JP3254331B2 - Gas mixers and flow heating devices - Google Patents
Gas mixers and flow heating devicesInfo
- Publication number
- JP3254331B2 JP3254331B2 JP13362494A JP13362494A JP3254331B2 JP 3254331 B2 JP3254331 B2 JP 3254331B2 JP 13362494 A JP13362494 A JP 13362494A JP 13362494 A JP13362494 A JP 13362494A JP 3254331 B2 JP3254331 B2 JP 3254331B2
- Authority
- JP
- Japan
- Prior art keywords
- gas
- mixer
- orifice
- mixed gas
- heat treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Nozzles (AREA)
- Furnace Details (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、圧縮気体に雰囲気気体
を混合させながら当該混合気体を高圧噴射させる気体混
合器と、この気体混合器を加熱媒体である雰囲気気体の
撹拌混合手段として用いた流気式熱処理炉や恒温槽など
の流気式加熱装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention uses a gas mixer for injecting a mixed gas at a high pressure while mixing an atmospheric gas with a compressed gas, and uses the gas mixer as a means for stirring and mixing an atmospheric gas as a heating medium. The present invention relates to a flow-type heating device such as a flow-type heat treatment furnace and a thermostat.
【0002】[0002]
【従来の技術】従来の気体混合器としては、例えば米国
特許第2052869号で開示されているようにコアン
ダ効果を利用したものがある。この気体混合器では、第
二の気体が雰囲気気体として存在する外部へ一端側が連
通された内部流路の軸方向に対し、圧縮された高圧な第
一の気体を半径方向へ対向して直交状に導入することに
より、この第一の気体が第二の気体と混合して流量増幅
された混合気体が内部流路の他端側から吐出される。ま
た他の気体混合器としては、例えば実公昭57−460
35号で開示されているようにエゼクタポンプ効果を利
用したものがある。この気体混合器では、半径方向へ対
向して内部流路の軸方向と直交状にノズルから導入され
る圧縮された高圧な第一の気体を、内部流路に突出形成
したリップ衝突させてほぼ軸方向へ偏向を行った後、こ
の偏向された第一の気体を流路の前方に形成された収束
円錐台形面に衝突させて吐出口側の軸方向へ収束する態
様で偏向させ、この二度の偏向によって第一の気体を内
部流路中の第二の気体に混合せしめ、吐出口から流量増
幅された混合気体が得られるようにしている。2. Description of the Related Art As a conventional gas mixer, there is a gas mixer utilizing the Coanda effect as disclosed in, for example, US Pat. No. 2,052,869. In this gas mixer, the compressed high-pressure first gas is radially opposed to the axial direction of the internal flow path, one end of which is communicated to the outside, in which the second gas exists as an atmospheric gas. , The first gas is mixed with the second gas, and the mixed gas whose flow rate has been amplified is discharged from the other end of the internal flow path. As another gas mixer, for example, Japanese Utility Model Publication No. 57-460
As disclosed in Japanese Patent No. 35, there is an apparatus utilizing the ejector pump effect. In this gas mixer, a compressed high-pressure first gas, which is introduced from a nozzle in a direction orthogonal to the axial direction of the internal flow path in a radial direction and is opposed to the axial direction of the internal flow path, is caused to substantially collide with a lip projectingly formed in the internal flow path. After being deflected in the axial direction, the deflected first gas collides with a convergent frustoconical surface formed in front of the flow path and is deflected in a manner to converge in the axial direction on the discharge port side. The first gas is mixed with the second gas in the internal flow path by the deflection of the degree, so that a mixed gas whose flow rate is amplified is obtained from the discharge port.
【0003】一方、従来の流気式加熱装置例えば加熱媒
体である雰囲気気体を炉内で循環させながら被処理物の
燒結などを行う流気式熱処理炉では、耐火性で断熱処理
が施されて空気や窒素などの雰囲気気体が充填される炉
体内を遮熱体によって熱処理部と熱源部とに区分し、当
該熱処理部と熱源部との間には流出路と流入路を介して
循環流路が形成され、この熱処理部には被処理物を収容
させると共に、熱源部には加熱手段であるヒーターと、
このヒーターで加熱された雰囲気気体を循環させるプロ
ペラファンやシッコロファンなどの撹拌混合手段を装着
させる。なお、上記遮熱体による区分は被処理物に対し
てヒーターによる輻射熱を与えないようにするためのも
のである。この熱処理炉では、加熱媒体である雰囲気気
体が熱源部側でヒーターによって所定温度に加熱され、
この雰囲気気体を撹拌混合手段であるファンの送風によ
って熱源部と熱処理部との間で循環させ、ヒーターの温
度設定と外気の導入で熱処理室内の温度を一定に保ち且
つ送風による撹拌混合で温度分布が均一になるようにし
ている。On the other hand, in a conventional flow-type heat treatment apparatus, for example, in a flow-type heat treatment furnace for sintering an object to be processed while circulating an atmosphere gas as a heating medium in the furnace, a heat-resistant and heat-insulating treatment is performed. A furnace filled with an atmosphere gas such as air or nitrogen is divided into a heat treatment part and a heat source part by a heat shield, and a circulation flow path is provided between the heat treatment part and the heat source part through an outflow passage and an inflow passage. Is formed, an object to be processed is accommodated in the heat treatment section, and a heater serving as heating means is provided in the heat source section.
A stirring and mixing means such as a propeller fan or a siccolo fan for circulating the atmosphere gas heated by the heater is mounted. Note that the division by the heat shield is for preventing radiation heat from the heater from being given to the object to be processed. In this heat treatment furnace, an atmosphere gas as a heating medium is heated to a predetermined temperature by a heater on the heat source side,
The atmosphere gas is circulated between the heat source and the heat treatment section by the air blown by a fan, which is a stirring and mixing means. Is made uniform.
【0004】[0004]
【発明が解決しようとする課題】上記した従来の気体混
合器では、コアンダ効果を利用した前者の場合には、半
径方向に対向した各ノズルからの圧縮気体が衝突した際
に乱流や逆流を起こして当該圧縮気体に大きな圧力損失
が発生し、またエゼクタポンプ効果を利用した後者の場
合には、邪魔板として作用するリップと収束円錐台形面
による二度に渡る流路の偏向によって生ずる圧縮気体の
圧力損失が大きい。このように、混合時における圧縮気
体に大きな圧力損失が発生すると、この圧縮気体に巻き
込まれた内部流路中の雰囲気気体は当該圧縮気体と充分
に混合することができない。また後者の気体混合器の場
合には、内部流路となる筒状体の内面に上記リップと収
束円錐台形面を含む複雑な圧縮気体の流路を形成しなけ
ればならず、その加工が容易ではなく同公報に図示され
た実施例のように分割して加工処理し、その接合部分に
はゴム製のシールパッキンを用いなければならない。こ
のために、製造コストが高くなったり、高温の雰囲気気
体中での使用には適合することができないなどの課題も
あった。さらに前者および後者の気体混合器の場合に
は、導入する圧縮気体の流量や圧力を変更しないで吐出
される混合気体の流速および流量を変更させることがで
きない構造のために、用途に応じて様々に対応すること
ができなかった。In the conventional gas mixer described above, in the former case utilizing the Coanda effect, a turbulent flow or a reverse flow is generated when compressed gas from each nozzle facing in the radial direction collides. Causes a large pressure loss in the compressed gas, and in the latter case using the ejector pump effect, the compressed gas generated by twice the deflection of the flow path by the lip acting as a baffle and the convergent frustoconical surface Pressure loss is large. As described above, when a large pressure loss occurs in the compressed gas at the time of mixing, the atmospheric gas in the internal flow path entrained by the compressed gas cannot be sufficiently mixed with the compressed gas. In the case of the latter gas mixer, a complicated compressed gas flow path including the lip and the convergent frusto-conical surface must be formed on the inner surface of the cylindrical body serving as the internal flow path, and the processing is easy. Instead, as in the embodiment shown in the publication, the work is divided and processed, and a rubber seal packing must be used at the joint. For this reason, there are also problems such as an increase in manufacturing cost and incompatibility with use in a high-temperature atmosphere gas. Furthermore, in the case of the former and latter gas mixers, the structure cannot change the flow rate and flow rate of the mixed gas discharged without changing the flow rate and pressure of the compressed gas to be introduced. Could not respond to.
【0005】上記したように加熱媒体である雰囲気気体
の撹拌混合手段としてファンを用いた従来の加熱装置で
は、消費電力が大きくて不経済であることや周囲の環境
を損ねるような騒音を発生すること、被処理物に与える
振動およびファンの可動部分などから発生する微細な塵
で炉体内が汚染することに起因する製品の品質低下、こ
の汚染を防止するために内部にフィルタを設置すると装
置が大型化するなど解決を必要とする各種の課題があっ
た。また、上記した流気式加熱装置の課題を解決するた
めにファンに代えて気体混合器を雰囲気気体の撹拌混合
手段として用いることも検討したが、上記したような従
来構造による気体混合器では不十分であった。例えば、
第一の気体である圧縮気体の導入口を外部に突出させた
態様で第二の気体である高温な雰囲気気体が充填されて
いる炉体内へ気体混合器を装着し、上記導入口から低温
の圧縮空気を順次補給しながら高温の雰囲気気体に撹拌
混合させ、この第一の気体を瞬時に第二の気体と等しい
高温に変換して吐出口から高圧噴射し、この混合気体に
よる撹拌混合で炉体内を常に均一な温度分布の所望温度
に維持させる機能が得られることが望ましい。しかし、
この撹拌混合手段として従来構造のように圧縮気体の圧
力損失が大きい気体混合器を使用した場合、導入口から
補給された低温の圧縮空気が高温の雰囲気気体と瞬時且
つ充分に撹拌混合されないので、炉体内の温度を一定に
維持させることができなくなる。また、構成中にゴムパ
ッキンなどのように耐熱性が得られ難い部材が含まれて
いると、使用温度が限定されて高温の雰囲気中では使用
できない。さらに、圧縮気体の流量を増減させることで
混合気体の流量および流速を調整する従来の気体混合器
を使用する場合には、炉体内の温度を一定にするために
導入される圧縮気体の増減に応じてヒーターへの通電量
を可変して温度調節を行う必要があり、炉体内の圧力を
一定にするために圧力調整弁を設けて過剰な雰囲気気体
を外部へ放出する必要がある。[0005] As described above, the conventional heating apparatus using a fan as the means for stirring and mixing the atmospheric gas as the heating medium consumes a large amount of power, is uneconomical, and generates noise that impairs the surrounding environment. In addition, the quality of the product deteriorates due to the contamination of the inside of the furnace due to the vibration applied to the workpiece and the fine dust generated from the moving parts of the fan, etc. There were various problems that needed to be solved, such as increasing the size. In addition, in order to solve the above-mentioned problems of the flow-type heating device, the use of a gas mixer as a stirring and mixing means of the atmospheric gas instead of the fan was examined. Was enough. For example,
A gas mixer is mounted in a furnace filled with a high-temperature atmosphere gas, which is a second gas, in a mode in which an inlet for a compressed gas, which is a first gas, is projected outside, and a low-temperature gas is introduced from the above-described inlet. While the compressed air is being replenished sequentially, the mixture is stirred and mixed with a high-temperature atmosphere gas, the first gas is instantaneously converted to a high temperature equal to the second gas, and high-pressure is injected from the discharge port. It is desirable to have a function of constantly maintaining the inside of the body at a desired temperature with a uniform temperature distribution. But,
When a gas mixer having a large pressure loss of the compressed gas is used as the stirring and mixing means as in the conventional structure, the low-temperature compressed air supplied from the inlet is not instantaneously and sufficiently stirred and mixed with the high-temperature atmosphere gas. The temperature inside the furnace cannot be kept constant. Further, if a member that is difficult to obtain heat resistance, such as a rubber packing, is included in the structure, the operating temperature is limited and the device cannot be used in a high-temperature atmosphere. Furthermore, when using a conventional gas mixer that adjusts the flow rate and flow rate of the mixed gas by increasing or decreasing the flow rate of the compressed gas, it is necessary to increase or decrease the amount of the compressed gas introduced to keep the temperature inside the furnace constant. Accordingly, it is necessary to adjust the temperature by varying the amount of electricity supplied to the heater, and it is necessary to provide a pressure regulating valve to release the excess atmospheric gas to the outside in order to keep the pressure inside the furnace constant.
【0006】そこで本発明では、導入した圧縮気体に雰
囲気気体を混合させながら当該混合気体を高圧噴射させ
る気体混合器であって、特に撹拌混合時における圧縮気
体の圧力損失を少なくすると共に、圧縮気体の導入流量
や圧力を一定に保持した状態で吐出される混合気体の流
速および流量の微調節を容易に行うことができる気体混
合器と、この気体混合器を加熱媒体である雰囲気気体の
撹拌混合手段として流気式熱処理炉や恒温槽などに用い
た流気式加熱装置の提供を目的とする。Therefore, the present invention provides a gas mixer for injecting a mixed gas at a high pressure while mixing an atmospheric gas with an introduced compressed gas. A gas mixer capable of easily fine-tuning the flow rate and flow rate of a mixed gas discharged while maintaining a constant introduction flow rate and pressure, and stirring and mixing this gas mixer with an atmospheric gas as a heating medium It is an object of the present invention to provide a flow-type heating device used in a flow-type heat treatment furnace or a thermostat as a means.
【0007】[0007]
【課題を解決するための手段】本発明の第1は、雰囲気
気体の流路を形成する混合器本体部と、圧縮気体を導入
する圧縮気体導入部と、上記雰囲気気体と圧縮気体を混
合してその混合気体を高圧噴射する混合気体噴射部とを
備え、上記混合器本体部は軸線方向に沿って内部流路が
形成された円筒形状の筒体で、後方側には雰囲気気体が
存在する外部と上記内部流路を連通させる吸引口を設
け、上記混合気体噴射部は連結筒の先端側に噴射ノズル
を形成して上記混合器本体部の前方側へ同軸状に連結さ
れ、上記混合気体噴射部の後端側と上記混合器本体部の
中間部によって、上記混合気体噴射部側へ次第に縮径す
るテーパーリング状にオリフィスを形成すると共に、当
該オリフィスの外周側には環状導入溝が形成され、上記
圧縮気体導入部は上記オリフィスと同方向へ傾斜する導
入パイプの先端を、上記環状導入溝に開口させて上記混
合器本体部と一体に連結させ、上記混合気体噴射部は上
記オリフィスの通路幅を調整可能に、上記連結筒を上記
混合器本体部の前方側と進退可能に螺合させた気体混合
器である。A first aspect of the present invention is an atmosphere.
Mixer body forming gas flow path and compressed gas introduced
Compressed gas introduction section, and a mixture of the above atmospheric gas and compressed gas.
And a mixed gas injection unit that injects the mixed gas at high pressure.
The mixer main body has an internal flow path along the axial direction.
A formed cylindrical body with an atmospheric gas on the rear side
A suction port is provided to allow the existing external channel to communicate with the internal channel.
In addition, the above mixed gas injection unit is provided with an injection nozzle
And connected coaxially to the front side of the mixer body.
Between the rear end side of the mixed gas injection section and the main body of the mixer.
The diameter is gradually reduced toward the mixed gas injection section by the intermediate section.
While forming an orifice in a tapered ring shape,
An annular introduction groove is formed on the outer peripheral side of the orifice.
The compressed gas introduction part is a guide inclined in the same direction as the orifice.
Open the end of the inlet pipe into the annular introduction groove, and
It is connected integrally with the mixer body, and the mixed gas injection unit is
Adjust the width of the orifice passage so that the connecting cylinder is
This is a gas mixer screwed forward and backward with the front side of the mixer body .
【0008】本発明の第2は、上記第1の気体混合器に
おける上記オリフィスは、上記混合器本体部側に形成さ
れた先端側が次第に縮径する円錐状凸面部と、上記混合
気体噴射部側に上記円錐状凸面部に対向して相補形状で
形成された円錐状凹面部の間の空隙によって構成され、
上記混合器本体部に上記連結筒を螺合せた上記混合気体
噴射部の螺合状態によって上記空隙を可変設定可能にす
ると共に、当該オリフィスの開口状態を外部から確認す
る目盛表示を設けた気体混合器である。A second aspect of the present invention is that the orifice in the first gas mixer comprises a conical convex portion formed on the mixer body side, the tip side of which is gradually reduced in diameter; It is constituted by a gap between conical concave portions formed in a complementary shape opposite to the conical convex portion,
The gap can be variably set according to the screwed state of the mixed gas injection unit in which the connection cylinder is screwed to the mixer body .
And check the opening state of the orifice from outside.
This is a gas mixer provided with a scale display .
【0009】本発明の第3は、雰囲気気体が充填された
加熱装置本体内には、雰囲気気体の加熱手段が装着され
た熱源部と、雰囲気気体によって熱処理される被処理物
を収容した熱処理部とが設けられ、上記熱源部側に外部
から低温の気体を補充しながら上記加熱手段で上記雰囲
気気体を加熱すると共に、この加熱された雰囲気気体を
上記加熱装置本体内に設けた撹拌混合手段によって上記
熱源部と熱処理部の間を循環させて上記被処理物の熱処
理を行う流気式熱処理装置において、雰囲気気体の流路
を形成する混合器本体部と、圧縮気体を導入する圧縮気
体導 入部と、上記雰囲気気体と圧縮気体を混合してその
混合気体を高圧噴射する混合気体噴射部とを備えた気体
混合器を上記雰囲気気体の撹拌混合手段として用い、こ
の気体混合器は低温の圧縮気体が導入される上記圧縮気
体導入部の一端側を加熱装置本体の外部へ突出させた態
様で上記熱源部側へ装着した流気式熱処理装置である。A third aspect of the present invention is that a heating device body filled with an atmospheric gas has a heat source section provided with a heating means for the atmospheric gas, and a heat treatment section containing an object to be heat-treated by the atmospheric gas. The heating means heats the atmospheric gas while replenishing a low-temperature gas from the outside to the heat source portion side, and the heated atmospheric gas is stirred by a stirring and mixing means provided in the heating device body. In a gas-flow heat treatment apparatus for performing heat treatment of the object to be processed by circulating between the heat source part and the heat treatment part,
And a compressed air for introducing a compressed gas.
And Karadashirube join the club, the a mixture of the atmospheric gas and compressed gas
A gas mixer having a mixed gas injection unit for injecting a mixed gas at a high pressure is used as the stirring and mixing means for the atmospheric gas, and the gas mixer is provided with one end of the compressed gas introduction unit into which the low-temperature compressed gas is introduced. This is a flow-type heat treatment apparatus mounted on the heat source unit side in a state of protruding outside the heating apparatus body.
【0010】本発明の第4は、上記第3の流気式熱処理
装置における上記混合器本体部は軸線方向に沿って内部
流路が形成された円筒形状の筒体で、後方側には雰囲気
気体が存在する外部と上記内部流路を連通させる吸引口
を設け、上記混合気体噴射部は連結筒の先端側に噴射ノ
ズルを形成して上記混合器本体部の前方側へ同軸状に連
結され、上記混合気体噴射部の後端側と上記混合器本体
部の中間部によって、上記混合気体噴射部側へ次第に縮
径するテーパーリング状にオリフィスを形成すると共
に、当該オリフィスの外周側には環状導入溝が形成さ
れ、上記圧縮気体導入部は上記オリフィスと同方向へ傾
斜する導入パイプの先端を、上記環状導入溝に開口させ
て上記混合器本体部と一体に連結させ、上記混合気体噴
射部は上記オリフィスの通路幅を調整可能に、上記連結
筒を上記混合器本体部の前方側と進退可能に螺合させた
流気式熱処理装置である。[0010] A fourth aspect of the present invention is that the mixer main body in the third flue gas heat treatment apparatus has an internal portion along an axial direction.
A cylindrical body with a flow path formed, and an atmosphere
Suction port that connects the internal flow path with the outside where gas is present
And the above-mentioned mixed gas injection unit is provided with an injection nozzle at the end of the connecting cylinder.
Form a nozzle and connect it coaxially to the front side of the mixer body.
And the rear end side of the mixed gas injection unit and the mixer body
Of the mixed gas injection section
When an orifice is formed in a tapered ring shape
In addition, an annular introduction groove is formed on the outer peripheral side of the orifice.
The compressed gas introduction part is inclined in the same direction as the orifice.
Open the tip of the inclined introduction pipe into the annular introduction groove.
To the mixer body,
The projecting part can adjust the passage width of the orifice,
A flow-type heat treatment apparatus in which a cylinder is screwed with a front side of the mixer main body so as to advance and retreat .
【0011】本発明の第5は、上記第3又は第4の流気
式熱処理装置における気体混合器は、上記混合気体噴射
部の噴射ノズルを上記加熱手段に向けると共に、上記混
合器本体部の吸引口を雰囲気気体が熱処理部側から帰還
される流入側に開口させ、上記加熱手段に隣接配備させ
た流気式熱処理装置である。[0011] The fifth invention, the third or fourth gas mixer in Nagareki type heat treatment device, Rutotomoni towards the injection nozzle of the mixed gas sprayer to the heating means, the mixing
Atmospheric gas returns from the heat treatment section through the suction port of the mixer body
This is a flowing- air heat treatment apparatus which is opened on the inflow side to be provided and arranged adjacent to the heating means.
【0012】本発明の第6は、上記第3〜第5の流気式
熱処理装置における気体混合器は、混合気体を噴射する
噴射ノズルが延在される軸線方向に対し、上記加熱装置
本体内の雰囲気気体を吸引する上記混合器本体部の吸引
口が直交状に配設され、この吸引口を雰囲気気体が熱処
理部側から帰還される流入側に開口する態様で熱源部の
角隅部に配備させた流気式熱処理装置である。 A sixth aspect of the present invention is the above-described third to fifth air-flow types.
The gas mixer in the heat treatment device injects the mixed gas
The heating device is arranged in the axial direction in which the injection nozzle extends.
Suction of the main body of the mixer that sucks the atmospheric gas in the body
The ports are arranged orthogonally, and this suction port is heated by atmospheric gas.
Of the heat source section in a mode that opens to the inflow side returned from the
This is a flow-type heat treatment apparatus provided at a corner.
【0013】[0013]
【実施例】以下に、本発明を図示の実施例に基づいて詳
細に説明する。図1は本発明の実施例による気体混合器
1の外観斜視図を、図2はこの気体混合器1の縦断面図
をそれぞれ示す。この気体混合器1は、混合器本体部2
と圧縮気体導入部3および混合気体噴射部4を主要な構
成要素としている。混合器本体部2は、軸線方向に沿っ
て内部流路5が形成された円筒形状の筒体で、この筒体
の後方側には第二気体である雰囲気気体が存在する外部
と内部流路5を連通させる吸引口6が穿設されていると
共に、筒体の先端側内面には雌ねじ部7が設けられてい
る。また混合器本体部2には、筒体の中間部を一定幅で
環状にくり抜いて環状導入溝8が形成され、この環状導
入溝8の内側には先端側が次第に縮径する態様で円錐状
凸面部9が形成されている。なお、図示の実施例では吸
引口6を軸線方向と直交状に設けているが、この吸引口
を軸線方向に沿った後端面に穿設する態様もある。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the illustrated embodiments. FIG. 1 is an external perspective view of a gas mixer 1 according to an embodiment of the present invention, and FIG. 2 is a longitudinal sectional view of the gas mixer 1. The gas mixer 1 includes a mixer body 2
And a compressed gas introduction unit 3 and a mixed gas injection unit 4 as main components. The mixer main body 2 is a cylindrical cylinder having an internal flow path 5 formed along the axial direction, and an external and internal flow path in which an atmosphere gas as a second gas is present behind the cylindrical body. A suction port 6 for communicating with the cylindrical member 5 is formed, and a female screw portion 7 is provided on the inner surface on the distal end side of the cylindrical body. An annular introduction groove 8 is formed in the mixer main body 2 by hollowing out an intermediate portion of the cylindrical body with a constant width, and a conical convex surface is formed inside the annular introduction groove 8 so that the tip side gradually decreases in diameter. A part 9 is formed. In the illustrated embodiment, the suction port 6 is provided orthogonal to the axial direction. However, there is a mode in which the suction port is formed in the rear end face along the axial direction.
【0014】 圧縮気体導入部3は、混合器本体部2の軸
線方向と平行に延在されて一端側に雄ねじ部10が設け
られた給送パイプ11と、この給送パイプ11の他端側
に一端側が連結されて上記混合器本体部2の軸線方向に
対して傾斜状に延在されると共に、他端側が上記環状導
入溝8に適合する態様で混合器本体部2へ一体に連結さ
れる導入パイプ12とで構成されている。混合気体噴射
部4は、内部に吐出口13が設けられた先端側の噴射ノ
ズル14と、外周に上記雌ねじ部7に螺合する雄ねじ部
15が設けられた後端側の連結筒16とで構成され、こ
の連結筒16の後端内側には上記円錐状凸面部9と相補
形状をした円錐状凹面部17が形成されている。なお、
図示の実施例では上記導入パイプ12は混合器本体部2
の軸線方向に対して略60度の傾斜角度で交差するよう
に設定されている。また、この実施例では導入パイプ1
2の先端は上記環状導入溝8の一部へ開口され、この環
状導入溝8を介して後述するオリフィス18の入口側の
全周と連通させているが、この導入パイプ12をオリフ
ィス18の入口側の全周と連通するドーナツ状に形成す
る態様もあり、その場合には上記環状導入溝8を省略す
ることも可能である。 The compressed gas introduction section 3 extends parallel to the axial direction of the mixer main body 2 and has a feed pipe 11 provided with a male thread 10 at one end, and the other end of the feed pipe 11. Is connected to the mixer main body 2 so as to extend in an inclined manner with respect to the axial direction of the mixer main body 2, and the other end is integrally connected to the mixer main body 2 so as to fit in the annular introduction groove 8. And an introduction pipe 12. The mixed gas injection unit 4 includes a front-end injection nozzle 14 having a discharge port 13 provided therein, and a rear-end connection tube 16 provided with a male screw part 15 screwed to the female screw part 7 on the outer periphery. A conical concave portion 17 having a complementary shape to the conical convex portion 9 is formed inside the rear end of the connecting cylinder 16. In addition,
In the illustrated embodiment, the introduction pipe 12 is connected to the mixer body 2.
Are set so as to intersect with the axis direction at an inclination angle of about 60 degrees. In this embodiment, the introduction pipe 1
The tip of the orifice 2 is opened to a part of the annular introduction groove 8 and communicates with the entire periphery of the orifice 18 on the inlet side to be described later through the annular introduction groove 8. There is also a mode in which it is formed in a donut shape communicating with the entire circumference on the side, and in that case, the annular introduction groove 8 can be omitted.
【0015】 上記混合気体噴射部4は、雄ねじ部15を
雌ねじ部7に螺合させて混合器本体部2に装着される。
これにより、混合器本体部2の円錐状凸面部9と混合気
体噴射部4の円錐状凹面部17との間には、次第に縮径
するテーパリング状の通路を備えたオリフィス18が形
成される。このオリフィス18は、混合気体噴射部4を
回動させて螺合状態を変えると通路幅を可変することが
できるが、所望に設定した後の緩み防止のために上記雄
ねじ部15に螺合するロックナット19が装着されてい
る。なお、上記したオリフィス18の開口状態を外部か
ら確認することができるように、噴射ノズル14とロッ
クナット19の外周面に目盛表示20が設けられてい
る。また、図示の実施例では混合器本体部2の軸線方向
に対するオリフィス18の傾斜角度は略15度に設定さ
れている。 [0015] The mixed gas injecting unit 4 is mounted a male screw portion 15 to the mixer main body 2 is screwed into the female screw portion 7.
As a result, an orifice 18 having a tapered passage having a gradually decreasing diameter is formed between the conical convex surface 9 of the mixer main body 2 and the conical concave surface 17 of the mixed gas injection unit 4. . The orifice 18 can change the width of the passage by rotating the mixed gas injection unit 4 to change the screwing state. However, the orifice 18 is screwed to the male screw part 15 to prevent loosening after the desired setting. A lock nut 19 is mounted. A scale indicator 20 is provided on the outer peripheral surfaces of the injection nozzle 14 and the lock nut 19 so that the opening state of the orifice 18 can be checked from the outside. In the illustrated embodiment, the inclination angle of the orifice 18 with respect to the axial direction of the mixer main body 2 is set to approximately 15 degrees.
【0016】 上記の構成による気体混合器1は、第二気
体である雰囲気気体中に混合器本体部2と混合気体噴射
部4を設置すると共に、圧縮気体導入部3には雄ねじ部
10を介して接続されたコンプレッサーなどの高圧空気
圧源から第一気体である圧縮気体を供給する状態で使用
される。圧縮気体導入部3の給送パイプ11から傾斜状
の導入パイプ12へ圧送された圧縮気体21は、環状導
入溝8に始端側が開口したテーパリング状の通路を備え
たオリフィス18を介して混合器本体部2の内部流路5
へ噴射され、流路の前方側に向かって軸心に収斂する態
様で雰囲気気体22に衝突し、当該雰囲気気体22を流
路の前方へ押し出すようにして撹拌混合される。この混
合気体23は、圧縮気体21の流速で噴射ノズル14の
吐出口13から噴射されると共に、雰囲気気体22が流
動されて減圧状態になった内部流路5の後方には吸気口
6を介して外部の雰囲気気体22が順次流入され、これ
により雰囲気気体22の循環が行われる。 In the gas mixer 1 having the above-described structure, the mixer main body 2 and the mixed gas injection unit 4 are installed in the atmosphere gas as the second gas, and the compressed gas introduction unit 3 is connected to the compressed gas introduction unit 3 via the male screw unit 10. It is used in a state where the compressed gas as the first gas is supplied from a high-pressure air pressure source such as a compressor connected to the compressor. The compressed gas 21 pressure-fed from the supply pipe 11 of the compressed gas introduction section 3 to the inclined introduction pipe 12 is mixed through the orifice 18 having a tapered ring-shaped passage whose opening end opens into the annular introduction groove 8. Internal flow path 5 of main body 2
And collides with the atmosphere gas 22 in a manner converging on the axial center toward the front side of the flow path, and is stirred and mixed so as to push the atmosphere gas 22 forward of the flow path. The mixed gas 23 is injected from the discharge port 13 of the injection nozzle 14 at the flow rate of the compressed gas 21, and the atmosphere gas 22 flows through the intake port 6 behind the internal flow path 5 in a reduced pressure state. Thus, the outside atmosphere gas 22 is sequentially flown in, whereby the atmosphere gas 22 is circulated.
【0017】 上記気体混合器1では、傾斜状の導入パイ
プ12を介して導入した圧縮気体21を、テーパリング
状のオリフィス18から流路の前方側に向かって軸心に
収斂する態様で噴射させ、混合器本体部2の内部流路5
に存在する雰囲気気体22に衝突させて撹拌混合するよ
うにした。このように、圧縮気体21の流路を妨げる邪
魔板部材が少なく且つ流路に沿って雰囲気気体22の中
心部へ噴射させることにより、従来構造に比べて圧力損
失が少なくて且つ効果的な撹拌混合を行うことができ
る。また、噴射ノズル14を回転させて混合器本体部2
との螺合状態を変えて上記オリフィス18の開口幅を可
変することにより、圧縮気体21の流量を一定にした状
態で混合気体23の流量および流速を所望に調整するこ
とができる。さらに、構成中にゴムパッキンなどのよう
に耐熱性が得られ難い部材が含まれていないので、使用
温度が限定されずに高温の雰囲気中でも使用できる。な
お、気体混合器1を構成する各部材の材質は使用される
温度領域によって各種のものが選定されるが、使用温度
範囲が高く700℃以下の場合は例えばステンレスの様
なものを使用し、さらに高い700℃以上1200℃の
範囲では例えばタンタルやインコネルなどの高融点材料
や、耐熱性のセラミックスやアルミナ等を使用すること
ができる。 In the gas mixer 1, the compressed gas 21 introduced through the inclined introduction pipe 12 is injected from the tapered orifice 18 so as to converge on the axial center toward the front side of the flow path. , The internal flow path 5 of the mixer body 2
The liquid was made to collide with the atmosphere gas 22 existing in the above and stirred and mixed. As described above, the number of baffle members obstructing the flow path of the compressed gas 21 is small, and the jetting to the center of the atmosphere gas 22 along the flow path reduces pressure loss compared to the conventional structure and provides effective stirring. Mixing can be performed. Further, by rotating the injection nozzle 14, the mixer main body 2 is rotated.
By changing the opening width of the orifice 18 by changing the screwing state of the orifice 18, the flow rate and flow rate of the mixed gas 23 can be adjusted as desired with the flow rate of the compressed gas 21 kept constant. Furthermore, since a member that is difficult to obtain heat resistance, such as rubber packing, is not included in the structure, it can be used even in a high-temperature atmosphere without any limitation on the use temperature. The material of each member constituting the gas mixer 1 is selected from various materials depending on a temperature range to be used. When the operating temperature range is high and is 700 ° C. or less, for example, a material such as stainless steel is used. In a higher temperature range of 700 ° C. or more and 1200 ° C., for example, a high melting point material such as tantalum or inconel, a heat-resistant ceramic or alumina can be used.
【0018】 次に、上記気体混合器1を撹拌混合手段と
して用いた加熱装置について、図3の模式図と図4のブ
ロック図に示す流気式熱処理炉に基づいて説明する。炉
体24の内部には、加熱手段としてヒーター25が装着
された熱源部26と被処理物27を処理する熱処理部2
8とが分散状に配置され、この熱源部26と熱処理部2
8の間にはヒーター25からの輻射熱が直接的に被処理
物27に作用しないよう遮熱体29が設けられている。
また、熱源部26と熱処理部28の間は、遮熱体29の
一方端部と炉体24の間に形成された流出路32と、遮
熱体29の他方端部と炉体24の間に形成された流入路
33を介して連通されている。この炉体24の内部には
加熱媒体として雰囲気気体22が充填され、ヒーター2
5で加熱した雰囲気気体22を気体混合器1で撹拌混合
させながら炉体24内を循環させ、少なくとも熱処理部
28を所望な一定温度に維持させて被処理物27に対す
る熱処理を行う。気体混合器1は、混合気体噴射部4の
噴射口をヒーター25に向け、雰囲気気体22の吸引口
6は循環路の戻り側に開口させた状態にすると共に、圧
縮気体導入部3の給送パイプを炉体24の外部へ突出さ
せた状態で、ヒーター25に隣接して熱源部26に配備
される。また熱処理部28には、炉体24の内部温度を
検出する熱電対などの温度センサ30が装着され、この
温度センサ30と熱源部26側のヒーター25は炉体2
4の外部に設けられた温度調節器31にそれぞれ接続さ
れている。 Next, the heating apparatus using the gas mixer 1 as stirring and mixing means will now be described with reference to flow air type heat treatment furnace shown in the schematic diagram and the block diagram of FIG. 4 in FIG. Inside the furnace body 24, a heat source unit 26 having a heater 25 mounted thereon as a heating means and a heat treatment unit 2 for processing a workpiece 27 are provided.
8 are arranged in a dispersed manner, and the heat source section 26 and the heat treatment section 2
A heat shield 29 is provided between the heaters 8 so that radiant heat from the heater 25 does not directly act on the workpiece 27.
In addition, between the heat source section 26 and the heat treatment section 28, there is an outflow passage 32 formed between one end of the heat shield 29 and the furnace body 24, and between the other end of the heat shield 29 and the furnace body 24. Are communicated via an inflow passage 33 formed in the second passage. The inside of the furnace body 24 is filled with an atmospheric gas 22 as a heating medium.
The atmosphere gas 22 heated in step 5 is circulated in the furnace body 24 while being stirred and mixed by the gas mixer 1, and at least the heat treatment section 28 is maintained at a desired constant temperature to perform heat treatment on the workpiece 27. The gas mixer 1 directs the injection port of the mixed gas injection section 4 toward the heater 25, sets the suction port 6 for the atmospheric gas 22 to open on the return side of the circulation path, and feeds the compressed gas introduction section 3. With the pipe protruding outside the furnace body 24, the pipe is provided in the heat source section 26 adjacent to the heater 25. Further, a temperature sensor 30 such as a thermocouple for detecting the internal temperature of the furnace body 24 is attached to the heat treatment unit 28, and the temperature sensor 30 and the heater 25 on the side of the heat source unit 26 are connected to the furnace body 2.
4 are connected to temperature controllers 31 provided outside.
【0019】 コンプレッサから圧縮気体導入部3に圧送
された低温の圧縮気体11は、気体混合器1内で雰囲気
気体22と混合されて高温化し、この混合気体23は混
合気体噴射部4の噴射口からヒーター25に向けて順次
噴射され、当該ヒーター25によって加熱されて雰囲気
気体22と同化して熱源部26側から流出路32を介し
て熱処理部28側へ送り出される。この雰囲気気体22
は、熱処理部28側を一巡しながら被処理物27に対し
て所定の加熱処理を行った後に、熱処理部28側から流
入路33を介して熱源部26側へ環流され、気体混合器
1の吸引口6へ順次吸引される。これにより、炉体24
内の雰囲気気体22は熱源部26側と熱処理部28側と
の間で循環を繰り返しながら撹拌混合が行われ、炉体2
4内を被処理物27の処理に適合する均一な所望温度に
させる。また、この温度管理のために循環路の途中に配
設された温度センサ30は、炉体24内の温度を常時確
認しながら温度調節器31に必要な情報を伝え、この情
報に基づいて温度調節器31はヒーター25を制御して
加熱調整をおこなう。なお、上記の実施例では軸線方向
に対して吸引口6が直交状に配設された気体混合器1を
炉体24内の角隅部に設け、噴射ノズル14の吐出口1
3をヒーター25に向けると共に、吸引口6を流入路3
3側へ開口させた状態で使用し、これにより順路に沿っ
て効率の良い撹拌混合を行うことができる。但し、炉の
形態や流路の構成によっては軸線方向に対して吸引口が
同軸上の後端側に配設された気体混合器を用いる方が効
果的な場合もある。 The low-temperature compressed gas 11 sent from the compressor to the compressed gas introduction unit 3 is mixed with the ambient gas 22 in the gas mixer 1 to become high temperature. Are sequentially injected toward the heater 25, heated by the heater 25, assimilated with the atmospheric gas 22, and sent out from the heat source unit 26 side to the heat treatment unit 28 side via the outflow passage 32. This atmospheric gas 22
After performing a predetermined heat treatment on the processing target 27 while making a circuit around the heat treatment unit 28 side, the heat is returned from the heat treatment unit 28 side to the heat source unit 26 side via the inflow path 33, and the gas mixer 1 The suction is sequentially performed on the suction port 6. Thereby, the furnace body 24
The atmosphere gas 22 is stirred and mixed while repeating circulation between the heat source unit 26 side and the heat treatment unit 28 side.
The inside of 4 is set to a uniform desired temperature suitable for processing of the processing object 27. Further, a temperature sensor 30 disposed in the middle of the circulation path for the purpose of temperature control transmits necessary information to a temperature controller 31 while constantly checking the temperature inside the furnace body 24, and based on this information, The controller 31 controls the heater 25 to perform heating adjustment. In the above-described embodiment, the gas mixer 1 in which the suction port 6 is disposed orthogonal to the axial direction is provided at a corner of the furnace body 24, and the discharge port 1 of the injection nozzle 14 is provided.
3 to the heater 25 and the suction port 6 to the inflow path 3
It is used in a state where it is opened to the third side, whereby efficient stirring and mixing can be performed along the normal route. However, depending on the form of the furnace and the configuration of the flow path, it may be more effective to use a gas mixer in which the suction port is disposed coaxially at the rear end side in the axial direction.
【0020】 以上のように、この流気式熱処理炉では気
体混合器1を雰囲気気体22の撹拌混合手段として用
い、外部から導入した低温の圧縮気体21を雰囲気気体
22に混合して高温化させ、この混合気体23をヒータ
ー25に吹き付けてさらに加熱するようにしている。こ
れにより、炉体内へ補充的に導入する低温の気体を直接
にヒーターに吹き付けて加熱する場合のように、局部的
にヒーターの温度が低下したり温度分布にばらつきを生
ずることがなくなり、またファンを撹拌混合手段とした
場合に発生した前記したような各種の課題も大幅に改善
される。また、炉内温度が200℃を越える場合にはゴ
ムパッキン材などの使用ができないが、これを不要とし
た上記気体混合器1では使用温度に限定されずに高温の
雰囲気中での使用ができる。また、気体混合器1のオリ
フィス18の開口幅を可変すると圧縮気体21の流量を
一定にした状態で混合気体23の流量および流速を可変
調整できるので、炉および被処理物の条件に応じて所望
に設定することができ、その際には圧縮気体の流量を増
減させることで混合気体の流量および流速を調整する従
来の気体混合器の場合のように、圧縮気体の増減に応じ
てヒーターへの通電量を可変して温度調節を行ったり、
圧力調整弁を設けて過剰な雰囲気気体を外部へ放出して
圧力を一定にする必要がなくなる。この点に関しては、
当初は炉体の内圧が上がることが予想されたが、実施し
てみると炉体内は完全な気密状態ではなく扉矢壁の継ぎ
目や熱電対の導入穴などからの雰囲気気体の漏洩量と圧
縮気体の導入量とがほぼバランスして内圧が上がらなか
った。従って、不活性ガス雰囲気の場合には専用の圧力
調整弁を設ける必要はなく、必要に応じて圧力調整穴を
設ける程度で内圧の上昇はなくなる。なお、上記した気
体混合器1は例えば圧縮気体として窒素ガスなどの不活
性ガスを用いると、無酸化状態でのろう付け装置として
使用することができる。 As described above, in this flowing gas heat treatment furnace, the gas mixer 1 is used as a means for stirring and mixing the atmospheric gas 22, and the low-temperature compressed gas 21 introduced from the outside is mixed with the atmospheric gas 22 to increase the temperature. The mixed gas 23 is sprayed on the heater 25 to further heat the mixture. This prevents the temperature of the heater from being locally reduced or causing a variation in the temperature distribution, unlike the case where a low-temperature gas to be supplementarily introduced into the furnace is directly blown onto the heater to heat the heater. The above-mentioned various problems that occur when the agitating and mixing means are used are also greatly improved. When the temperature in the furnace exceeds 200 ° C., a rubber packing material or the like cannot be used. However, the gas mixer 1 which does not require this can be used in a high temperature atmosphere without being limited to a use temperature. . In addition, when the opening width of the orifice 18 of the gas mixer 1 is changed, the flow rate and the flow rate of the mixed gas 23 can be variably adjusted while keeping the flow rate of the compressed gas 21 constant. In this case, as in the case of the conventional gas mixer that adjusts the flow rate and the flow rate of the mixed gas by increasing and decreasing the flow rate of the compressed gas, the heater is supplied to the heater according to the increase and decrease of the compressed gas. Adjust the temperature by changing the amount of electricity,
There is no need to provide a pressure regulating valve to release excess atmospheric gas to the outside and keep the pressure constant. In this regard,
Initially, the internal pressure of the furnace body was expected to increase, but when the furnace body was put into practice, the furnace body was not completely airtight, and the amount of atmospheric gas leakage and compression from the seams of the door arrowhead and the introduction hole of the thermocouple etc. The internal pressure did not rise due to the balance of the amount of gas introduced. Therefore, in the case of an inert gas atmosphere, it is not necessary to provide a dedicated pressure adjusting valve, and the internal pressure does not increase just by providing a pressure adjusting hole as needed. The gas mixer 1 described above can be used as a brazing device in a non-oxidized state when an inert gas such as nitrogen gas is used as the compressed gas.
【0021】[0021]
【発明の効果】以上の実施例でも明らかなように、本発
明によると次のような効果を期待することができる。先
ず本発明の気体混合器では、傾斜状の導入パイプを介し
て導入した圧縮気体をテーパリング状のオリフィスから
流路の前方側に向かって軸心に収斂する態様で噴射さ
せ、混合器本体部の内部流路に存在する雰囲気気体に衝
突させて撹拌混合するようにした。これにより、圧縮気
体の流路を妨げる邪魔板部材が少なく且つ流路に沿って
雰囲気気体の中心部へ噴射れるので、従来構造に比べて
圧力損失が少なくて且つ効果的な混合を行うことができ
る。また、噴射ノズルを回転させて混合器本体部との螺
合状態を変えるとオリフィスはテーパリング状を維持し
たままで開口幅が可変され、圧縮気体の流量を一定にし
た状態で混合気体の流量および流速を所望に調整するこ
とができる。これにより、例えば流気式熱処理炉などの
加熱装置の撹拌混合手段として用いる場合には、圧縮気
体の流量を増減することで混合気体の流量および流速を
調整する従来構造の気体混合器のように炉内へ導入され
る圧縮気体の流量が変動しないので、圧縮気体の増減に
応じてヒーターへの通電量を可変して温度調節を行った
り、圧力調整弁を設けて過剰な雰囲気気体を外部へ放出
して圧力を一定にする必要がなくなり、炉内における雰
囲気気体の温度管理や圧力管理が容易になる。さらに、
耐熱性が得られ難いゴムパッキンなどのような部材が構
成中に含まれておらず、そのほか高温気体の雰囲気内で
使用しても性能が低下したり故障しやすい要素がないの
で、使用温度が限定されずに高温の雰囲気中で使用でき
ると共に、保守点検に経費が掛からない装置を提供する
ことができる。As apparent from the above embodiments, the following effects can be expected according to the present invention. First, in the gas mixer of the present invention, the compressed gas introduced through the inclined introduction pipe is injected from the tapered orifice in such a manner as to converge on the axial center toward the front side of the flow path, and the mixer body section Was made to collide with the atmosphere gas existing in the internal flow path of the above and stirred and mixed. As a result, the number of baffle members obstructing the flow path of the compressed gas is reduced, and the compressed gas is jetted to the center of the atmosphere gas along the flow path, so that effective mixing can be performed with less pressure loss than the conventional structure. it can. When the injection nozzle is rotated to change the screwing state with the mixer main body, the opening width is varied while the orifice keeps the tapering shape, and the flow rate of the mixed gas is maintained with the flow rate of the compressed gas kept constant. And the flow rate can be adjusted as desired. Thus, for example, when used as a stirring and mixing means of a heating device such as a flow-type heat treatment furnace, as in a conventional structure gas mixer that adjusts the flow rate and flow rate of the mixed gas by increasing or decreasing the flow rate of the compressed gas. Since the flow rate of the compressed gas introduced into the furnace does not fluctuate, the temperature can be adjusted by varying the amount of electricity supplied to the heater in accordance with the increase or decrease in the compressed gas, or a pressure regulating valve can be provided to remove excess atmospheric gas to the outside. It is not necessary to release the pressure and keep the pressure constant, which makes it easier to control the temperature and pressure of the atmospheric gas in the furnace. further,
The components do not include components such as rubber packing that are difficult to obtain heat resistance, and there is no other element that deteriorates or breaks down easily even when used in a high-temperature gas atmosphere. It is possible to provide a device that can be used in a high-temperature atmosphere without limitation and that does not require maintenance and inspection costs.
【0022】 次に本発明の流気式加熱装置では、雰囲気
気体の撹拌混合手段として上記した気体混合器を用い、
外部から導入した低温の圧縮気体をテーパリング状のオ
リフィスから流路の前方側に向かって軸心に収斂する態
様で噴射させ、混合器本体部の内部流路に存在する雰囲
気気体に衝突させて撹拌混合し、圧縮気体を雰囲気気体
とほぼ等しい温度にして当該混合気体をヒーターに吹き
付けて加熱させると共に吸引口からは雰囲気気体が吸引
され、炉体内を雰囲気気体が循環しながら撹拌混合が行
われる。上記気体混合器では、圧力流体をテーパリング
状のオリフィスから流路の前方側に向かって軸心に収斂
する態様で噴射させることで、圧力損失が少ない状態で
雰囲気気体と良好に混合が行われ、低温の圧力流体は直
ちに雰囲気気体とほぼ等しい温度の混合気体に変換され
る。また、この高温な混合気体をヒーターに吹き付けて
加熱することによって、炉体内へ導入する低温の気体を
直接にヒーターに吹き付けて加熱する従来の場合とは異
なり、この混合気体は局部的にヒーターの温度をが低下
させることなく瞬時に所定温度に加熱されるので、炉内
の温度分布にばらつきを生ずることがなく均一な撹拌が
得られる。また、ファンを使用しないで撹拌が行われる
のでファンを使用した場合に発生した各種の課題、例え
ば消費電力が大きくて不経済であることや周囲の環境を
損ねるような騒音を発生すること、被処理物に与える振
動およびファンの可動部分などから発生する微細な塵で
炉体内が汚染することに起因する製品の品質低下、この
汚染を防止するために内部にフィルタを設置すると装置
が大型化するなどはことごとく解決される。 [0022] In the flow air type heating apparatus of the present invention then, using a gas mixer described above as stirring and mixing means ambient gas,
A low-temperature compressed gas introduced from the outside is injected from the tapered orifice toward the front side of the flow path in such a manner as to converge to the axial center, and is caused to collide with the atmosphere gas present in the internal flow path of the mixer main body. The mixed gas is stirred and mixed, the compressed gas is heated to a temperature substantially equal to that of the atmosphere gas, and the mixed gas is blown to a heater to be heated. At the same time, the atmosphere gas is sucked from the suction port, and the stirring and mixing is performed while the atmosphere gas is circulated in the furnace. . In the gas mixer, by injecting the pressure fluid from the tapered orifice toward the front side of the flow path so as to converge on the axial center, the mixing with the atmospheric gas is performed in a state where the pressure loss is small. The cold pressure fluid is immediately converted to a gas mixture at a temperature approximately equal to the ambient gas. In addition, unlike the conventional case where the high-temperature gas mixture is blown to the heater to heat it, the low-temperature gas introduced into the furnace is directly blown to the heater to heat the gas mixture. Since the temperature is instantaneously heated to a predetermined temperature without lowering the temperature, uniform stirring can be obtained without causing variation in the temperature distribution in the furnace. In addition, since stirring is performed without using a fan, various problems that occur when a fan is used, such as the fact that power consumption is large and uneconomical, that noise that impairs the surrounding environment, and Deterioration of the product quality due to contamination of the inside of the furnace due to vibration applied to the processed material and fine dust generated from moving parts of the fan, etc. If a filter is installed inside to prevent this contamination, the equipment will become large Etc. are all resolved.
【図1】本発明の実施例による気体混合器の外観斜視
図。FIG. 1 is an external perspective view of a gas mixer according to an embodiment of the present invention.
【図2】図1の気体混合器の縦断面図。FIG. 2 is a longitudinal sectional view of the gas mixer of FIG.
【図3】図1の気体混合器を撹拌混合手段に使用した流
気式熱処理炉を示すの模式図であり、(a)は断面の正
面図を(b)は側面の断面図を示す。FIGS. 3A and 3B are schematic views showing a flowing air heat treatment furnace using the gas mixer of FIG. 1 as a stirring and mixing means, wherein FIG. 3A is a front view of a cross section, and FIG.
【図4】図3の流気式熱処理炉のブロック図。FIG. 4 is a block diagram of the flowing air heat treatment furnace of FIG. 3;
1 気体混合器 2 混合器本体部 3 圧縮気体導入部 4 混合気体噴射部 5 内部流路 6 吸気口 7 雌ねじ部 8 環状導入溝 9 円錐状凸面部 10 雄ねじ部 11 給送パイプ 12 導入パイプ 13 吐出口 14 噴射ノズル 15 雄ねじ部 16 連結筒 17 円錐状凹面部 18 オリフィス 19 ロックナット 20 目盛表示 21 圧縮気体 22 雰囲気気体 23 混合気体 24 炉体 25 ヒーター 26 熱源部 27 被処理物 28 熱処理部 29 遮熱体 30 温度センサ 31 温度調節器 32 流出路 33 流入路 DESCRIPTION OF SYMBOLS 1 Gas mixer 2 Mixer main body 3 Compressed gas introduction part 4 Mixed gas injection part 5 Internal flow path 6 Intake port 7 Female thread part 8 Annular introduction groove 9 Conical convex part 10 Male thread part 11 Feed pipe 12 Introduction pipe 13 Discharge Outlet 14 Injection nozzle 15 Male screw part 16 Connecting cylinder 17 Conical concave part 18 Orifice 19 Lock nut 20 Scale indication 21 Compressed gas 22 Atmospheric gas 23 Mixed gas 24 Furnace body 25 Heater 26 Heat source part 27 Workpiece 28 Heat treatment part 29 Heat shield Body 30 Temperature sensor 31 Temperature controller 32 Outflow path 33 Inflow path
フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B01F 3/00 - 3/22 B01F 5/00 - 5/26 F27D 7/00 - 7/06 Continuation of the front page (58) Field surveyed (Int.Cl. 7 , DB name) B01F 3/00-3/22 B01F 5/00-5/26 F27D 7 /00-7/06
Claims (4)
部と、圧縮気体を導入する圧縮気体導入部と、上記雰囲
気気体と圧縮気体を混合してその混合気体を高圧噴射す
る混合気体噴射部とを備え、上記混合器本体部は軸線方
向に沿って内部流路が形成された円筒形状の筒体で、後
方側には雰囲気気体が存在する外部と上記内部流路を連
通させる吸引口を設け、上記混合気体噴射部は連結筒の
先端側に噴射ノズルを形成して上記混合器本体部の前方
側へ同軸状に連結され、上記混合気体噴射部の後端側と
上記混合器本体部の中間部によって、上記混合気体噴射
部側へ次第に縮径するテーパーリング状にオリフィスを
形成すると共に、当該オリフィスの外周側には環状導入
溝が形成され、上記圧縮気体導入部は上記オリフィスと
同方向へ傾斜する導入パイプの先端を、上記環状導入溝
に開口させて上記混合器本体部と一体に連結させ、上記
混合気体噴射部は上記オリフィスの通路幅を調整可能
に、上記連結筒を上記混合器本体部の前方側と進退可能
に螺合させ、上記オリフィスは、上記混合器本体部側に
形成された先端側が次第に縮径する円錐状凸面部と、上
記混合気体噴射部側に上記円錐状凸面部に対向して相補
形状で形成された円錐状凹面部の間の空隙によって構成
され、上記混合器本体部に上記連結筒を螺合せた上記混
合気体噴射部の螺合状態によって上記空隙を可変設定可
能にし、前記オリフィスの開口状態を外部から確認する
目盛表示を設けたことを特徴とする気体混合器。1. A mixer body for forming an atmosphere gas flow path, a compressed gas introduction section for introducing a compressed gas, and a mixed gas injection for mixing the atmosphere gas and the compressed gas and injecting the mixed gas at a high pressure. The mixer main body is a cylindrical tubular body having an internal flow path formed along the axial direction, and a suction port for communicating the internal flow path with the outside where the atmospheric gas is present on the rear side. The mixed gas injection section forms an injection nozzle at the front end side of the connecting cylinder and is coaxially connected to the front side of the mixer body section, and the rear end side of the mixed gas injection section and the mixer body section An orifice is formed in a tapered ring shape whose diameter gradually decreases toward the mixed gas injection part side by an intermediate part of the part, and an annular introduction groove is formed on an outer peripheral side of the orifice, and the compressed gas introduction part is connected to the orifice. Guide inclined in the same direction The leading end of the inlet pipe is opened in the annular introduction groove and connected integrally with the mixer main body, and the mixed gas injection section adjusts the passage width of the orifice by connecting the connection cylinder to the mixer main body. The orifice is screwed forward and backward, and the orifice has a conical convex surface formed on the mixer main body side, the tip side of which gradually decreases in diameter, and the conical convex surface on the mixed gas injection unit side. It is constituted by a gap between conical concave portions formed in opposing complementary shapes, and the gap can be variably set according to a screwing state of the mixed gas injection section in which the connection cylinder is screwed to the mixer main body. And check the opening state of the orifice from outside
A gas mixer having a scale display .
には、雰囲気気体の加熱手段が装着された熱源部と、雰
囲気気体によって熱処理される被処理物を収容した熱処
理部とが設けられ、上記熱源部側に外部から低温の気体
を補充しながら上記加熱手段で上記雰囲気気体を加熱す
ると共に、この加熱された雰囲気気体を上記加熱装置本
体内に設けた撹拌混合手段によって上記熱源部と熱処理
部の間を循環させて上記被処理物の熱処理を行う流気式
熱処理装置において、気体混合器を 上記雰囲気気体の撹拌混合手段として用
い、この気体混合器は低温の圧縮気体が導入される上記
圧縮気体導入部の一端側を加熱装置本体の外部へ突出さ
せた態様で上記熱源部側へ装着し、上記気体混合器は、
雰囲気気体の流路を形成する混合器本体部と、圧縮気体
を導入する圧縮気体導入部と、上記雰囲気 気体と圧縮気
体を混合してその混合気体を高圧噴射する混合気体噴射
部とを備え、上記混合器本体部は軸線方向に沿って内部
流路が形成された円筒形状の筒体で、後方側には雰囲気
気体が存在する外部と上記内部流路を連通させる吸引口
を設け、上記混合気体噴射部は連結筒の先端側に噴射ノ
ズルを形成して上記混合器本体部の前方側へ同軸状に連
結され、上記混合気体噴射部の後端側と上記混合器本体
部の中間部によって、上記混合気体噴射部側へ次第に縮
径するテーパーリング状にオリフィスを形成すると共
に、当該オリフィスの外周側には環状導入溝が形成さ
れ、上記圧縮気体導入部は上記オリフィスと同方向へ傾
斜する導入パイプの先端を、上記環状導入溝に開口させ
て上記混合器本体部と一体に連結させ、上記混合気体噴
射部は上記オリフィスの通路幅を調整可能に、上記連結
筒を上記混合器本体部の前方側と進退可能に螺合させ、
上記オリフィスは、上記混合器本体部側に形成された先
端側が次第に縮径する円錐状凸面部と、上記混合気体噴
射部側に上記円錐状凸面部に対向して相補形状で形成さ
れた円錐状凹面部の間の空隙によって構成され、上記混
合器本体部に上記連結筒を螺合せた上記混合気体噴射部
の螺合状態によって上記空隙を可変設定可能にしたこと
を特徴とする流気式熱処理装置。2. A heating device body filled with an atmosphere gas, a heat source unit provided with a heating unit for the atmosphere gas, and a heat treatment unit containing an object to be heat-treated by the atmosphere gas are provided. While heating the atmosphere gas by the heating means while replenishing a low-temperature gas from the outside to the heat source section side, the heated atmosphere gas is heat-treated with the heat source section by the stirring and mixing means provided in the heating device body. In a flow-type heat treatment apparatus for performing heat treatment of the object to be processed by circulating between the sections, a gas mixer is used as a stirring and mixing means of the atmospheric gas, and the gas mixer is used for introducing a low-temperature compressed gas. One end of the compressed gas introduction unit is mounted on the heat source unit side in a state of protruding to the outside of the heating device body , the gas mixer,
A mixer body forming an atmosphere gas flow path and a compressed gas
A compressed gas introduction part for introducing air , the above-mentioned atmospheric gas and compressed air
Mixed gas injection that mixes the body and injects the mixed gas at high pressure
And the mixer main body has an internal portion along the axial direction.
A cylindrical body with a flow path formed, and an atmosphere
Suction port that connects the internal flow path with the outside where gas is present
And the above-mentioned mixed gas injection unit is provided with an injection nozzle at the end of the connecting cylinder.
Form a nozzle and connect it coaxially to the front side of the mixer body.
And the rear end side of the mixed gas injection unit and the mixer body
Of the mixed gas injection section
When an orifice is formed in a tapered ring shape
In addition, an annular introduction groove is formed on the outer peripheral side of the orifice.
The compressed gas introduction part is inclined in the same direction as the orifice.
Open the tip of the inclined introduction pipe into the annular introduction groove.
To the mixer body,
The projecting part can adjust the passage width of the orifice,
The cylinder is screwed forward and backward with the front side of the mixer body,
The orifice has a tip formed on the mixer body side.
The conical convex part whose end side gradually decreases in diameter and the above mixed gas injection
On the projecting portion side, a complementary shape is formed facing the conical convex surface portion.
Formed between the conical concave portions,
The mixed gas injection unit in which the connection cylinder is screwed to the mixer body
Wherein the gap can be variably set depending on the screwing state of the air flow type heat treatment apparatus.
の噴射ノズルを上記加熱手段に向けると共に、上記混合
器本体部の吸引口を雰囲気気体が熱処理部側から帰還さ
れる流入側に開口させ、上記加熱手段に隣接配備させた
請求項2に記載した流気式熱処理装置。3. The gas mixer directs an injection nozzle of the mixed gas injection section toward the heating means, and opens a suction port of the mixer body to an inflow side where atmospheric gas is returned from the heat treatment section. And placed adjacent to the heating means
A flow-type heat treatment apparatus according to claim 2 .
噴射ノズルが延在される軸線方向に対し、上記加熱装置
本体内の雰囲気気体を吸引する上記混合器本体部の吸引
口が直交状に配設され、この吸引口を雰囲気気体が熱処
理部側から帰還される流入側に開口する態様で熱源部の
角隅部に配備させた請求項2又は請求項3に記載した流
気式熱処理装置。4. The gas mixer according to claim 1, wherein a suction port of the mixer main body for suctioning the atmospheric gas in the heating device main body is orthogonal to an axial direction in which an injection nozzle for jetting the mixed gas extends. 4. The flow-type heat treatment according to claim 2 , wherein the suction port is provided at a corner of the heat source portion so as to open to an inflow side where the atmospheric gas returns from the heat treatment portion. apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13362494A JP3254331B2 (en) | 1994-05-23 | 1994-05-23 | Gas mixers and flow heating devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13362494A JP3254331B2 (en) | 1994-05-23 | 1994-05-23 | Gas mixers and flow heating devices |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07313861A JPH07313861A (en) | 1995-12-05 |
| JP3254331B2 true JP3254331B2 (en) | 2002-02-04 |
Family
ID=15109176
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13362494A Expired - Fee Related JP3254331B2 (en) | 1994-05-23 | 1994-05-23 | Gas mixers and flow heating devices |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3254331B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6786032B2 (en) | 1999-04-07 | 2004-09-07 | Meang K. Chia | Jewelry closed-link element, assembled chain, and method of manufacture |
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|---|---|---|---|---|
| JP2005221135A (en) * | 2004-02-05 | 2005-08-18 | Ishin Giken:Kk | Burning furnace |
| JP2005028183A (en) * | 2004-10-29 | 2005-02-03 | Mitsubishi Electric Corp | Vacuum cleaner suction tool |
| US20100033694A1 (en) * | 2008-08-01 | 2010-02-11 | Nikon Corporation | Exposure method, exposure apparatus and device manufacturing method |
| RU2625905C2 (en) * | 2012-03-30 | 2017-07-19 | Дайсон Текнолоджи Лимитед | Hand-held device |
| WO2018097675A2 (en) * | 2016-11-28 | 2018-05-31 | 전북대학교산학협력단 | Air suction type nozzle having improved air suctioning or liquid back-flow preventing function and chemical, biological, and radiological decontamination device using same |
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| KR102065457B1 (en) * | 2017-10-16 | 2020-01-13 | (주)메가이엔씨 | A Gas Mixing Apparatus Having a Structure of Regulating a Pressure to a Nozzle for Supplying |
| KR101967154B1 (en) * | 2017-11-22 | 2019-04-09 | (주)포스코케미칼 | Unshaped refractory construction apparatus |
| JP7517226B2 (en) * | 2021-03-31 | 2024-07-17 | 株式会社村田製作所 | Heat Treatment System |
-
1994
- 1994-05-23 JP JP13362494A patent/JP3254331B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6786032B2 (en) | 1999-04-07 | 2004-09-07 | Meang K. Chia | Jewelry closed-link element, assembled chain, and method of manufacture |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07313861A (en) | 1995-12-05 |
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