored in the second Y-direction size 2ODY (S130), and the third instruction indicated by the pattern group count value GC is performed.
The X-direction offset data Xn of the buffer 3BF is equal to the second X
Is stored in the direction offset amount 2OSX, and the Y direction offset data Yn is stored in the second Y direction offset amount 2OX.
It is stored in SY (S131).

Next, when the X coordinate of the reference position of the first setting mode buffer 1MD is left-justified "01" (S132:
Left-justified), X-direction shift amount XI equals first X-direction size 1 OD
X is stored (S133), and when the X coordinate of the reference position is the left / right center “10” (S132: left / right center), half of the first X direction size 1 ODX is stored in the X direction shift amount XI (S133). If the X coordinate of the reference position is
In the case of "1" (S132: right-justified), the X-direction shift amount X
“0” is stored in I (S135). Similarly, when the Y coordinate of the reference position of the first setting mode buffer 1MD is "01" at the top (S136: top), the first Y-direction size 1ODY is stored in the Y-direction shift amount YI (S13).
7) Also, when the Y coordinate of the reference position is the vertical center “10” (S136: vertical center), the Y direction shift amount YI is the first Y
When half of the direction size 1 ODY is stored (S138), and when the Y coordinate of the reference position is “11” from the bottom (S13)
6: Bottom), and “0” is stored in the Y-direction shift amount YI (S138). When the data of the first setting mode buffer 1MD is cleared, S132 to S139
Shall pass. Here, the vector v32 of FIG. 38 is obtained by S133 and S137, and the vector v12 of FIG. 36 and the vector v22 of FIG. 37 are obtained by S134 and S138.

Next, when the X coordinate of the reference position of the second setting mode buffer 2MD is at the center 10 on the left and right (S14).
0: center of left and right), a value obtained by subtracting half of the second X-direction size 2ODX from the X-direction movement amount XI is stored as the X-direction movement amount XI (S141), and the X coordinate of the reference position is right-justified "11" (S140: right-justified), a value obtained by subtracting the second X-direction size 2ODX from the X-direction shift amount XI is stored as the X-direction shift amount XI (S14).
2). Similarly, when the Y coordinate of the reference position of the second setting mode buffer 2MD is the vertical center “10” (S143: vertical center), the Y direction shift amount YI is set as the Y direction shift amount YI.
A value obtained by subtracting half of the size 2ODY in the second Y-direction from is stored (S144), and when the Y coordinate of the reference position is “11” at the bottom (S143: bottom), the Y-direction shift amount YI is set as the Y-direction shift amount YI. From the transfer amount YI, the size 2 in the second Y direction
The value obtained by subtracting ODY is stored (S145). Here, the vector v2 of FIG. 35 is obtained by S141 and S144.
36, and the vector v14 in FIG.
With 145, the vector v35 in FIG. 38 is obtained.

Next, the first X direction offset amount 1OSX is subtracted from the X direction shift amount XI to calculate a new X direction shift amount XI (S146), and the first Y direction offset amount 1OSY is calculated from the Y direction shift amount YI. Subtracted to get the new Y
The direction shift amount YI is calculated (S147). Further, the second X-direction offset amount 2OSX is added to the X-direction shift amount XI to calculate the final X-direction shift amount XI (S1).
48), the Y-direction shift amount YI is equal to the second Y-direction offset amount 2
OSY is added, and the final Y-direction shift amount YI is calculated (S149). Here, by S146 and S147, the vector v13 in FIG. 36 and the vector v3 in FIG.
3 are obtained, and the vector v1 in FIG. 35, the vector v23 in FIG. 37, and the vector v34 in FIG. 38 are obtained by S148 and S149.

Next, this final X-direction shift amount XI is the fourth
It is stored in the buffer 4BF (S150), and the final Y-direction shift amount YI is stored in the fourth buffer 4BF (S15).
1). Next, the second X-direction size 2ODX is stored as the first X-direction size 1ODX, the second Y-direction size 2ODY is stored as the first Y-direction size 1ODY (S152), and the value of the second setting mode buffer 2MD is stored. Is stored as the value of the first setting mode buffer 1MD (S153). Further, the second X-direction offset amount 2OSX
Is stored as the first X direction offset amount 1OSX, the second Y direction offset amount 2OSY is stored as the first Y direction offset amount 1OSY (S154), and the pattern group count value GC is incremented by one (S15).
5), proceed to S124. And S124 to S15
5 is executed for each pattern group, and when the read pattern count value MC is “FF” (S125: Yes),
This control ends, and the process returns. With this control,
As shown in FIG. 30, the fourth buffer 4BF stores a pattern count value MC, setting mode data, and XY shift amount data for each of the pattern groups 0 to 3.

Next, control of the hand movement data synthesis processing (see FIG. 31) is executed (S102). When this control is started, first, the head address A0 is stored in the buffer pointer BP, and the pattern group count value GC and the pattern number count value MC
Are cleared respectively (S160), and the pattern group count value G
The X- and Y-direction shift amounts (XI, YI) of the fourth buffer 4BF indicated by C are stored in the fifth buffer 5BF (S
161). Next, the first point indicated by the buffer pointer BP
The data in the buffer 1BF is read (S162), and when the data is a pattern code (S163: Yes),
The head address of the pattern data corresponding to the pattern code is stored in the address pointer AP (S164), and the pattern size data of the pattern data is read (S165).
The development position buffer TB that stores the development position for sequentially developing the operation of the hand position is cleared (S166).

Next, the hand movement data stored in the pattern data is read in the order of the needle drop position (S167), and when the data is not the stitch end data (S168:
(No), the hand movement data is stored in the fifth buffer 5BF (S169), the hand movement data is added to the developed position buffer TB, and the address pointer AP is incremented by a predetermined address (α) (S17).
0), and return to S167. Then, when the read hand movement data is the end data (S168: Yes), when the pattern number count value MC of the second buffer 2BF indicated by the pattern group count value GC is equal to the current pattern number count value MC ( S171: Yes), end point data ED for moving the current hand movement position TB to the end point E of the pattern (see FIG. 40) is calculated (S172), and the end point data ED is calculated.
Is stored in the fifth buffer 5BF (S173), and the pattern end data “FF” indicating the end of the pattern is stored in the fifth buffer 5BF (S174). Next, the pattern group count value GC is incremented by one (S175),
The shift amount (XI, YI) of the fourth buffer 4BF in the XY direction indicated by the pattern group count value GC is equal to the fifth buffer 5BF.
(S176), and the buffer pointer BP and the pattern count value MC are each incremented by one (S176).
177), and proceeds to S162. Here, the end point data ED obtained in S172 is the vector v11 in FIG.
7 and the vector v31 in FIG.

When the pattern number count value MC of the second buffer 2BF indicated by the pattern group count value GC is not equal to the current pattern number count value MC, that is, when the character pattern M is continued next ( (S171: No), when the character arrangement direction of the frame pattern code Wn is the horizontal arrangement direction (S178: Yes), for example, as shown in FIG. 40, the next character pattern "I" is on the right side of the character pattern "A". Is formed, the current hand movement position TB is set to the upper right point P of the pattern.
The end point data ED for moving to the RU is calculated (S1).
79) The end point data ED is stored in the fifth buffer 5BF (S180), and the flow shifts to S177. When the character arrangement direction of the frame pattern code Wn is the vertical arrangement direction (S178: No), for example, as shown in FIG. 40, the next character pattern "i" is formed below the character pattern "a". Therefore, the end point data ED for moving the current hand operation position TB to the lower left point PLD of the pattern is calculated (S18).
1) The end point data ED is stored in the fifth buffer 5BF (S182), and the flow shifts to S177. When the data of the first buffer 1BF indicated by the buffer pointer BP is not a pattern code, that is, when the end data is “FF” (S163: No), the end data “FF” is stored in the fifth buffer 5BF (S183). At the same time as this control ends, the composite pattern data creation processing control ends.

Thereafter, based on the composite pattern data of the composite pattern stored in the fifth buffer 5BF, the embroidery device 30 forms the composite pattern shown in FIG. 9 or FIG.

As described above, the arrangement position data and the character arrangement direction data of the concrete pattern G and the plurality of character patterns M are set for each of the plurality of frame patterns W. With respect to the pattern W, the concrete pattern G and the plurality of character patterns M are always arranged at optimal positions, and in particular, the plurality of character patterns M are arranged in the optimal arrangement direction. Data can be created.

The pattern data and various data shown in FIG. 4 stored in the ROM 26 of the controller C can be stored in an external memory such as a ROM card or a floppy disk. Needless to say, the present invention can be applied to various sewing machine pattern data processing devices capable of sewing various patterns including concrete patterns and frame patterns.

[Brief description of the drawings]

FIG. 1 is a functional block diagram showing a configuration of the present invention.

FIG. 2 is a front view of the electronically controlled zigzag sewing machine equipped with the embroidery device.

FIG. 3 is a block diagram of a control system of the sewing machine and the embroidery device.

FIG. 4 is a diagram illustrating a data configuration of a frame pattern, a concrete pattern, and a character pattern stored in a ROM in a control device of the sewing machine, such as pattern arrangement data and character arrangement direction data set for each of the frame patterns. FIG.

FIG. 5 is an explanatory diagram illustrating a data configuration of pattern data stored in a ROM.

FIG. 6 is an explanatory diagram illustrating a data configuration of pattern arrangement data stored in a ROM.

FIG. 7 is an explanatory diagram illustrating a data configuration of setting mode data stored in the pattern arrangement data.

FIG. 8 is an explanatory diagram illustrating a reference position stored in the setting mode data.

FIG. 9 is an exemplary view showing an example of sewing a composite pattern formed by a frame pattern, a concrete pattern, and a plurality of character patterns arranged in a horizontal direction.

FIG. 10 is an exemplary diagram showing an example of sewing a composite pattern formed by a frame pattern, a concrete pattern, and a plurality of character patterns arranged in a vertical direction.

FIG. 11 is a front view of a practical pattern selection card.

FIG. 12 is a front view of a concrete pattern selection card.

FIG. 13 is a front view of a frame pattern selection card.

FIG. 14 is a front view of the character pattern selection card.

FIG. 15 is a flowchart of a pattern selection control routine.

FIG. 16 is a flowchart of a concrete pattern storage processing control routine;

FIG. 17 is a flowchart of a routine of frame pattern storage processing control.

FIG. 18 is a flowchart of a first-line character string storage processing control routine.

FIG. 19 is a flowchart of a second-line character string storage process control routine.

FIG. 20 is a flowchart of a routine for input mode change processing control.

FIG. 21 is an explanatory diagram illustrating a data configuration in a first buffer.

FIG. 22 is an explanatory diagram illustrating a data configuration in a second buffer.

FIG. 23 is a flowchart of a routine of composite pattern data creation control.

FIG. 24 is a flowchart of a routine for controlling processing of reading pattern group arrangement data.

FIG. 25 is an explanatory diagram illustrating a data configuration in a third buffer.

FIG. 26 is a part of a flowchart of a pattern group shift amount calculation process control routine;

FIG. 27 is a part of a flowchart of a pattern group shift amount calculation process control routine;

FIG. 28 is a part of a flowchart of a pattern group shift amount calculation process control routine;

FIG. 29 is a part of a flowchart of a pattern group shift amount calculation process control routine;

FIG. 30 is an explanatory diagram illustrating a data configuration in a fourth buffer.

FIG. 31 is a flowchart of a routine for controlling hand movement data synthesis processing.

FIG. 32 is an explanatory diagram illustrating a part of the data configuration in a fifth buffer.

FIG. 33 is an explanatory diagram illustrating a part of a data configuration in a fifth buffer.

FIG. 34 is an explanatory diagram illustrating the arrangement positions of the set concrete pattern outline, the first-line character pattern arrangement position outline, and the second-line character pattern arrangement position outline with respect to the frame pattern outline.

FIG. 35 is an explanatory diagram for calculating a shift amount for shifting from a reference position of a frame pattern outline to a reference position of a concrete pattern outline.

FIG. 36 is an explanatory diagram for calculating a shift amount for shifting from the reference position of the concrete pattern outline to the reference position of the frame pattern outline.

FIG. 37 is an explanatory diagram for calculating an amount of transition from the reference position of the outer shape of the frame pattern to the reference position of the outer shape of the character pattern arrangement position on the first line.

FIG. 38 is an explanatory diagram for calculating a shift amount for shifting from the reference position of the first line character pattern arrangement position outline to the reference position of the second line character pattern arrangement position outline.

FIG. 39 is an explanatory diagram for obtaining a shift amount for shifting from the reference position of the character pattern arrangement position outline on the second line to the reference position of the frame pattern outline.

FIG. 40 is an explanatory diagram for obtaining connection end data for making a character pattern continuous according to the character pattern arrangement direction.

[Explanation of symbols]

 M Electronically controlled zigzag sewing machine 12 Pattern selection key 13 Start key 14 End key C2 Concrete pattern selection card C3 Frame pattern selection card C4 Character pattern selection card 16 First switch 17 Second switch 25 CPU 26 ROM 27 RAM C RAM control apparatus

Claims (1)

(57) [Claims] 1. A pattern data processing device for a sewing machine for creating composite pattern data for sewing a composite pattern in which at least one concrete pattern and a plurality of character patterns are combined with one frame pattern. Concrete character data storage means for storing pattern data of concrete patterns and a plurality of character patterns; arrangement of frame pattern data and concrete pattern position data of arrangement positions of the concrete patterns for each of the plurality of frame patterns; character pattern position data of the position and the direction of arrangement of the character array direction data of a plurality of character patterns and the frame data storage means for storing, based on the data stored in the storage means of the both, and any one of the frame pattern A pattern selecting means for selecting and setting any one concrete pattern and a plurality of character patterns to be combined with the character pattern position data stored in the frame data storage means;
The pattern selecting means based on the
Multiple character patterns selected in step do not protrude from the frame pattern
And the frame model stored in the frame data storage means.
Frame data, concrete pattern position data, and character pattern position data
The concrete pattern and the plurality of character patterns are
Data combining means for combining the composite pattern data of the composite pattern arranged at a specific position, and a composite pattern data storage means for storing the data combined by the data combining means. Sewing machine pattern data processing device.