JP3269161B2 - Stainless steel flanged cup-shaped part with shaft and method of manufacturing the same - Google Patents

Stainless steel flanged cup-shaped part with shaft and method of manufacturing the same

Info

Publication number
JP3269161B2
JP3269161B2 JP04399793A JP4399793A JP3269161B2 JP 3269161 B2 JP3269161 B2 JP 3269161B2 JP 04399793 A JP04399793 A JP 04399793A JP 4399793 A JP4399793 A JP 4399793A JP 3269161 B2 JP3269161 B2 JP 3269161B2
Authority
JP
Japan
Prior art keywords
cup
shaft
shaped part
steel
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP04399793A
Other languages
Japanese (ja)
Other versions
JPH06261489A (en
Inventor
稔 中村
允 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daido Steel Co Ltd
Original Assignee
Daido Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daido Steel Co Ltd filed Critical Daido Steel Co Ltd
Priority to JP04399793A priority Critical patent/JP3269161B2/en
Publication of JPH06261489A publication Critical patent/JPH06261489A/en
Application granted granted Critical
Publication of JP3269161B2 publication Critical patent/JP3269161B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/0009Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts
    • B23Q1/0018Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts comprising hydraulic means

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Motor Or Generator Frames (AREA)
  • Manufacture Of Motors, Generators (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、SUS鋼製フランジ付
軸付カップ状部品とその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cup-shaped part made of stainless steel and having a shaft with a flange, and a method for producing the same.

【0002】[0002]

【従来の技術】従来、ハードディスク用のスピンドルモ
ータにおけるモータハブとなるフランジ付軸付カップ状
部品は、図2に示す様に、フランジ付のカップ本体10
1とシャフト103とを別々にヘッダやプレスで製造
し、両者を組み立てることにより製造されていた。一
方、近年では、部品,装置の小型化が進み、一体成形タ
イプのフランジ付軸付カップ状部品が要望されるように
なってきた。
2. Description of the Related Art Conventionally, as shown in FIG. 2, a cup-shaped part with a flanged shaft, which serves as a motor hub in a spindle motor for a hard disk, has a
1 and the shaft 103 are separately manufactured by a header or a press, and the two are assembled. On the other hand, in recent years, miniaturization of parts and devices has progressed, and a cup-shaped part with a flanged shaft of integral molding type has been demanded.

【0003】しかし、該部品を一体成形するに当たって
は、形状が比較的複雑な部類に属し、ハードディスク用
と寸法的にもあまり大きくなくて、その上SUS鋼製で
あることから、切削加工によって軸と一体に製造されて
いた。
However, when integrally molding such a part, the part belongs to a relatively complicated class, is not so large in size as a hard disk, and is made of SUS steel. And was manufactured integrally.

【0004】[0004]

【発明が解決しようとする課題】このため、従来は、シ
ャフト一体型のSUS鋼製フランジ付軸付カップ状部品
を製造すると加工賃が高くなり、製品コストを大幅に押
し上げていた。また、切削屑が大量に発生し、歩留まり
が15〜25%程度ときわめて低く、これもコストアッ
プの原因となっていた。
For this reason, conventionally, manufacturing a shaft-integrated SUS steel cup-shaped part with a flange made of SUS steel would increase the processing cost and greatly increase the product cost. Further, a large amount of cutting waste is generated, and the yield is extremely low, about 15 to 25%, which also causes an increase in cost.

【0005】そこで、本発明は、冷間又は温間での塑性
加工により、安価なSUS鋼製フランジ付軸付カップ状
部品を提供することを目的とする。
Accordingly, an object of the present invention is to provide an inexpensive SUS steel cup-shaped component with a flanged shaft by plastic working in cold or warm conditions.

【0006】[0006]

【課題を解決するための手段】かかる目的を達成するた
めになされた本発明のSUS鋼製フランジ付軸付カップ
状部品は、請求項1に記載した様に、カップと、該カッ
プ内の中心に立設する軸とを有するSUS鋼製フランジ
付軸付カップ状部品であって、C含有量を抑制したSU
S鋼を用いて塑性加工により一体成形されていることを
特徴とする。
Means for Solving the Problems] Such SUS steel shaft cup-shaped part with Flanged of the present invention made in order to achieve the object, as set forth in claim 1, and a cup, said cut
SUS steel flanged cup-shaped part having a shaft erected at the center of the inside of the cup, wherein the SU content is suppressed.
It is characterized by being integrally formed by plastic working using S steel.

【0007】また、該部品の製造方法は、請求項2に記
載した様に、所定長さに切断された素材の少なくとも一
方の端面に据込みにより皿状のくぼみを形成し、次に、
焼鈍による硬さ調整と潤滑被覆形成とを行い、その後、
一旦、前記くぼみ部分を前方押出して素材中心部のメタ
ルフローを調整し、次に、カップを形成すると同時に
ップ内に突出する軸をも形成することを特徴とする。
Further, according to a second aspect of the present invention, a dish-shaped depression is formed by upsetting at least one end face of a material cut to a predetermined length.
After adjusting the hardness and forming the lubricating coating by annealing,
Once the depression portions Te forward extrusion to adjust the metal flow of the material center, then at the same time Ca to form a cup
It is also characterized in that a shaft protruding into the cap is also formed.

【0008】[0008]

【作用及び効果】本発明のSUS鋼製フランジ付軸付カ
ップ状部品によれば、塑性加工で一体成形される構成で
あるので、加工賃が安く、歩留まりも良好で、大量生産
に適する。また、C含有量を抑制したSUS鋼を用いる
構成であるので、加工性が改善され、塑性加工での一体
成形が可能になっている。なお、マルテンサイト系ステ
ンレス鋼においては、C含有量0.15%以下というの
が通常の条件であるが、これをさらに低くし、0.01
%以下にまで抑制することが望ましい。Cの抑制はSU
S鋼の塑性変形し難さを改善し、金型の負担を軽減し、
金型寿命を伸ばすことができる。加えて、本発明のフラ
ンジ付軸付カップ状部品においては、塑性加工にて一体
成形されるので連続したメタルフローが形成され、かつ
組織の微細化もなされる。この結果、従来の切削による
一体成形品に比べて耐食性,耐摩耗性,疲労強度といっ
た機械的性質が向上する。
According to the SUS steel flanged cup-shaped part of the present invention, since it is formed integrally by plastic working, the processing cost is low, the yield is good, and it is suitable for mass production. In addition, since the SUS steel is used in which the C content is suppressed, workability is improved, and it is possible to integrally form by plastic working. In the martensitic stainless steel, the usual condition is that the C content is 0.15% or less.
% Is desirable. The suppression of C is SU
Improves the difficulty of plastic deformation of S steel, reduces the burden on the mold,
The mold life can be extended. In addition, in the cup-shaped component with a shaft with a flange of the present invention, since it is integrally formed by plastic working, a continuous metal flow is formed and the structure is refined. As a result, mechanical properties such as corrosion resistance, abrasion resistance, and fatigue strength are improved as compared with an integrally formed product obtained by conventional cutting.

【0009】また、本発明のフランジ付軸付カップ状部
品の製造方法によれば、最初に皿状のくぼみを形成して
いるので、潤滑被覆がこのくぼみに良く乗り、後の塑性
加工工程での良好な潤滑性が発揮され、難加工材をも冷
間又は温間で複雑形状に加工し易くしている。しかも、
まず、小突起を形成して軸となる部分のメタルフローを
調整しているので、次の工程で軸を伸ばし易い。そし
て、素材の両面から押し出し成形を行うので、カップを
形成すると同時にカップより飛び出す軸をも形成するこ
とができるのである。さらに、最初に形成したくぼみは
皿状であるので、小突起を形成する際及び軸を形成する
際に、素材中心を出す役割を発揮し、偏荷重を発生させ
ない。この結果、本発明の製造方法によれば、難加工材
でありながら、フランジ付軸付カップ状という複雑形状
の部品を冷間又は温間での塑性加工にて製造することが
できる。
According to the method of manufacturing a cup-shaped part with a flanged shaft according to the present invention, since a dish-shaped depression is formed first, the lubricating coating rides on the depression well, and is formed in a subsequent plastic working step. Good lubricity is exhibited, and even a difficult-to-work material can be easily worked into a complex shape in a cold or warm state. Moreover,
First, since the small protrusions are formed to adjust the metal flow in the portion serving as the axis, the axis can be easily extended in the next step. And since extrusion molding is performed from both sides of the material, it is possible to form a shaft that protrudes from the cup at the same time as forming the cup. Furthermore, since the initially formed depression is dish-shaped, it plays a role of centering the material when forming the small projections and forming the shaft, and does not generate an uneven load. As a result, according to the manufacturing method of the present invention, a component having a complicated shape such as a cup with a flanged shaft can be manufactured by cold or warm plastic working while being a difficult-to-process material.

【0010】こうして、本発明の方法によれば、SUS
鋼製フランジ付軸付カップ状部品の加工賃を安価にし、
材料の歩留まりを大幅に向上させ、製品製造コストを大
幅にダウンすることができる。しかも、出来上がった製
品自体の機械的性質は、従来品よりも優れたものとな
る。
Thus, according to the method of the present invention, SUS
Reduced the cost of processing cup-shaped parts with steel flanged shafts,
The yield of materials can be greatly improved, and product manufacturing costs can be significantly reduced. Moreover, the mechanical properties of the finished product itself are better than the conventional products.

【0011】[0011]

【実施例】次に本発明を適用した好適な実施例として、
SUS410相当のマルテンサイト系ステンレス鋼にて
ハードディスク用モータハブとしてのフランジ付軸付カ
ップ状部品を製造する実施例を工程を示す図と共に説明
する。
Next, as a preferred embodiment to which the present invention is applied,
An embodiment of manufacturing a cup-shaped part with a flanged shaft as a motor hub for a hard disk using martensitic stainless steel equivalent to SUS410 will be described with reference to the drawings showing the steps.

【0012】まず、用いる素材について説明する。素材
としては、A鋼,B鋼の2種類を使用した。その成分組
成を下記表1及び表2に示す。また、これらと対比され
るSUS410鋼の成分組成を表3に示す。
First, the materials used will be described. As the material, two types of steel A and steel B were used. The component composition is shown in Tables 1 and 2 below. Table 3 shows the component compositions of SUS410 steel compared with these.

【0013】[0013]

【表1】 [Table 1]

【0014】[0014]

【表2】 [Table 2]

【0015】[0015]

【表3】 [Table 3]

【0016】A鋼,B鋼は、いずれも、SUS410鋼
とほぼ同様の成分組成でありながら、加工性を悪くする
C含有量を抑制し、通常のSUS410鋼よりも冷間で
の鍛造性能を向上させたものである。また、快削成分S
が帯状とならずに分散した組織となる様に形状制御を
し、鍛造中の製品側の割れの発生を抑制したものであ
る。なお、このA鋼,B鋼は、本出願人である大同特殊
鋼(株)より、それぞれ、「商品名DSR10FA」,
「商品名DSR10FS」として販売されているので、
簡単に入手することができる。
The steels A and B have almost the same component composition as the SUS410 steel, but suppress the C content, which deteriorates the workability, and have a better forging performance in cold state than the normal SUS410 steel. It has been improved. Also, the free-cutting component S
The shape is controlled so as to have a dispersed structure without forming a band, and the occurrence of cracks on the product side during forging is suppressed. The A steel and the B steel were obtained from Daido Steel Co., Ltd., the present applicant, as “trade name DSR10FA”,
Since it is sold as "Product name DSR10FS",
Can be easily obtained.

【0017】次に、これらA鋼,B鋼を用いての加工手
順について図1に基づいて説明する。まず最初に、A鋼
又はB鋼の丸棒から所定長さのスラグ1を切断する。そ
して、このスラグ1をパーツホーマ又はヘッダにかけて
据込み加工と打ち抜き加工をし、皿状のくぼみ3及び中
心孔5を形成する。この中心孔5は、最終製品において
軸部にネジ溝を刻設する関係から開けられており、ネジ
溝を刻設しないタイプの製品においてはなくてもよい。
Next, a processing procedure using these steels A and B will be described with reference to FIG. First, a slag 1 having a predetermined length is cut from a round bar of steel A or steel B. Then, the slag 1 is placed on a parts former or a header and subjected to upsetting and punching to form a dish-shaped recess 3 and a center hole 5. The center hole 5 is formed because a thread groove is formed in the shaft portion in the final product, and may not be provided in a product having no thread groove.

【0018】次に、据込み後のスラグ1’を焼鈍し、硬
さを調整する。そして、これに蓚酸塩被膜を施し、さら
に、MoS2 水溶液中に浸してMoS2 による潤滑被膜
を形成する。次に、この潤滑被膜付のスラグ1’をプレ
ス機にかけて、前方押出を行う。これによって、スラグ
1’の中心部のメタルフローが、軸を形成する方向に整
えられる。
Next, the slag 1 'after the upsetting is annealed to adjust the hardness. Then, this is coated with an oxalate film and further immersed in an aqueous solution of MoS 2 to form a lubricating film of MoS 2 . Next, the slag 1 'with the lubricating film is put through a press machine and extruded forward. As a result, the metal flow at the center of the slag 1 'is adjusted in the direction of forming the axis.

【0019】次に、プレス機により、くぼみ3側に向か
って後方押出すると共に、さらに前方押出する。こうし
て、カップ11及びフランジ12を形成すると同時に、
このカップ11より突出する軸13をも形成する。そし
て、最後にサイジングを行い、仕上げの研削加工等をす
れば該部品が完成する。
Next, the resin is extruded rearward toward the recess 3 side by a press machine and further extruded forward. Thus, simultaneously with forming the cup 11 and the flange 12,
A shaft 13 protruding from the cup 11 is also formed. Finally, sizing is performed, and a finish grinding process is performed to complete the part.

【0020】以上の工程における塑性加工は、すべて冷
間にて実施した。この製造方法によれば、SUS410
相当の素材を用いているにもかかわらず、該部品を30
万個程度製造してもなお金型の割れ等の異常は発生しな
かった。また、材料の歩留まりは80%以上であった。
The plastic working in the above steps was all carried out in a cold state. According to this manufacturing method, SUS410
Despite using a considerable amount of material, the part
No abnormalities such as cracks in the money mold occurred even when about 10,000 pieces were manufactured. Further, the yield of the material was 80% or more.

【0021】これに対し、A鋼又はB鋼を用いて、上記
工程中のメタルフロー調整を行わずに該部品を製造しよ
うとしたところ、カップよりも突出する軸を形成するこ
とができなかった。また、Cの抑制も快削成分の形状制
御もしていないSUS410鋼を用いて上記工程を実行
した場合には、金型寿命が短くなり、製品側にも割れが
発生し易かった。加えて、軸突出量も不十分になる場合
があった。ただし、メタルフロー調整を行うことによ
り、これを行わずに最終形状への鍛造を行う場合に比べ
て軸の突出量を大きくすることができた。従って、カッ
プからの軸突出量がそれほど大きくなくてもよいもので
は、一般のステンレス鋼を用いても構わない。
On the other hand, when an attempt was made to manufacture the part using the A steel or the B steel without adjusting the metal flow during the above process, no shaft protruding from the cup could be formed. . In addition, when the above process was performed using SUS410 steel in which neither the suppression of C nor the shape control of the free-cutting component was performed, the mold life was shortened, and cracks were easily generated on the product side. In addition, the amount of shaft protrusion sometimes becomes insufficient. However, by performing the metal flow adjustment, the protrusion amount of the shaft could be increased as compared with the case where forging to the final shape was performed without performing this. Therefore, general stainless steel may be used as long as the amount of axial protrusion from the cup need not be so large.

【0022】一方、実施例で製造した該部品自体は、組
織的に見ると、粒子が微細化されており、メタルフロー
もしっかりとつながっている。従って、切削で製造した
従来品に比べて、疲労強度,耐食性,耐摩耗性等の各種
機械的性質が向上することは間違いない。
On the other hand, the parts manufactured in the examples themselves have finer particles when viewed systematically, and the metal flow is firmly connected. Therefore, there is no doubt that various mechanical properties such as fatigue strength, corrosion resistance, and wear resistance are improved as compared with conventional products manufactured by cutting.

【0023】この様に、本実施例によれば、冷間での塑
性加工で軸付のカップ状部品を一体成形することができ
たので、加工賃が極端に安くなり、歩留まりも大幅に向
上する。この結果、SUS鋼製フランジ付軸付カップ状
部品の製造コストを大幅にダウンすることができた。
As described above, according to this embodiment, since the cup-shaped part with the shaft can be integrally formed by cold plastic working, the working cost is extremely reduced and the yield is greatly improved. I do. As a result, the manufacturing cost of a SUS steel cup-shaped component with a flanged shaft was significantly reduced.

【0024】以上実施例を説明したが、本発明はこの実
施例に限定されるものではなくその要旨を逸脱しない範
囲内で種々なる態様のものとして実施できることはもち
ろんである。例えば、SUS410相当の鋼材に限ら
ず、他のマルテンサイト系ステンレス鋼はもちろん、オ
ーステナイト系ステンレス鋼や工具鋼あるいは超合金に
てフランジ付軸付カップ状部品を製造するのに本発明の
製造方法を適用できることはいうまでもない。また、ハ
ーデディスク用モータハブ以外のフランジ付軸付カップ
状部品及びその製造方法として本発明を適用できること
はもちろんである。加えて、本発明方法の実施に当たっ
て、冷間加工ではなく、温間加工を採用しても構わな
い。熱間加工をする様な大型の製品については、わざわ
ざ本発明方法を適用するまでもないが、これを排除する
ものでもない。本発明を適用することにより金型への負
担を軽減することができるから、本発明の熱間加工への
適用も十分な効果を発揮するからである。
Although the embodiment has been described above, the present invention is not limited to this embodiment, and it goes without saying that the present invention can be implemented in various modes without departing from the scope of the invention. For example, the manufacturing method of the present invention is not limited to steel materials equivalent to SUS410, but may be used to manufacture a cup-shaped part with a flanged shaft using not only martensitic stainless steel, but also austenitic stainless steel, tool steel or superalloy. It goes without saying that it can be applied. In addition, it goes without saying that the present invention can be applied to a cup-shaped part with a flanged shaft other than a hard disk motor hub and a method of manufacturing the same. In addition, in carrying out the method of the present invention, warm working may be employed instead of cold working. For a large product that is subjected to hot working, the method of the present invention need not be specifically applied, but this is not excluded. This is because, by applying the present invention, the burden on the mold can be reduced, so that the application of the present invention to hot working also exerts a sufficient effect.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 実施例におけるフランジ付軸付カップ状部品
の製造手順の説明図である。
FIG. 1 is an explanatory view of a procedure for manufacturing a cup-shaped component with a flanged shaft in an embodiment.

【図2】 従来のフランジ付軸付カップ状部品の分解斜
視図である。
FIG. 2 is an exploded perspective view of a conventional cup-shaped part with a flanged shaft.

【符号の説明】[Explanation of symbols]

1,1’・・・スラグ、3・・・皿状のくぼみ、5・・
・孔、7・・・小突起、11・・・カップ、12・・・
フランジ、13・・・軸。
1, 1 '... slag, 3 ... dish-shaped depression, 5 ...
・ Hole, 7 ・ ・ ・ Small protrusion, 11 ・ ・ ・ Cup, 12 ・ ・ ・
Flange, 13 ... shaft.

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) H02K 5/16 B21J 5/02 B21J 5/06 B21K 1/40 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) H02K 5/16 B21J 5/02 B21J 5/06 B21K 1/40

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 カップと、該カップ内の中心に立設する
軸とを有するSUS鋼製フランジ付軸付カップ状部品で
あって、C含有量を抑制したSUS鋼を用いて塑性加工
により一体成形されていることを特徴とするSUS鋼製
フランジ付軸付カップ状部品。
An SUS steel flanged cup-shaped part having a cup and a shaft that stands upright in the center of the cup, and is integrally formed by plastic working using SUS steel with a reduced C content. A cup-shaped part with a flange made of SUS steel, characterized by being molded.
【請求項2】 所定長さに切断された素材の少なくとも
一方の端面に据込みにより皿状のくぼみを形成し、 次に、焼鈍による硬さ調整と潤滑被覆形成とを行い、 その後、一旦、前記くぼみ部分を前方押出して素材中心
部のメタルフローを調整し、 次に、カップを形成すると同時にカップ内に突出する軸
をも形成することを特徴とするフランジ付軸付カップ状
部品の製造方法。
2. A dish-shaped depression is formed on at least one end face of the material cut to a predetermined length by upsetting, and then hardness adjustment by annealing and formation of a lubricating coating are performed. A method of manufacturing a cup-shaped part with a flanged shaft, comprising: forming the cup and simultaneously forming a shaft protruding into the cup at the same time as forming the cup. .
JP04399793A 1993-03-04 1993-03-04 Stainless steel flanged cup-shaped part with shaft and method of manufacturing the same Expired - Fee Related JP3269161B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP04399793A JP3269161B2 (en) 1993-03-04 1993-03-04 Stainless steel flanged cup-shaped part with shaft and method of manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04399793A JP3269161B2 (en) 1993-03-04 1993-03-04 Stainless steel flanged cup-shaped part with shaft and method of manufacturing the same

Publications (2)

Publication Number Publication Date
JPH06261489A JPH06261489A (en) 1994-09-16
JP3269161B2 true JP3269161B2 (en) 2002-03-25

Family

ID=12679360

Family Applications (1)

Application Number Title Priority Date Filing Date
JP04399793A Expired - Fee Related JP3269161B2 (en) 1993-03-04 1993-03-04 Stainless steel flanged cup-shaped part with shaft and method of manufacturing the same

Country Status (1)

Country Link
JP (1) JP3269161B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101197064B1 (en) * 2001-08-03 2012-11-06 가부시키가이샤 아키타 파인 블랑킹 Method of manufacturing component member in vgs type turbo charger, component member manufactured by the method, exhaust guide assembly of vgs type turbo charger using the component member, and vgs type turbo charger incorporating the exhaust guide assembly
JP4283744B2 (en) * 2004-08-26 2009-06-24 アスモ株式会社 Method of manufacturing rotor shaft of brushless motor

Also Published As

Publication number Publication date
JPH06261489A (en) 1994-09-16

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