JP3263351B2 - Oil recovery device - Google Patents

Oil recovery device

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Publication number
JP3263351B2
JP3263351B2 JP32161997A JP32161997A JP3263351B2 JP 3263351 B2 JP3263351 B2 JP 3263351B2 JP 32161997 A JP32161997 A JP 32161997A JP 32161997 A JP32161997 A JP 32161997A JP 3263351 B2 JP3263351 B2 JP 3263351B2
Authority
JP
Japan
Prior art keywords
steam
volatile oil
oil
distillation
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP32161997A
Other languages
Japanese (ja)
Other versions
JPH11192401A (en
Inventor
淳一 岩村
Original Assignee
淳一 岩村
株式会社創造科学研究所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 淳一 岩村, 株式会社創造科学研究所 filed Critical 淳一 岩村
Priority to JP32161997A priority Critical patent/JP3263351B2/en
Publication of JPH11192401A publication Critical patent/JPH11192401A/en
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Publication of JP3263351B2 publication Critical patent/JP3263351B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Heat Treatment Of Water, Waste Water Or Sewage (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、工場等で生じた揮
発性油分を含有する廃液を処理して、蒸留残渣を無害化
すると共に、回収原料揮発性油を再利用し、さらに揮発
性油分を含む水溶液を系外に出さない油分回収装置に関
する。
[0001] The present invention relates to a method for treating a waste liquid containing a volatile oil produced in a factory or the like to render the distillation residue harmless, reusing the recovered raw volatile oil, and further removing the volatile oil. TECHNICAL FIELD The present invention relates to an oil recovery device that does not discharge an aqueous solution containing urea.

【0002】[0002]

【従来の技術および発明が解決しようとする課題】従
来、揮発性油分含有廃液において油分含量が少量の場
合、産業廃棄物業者に委託し、燃焼によって処理してい
るが、有機塩素系化合物からはダイオキシン等の有害性
物質が生成し世界的に問題となっている。不法投棄はあ
とをたたず、地下水を汚染したりオゾン層を破壊し、社
会問題としても取り上げられている。又、大量の廃液で
比較的油分の含有量の高い水系のものは分液し、油分は
減圧もしくは常圧による蒸留によって処理されている
が、法的規制の厳しい有害性物質の処理については、規
則値内での処理において、残渣中の有害性物質の残存と
いう問題を常に残している。最終的には有害物質を含有
したまま産業廃棄物として燃焼処理されている。これは
蒸留終盤において蒸留釜空間に揮発性油分が残存してい
ることによる。
2. Description of the Related Art Conventionally, when the oil content of a volatile oil-containing waste liquid is small, it is entrusted to an industrial waste contractor and treated by combustion. Toxic substances such as dioxin are generated and have become a problem worldwide. Illegal dumping continues to pollute groundwater and destroy the ozone layer, and has been raised as a social issue. In addition, a large amount of waste liquid is used to separate a water-based aqueous substance having a relatively high oil content, and the oil is treated by distillation under reduced pressure or atmospheric pressure. The problem of remaining harmful substances in the residue is always left in the processing within the regulation value. Finally, it is burnt and treated as industrial waste while containing harmful substances. This is because volatile oil remains in the still space at the end of distillation.

【0003】なお、水蒸気蒸留を用いる手法は、例えば
植物等から精油を製造するために使用されているが、加
熱水蒸気を用いる方法は精油成分が変質するため使用さ
れていない。加熱水蒸気による廃液中の油分の回収も未
だ知られていない。
[0003] A method using steam distillation is used for producing essential oils from plants and the like, but a method using heated steam is not used because the essential oil components are deteriorated. Recovery of oil content in waste liquid by heating steam has not yet been known.

【0004】さらに、水層に溶存した揮発性油分の含有
率は高く、環境衛生上そのままでは廃棄できない場合が
あり、規制値の含有率までさらに希釈するか、吸着剤に
吸着させて規制値の含有率に落とすなどの煩雑な処理が
必要である。この水層を蒸気発生機に戻し再利用するこ
とはかって行われていなかった。
[0004] Furthermore, the content of volatile oil dissolved in the water layer is high and may not be discarded as it is for environmental sanitation. Complicated treatment such as reducing the content is required. This water layer has never been returned to the steam generator for reuse.

【0005】[0005]

【課題を解決するための手段】本発明は、揮発性油分を
含有する廃液に加熱水蒸気を送りつつ、揮発性油分を水
蒸気蒸留して除去し蒸留残渣を無害化することを特徴と
する油分回収装置を提供するものである。すなわち、揮
発性廃液を加熱蒸気を用いることによって、廃液の温度
を100℃以上に上げ、揮発性油分を蒸留され易くし、
なおかつ温度が上がりすぎて廃液の樹脂化が進む程に温
度が上がることもなく、廃液を効率よく処理することが
できる。有毒な揮発性油分を除去し蒸留残渣を無害化す
ると共に、回収揮発性油を再利用することができる。
SUMMARY OF THE INVENTION The present invention is directed to an oil recovery system in which heated steam is sent to a waste liquid containing volatile oil, and the volatile oil is removed by steam distillation to render the distillation residue harmless. An apparatus is provided. That is, by using a volatile waste liquid by heating steam, the temperature of the waste liquid is raised to 100 ° C. or higher, and the volatile oil is easily distilled.
In addition, the waste liquid can be efficiently treated without increasing the temperature as the temperature of the waste liquid rises to the extent that the waste liquid is converted into resin. The toxic volatile oil can be removed to make the distillation residue harmless, and the recovered volatile oil can be reused.

【0006】さらに、本発明は上記装置の水蒸気蒸留に
より得られた揮発性油層と水層を分液し、油層は系外に
除き、揮発性油分を含む水層は蒸気発生機に戻して揮発
性油分を含む水層を系外に出さないことを特徴とする油
分回収装置を提供する。この装置を用いることによっ
て、揮発性油分が系外に出ないため揮発性油分が毒性の
強いものである場合は環境汚染などの危険を防ぐことが
可能である。
Further, the present invention separates a volatile oil layer and an aqueous layer obtained by steam distillation in the above apparatus, removes the oil layer outside the system, and returns the aqueous layer containing volatile oil to a steam generator for volatilization. Provided is an oil recovery device characterized in that an aqueous layer containing a volatile oil is not discharged out of the system. By using this apparatus, it is possible to prevent the risk of environmental pollution and the like when the volatile oil is highly toxic because the volatile oil does not go out of the system.

【0007】構成要素として、蒸留釜、蒸気発生機、冷
却器、分液器、温度計、蒸気調整弁、液面レベルセンサ
ー、吸着槽、廃液送液ポンプ、留出液抜き取りポンプを
含むことができる。上記構成要素は廃液中の油分の種
類、量によって適宜選択される。本発明の装置は、バッ
チ式もしくは連続式のいずれの場合でもよい。さらに、
上記の構成要素に水層を蒸気発生機に返送するための水
層循環ポンプを含むことができる。しかし、揮発性油分
を含む水層の蒸気発生機への返送は落差で戻すことも可
能である。
The components include a distillation still, a steam generator, a cooler, a liquid separator, a thermometer, a steam regulating valve, a liquid level sensor, an adsorption tank, a waste liquid feed pump, and a distillate discharge pump. it can. The above components are appropriately selected depending on the type and amount of the oil component in the waste liquid. The apparatus of the present invention may be either a batch type or a continuous type. further,
The above components may include a water layer circulation pump for returning the water layer to the steam generator. However, the return of the water layer containing volatile oil to the steam generator can be returned by head.

【0008】[0008]

【発明の実施の形態】本発明の装置に適用し得る廃液は
含まれる油分が揮発性であれば、あらゆる種類の廃液に
適応し得る。蒸留釜は、ガラス製、金属製と種々の容器
が知られ市販されている。特別な仕様の容器の製作も可
能であるし、入手も可能である。蒸気発生機は、市販で
容易に入手することも出来る。工場等においては余剰の
蒸気を利用することも可能である。加熱水蒸気は絶対圧
で1〜5kg/cm2であり、好ましくは約1〜3kg/cm2
あり、このとき、蒸留釜中の温度は約100〜約103
℃にまで上昇している。蒸留に付す時間は処理量による
規模により異なる。
DETAILED DESCRIPTION OF THE INVENTION The waste liquid applicable to the apparatus of the present invention can be applied to all kinds of waste liquid as long as the oil contained therein is volatile. Distillation pots are known and are commercially available in various containers such as glass and metal. Containers with special specifications are available and available. Steam generators are also readily available commercially. In a factory or the like, surplus steam can be used. The heating steam has an absolute pressure of 1 to 5 kg / cm 2 , preferably about 1 to 3 kg / cm 2 , and at this time, the temperature in the distillation still is about 100 to about 103.
℃. The time required for distillation depends on the scale depending on the throughput.

【0009】冷却器は、種々の種類の冷却器が市場に存
在する。分液器は、市場で容易に入手出来る。温度計
は、アナログ、デジタルと種々な型式のものが市販され
ている。液面レベルセンサーは市場で容易に入手可能で
ある。蒸気調整弁は、手動から自動まで種々のものの入
手が可能である。吸着槽において、容器はガラス製、金
属製いずれも市場で容易に入手が可能で、それに充填す
る吸着剤も活性炭等多数市販されている。廃液送液・留
出液抜き取り、水層循環ポンプは、種々の能力を有した
ポンプを入手することができる。本発明の油分回収装置
の上記の各構成要素は廃液中の油分の種類、量によって
適宜選択される。
[0009] There are various types of coolers on the market. Separators are readily available on the market. Various types of thermometers such as analog and digital are commercially available. Level sensors are readily available on the market. Various types of steam regulating valves are available from manual to automatic. In the adsorption tank, both containers made of glass and metal are easily available on the market, and a large number of adsorbents, such as activated carbon, are also commercially available. Pumps having various capabilities can be obtained for the waste liquid feeding / distillate removal and water layer circulation pumps. The above components of the oil recovery apparatus of the present invention are appropriately selected depending on the type and amount of the oil in the waste liquid.

【0010】本発明の油分回収装置を概念図により説明
すると、図1において、蒸気発生機()の加熱水蒸気
は蒸気調整弁()を経て、廃液を入れた蒸留釜()
に導入され、加熱水蒸気蒸留される。揮発性油分は水蒸
気と共に揮発し、冷却部()で冷却され液化し、分液
部()に至る。分液部では油層と水層が分離され、例
えば、比重の大きい水に対して難溶性の油分は下層に、
比重の小さい油分は上層に分液される。分液された油分
は、必要に応じて適宜精製され再利用される。これらの
液の移動に送液ポンプが使用され、水層部に溶解した油
分は吸着槽()にて除去される。温度計()は内温
の確認に用いる。
The oil recovery apparatus of the present invention will be described with reference to a conceptual diagram. In FIG. 1, heated steam of a steam generator () passes through a steam regulating valve (), and a distillation pot () containing waste liquid.
And heated and distilled by steam. The volatile oil evaporates together with the water vapor, is cooled and liquefied in the cooling section (), and reaches the liquid separating section (). In the liquid separation part, the oil layer and the water layer are separated, for example, the oil component that is hardly soluble in water having a large specific gravity is in the lower layer,
The oil having a small specific gravity is separated into an upper layer. The separated oil is appropriately purified and reused as necessary. A liquid feed pump is used to move these liquids, and the oil dissolved in the aqueous layer is removed in the adsorption tank (). The thermometer () is used to check the internal temperature.

【0011】図2において、図1の吸着槽に替えて水層
循環ポンプを用いて揮発性油分を含む水層を蒸気発生機
に返送し再利用する。この時各所に液面レベルセンサー
を採用することによって自動的に水層の搬送が可能であ
る。
In FIG. 2, an aqueous layer containing volatile oil is returned to a steam generator for reuse by using an aqueous layer circulation pump instead of the adsorption tank of FIG. At this time, the water layer can be automatically conveyed by adopting the liquid level sensors in various places.

【0012】本発明の装置は、従来の装置あるいは方法
に比較して次のような利点を有している。 1)処理によって新たな有害物質を生じない(有機塩素
系化合物処理によるダイオキシンの生成は社会問題とな
っている。)。 2)ランニングコストが極めて低い(冷却水、加熱蒸
気、人件費)。 3)回収油分の再利用が可能である。 4)操作が極めて容易である。 5)安全性が極めて高い。 6)自動化が容易である。 7)水層が循環することにより、揮発性油分を含む水層
が系外に出ないことになり、有害物質による環境汚染を
防ぐことが可能である。
The apparatus of the present invention has the following advantages over the conventional apparatus or method. 1) No new harmful substances are generated by the treatment (the generation of dioxin by the treatment with organochlorine compounds is a social problem). 2) Extremely low running costs (cooling water, heating steam, labor costs). 3) Recovered oil can be reused. 4) Operation is extremely easy. 5) Extremely high safety. 6) Automation is easy. 7) By circulating the water layer, the water layer containing volatile oil does not go out of the system, and it is possible to prevent environmental pollution by harmful substances.

【0013】[0013]

【実施例】次にテトラクロロエチレン(TCEと略記す
る)を含有する排出規制の厳しいクリーニング分野の廃
液を用いて本発明を更に具体的に説明する。 実施例1 丸底フラスコ3lにテトラクロロエチレンを含有するク
リーニング店廃液(TCE蒸留残渣)1.0kgを秤量
し、電気蒸気発生機(大阪電気工業株式会社製OSG−
40型)より0.8〜0.9kg/cm2(絶対圧0.5〜4.5
kg/cm2)の水蒸気を導入して、約20分間蒸留に付した
(内温100〜103℃)。TCEの定性定量にはガス
クロマトグラフィー・質量分析計(島津製作所製GCM
S−QP2000A)を用いて定性定量した。留出物は
分液ロート中に受け、上層(水層)と下層(TCE層)
に分け、蒸留残渣及び蒸留容器空間のTCEについても
常法に従って分析した。上層は活性炭槽を通したものに
ついても同様に分析した。
Next, the present invention will be described in more detail by using a waste liquid containing tetrachloroethylene (abbreviated as TCE) in the field of cleaning in which discharge regulations are strict. Example 1 In a 3 l round-bottomed flask, 1.0 kg of a cleaning shop waste liquid (TCE distillation residue) containing tetrachloroethylene was weighed, and an electric steam generator (OSG- manufactured by Osaka Electric Industry Co., Ltd.) was used.
0.8-0.9 kg / cm 2 (absolute pressure 0.5-4.5)
kg / cm 2 ), and the mixture was subjected to distillation for about 20 minutes (internal temperature: 100 to 103 ° C.). For qualitative determination of TCE, use a gas chromatography / mass spectrometer (GCM manufactured by Shimadzu Corporation).
S-QP2000A). Distillate is collected in a separating funnel, and the upper layer (water layer) and the lower layer (TCE layer)
And TCE in the distillation residue and the space in the distillation vessel were also analyzed according to a conventional method. The upper layer passed through an activated carbon tank was analyzed in the same manner.

【0014】 結果 各分取物中のTCE含有量(3回の平均値) 原料廃液 1kg中 313.10g 分液上層 1.51kg中 158.45mg 活性炭通過水 検出されず(排出規制:0.1ppm以下) 分液下層 354.9g中 297.07g 残渣 検出されず(排出規制:0.1ppm以下) 容器空間 4.81ppm(作業環境評価基準 50ppm以下)Results TCE content in each fraction (average value of 3 times) 313.10 g / kg of raw material waste liquid 158.45 mg / 1.51 kg of liquid separation upper layer Activated carbon passing water Not detected (discharge regulation: 0.1 ppm) Lower) Separation lower layer 297.07 g in 354.9 g Residue Not detected (Emission regulation: 0.1 ppm or less) Container space 4.81 ppm (Working environment evaluation standard 50 ppm or less)

【0015】実施例2 実施例1において、分液器より流出する上層部(水層
部)を蒸気発生機に付属するストレージタンクに導入
した。ストレージタンクには液面レベルセンサー(上部
および下部の2カ所)が取り付けられ、水層循環ポンプ
に電気的に連動している。ストレージタンク内の揮発
性油分を含む水層部は、蒸気発生機内の液面レベルセン
サーの指示により逐次蒸気発生機に導入され、水蒸気蒸
留に用いられた。数バッチを連続的に行った結果、分液
器から系外に排出された油分以外に本来水層として系外
に排出されるべきテトラクロロエチレンが、水層部1.
0kg当たり、平均65.0mg回収された。
Example 2 In Example 1, the upper part (water layer) flowing out of the liquid separator was introduced into a storage tank attached to a steam generator. A liquid level sensor (upper and lower) is attached to the storage tank and is electrically linked to the water layer circulation pump. The aqueous layer containing volatile oil in the storage tank was successively introduced into the steam generator according to an instruction from a liquid level sensor in the steam generator, and used for steam distillation. As a result of performing several batches continuously, tetrachloroethylene which should be discharged outside the system as an aqueous layer in addition to the oil discharged from the separator from the system outside the system, the aqueous layer portion 1.
An average of 65.0 mg was recovered per 0 kg.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の請求項1記載の油分回収装置の概念
図である。
FIG. 1 is a conceptual diagram of an oil recovery device according to claim 1 of the present invention.

【図2】 本発明の請求項2記載の油分回収装置の概念
図である。
FIG. 2 is a conceptual diagram of an oil recovery apparatus according to a second embodiment of the present invention.

【符号の説明】 ・・蒸気発生機、・・蒸気調整弁、・・蒸留釜、
・・冷却部、・・分液部、・・吸着槽、・・温
度計 ・・水層循環ポンプ
[Explanation of symbols] ・ ・ Steam generator, ・ ・ Steam regulating valve, ・ ・ Distillation pot,
..Cooling part, liquid separation part, adsorption tank, thermometer

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B01D 3/00 - 3/42 C02F 1/04 - 1/18 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 7 , DB name) B01D 3/00-3/42 C02F 1/04-1/18

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 加熱蒸気発生機から揮発性油分を含有す
る廃液に加熱水蒸気を送りつつ、揮発性油分を水蒸気蒸
留し、水蒸気蒸留により得られた揮発性油層と水層を分
液し、油層は系外に除き、揮発性油分を含む水層は蒸気
発生機に戻して揮発性油分を含む水層を系外に出さない
ことを特徴とする油分回収装置。
1. A volatile oil component is subjected to steam distillation while heating steam is sent from a heating steam generator to a waste liquid containing a volatile oil component, and a volatile oil layer and an aqueous layer obtained by steam distillation are separated. Is an oil recovery apparatus characterized in that a water layer containing volatile oil is returned to a steam generator and an aqueous layer containing volatile oil is not discharged outside the system except for outside the system.
【請求項2】 加熱蒸気発生機、蒸気調整弁、被処理廃
液を含有する温度計具備蒸留釜、冷却器、液面レベルセ
ンサー具備分液器をこの順序で含み、上記分液器から油
層を系外に除くための留出液抜き取りポンプおよび加熱
蒸気発生機に水層を戻すための水層循環ポンプを含む、
請求項1記載の装置。
2. A heating steam generator, a steam regulating valve, a distillation still equipped with a thermometer containing a waste liquid to be treated, a cooler, and a liquid separator equipped with a liquid level sensor, in this order, and an oil layer is separated from the liquid separator. Includes a distillate withdrawal pump to remove from the system and a water layer circulation pump to return the water layer to the heated steam generator,
The device according to claim 1.
【請求項3】 加熱水蒸気の蒸気圧が絶対圧で1〜5kg
/cm2である、請求項1または2記載の装置。
3. The steam pressure of the heated steam is 1 to 5 kg in absolute pressure.
The device according to claim 1 or 2, wherein the ratio is / cm2.
JP32161997A 1997-10-29 1997-11-21 Oil recovery device Expired - Fee Related JP3263351B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32161997A JP3263351B2 (en) 1997-10-29 1997-11-21 Oil recovery device

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP9-296913 1997-10-29
JP29691397 1997-10-29
JP32161997A JP3263351B2 (en) 1997-10-29 1997-11-21 Oil recovery device

Publications (2)

Publication Number Publication Date
JPH11192401A JPH11192401A (en) 1999-07-21
JP3263351B2 true JP3263351B2 (en) 2002-03-04

Family

ID=26560904

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32161997A Expired - Fee Related JP3263351B2 (en) 1997-10-29 1997-11-21 Oil recovery device

Country Status (1)

Country Link
JP (1) JP3263351B2 (en)

Also Published As

Publication number Publication date
JPH11192401A (en) 1999-07-21

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