JP3286469B2 - Cast iron processing agent - Google Patents

Cast iron processing agent

Info

Publication number
JP3286469B2
JP3286469B2 JP18506694A JP18506694A JP3286469B2 JP 3286469 B2 JP3286469 B2 JP 3286469B2 JP 18506694 A JP18506694 A JP 18506694A JP 18506694 A JP18506694 A JP 18506694A JP 3286469 B2 JP3286469 B2 JP 3286469B2
Authority
JP
Japan
Prior art keywords
cast iron
treating agent
metal
additive
graphite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP18506694A
Other languages
Japanese (ja)
Other versions
JPH0820811A (en
Inventor
啓次 宮内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
OSAKA SPECIAL ALLOY CO., LTD
Original Assignee
OSAKA SPECIAL ALLOY CO., LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by OSAKA SPECIAL ALLOY CO., LTD filed Critical OSAKA SPECIAL ALLOY CO., LTD
Priority to JP18506694A priority Critical patent/JP3286469B2/en
Priority to EP95304716A priority patent/EP0691410A1/en
Publication of JPH0820811A publication Critical patent/JPH0820811A/en
Application granted granted Critical
Publication of JP3286469B2 publication Critical patent/JP3286469B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0056Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 using cored wires
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/10Making spheroidal graphite cast-iron
    • C21C1/105Nodularising additive agents

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、鋳鉄の製造に必要な鋳
鉄処理剤に関するものであり、更に詳しくは鋳鉄の製造
に必要な黒鉛球状化処理及び黒鉛のバーミキュラー化処
理に有効な鋳鉄処理剤に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cast iron treating agent required for the production of cast iron, and more particularly to a cast iron treating agent effective for a graphite spheroidizing treatment and a graphite vermiculizing treatment required for the production of cast iron. It is about.

【0002】[0002]

【従来の技術】鋳鉄処理剤を用いる典型例として黒鉛球
状化を例に説明するに、球状黒鉛鋳鉄は開発されてから
約半世紀になるが、年々その用途が拡大されて鋳物の主
流になりつつあるものである。球状黒鉛鋳鉄はねずみ鋳
鉄に比べて材料強度が優れているために鋳物の軽量化が
でき、鋳鋼よりも寸法精度、鋳造歩留りや切削性が優
れ、また鋳物コストが安価である。そのためねずみ鋳鉄
と鋳鋼の分野が球状黒鉛鋳鉄に代替されてきているので
ある。黒鉛球状化処理には一般にマグネシウム合金が用
いられ、マグネシウムに約15種類以上の金属を組合せ
て用いられてきた。現状では、フェロシリコン・マグネ
シウム合金にカルシウムや希土類元素を含ませたものが
主に用いられている。
2. Description of the Related Art Graphite spheroidization will be described as a typical example of using a cast iron treating agent. Spheroidal graphite cast iron has been used for about half a century since its development, but its use has been expanded year by year to become the mainstream of castings. What is going on. Spheroidal graphite cast iron is superior in material strength to gray cast iron, so that castings can be reduced in weight, dimensional accuracy, casting yield and machinability are superior to cast steel, and casting costs are inexpensive. Therefore, the fields of gray cast iron and cast steel have been replaced by spheroidal graphite cast iron. A magnesium alloy is generally used for the graphite spheroidizing treatment, and magnesium has been used in combination with about 15 or more metals. At present, a ferrosilicon-magnesium alloy containing calcium and a rare earth element is mainly used.

【0003】マグネシウムの沸点は約1370Kであ
り、処理する溶融鉄の温度は約1770Kであるため、
マグネシウムが溶融鉄に接触した瞬間に気化し、その蒸
気圧は約12気圧にもなり爆発的な反応を示す。
[0003] Since the boiling point of magnesium is about 1370K and the temperature of the molten iron to be treated is about 1770K,
At the moment when the magnesium comes into contact with the molten iron, it evaporates, and its vapor pressure reaches about 12 atm, showing an explosive reaction.

【0004】またマグネシウムは溶融鉄への溶解度が著
しく低いため、溶融鉄に接触する時間をできるだけ長く
とる必要がある。
[0004] Since magnesium has a very low solubility in molten iron, it is necessary to make the contact time with molten iron as long as possible.

【0005】そのため従来のフェロシリコン・マグネシ
ウム球状化剤では、過激な反応を緩和するために、マグ
ネシウムの含有量を約10%以下(通常は4〜5%)に
して溶融鉄との接触時間を長くし、球状化剤を溶融鉄の
最低部に設置し、その上をカバー材で覆って浮上を防止
するという手段がとられてきた。
[0005] Therefore, in the conventional ferrosilicon magnesium spheroidizing agent, the content of magnesium is reduced to about 10% or less (usually 4 to 5%) and the contact time with molten iron is reduced in order to alleviate the radical reaction. Means have been taken to increase the length and place a spheroidizing agent at the lowest part of the molten iron and cover it with a cover material to prevent floating.

【0006】従来用いられてきた代表的な球状化剤の処
理方法としては次の方法がある。 (a)置き注ぎ法:溶融鉄を受ける取り鍋底部のポケッ
ト部に球状化剤を置き、その上を打ち抜き鋼板屑やフェ
ロシリコンで被覆した後、溶融鉄を注入する。この方法
は簡便的なので現在最も多く採用されている。 (b)タンデッシュ法:置き注ぎ法の取り鍋の上部に蓋
をした状態で溶融鉄を注入する。 (c)圧力添加法:高純度マグネシウム球状化剤を高圧
シリンダーで溶融鉄中に圧入するか、高圧容器中で反応
させる。 (d)コンバータ法:球状化剤をセットした取り鍋を反
転させて反応させる。 (e)インモールド法:鋳型内で球状化剤を溶融鉄と反
応させる。
[0006] As a typical method of treating a spheroidizing agent which has been conventionally used, there is the following method. (A) Laying and pouring method: A spheroidizing agent is placed in a pocket at the bottom of a ladle for receiving molten iron, and the molten iron is injected after punching the spheroidizing agent and coating it with steel scrap or ferrosilicon. This method is currently most frequently employed because of its simplicity. (B) Tundish method: Molten iron is poured with the lid on top of the ladle of the pouring method. (C) Pressure addition method: A high-purity magnesium spheroidizing agent is pressed into molten iron with a high-pressure cylinder or reacted in a high-pressure vessel. (D) Converter method: The ladle on which the spheroidizing agent is set is inverted and reacted. (E) In-mold method: a spheroidizing agent is reacted with molten iron in a mold.

【0007】しかし、最も一般的な置き注ぎ法では、処
理時に著しい白煙が発生し、処理後の金属のマグネシウ
ムの歩留りも50〜60%と低い。この原因はフェロシ
リコン・マグネシウム合金の密度が約4.3g/cm3
で、溶融鉄の約7.2g/cm3よりもかなり小さいた
め、球状化剤が早期に浮上するからである。
However, in the most common pouring method, remarkable white smoke is generated at the time of treatment, and the yield of magnesium of the treated metal is as low as 50 to 60%. This is because the ferrosilicon magnesium alloy has a density of about 4.3 g / cm 3.
This is because the spheroidizing agent floats up early because it is considerably smaller than about 7.2 g / cm 3 of molten iron.

【0008】従って気化したマグネシウムが溶融鉄に吸
収される前に、空気中の酸素と反応して、酸化マグネシ
ウムとなり、白煙を発生し溶融鉄中に捕捉されるマグネ
シウムを減少させてしまう。
[0008] Therefore, before the vaporized magnesium is absorbed by the molten iron, it reacts with oxygen in the air to form magnesium oxide, generating white smoke and reducing the amount of magnesium captured in the molten iron.

【0009】置き注ぎ法にて浮上しない球状化剤の製造
方法として、特公昭45−32337(米国・インター
ナショナル・ニッケル・リミッテッド社)で、マグネシ
ウム粉末とカルボニルニッケル粉末及び鉄粉、銅粉の混
合物を圧縮して焼結し、多孔度が20〜50%で表面積
/体積が8より大きいブリケットにする方法が、また特
公昭56−5436(英国フォセコ・インターナショナ
ル・ニッケル・リミッテッド社)で、マグネシウム、カ
ルシウム、鉄の粉粒体を圧縮して密度が4.3をこえる
ブリケットにする方法が提案されているが、現状ではフ
ェロシリコン・マグネシウム球状化剤にカバー材(打ち
抜き鋼板屑やフェロシリコン等)をかけて処理すること
を余儀なくされている。
As a method for producing a spheroidizing agent which does not float by the pouring method, a mixture of magnesium powder, carbonyl nickel powder, iron powder, and copper powder was used in Japanese Patent Publication No. 45-337 (International Nickel Limited, USA). A method of compressing and sintering to form briquettes having a porosity of 20 to 50% and a surface area / volume of greater than 8 is described in JP-B-56-5436 (Foseco International Nickel Limited, UK). There has been proposed a method of compressing iron granules into briquettes having a density exceeding 4.3. At present, however, cover materials (punched steel plate scraps, ferrosilicon, etc.) are added to ferrosilicon and magnesium spheroidizing agents. It is forced to process.

【0010】また取り鍋のポケット部は温度が下がり易
く、金属が付着し易いためポケット部の補修を頻繁に行
なわなければならない。
[0010] Further, the temperature of the pocket portion of the ladle tends to decrease and metal tends to adhere to the pocket portion, so that the pocket portion must be repaired frequently.

【0011】(b)、(c)、(d)の方法では特殊な
設備が必要であり、(e)の方法では鋳造歩留りが低下
してコスト高となる。
The methods (b), (c) and (d) require special equipment, and the method (e) lowers the casting yield and increases the cost.

【0012】さらに従来のフェロシリコン・マグネシウ
ム球状化剤は約45%のシリコンを含有しているため、
球状化剤を増減する場合、製品の成分調整が複雑になっ
たり、フェロシリコン・マグネシウム球状化剤を大気中
に長期に放置すると、球状化剤の表面が酸化されて性能
が低下したりする。
Further, since the conventional ferrosilicon magnesium spheroidizing agent contains about 45% of silicon,
When the amount of the spheroidizing agent is increased or decreased, the component adjustment of the product becomes complicated, or when the ferrosilicon / magnesium spheroidizing agent is left in the air for a long period of time, the surface of the spheroidizing agent is oxidized and the performance is reduced.

【0013】以上黒鉛球状化処理を例に従来技術の問題
点を述べたが、これらの問題点は鋳鉄処理剤を用いる他
の処理にも共通したものである。
Although the problems of the prior art have been described above by taking graphite spheroidizing as an example, these problems are common to other processes using a cast iron treating agent.

【0014】本発明の目的は上記した従来技術の問題点
を解決することにあり、特に安定した処理を可能とし、
少ない使用量で高品質の製品を得ることができ、作業
性、経済性に優れた鋳鉄処理剤を提供することにある。
[0014] An object of the present invention is to solve the above-mentioned problems of the prior art.
An object of the present invention is to provide a cast iron treating agent which can obtain a high quality product with a small amount of use, and is excellent in workability and economic efficiency.

【0015】[0015]

【課題を解決するための手段】本発明に係る鋳鉄処理剤
の特徴は、鋳鉄の黒鉛球状化処理又は黒鉛バーミキュラ
ー化処理に必要な粒状ないし塊状の添加剤と、この添加
剤を被覆するための鉄又はニッケルを主成分とする固体
金属の被覆材を設け、この被覆材に固体金属板状物を用
いて処理剤全体のみかけ密度をできるだけ溶湯の密度に
近接させ、前記被覆材の層に小孔又は間隙よりなる気抜
部を設けたことにある。
The features of the cast iron treating agent according to the present invention include a granular or bulky additive necessary for a graphite spheroidizing treatment or a graphite vermiculizing treatment of cast iron, and a coating agent for coating the additive. A coating material of a solid metal mainly composed of iron or nickel is provided, and a solid metal plate is used as the coating material to bring the apparent density of the entire treatment agent as close as possible to the density of the molten metal. In other words, a vent portion consisting of a hole or a gap is provided.

【0016】また、この鋳鉄のみかけ密度が4.5〜
7.6g/cm3であることが望ましい。
The apparent density of the cast iron is 4.5 to 4.5.
Desirably, it is 7.6 g / cm 3 .

【0017】本発明の鋳鉄処理剤は鋳鉄の黒鉛球状化処
理又は黒鉛バーミキュラー化処理に必要な添加剤を所定
の固体金属即ち板によって代表される連続状金属で被覆
して小片状にした点に特徴を有する。その形状は球状、
円筒状、円板状、箱状等特に限定されない。その大きさ
は通常0.1〜100cm3程度、好ましくは1〜30
cm3程度である。金属板の肉厚は通常0.5〜10m
m程度、好ましくは1〜5mm程度である。
[0017] The cast iron treating agent of the present invention is obtained by coating the additive necessary for the graphite spheroidizing treatment or the graphite vermiculizing treatment of cast iron with a predetermined solid metal, that is, a continuous metal represented by a plate to form small pieces. It has features. Its shape is spherical,
The shape is not particularly limited, such as a cylindrical shape, a disk shape, and a box shape. Its size is usually 0.1~100Cm 3 mm, preferably 1 to 30
cm 3 . The thickness of the metal plate is usually 0.5 to 10 m
m, preferably about 1 to 5 mm.

【0018】図1及び図2に形状の一例を示す。図1は
鋼管等の金属管内に添加剤を充填し、プレス等により両
端を密封したものであり、図2は鋼板等の金属平板を用
いて加工成形したものである。このように、被覆材が一
体金属、金属管又は金属板で構成され、研削、プレス
(鍛圧)、溶接、接着剤による接着、止め具、放電接着
等適宜の手段により内部に添加剤を有する包囲体に成形
加工されている。また金属塊を研削してくり抜いてカバ
ー材で密封する等の手段をとることもできる。加えて、
前記添加剤がMgを有しているものであってもよい。
FIGS. 1 and 2 show an example of the shape. FIG. 1 shows a metal pipe such as a steel pipe filled with an additive and both ends are sealed by pressing or the like. FIG. 2 shows a metal pipe such as a steel plate which is processed and formed. As described above, the covering material is composed of an integral metal, a metal tube, or a metal plate, and has an additive therein by appropriate means such as grinding, pressing (forging), welding, bonding with an adhesive, a stopper, and discharge bonding. Formed into the body. It is also possible to take measures such as grinding a metal lump and cutting it out and sealing it with a cover material. in addition,
The additive may include Mg.

【0019】上述の如く、本発明の鋳鉄処理剤の被覆材
を構成する固体金属板には通常小孔の気抜孔を設ける。
この気抜孔により内部の空気抜きと鋳込み時の処理剤内
部の圧力緩和が図られる。鍛圧成形による場合等は、接
合面の間隙が気抜孔の役割を果たすため別途に気抜孔を
設ける必要はない。
As described above, the solid metal plate constituting the coating material of the cast iron treating agent of the present invention is usually provided with small vent holes.
This vent hole allows the inside to be vented and the pressure inside the treatment agent to be relaxed during casting. In the case of, for example, forging, it is not necessary to provide a separate vent because the gap between the joining surfaces serves as a vent.

【0020】本発明の鋳鉄処理剤は前記したとおり黒鉛
球状化処理又は黒鉛バーミキュラー化処理に用いられる
ので、以下これらの処理について個別的に説明する。
Since the cast iron treating agent of the present invention is used for the graphite spheroidizing treatment or the graphite vermicular treatment as described above, these treatments will be described individually.

【0021】まず黒鉛球状化処理について説明するに、
その典型例である置き注ぎ法に本発明の処理剤を用いる
ことにより、処理中の処理剤の浮上が実質的防止できる
と共に処理中の白煙の発生も防止でき、少ない使用量で
良好な品質の製品を得ることができる。また取り鍋のポ
ケット部とカバー材も不要となり作業性も向上する。
First, the graphite spheroidizing process will be described.
By using the treating agent of the present invention in the typical pouring method, the floating of the treating agent during the treatment can be substantially prevented and the generation of white smoke during the treatment can be prevented. Products can be obtained. In addition, the ladle pocket and cover material are not required, thus improving workability.

【0022】ここで用いる鋳鉄処理剤の被覆用金属板の
典型例としては鋼板がある。たとえばJIS・G・34
61・外径16〜32mm、肉厚1〜5mmの鋼管を用
いその内部にマグネシウムと希土類元素を充填し、プレ
スにより図1に示す形状に加工成形したり、同様の鋼板
を用いて図2に示す形状に加工成形される。
A typical example of the metal plate for coating the cast iron treating agent used here is a steel plate. For example, JIS G34
61. A steel pipe having an outer diameter of 16 to 32 mm and a wall thickness of 1 to 5 mm is filled with magnesium and a rare earth element, and is formed into a shape shown in FIG. 1 by pressing, or is formed into a shape shown in FIG. It is formed into the shape shown.

【0023】鋼材は材質の特性上、加熱されると変形し
易くなり、他方被覆される添加剤成分であるマグネシウ
ムは923Kで溶融する。これらの特性を利用し鋼材を
約770〜970Kに加熱する鋼管の変形能は常温の3
倍以上になり、マグネシウムを内蔵した状態で非常に弱
い力で自由に成型加工ができるという特徴を示す。一方
常温に於いても鋼管や鋼板を冷間で鍛圧成形し、その中
に添加剤を自動的に封印することもできる。
Due to the properties of the material, steel is easily deformed when heated, while magnesium, which is an additive component to be coated, melts at 923K. Utilizing these characteristics, the deformability of a steel pipe that heats a steel material to about 770 to 970K is 3 at normal temperature.
It is more than doubled and shows the feature that it can be molded freely with very weak force with magnesium built in. On the other hand, even at room temperature, a steel pipe or a steel sheet can be cold forged and the additive can be automatically sealed therein.

【0024】また用途により鋼材以外にニッケル合金を
被覆用金属材料として用いることもできる。
Depending on the application, a nickel alloy other than steel can be used as the coating metal material.

【0025】上記のようにして製造した球状化処理用の
鋳鉄処理剤を図3に示す方法で200kgと500kg
の取り鍋底に設置し、溶融鉄を注入して鋳鉄処理剤の浮
上の有無と熱的挙動、製品のマグネシウム歩留りと金属
組織および機械的性質を確認した結果を下記に要約す
る。
The cast iron treating agent for spheroidization produced as described above was treated with 200 kg and 500 kg by the method shown in FIG.
The results of confirming the presence or absence of floating of the cast iron treating agent and the thermal behavior, magnesium yield, metal structure and mechanical properties of the product by pouring molten iron into the ladle bottom are summarized below.

【0026】(a)200kgの鋳鉄処理剤中に熱伝対
を設置して鋳鉄処理剤の表層から内部への熱的挙動を測
定した結果、図4に示すように、溶融鉄が取り鍋に満た
された後に、鋳鉄処理剤は浮上せずに表層から順次溶解
し、球状化剤と接種剤が順次溶鉄中に拡散されることが
確認された。しかも拡散開始時には上部に多大の溶湯量
と溶湯圧が存在するため、鋳鉄処理剤が溶鉄中へ更に吸
収され易い条件にあることが実証された。
(A) A thermocouple was installed in a 200 kg cast iron treating agent, and the thermal behavior of the cast iron treating agent from the surface to the inside was measured. As shown in FIG. After being filled, the cast iron treating agent was sequentially dissolved from the surface layer without floating, and it was confirmed that the spheroidizing agent and the inoculant were sequentially diffused into the molten iron. In addition, since a large amount of molten metal and a large amount of molten metal exist at the top at the start of diffusion, it has been proved that the conditions for the cast iron treating agent are more easily absorbed into the molten iron.

【0027】(b)鋳鉄処理剤の密度は4.5〜7.6
g/cm3で特に浮上防止に良好な結果を得た。最も安
定して浮上防止できる密度は6.2g/cm3以上であ
った。また浮上防止を促進するもう一つの理由として
は、被覆用金属鋼板の溶解温度が約1700Kで、溶融
鉄の注入温度の約1770Kより低く、被覆金属鋼板の
表面が溶けて融解熱をうばい温度が下がり、鋳鉄処理剤
同志が半溶融状態で強固に融着し合うこともあげられる
(図4)。
(B) The density of the cast iron treating agent is 4.5 to 7.6.
At g / cm 3 , particularly good results were obtained in preventing floating. The most stable density for preventing levitation was 6.2 g / cm 3 or more. Another reason for promoting the prevention of floating is that the melting temperature of the coating metal steel sheet is about 1700K, which is lower than the injection temperature of molten iron of about 1770K, and the temperature of melting the surface of the coating metal steel sheet and lowering the heat of fusion. As a result, the cast iron treating agents are strongly fused together in a semi-molten state (FIG. 4).

【0028】(c)500kgの取り鍋底に20.7k
g(マグネシウム含有率1.21%、接種用フェロシリ
コン含有率4.7%、密度7.0g/cm3)の球状化
用鋳鉄処理剤を設置し、その上に500kgの溶融鉄を
1770Kで注入した。注入時、処理剤の浮上もなく、
注入終了直後からバブリングと溶湯の対流が発生し約5
8秒間継続した。白煙の発生も非常に少なく反応は穏や
かであった。
(C) 20.7k on the bottom of a 500kg ladle
g (magnesium content: 1.21%, ferrosilicon content for inoculation: 4.7%, density: 7.0 g / cm 3 ), a spheroidizing cast iron treating agent was installed, and 500 kg of molten iron at 1,770 K was placed thereon. Injected. At the time of injection, there is no floating of treatment agent,
Immediately after the end of the injection, bubbling and convection of the molten metal occurred and about
Continued for 8 seconds. The reaction was mild with little generation of white smoke.

【0029】(d)上記の鋳鉄処理剤を用いて製造され
た球状黒鉛鋳鉄のマグネシウム歩留りは約80%であ
り、従来法の54%に対して添加量を約40%低減でき
た。金属組織や黒鉛粒数に於いても従来法に比べて約2
倍となり、機械的性質も良好な結果を示した。
(D) The magnesium yield of the spheroidal graphite cast iron produced using the above-mentioned cast iron treating agent was about 80%, and the addition amount could be reduced by about 40% compared with 54% of the conventional method. The metal structure and the number of graphite particles are about 2 times smaller than the conventional method.
The mechanical properties showed good results.

【0030】(e)本発明の鋳鉄処理剤は溶融鉄の処理
量に対して任意の形状、寸法に成型でき、その成型体は
強固な鋼板で被覆されているため取扱いが容易である。
(E) The cast iron treating agent of the present invention can be formed into an arbitrary shape and size with respect to the amount of molten iron to be processed, and the molded body is covered with a strong steel plate, so that it is easy to handle.

【0031】(f)本発明の鋳鉄処理剤は、フェロシリ
コン系の処理剤よりも安価に製造できる。
(F) The cast iron treating agent of the present invention can be manufactured at a lower cost than a ferrosilicon treating agent.

【0032】以上の結果から、鉄を主成分とする被覆材
を用いた鋳鉄処理剤は、バーミキュラー黒鉛鋳鉄(CV
鋳鉄)の添加剤にも適用できる。
From the above results, the treatment agent for cast iron using the coating material containing iron as a main component is vermicular graphite cast iron (CV
It can also be applied to additives of cast iron).

【0033】鉄の代わりにニッケルを主成分とする被覆
材を用いれば、ニッケル含有量の多い合金鋳鉄(ニレジ
スト鋳鉄等)の鋳鉄処理剤として応用できる。
If a coating material containing nickel as a main component is used instead of iron, it can be applied as a cast iron treating agent for alloy cast iron having a high nickel content (such as niresist cast iron).

【0035】これらは本発明の鋳鉄処理剤が処理中に浮
上すること無く、バブリングと溶湯対流により溶湯中に
均一に拡散されるため、目的に対して効率的な働きをす
るという特徴を示すことによる。
[0035] These characteristics show that the cast iron treating agent of the present invention is uniformly diffused into the molten metal by bubbling and convection of the molten metal without floating during the processing, and thus works efficiently for the purpose. by.

【0036】次にバーミキュラー黒鉛鋳鉄(CV鋳鉄)
用処理剤について述べる。バーミキュラー黒鉛鋳鉄は黒
鉛形状が芋虫状で、ねずみ鋳鉄と球状黒鉛鋳鉄との中間
形態を示す。球状黒鉛鋳鉄と強度的に劣らないだけでな
く、鋳造性が良いために、工業的に均衡のとれた一般性
を有する材料として評価され、自動車部品やインゴット
ケースなどへの使用が拡大されつつある。
Next, vermicular graphite cast iron (CV cast iron)
The treatment agent will be described. The vermiculite graphite cast iron has a worm-like graphite shape, and shows an intermediate form between gray cast iron and spheroidal graphite cast iron. Not only is it not inferior in strength to spheroidal graphite cast iron, but also because of its good castability, it is evaluated as a material with industrially balanced generality, and its use in automotive parts and ingot cases is expanding. .

【0037】バーミキュラー黒鉛鋳鉄は新しい材質であ
り、その製造法としては(a)マグネシウム添加量を調
整する、(b)球状化阻害元素(主にチタン)とマグネ
シウムを併用添加する、(c)カルシウム或いはセレン
を添加する方法が従来より採用されている。
Vermicular graphite cast iron is a new material, and its production methods include (a) adjusting the amount of magnesium added, (b) adding spheroidization inhibiting element (mainly titanium) and magnesium in combination, and (c) calcium Alternatively, a method of adding selenium has been conventionally employed.

【0038】しかし、バーミキュラー黒鉛鋳鉄は新しい
材質で、芋虫状の不安定な金属組織を要求されるため
に、(a)では添加剤を非常に狭い範囲で管理しなけれ
ばならず、工程管理が困難である一方、(b)、(c)
では添加剤の量を増やせるため管理し易いが、添加剤の
量により品質への影響が出やすいという問題点をもって
いる。
However, since vermicular graphite cast iron is a new material and requires a caterpillar-like unstable metal structure, in (a), additives must be controlled in a very narrow range, and process control is required. While difficult, (b), (c)
In this case, the amount of the additive can be increased to facilitate the management, but there is a problem that the quality of the additive is easily affected by the amount of the additive.

【0039】マグネシウムを前記同様鋼板で被覆して本
発明の鋳鉄処理剤(マグネシウム含有率1.21%)を
つくり、置き注ぎ法にて溶融鉄に2.2%添加した。他
方、従来法として、市販のバーミキュラー黒鉛鋳鉄用添
加剤(マグネシウム含有率5%)1%とカバー材3%を
添加して製品の金属組織と機械的性質について評価した
ところ同等の結果を得た。従ってバーミキュラー黒鉛鋳
鉄に於いても本発明の鋳鉄処理剤を球状黒鉛鋳鉄と同様
の効果をもって適用可能であるといえる。
Magnesium was coated on a steel sheet in the same manner as described above to prepare the cast iron treating agent of the present invention (magnesium content: 1.21%), and 2.2% was added to the molten iron by a pouring method. On the other hand, as a conventional method, 1% of a commercially available additive for vermicular graphite cast iron (magnesium content: 5%) and 3% of a cover material were added, and the metal structure and mechanical properties of the product were evaluated. . Therefore, it can be said that the cast iron treating agent of the present invention can be applied to vermicular graphite cast iron with the same effect as that of spheroidal graphite cast iron.

【0040】次に接種用鋳鉄処理剤について説明する
に、接種は鋳鉄溶湯に対し、通常0.2〜0.3%の粒
状添加物を添加することにより、鋳鉄の黒鉛化を促進し
て黒鉛形状や黒鉛粒数を改善し、材質を向上させ機械的
性質の向上を計るために行なわれる。
Next, the inoculation cast iron treating agent will be described. Inoculation is carried out by adding 0.2 to 0.3% of granular additives to the molten cast iron to promote the graphitization of the cast iron. This is performed to improve the shape and the number of graphite particles, improve the material, and improve the mechanical properties.

【0041】接種剤は接種剤後短時間で効能を失うた
め、接種剤を効率的に用いるためには、接種剤が溶湯中
に均一に分散され、できるだけ鋳込みに近い時点に接種
することが大切である。その目的で、従来(a)取り鍋
に注湯するとき、取り鍋底に接種剤をセットしたり、湯
流れに沿って添加する取り鍋接種法、(b)取り鍋から
鋳型に鋳込む時に湯に添加するストリーム法やワイヤー
法、(c)鋳型内に接種剤をセットするインモールド法
等が用いられてきた。
Since the inoculant loses its efficacy in a short time after the inoculation, in order to use the inoculant efficiently, it is important that the inoculant is uniformly dispersed in the molten metal and inoculated at a time as close to casting as possible. It is. For that purpose, conventionally (a) a ladle inoculation method in which an inoculant is set at the bottom of a ladle when pouring into a ladle or added along a ladle flow, and And the in-mold method of setting an inoculant in a mold, and the like.

【0042】しかし(a)の取り鍋接種法では、接種剤
の均一に分散が十分でないため添加量が多くなり、フェ
ーディングも起きやすく、(b)の方法は、一定量の接
種剤を添加する供給設備が必要であり、また(c)法で
は製品の歩留りが低くなるという問題点を有する。
However, in the ladle inoculation method of (a), since the inoculant is not uniformly dispersed sufficiently, the amount of addition is large and fading is likely to occur. In the method of (b), a certain amount of inoculant is added. In addition, the method (c) has a problem that the product yield is low.

【0043】市販のフェロシリコン、カルシウムと炭素
系の接種剤を鋼板で被覆し、図1に示す形状の接種用鋳
鉄処理剤とし取り鍋底にセットして用いた結果、接種剤
使用量は、従来法の0.3%に対して0.15%で同等
の接種効果を得た。これはバブリングによる溶湯対流が
約30秒間持続され、接種剤の拡散が十分行なわれたか
らであると考えられる。
A commercially available ferrosilicon, calcium and carbon based inoculant was coated with a steel plate, and used as a cast iron treatment agent for inoculation having the shape shown in FIG. 1 and set on the bottom of the ladle. An equivalent inoculation effect was obtained at 0.15% against 0.3% of the method. This is considered to be because the convection of the molten metal by bubbling was maintained for about 30 seconds, and the inoculant was sufficiently diffused.

【0056】本発明の鋳鉄処理剤は簡単な構造をもち製
造容易でありながら顕著に優れた効果を示すが、本発明
の基本思想は添加剤を固体金属板状物で被覆することに
より処理剤の密度をできるだけ溶湯の密度に接近させる
こと、被覆材同志の融着効果により鋳鉄処理剤の浮上を
防止し、表層から順次溶解させ、添加剤を溶湯対流によ
り均一に拡散させることにある。処理目的に応じ最適密
度は異なるが、本発明では被覆金属板の厚さ、大きさ、
形状等により最適密度に調節可能である。全体的な密度
範囲としては処理剤単体のみかけ密度が4.5〜7.6
g/cm3の範囲で適宜調節可能である。
Although the cast iron treating agent of the present invention has a simple structure and is easy to produce, it exhibits a remarkably excellent effect. However, the basic idea of the present invention is to coat the additive with a solid metal plate to treat the agent. The object of the present invention is to make the density of the cast iron as close as possible to the density of the molten metal, prevent the floating of the cast iron treating agent by the fusing effect of the coating materials, dissolve the additive sequentially from the surface layer, and diffuse the additive uniformly by the convection of the molten metal. The optimum density varies depending on the processing purpose, but in the present invention, the thickness, size,
It can be adjusted to the optimum density depending on the shape and the like. As an overall density range, the apparent density of the treating agent alone is 4.5 to 7.6.
It can be adjusted appropriately in the range of g / cm 3 .

【0057】尚処理剤の密度を溶湯の密度に近づけるた
め、添加剤もそれぞれの処理用に必要な元素だけにでき
るだけ絞ることが好ましく、密度の低いフェロシリコン
(密度約5g/cm3)等の不純物の混入を防ぐことが
好ましい。
In order to make the density of the treating agent close to the density of the molten metal, it is preferable to narrow down the additives only to the elements necessary for each treatment as much as possible, such as ferrosilicon having a low density (density of about 5 g / cm 3 ). It is preferable to prevent entry of impurities.

【0058】また本発明の処理剤は固体金属板被覆材を
有するため添加剤の保存性を維持し、搬送時の破損を防
止できるという効果を有すると共に、小孔を開けて内部
圧力を調節する等の処理が容易であるという利点も有す
る。
Further, since the treating agent of the present invention has a solid metal plate coating material, it has the effect of maintaining the preservability of the additive and preventing breakage at the time of transportation, and also regulates the internal pressure by opening small holes. There is also an advantage that processing such as is easy.

【0059】以下実施例により本発明について更に詳し
く説明する。
Hereinafter, the present invention will be described in more detail with reference to examples.

【0060】実施例1 JIS・G・3461・外径が15.9mm、肉厚2.
9mmの市販の鋼管を用いて図1に示す形状の鋳鉄処理
剤を製造し、鋳鉄処理剤の浮上と処理中の熱的挙動を実
測した。図1中、1は2.9mmの鋼板を、2は添加剤
を示し、3は減圧用小孔を示す。内側の隙間が3mmに
なるように鋼管を平らにプレスした後、片方をプレスに
より閉じ、その内部に粒状のマグネシウム(以下Mg)
と接種用フェロシリコン(以下FeSi)の添加剤を充
填封印し球状化用鋳鉄処理剤とした。この鋳鉄処理剤の
単体の重量と体積は、夫々30gと4.3cm3で、み
かけ密度は7.04g/cm3であった。また金属の熱
間性質を利用した鋳鉄処理剤の製造方法として、被覆材
を約1000Kに加熱して、その中に粒状のMgとFe
Siを充填した場合、成形が容易で鋳鉄処理剤のみかけ
密度も上昇した。これは熱間での被覆材の強度が大幅に
低下して伸びが大幅に上昇することと、Mgが約920
Kで溶融するため粒状のFeSiの間隙にMgが浸透し
たためである。
Example 1 JIS G 3461, outer diameter 15.9 mm, wall thickness 2.
Using a 9 mm commercially available steel pipe, a cast iron treating agent having the shape shown in FIG. 1 was manufactured, and the floating behavior of the cast iron treating agent and the thermal behavior during the treatment were measured. In FIG. 1, 1 indicates a 2.9 mm steel sheet, 2 indicates an additive, and 3 indicates a small hole for decompression. After pressing the steel pipe flat so that the inner gap is 3 mm, one side is closed by pressing, and the inside of the pipe contains granular magnesium (Mg).
And an additive of ferrosilicon for inoculation (hereinafter referred to as FeSi) were filled and sealed to obtain a spheroidizing cast iron treating agent. Single weight and volume of the cast iron treatment agent, in respectively 30g and 4.3 cm 3, an apparent density was 7.04 g / cm 3. As a method for producing a cast iron treating agent utilizing the hot property of a metal, a coating material is heated to about 1000 K and granular Mg and Fe are contained therein.
When Si was filled, molding was easy and the apparent density of the cast iron treating agent also increased. This is because the strength of the coating material when heated is greatly reduced and the elongation is greatly increased.
This is because Mg permeated into the gaps between the granular FeSi due to melting with K.

【0061】この鋳鉄処理剤8.3kgを図3に示すよ
うな200kgの取り鍋にセットし、1773Kの溶湯
を注入して鋳鉄処理剤の浮上と処理中の熱的挙動を実測
した。図4に示すa、b、cは熱伝対の位置を示し、夫
々溶湯接触面より10mm、30mm、60mm離れた
内部の熱的挙動を示す。図4の9は200kgの元湯
を、10は鋳鉄処理剤を示す。
8.3 kg of this cast iron treating agent was set in a 200 kg ladle as shown in FIG. 3, a 1773 K molten metal was poured, and the floating of the cast iron treating agent and the thermal behavior during the treatment were measured. A, b, and c shown in FIG. 4 indicate the positions of the thermocouples, and indicate the internal thermal behavior at a distance of 10 mm, 30 mm, and 60 mm from the molten metal contact surface, respectively. In FIG. 4, 9 indicates a 200 kg hot water and 10 indicates a cast iron treating agent.

【0062】溶湯開始から20秒後の溶湯終了までは、
鋳鉄処理剤の浮上は無く、その後、図3の8に示すよう
な溶湯対流が約25秒間続いた。反応は穏やかで白煙も
非常に少なく、添加剤の拡散が均一に行なわれる状況が
観察された。
From the start of the molten metal to the end of the molten metal 20 seconds later,
There was no floating of the cast iron treating agent, and thereafter, convection of the molten metal as shown in FIG. 3 continued for about 25 seconds. The reaction was mild and the amount of white smoke was very small, and a situation was observed in which the additive was uniformly diffused.

【0063】以上の結果に基づき、鋳鉄処理剤の密度を
変えて、鋳鉄処理剤の浮上、溶湯対流時間、環境、Mg
歩留りと金属組織を調査した。表1に500kg溶湯を
処理した結果を示す。尚本発明の鋳鉄処理剤を用いる場
合は、元湯のSiを従来法より0.3%高くした。これ
は本発明の鋳鉄処理剤中のSiが非常に少ないからであ
る。
On the basis of the above results, the density of the cast iron treating agent was changed, and the floating of the cast iron treating agent, convection time of the molten metal, environment, Mg
The yield and metallographic structure were investigated. Table 1 shows the results of processing 500 kg of molten metal. When the cast iron treating agent of the present invention was used, the Si of the original hot water was 0.3% higher than the conventional method. This is because the amount of Si in the cast iron treating agent of the present invention is very small.

【0064】[0064]

【表1】 [Table 1]

【0065】この結果、本発明の鋳鉄処理剤を用いた場
合、密度が5.6以上になれば浮上は無く、反応は穏や
かで白煙も少なく、Mg歩留りも約80%と高く、接種
剤の溶湯中の拡散が均一になるため、球状黒鉛粒数も従
来法の約2倍以上となった。
As a result, when the cast iron treating agent of the present invention was used, if the density became 5.6 or more, there was no surfacing, the reaction was mild, the amount of white smoke was small, and the Mg yield was as high as about 80%. Since the diffusion in the molten metal becomes uniform, the number of spheroidal graphite particles was about twice or more as compared with the conventional method.

【0066】実施例2 実施例1に示した方法により製造した密度7.0g/c
3、Mg含有率1.21%、接種用Fe−Si含有率
4.7% 20.7kgを図3に示すように、500k
g取り鍋にセットして1773Kの溶湯を注湯した。従
来法に於いては、Mg含有率5%の市販のフェロシリコ
ン・マグネシウム(以下Fe−Si−Mg)球化剤7.
6kgと1.5kgのFe−Si系接種剤を500kg
取り鍋にセットして、その上を約24kgのカバー材で
被覆して注湯した。本発明の鋳鉄処理剤では元湯のSi
を従来法より0.28%高くした。これは発明の鋳鉄処
理剤に含まれるSiが極めて少ないからである。元湯の
化学成分を、表2に示す。
Example 2 A density of 7.0 g / c manufactured by the method described in Example 1.
As shown in FIG. 3, m 3 , Mg content 1.21%, Fe-Si content for inoculation 4.7%
g Set in a ladle and poured 1773K molten metal. In the conventional method, a commercially available ferrosilicon magnesium (hereinafter, Fe-Si-Mg) sphering agent having a Mg content of 5% is used.
500 kg of 6 kg and 1.5 kg of Fe-Si based inoculants
It was set in a ladle, covered with a cover material of about 24 kg, and poured. In the cast iron treating agent of the present invention,
Was 0.28% higher than the conventional method. This is because the amount of Si contained in the cast iron treating agent of the present invention is extremely small. Table 2 shows the chemical components of Motoyu.

【0067】[0067]

【表2】 [Table 2]

【0068】注湯時、鋳鉄処理剤の浮上は無く、反応も
穏やかで溶湯対流は58秒間継続した。表3に処理した
製品の化学成分を、図5、図6に夫々従来法と本発明の
鋳鉄処理剤を用いた場合の顕微鏡組織を示す。本発明で
のMg歩留りは約80%と高く、機械的性質も良好で、
顕微鏡組織に於いては黒鉛粒数も2倍以上の緻密な組織
を示した。
At the time of pouring, there was no floating of the cast iron treating agent, the reaction was mild, and the convection of the molten metal continued for 58 seconds. Table 3 shows the chemical components of the treated product, and FIGS. 5 and 6 show the microstructures when the conventional method and the cast iron treating agent of the present invention were used, respectively. The Mg yield in the present invention is as high as about 80%, the mechanical properties are good,
As for the microscopic structure, the number of graphite particles also showed a dense structure of twice or more.

【0069】[0069]

【表3】 [Table 3]

【0070】以上の結果から、本発明の黒鉛球状化用鋳
鉄処理剤を用いることにより、添加剤の使用量を大幅に
低減でき、作業環境が改善される。また本発明の黒鉛接
種用鋳鉄処理剤が元湯中に均一に拡散されるため、黒鉛
が微細化されて粒数も大幅に増加することにより、製品
肉厚による金属組織の変動(チル化、フェーデイング)
が回避されて機械的性質が向上する。
From the above results, the use of the cast iron treating agent for spheroidizing graphite of the present invention can greatly reduce the amount of additives used and improve the working environment. Further, since the cast iron treating agent for inoculating graphite of the present invention is uniformly diffused in the hot water, the graphite is refined and the number of grains is greatly increased, so that a change in the metal structure due to the product thickness (chilling, Fading)
Is avoided and the mechanical properties are improved.

【0071】実施例3 JIS・G・3461・外径が15.9mm、肉厚2.
9mmの市販の鋼管を用いて図1に示す形状の鋳鉄処理
剤を実施例1と同様に製造してバーミキュラー球状黒鉛
鋳鉄用鋳鉄処理剤とし、バーミキュラー球状黒鉛鋳鉄
(以下CV黒鉛鋳鉄)を製造した。従来法としては、市
販のCV用球状化剤(Fe−Si、Ca、Mg、Ti
系)2kgと6kgのカバー材を、本発明に於いては上
記の鋳鉄処理剤(Mg含有率1.3%、密度7.1g/
cm3)4.0kgを置き注ぎ法にて200kg溶湯に
添加して溶湯処理を実施した。また元湯のSiに関して
は、本発明では従来法よりも0.25%高く設定した。
その結果を表4に示す。
Example 3 JIS G 3461, outer diameter 15.9 mm, wall thickness 2.
Using a 9 mm commercially available steel pipe, a cast iron treating agent having the shape shown in FIG. 1 was produced in the same manner as in Example 1, and used as a vermicular spheroidal graphite cast iron treating agent, to produce vermicular spheroidal graphite cast iron (hereinafter CV graphite cast iron). . Conventional methods include commercially available sphering agents for CV (Fe-Si, Ca, Mg, Ti
In the present invention, 2 kg and 6 kg of the cover material are combined with the above cast iron treating agent (Mg content: 1.3%, density: 7.1 g /
(cm 3 ) 4.0 kg was placed and added to 200 kg of molten metal by a pouring method to perform a molten metal treatment. In the present invention, the content of Si in the hot water was set to be 0.25% higher than that of the conventional method.
Table 4 shows the results.

【0072】[0072]

【表4】 [Table 4]

【0073】本発明の鋳鉄処理剤を適用することによ
り、処理剤の浮上防止と溶湯拡散が十分行なわれた結
果、化学成分、機械的性質共に従来法と同等であり、ま
たMgの歩留りは約80%となり、CV黒鉛鋳鉄のよう
な不安定な材質に於いて、低添加でも安定した金属組織
と機械的性質を得ることができた。図7にこの実施例で
製造したYブロック試験片によるCV球状黒鉛鋳鉄の組
織を示す。
By applying the cast iron treating agent of the present invention, the floating of the treating agent and the diffusion of the molten metal were sufficiently performed. As a result, the chemical components and the mechanical properties were equivalent to those of the conventional method, and the yield of Mg was about In the case of an unstable material such as CV graphite cast iron, a stable metal structure and mechanical properties could be obtained even at a low addition. FIG. 7 shows the structure of CV spheroidal graphite cast iron using the Y block test piece manufactured in this example.

【0074】実施例4 市販のFe−Si系、Ca−Si系およびSi−C系の
接種剤を用いて、図1に示す形状で、密度を夫々7.
0、6.6、および6.4g/cm3に加工して、接種
用鋳鉄処理剤をつくり、取り鍋にセットし、500kg
の溶湯を1773Kで注入した。接種用鋳鉄処理剤の構
成と、500kgの溶湯への添加量を表5に示す。
Example 4 Using commercially available Fe-Si-based, Ca-Si-based, and Si-C-based inoculants, each having the density shown in FIG.
Processed to 0, 6.6, and 6.4 g / cm 3 to make a cast iron treatment for inoculation, set in a ladle and 500 kg
Was injected at 1773K. Table 5 shows the composition of the cast iron treating agent for inoculation and the amount added to the 500 kg of molten metal.

【0075】[0075]

【表5】 [Table 5]

【0076】この場合、Ca−Si系およびSi−C系
の接種剤はFe−Si系よりも密度が低いため、被覆材
の割合を増す必要がある。しかし、接種効果を示すチル
試験に於いて、本発明の鋳鉄処理剤を適用すれば、何れ
も従来法の約60%の接種剤量で従来法と同等のチル深
さを得ることができた。これは、接種剤が徐々に溶湯中
に溶解し、溶湯対流により均一に拡散されることにより
少量で持続性のある接種が行なわれた結果に他なら無
い。
In this case, since the Ca-Si-based and Si-C-based inoculants have a lower density than the Fe-Si-based inoculants, it is necessary to increase the proportion of the coating material. However, in the chill test showing the inoculation effect, when the cast iron treating agent of the present invention was applied, the chill depth equivalent to that of the conventional method could be obtained with the inoculation amount of about 60% of that of the conventional method. . This is nothing but the result that the inoculant gradually dissolves in the molten metal and is diffused uniformly by the convection of the molten metal, so that a small amount of persistent inoculation is performed.

【0081】実施例5 JIS・G・3463のステンレス鋼管とMgおよび接
種用FeSiを用いて、実施例1に示す方法にて添加剤
をステンレス鋼板で被覆し、図1の形状に加工成形し
た。この処理剤は、高ニッケル(以下Ni)のニレジス
ト球状黒鉛鋳鉄の球状化処理に関して、鉄の代わりにス
テンレスを被覆材としたもので、Niの密度が高いた
め、更に高密度の処理剤が可能となる。表6にここで用
いた処理剤の構成を示す。この処理剤の密度は7.4g
/cm3と高く、単重29.5g(Mg含有率1.15
%)のこの鋳鉄処理剤3040gを50kgの元湯に添
加し、1773Kで反応させた。浮上防止と溶湯攪拌が
維持され、反応も穏やかであった。表7に製品の化学成
分、機械的性質を示す。
Example 5 Using a stainless steel tube of JIS G 3463, Mg and FeSi for inoculation, the additive was coated with a stainless steel plate by the method shown in Example 1, and processed into the shape shown in FIG. This treatment agent uses stainless steel as a coating material instead of iron for the spheroidizing treatment of Ni-resist spheroidal graphite cast iron with high nickel (hereinafter Ni). Since the density of Ni is high, a higher density treatment agent is possible. Becomes Table 6 shows the composition of the treating agent used here. The density of this treatment agent is 7.4 g
/ Cm 3 and a unit weight of 29.5 g (Mg content 1.15)
%) Of this cast iron treating agent was added to 50 kg of hot water and reacted at 1773K. The prevention of floating and the stirring of the molten metal were maintained, and the reaction was mild. Table 7 shows the chemical components and mechanical properties of the product.

【0082】[0082]

【表6】 [Table 6]

【0083】[0083]

【表7】 [Table 7]

【0084】元湯のNi%は予め0.5%低く設定した
結果、表7に示すように、適正な化学成分と機械的強度
が得られ、図8に示すようなニレジスト球状黒鉛鋳鉄の
金属組織が得られた。
As a result of setting Ni% of the original hot water to be lower by 0.5% in advance, as shown in Table 7, appropriate chemical components and mechanical strength were obtained, and the metal of niresist spheroidal graphite cast iron as shown in FIG. 8 was obtained. The tissue was obtained.

【0096】[0096]

【発明の効果】以上説明したとおり、本発明の鋳鉄処理
剤は次のような特性を有する。 (1)粒状または塊状の本発明の鋳鉄処理剤の密度を、
処理する溶湯の密度に非常に近くでき、処理時の鋳鉄処
理剤の浮上を確実に防止できる。 (2)本発明の鋳鉄処理剤は、処理時に被覆している固
体の金属板が融解熱を奪って周囲の温度下げ、被覆して
いる金属板同志が融着して浮上防止を助けるため、低密
度でも浮上しずらくすることができる。 (3)本発明の鋳鉄処理剤は、処理後、表層から順次溶
解して溶湯対流を起こす故、添加剤の接種時間が長く、
拡散が均一となる。そのため、製品は非常に微細な金属
組織となり、材料特性が向上する。 (4)本発明の鋳鉄処理剤中には、必要最小限の添加剤
を含ませることができるため、不純物が少なく、介在物
等の欠陥が少なくなる。 (5)本発明の鋳鉄処理剤は、黒鉛の球状化及び黒鉛の
バーミキュラー化処理に適用できる。 (6)本発明の鋳鉄処理剤は、強固な金属板で添加剤を
被覆保護しているため、搬送時の破損や添加剤の酸化、
吸湿等に対する保存性を維持できる。 (7)本発明の鋳鉄処理剤を用いることにより、白煙、
粉塵等の作業環境を改善でき、取り鍋の清掃管理が容易
になる。 (8)本発明の鋳鉄処理剤は簡単に製造できるため、製
造コストも低い。
As described above, the cast iron treating agent of the present invention has the following characteristics. (1) The density of the granular or massive cast iron treating agent of the present invention is
It can be very close to the density of the molten metal to be treated, and can reliably prevent the cast iron treating agent from floating during the treatment. (2) The cast iron treating agent of the present invention reduces the temperature of the surroundings due to the solid metal plate covering at the time of the treatment, lowering the surrounding temperature, and the covering metal plates fuse together to help prevent floating. Even if the density is low, it is difficult to float. (3) Since the cast iron treating agent of the present invention dissolves sequentially from the surface layer after treatment and causes convection of the molten metal, the inoculation time of the additive is long,
Diffusion becomes uniform. Therefore, the product has a very fine metal structure, and the material properties are improved. (4) Since the necessary minimum amount of additives can be contained in the cast iron treating agent of the present invention, impurities are reduced and defects such as inclusions are reduced. (5) The cast iron treating agent of the present invention can be applied to spheroidization of graphite and vermicularization of graphite. (6) Since the cast iron treating agent of the present invention covers and protects the additive with a strong metal plate, damage during transport and oxidation of the additive,
Preservability against moisture absorption and the like can be maintained. (7) By using the cast iron treating agent of the present invention, white smoke,
The work environment of dust and the like can be improved, and the cleaning management of the ladle becomes easy. (8) Since the cast iron treating agent of the present invention can be easily produced, the production cost is low.

【図面の簡単な説明】[Brief description of the drawings]

【図1】金属管を用いプレス切断により成形加工した鋳
鉄処理剤の形状の一例を示す概略図。
FIG. 1 is a schematic view showing an example of the shape of a cast iron treating agent formed by press cutting using a metal tube.

【図2】金属平板を用いてプレスと溶接により成形加工
した鋳鉄処理剤の形状の一例を示す概略図。
FIG. 2 is a schematic view showing an example of the shape of a cast iron treating agent formed by pressing and welding using a flat metal plate.

【図3】置き注ぎ用取り鍋の概略図。FIG. 3 is a schematic view of a ladle for pouring;

【図4】鋳鉄処理剤の処理時の熱的挙動を示すグラフ。FIG. 4 is a graph showing the thermal behavior during the treatment of the cast iron treating agent.

【図5】従来法での球状黒鉛鋳鉄の組織を示す顕微鏡写
真(倍率100)。
FIG. 5 is a micrograph (100 magnification) showing the structure of a spheroidal graphite cast iron according to a conventional method.

【図6】本発明の鋳鉄処理剤での球状黒鉛鋳鉄の組織を
示す顕微鏡写真(倍率100)。
FIG. 6 is a micrograph (magnification: 100) showing the structure of spheroidal graphite cast iron with the cast iron treating agent of the present invention.

【図7】バーミキュラー黒鉛鋳鉄の組織を示す顕微鏡写
真(倍率100)。
FIG. 7 is a micrograph (100 magnification) showing the structure of vermicular graphite cast iron.

【図8】ニレジスト球状黒鉛鋳鉄の組織を示す顕微鏡写
真(倍率100)。
FIG. 8 is a micrograph (100 magnification) showing the structure of niresist spheroidal graphite cast iron.

【符号の説明】[Explanation of symbols]

1 被覆金属板、 2 添加剤、 3 小孔、 4 溶
接部位、5 取り鍋、 6 鋳鉄処理剤、 7 元湯、
8 溶湯対流、9 元湯、 10 鋳鉄処理剤
1 Coated metal plate, 2 Additive, 3 Small hole, 4 Welding site, 5 Ladle, 6 Cast iron treating agent, 7 Motoyu,
8 Convection of molten metal, 9 yuan hot water, 10 Cast iron treating agent

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C21C 1/10 C21C 7/04 C22B 9/10 C22C 1/02 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 7 , DB name) C21C 1/10 C21C 7/04 C22B 9/10 C22C 1/02

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 鋳鉄の黒鉛球状化処理又は黒鉛バーミキ
ュラー化処理に必要な粒状ないし塊状の添加剤と、この
添加剤を被覆するための鉄又はニッケルを主成分とする
固体金属の被覆材を設け、この被覆材に固体金属板状物
を用いて処理剤全体のみかけ密度をできるだけ溶湯の密
度に近接させ、前記被覆材の層に小孔又は間隙よりなる
気抜部を設けてある鋳鉄処理剤。
1. A granular or massive additive required for a graphite spheroidizing treatment or a graphite vermicular treatment of a cast iron, and a solid metal coating material containing iron or nickel as a main component for coating the additive. A cast iron treating agent in which the coating material is made of a solid metal plate to make the apparent density of the entire treating agent as close as possible to the density of the molten metal, and the coating material layer is provided with a vent portion consisting of small holes or gaps. .
【請求項2】 みかけ密度が4.5〜7.6g/cm3
ある請求項1記載の鋳鉄処理剤。
2. The cast iron treating agent according to claim 1, which has an apparent density of 4.5 to 7.6 g / cm 3 .
【請求項3】 被覆材が一体金属、金属管又は金属板で
構成され、研削、鍛圧、溶接、接着剤、止め具又は放電
接着により内部に添加剤を有する包囲体に成形加工され
ている請求項1又は2に記載の鋳鉄処理剤。
3. The coating material is composed of an integral metal, a metal tube or a metal plate, and is formed by grinding, forging, welding, an adhesive, a fastener, or discharge bonding into an enclosure having an additive therein. Item 3. The cast iron treating agent according to Item 1 or 2.
【請求項4】 前記添加剤がMgを有している請求項1
〜3のいずれかに記載の鋳鉄処理剤。
4. The method according to claim 1, wherein said additive comprises Mg.
The cast iron treating agent according to any one of claims 1 to 3.
JP18506694A 1994-07-05 1994-07-05 Cast iron processing agent Expired - Fee Related JP3286469B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP18506694A JP3286469B2 (en) 1994-07-05 1994-07-05 Cast iron processing agent
EP95304716A EP0691410A1 (en) 1994-07-05 1995-07-05 Additive for treating molten metal, in particular for treating molten iron or steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18506694A JP3286469B2 (en) 1994-07-05 1994-07-05 Cast iron processing agent

Publications (2)

Publication Number Publication Date
JPH0820811A JPH0820811A (en) 1996-01-23
JP3286469B2 true JP3286469B2 (en) 2002-05-27

Family

ID=16164216

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Application Number Title Priority Date Filing Date
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Country Link
EP (1) EP0691410A1 (en)
JP (1) JP3286469B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5101988B2 (en) * 2007-10-26 2012-12-19 新日鐵住金株式会社 Molten metal desulfurization agent
KR101423593B1 (en) * 2012-12-27 2014-07-25 주식회사 포스코 Briquette-Type Desulfurizing Agent for Molten Iron
CN109593899A (en) * 2018-12-29 2019-04-09 广西长城机械股份有限公司 The production technology of slag melting agent of refining furnace of molten steel
CN109504821B (en) * 2018-12-29 2021-08-24 广西长城机械股份有限公司 Method for reducing oxygen and hydrogen contents of high manganese steel
CN116601312A (en) * 2020-12-17 2023-08-15 福塞科国际有限公司 Process for treating molten iron
CN115198050A (en) * 2022-06-22 2022-10-18 攀钢集团西昌钢钒有限公司 Environment-friendly emission device for smoke covering agent of molten steel tank and hot-metal tank

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
LU31206A1 (en) *
US3314787A (en) * 1966-03-29 1967-04-18 Int Nickel Co Method for producing an mg addition agent
DE2005065A1 (en) * 1969-02-05 1970-12-17 Sundin, Per Fredrik, Jönköping (Schweden) Inoculation mixture and method for its preparation and processing
US3915693A (en) * 1972-06-21 1975-10-28 Robert T C Rasmussen Process, structure and composition relating to master alloys in wire or rod form
US3945819A (en) * 1973-08-03 1976-03-23 N L Industries, Inc. Ferrous metal network impregnated with magnesium metal
GB1461428A (en) * 1974-11-20 1977-01-13 Magnesium Elektron Ltd Addition of magnesium to molten metal
JPS5262205A (en) 1975-11-17 1977-05-23 Mitsubishi Chem Ind Ltd Process for preparation of olefins

Also Published As

Publication number Publication date
JPH0820811A (en) 1996-01-23
EP0691410A1 (en) 1996-01-10

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