JP3253042B2 - Non-magnetic two-component developer and developing method using the same - Google Patents

Non-magnetic two-component developer and developing method using the same

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Publication number
JP3253042B2
JP3253042B2 JP30817393A JP30817393A JP3253042B2 JP 3253042 B2 JP3253042 B2 JP 3253042B2 JP 30817393 A JP30817393 A JP 30817393A JP 30817393 A JP30817393 A JP 30817393A JP 3253042 B2 JP3253042 B2 JP 3253042B2
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JP
Japan
Prior art keywords
toner
carrier
developer
particle size
magnetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP30817393A
Other languages
Japanese (ja)
Other versions
JPH07160048A (en
Inventor
陽一郎 渡辺
昭宏 小番
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
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Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Priority to JP30817393A priority Critical patent/JP3253042B2/en
Publication of JPH07160048A publication Critical patent/JPH07160048A/en
Application granted granted Critical
Publication of JP3253042B2 publication Critical patent/JP3253042B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Dry Development In Electrophotography (AREA)
  • Developing Agents For Electrophotography (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、電子写真法、静電印刷
法などに用いられる静電潜像現像用乾式非磁性二成分現
像剤及びその現像方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a dry non-magnetic two-component developer for developing an electrostatic latent image used in electrophotography, electrostatic printing, and the like, and a method for developing the same.

【0002】[0002]

【従来の技術】電子写真法や静電印刷法等で採用される
乾式現像方式には、トナー及びキャリアからなる二成分
系現像剤を用いる方式とトナーのみを用いる一成分系現
像剤を用いる方式とがある。二成分現像方式は比較的安
定した良好な画像が得られるが一般的に磁気ブラシ現像
を行うため、現像剤中に磁性キャリアを含有しており、
現像装置が重く、大きくなるという欠点を有している。
さらに二成分現像剤に含有するキャリアはトナー搬送部
材としての役割と同時にトナー帯電部材としての役割も
有しているがキャリアがトナー材料により汚染されるい
わゆるトナースペントにより帯電性が低下するという問
題がある。
2. Description of the Related Art There are two types of dry developing methods employed in electrophotography and electrostatic printing, for example, a method using a two-component developer composed of a toner and a carrier, and a method using a one-component developer using only a toner. There is. In the two-component developing method, a relatively stable and good image can be obtained, but in general, a magnetic carrier is contained in the developer for performing magnetic brush development.
The disadvantage is that the developing device is heavy and large.
Further, the carrier contained in the two-component developer functions not only as a toner conveying member but also as a toner charging member. However, there is a problem that the so-called toner spent, in which the carrier is contaminated by the toner material, reduces the chargeability. is there.

【0003】非磁性キャリアを用いた二成分現像方式と
してカスケード現像方式もあるが現像装置が大型化する
ことや画像階調性が不十分であること等により現在では
ほとんど採用されていない。一成分現像剤はキャリアを
含有しないため現像装置を軽く、小型にできる利点はあ
るがトナーへの電荷付与を現像剤担持体やトナー層厚規
制部材との摩擦帯電により行っているためトナーの帯電
量が不充分となりやすい。例えば文字を現像後新たに現
像剤担持体に補充されたトナーの帯電量が不充分である
ため次の現像時にその部分に対応する画像部が濃くなっ
たり地肌部が汚れたりする残像現象を生じる場合があ
る。また、摩擦帯電部材の表面積が二成分系のキャリア
表面積に比べ大変に少ないため帯電性の劣化も速く一成
分系現像法は二成分系現像法に比べ一般的に画像の変化
は大きい。さらに一成分現像方法では画像濃度の均一化
や充分な画像濃度を得るためトナー層厚規制部材通過後
のトナー層を多層にする動きがあるが、摩擦帯電はさら
に不充分となり残像、地肌汚れが発生し易く画像の変化
も生じやすいものとなる。
There is a cascade developing system as a two-component developing system using a non-magnetic carrier, but it is hardly used at present due to an increase in the size of a developing device and insufficient image gradation. The one-component developer does not contain a carrier, so there is an advantage that the developing device can be made lighter and smaller.However, the toner is charged by frictional charging with the developer carrier and the toner layer thickness regulating member. The quantity is likely to be insufficient. For example, since the charge amount of the toner newly replenished to the developer carrier after developing a character is insufficient, an afterimage phenomenon occurs in which the image portion corresponding to that portion becomes dark or the background portion becomes dirty during the next development. There are cases. Further, since the surface area of the triboelectric charging member is very small as compared with the surface area of the carrier of the two-component system, the deterioration of the charging property is fast, and the change of the image is generally large in the one-component developing method compared to the two-component developing method. Further, in the one-component developing method, there is a movement to make the toner layer multilayer after passing through the toner layer thickness regulating member in order to make the image density uniform and obtain a sufficient image density. This is likely to occur and the image is likely to change.

【0004】この一成分現像剤現像方法すなわち少なく
とも現像剤担持体と該現像剤担持体に当接して設けられ
たトナー層厚規制部材及び静電潜像担持体よりなる現像
装置が本質的に有するトナーへの電荷付与能力不足とい
う欠点を改善するための提案として特開昭62−969
56号公報に磁性キャリアと、磁界発生手段を内設した
現像剤担持体とトナー層厚規制部材よりなる現像装置が
示されており、特開平2−29674には同様の構成で
磁力が及ぶ位置を回避した位置に規制部材を配設し、キ
ャリアの循環を改善した現像装置が示されている。しか
し、磁性キャリアを用いた二成分現像剤は磁性キャリア
の真比重が大きいので軽量化が困難であり、またトナー
との衝突エネルギーが大きいためキャリア表面をトナー
成分で汚染するいわゆるトナースペントが生じやすく、
現像剤の帯電性能が劣化しやすいものとなる。さらに現
像剤担持体内部に磁界発生手段を内接するため、磁性キ
ャリアが磁気束縛力のもと回転、移動するためトナース
ペント化現像を増大させ現像剤の耐久性を短くし、安定
性、信頼性の高い現像方法とならない。また同時に装置
の原価上昇の原因ともなる。また通常トナー及びキャリ
ア粒子はその粒径に分布をもっており、規制部材でキャ
リアを規制しようとした場合少なくともトナーの最大粒
径よりキャリアの最小粒径が大きくなくてはならない。
従ってキャリアの平均粒径が大きくなり重量当りのキャ
リア表面積が減少するため、トナーを充分に摩擦帯電さ
せるためにはトナーに対してかなり多くのキャリアを必
要とするため現像装置の小型、軽量化が困難となる。
[0004] This one-component developer developing method, that is, a developing device essentially comprising at least a developer carrier, a toner layer thickness regulating member provided in contact with the developer carrier, and an electrostatic latent image carrier is essentially provided. Japanese Patent Application Laid-Open No. Sho 62-969 proposes a proposal for improving the disadvantage of insufficient ability to apply charge to toner.
Japanese Patent Application Laid-Open No. 56-56760 discloses a developing device comprising a magnetic carrier, a developer carrying member having a magnetic field generating means therein, and a toner layer thickness regulating member. A developing device in which a regulating member is disposed at a position avoiding the above-mentioned condition to improve the circulation of the carrier is shown. However, it is difficult to reduce the weight of a two-component developer using a magnetic carrier because the true specific gravity of the magnetic carrier is large, and the so-called toner spent that contaminates the carrier surface with the toner component due to a large collision energy with the toner is likely to occur. ,
The charging performance of the developer is likely to deteriorate. Further, since the magnetic field generating means is inscribed inside the developer carrier, the magnetic carrier rotates and moves under the magnetic binding force, thereby increasing toner spent development, shortening the durability of the developer, and improving stability and reliability. Development method is not high. At the same time, the cost of the device is increased. Normally, the toner and the carrier particles have a distribution in the particle diameter. When the carrier is regulated by the regulating member, the minimum particle diameter of the carrier must be at least larger than the maximum particle diameter of the toner.
Therefore, the average particle size of the carrier increases, and the surface area of the carrier per weight decreases. Therefore, in order to sufficiently triboelectrically charge the toner, a considerably large amount of carrier is required for the toner. It will be difficult.

【0005】[0005]

【発明が解決しようとする課題】本発明は従来の乾式二
成分現像法及び乾式一成分法の有する前述の欠点を改善
した新規な乾式非磁性二成分現像剤とその現像方法を提
供することを目的としている。 つまり、軽量、コンパクトな現像装置の提供、 キャリアへのトナースペントの少ない高耐久性二成分
現像剤の提供、 トナーに充分な摩擦帯電性を付与し、残存や地肌汚れ
を生ずることなく安定した良好な画像を長期間維持する
現像方法の提供、 トナー層厚規制部材通過後のトナー層を多層化した場
合でもトナーに充分な摩擦帯電性を付与でき良好な画像
を安定して長期間維持することが可能な現像剤と現像方
法を提供しようとするものである。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a novel dry non-magnetic two-component developer in which the above-mentioned drawbacks of the conventional dry two-component developing method and dry one-component method are improved, and a developing method thereof. The purpose is. In other words, providing a lightweight and compact developing device, providing a highly durable two-component developer with a small amount of toner spent on the carrier, imparting sufficient triboelectrification to the toner, and providing stable and satisfactory without remaining or background contamination To provide a developing method for maintaining a stable image for a long period of time, and to provide sufficient triboelectrification to the toner even when the toner layer is multi-layered after passing through the toner layer thickness regulating member, and to stably maintain a good image for a long period of time. It is an object of the present invention to provide a developing agent and a developing method which are capable of performing the following.

【0006】[0006]

【課題を解決するための手段】上記課題を解決するため
の本発明の非磁性二成分現像剤の構成は少なくとも結着
樹脂、着色剤を含有し、磁性体を含有せず、体積平均粒
径dVと個数平均粒径dnとの比dV/dnが1≦dV
/dn≦1.2である粒径分布の狭いトナーと該トナー
とは反対の帯電極性に帯電しうる磁性体を含有しないキ
ャリアとからなり、このキャリアの体積平均粒径が該ト
ナーの体積平均粒径の5倍以下であり、かつその粒径分
布における最小粒径がこのトナーの最大粒径の1.5倍
以上である。
Means for Solving the Problems The constitution of the non-magnetic two-component developer of the present invention for solving the above-mentioned problems contains at least a binder resin and a coloring agent, does not contain a magnetic substance, and has a volume average particle diameter. The ratio dV / dn between dV and the number average particle diameter dn is 1 ≦ dV
/Dn≦1.2 and a carrier which does not contain a magnetic material capable of being charged to the opposite charging polarity to the toner and has a volume average particle diameter of the toner. The particle size is 5 times or less the particle size, and the minimum particle size in the particle size distribution is 1.5 times or more the maximum particle size of the toner.

【0007】なお、トナー及びキャリアの粒径はコール
ター社のマルチサイザーにて測定した値である。さらに
上記目的を達成するための本発明の現像方法は少なくと
も現像剤担持体と該現像剤担持体に当接して設けられた
トナー層厚規制部材及び該現像剤担持体に接触または非
接触に設けられた静電潜像担持体よりなる現像装置にお
いて現像剤担持体上に非磁性二成分現像剤を担持させ、
トナー層厚規制部材通過後に現像剤担持体上に実質的に
トナーのみよりなる薄層を形成した後、静電潜像に静電
気的作用によりトナーを吸着させるものである。また従
来の一成分現像方法では画像濃度の均一化や充分な画像
濃度を得るためにトナー層厚規制部材通過後のトナー層
を多層化する動きにあるが、トナー層を多層にすると現
像剤担持体やトナー層厚規制部材と充分に摩擦帯電する
ことのできないトナーが増加するため残像や地肌汚れが
生じ易くなる。さらに現像を繰返すことによる現像剤担
持体やトナー層厚規制部材のトナーによる汚染に起因す
る帯電性劣化を生じてくるとこの現象は加速されるとと
もに画像部の画質の変化も顕著となる。
The particle diameters of the toner and the carrier are values measured with a Coulter Multisizer. Further, the developing method of the present invention for achieving the above object provides at least a developer carrier, a toner layer thickness regulating member provided in contact with the developer carrier, and a contact layer provided in contact or non-contact with the developer carrier. A non-magnetic two-component developer is carried on the developer carrying member in a developing device comprising the electrostatic latent image carrying member,
After a thin layer substantially composed of only toner is formed on the developer carrying member after passing through the toner layer thickness regulating member, the toner is attracted to the electrostatic latent image by an electrostatic action. Also, in the conventional one-component developing method, the toner layer after the toner layer thickness regulating member has been multi-layered in order to make the image density uniform and obtain a sufficient image density. Since the amount of toner that cannot be sufficiently frictionally charged with the body and the toner layer thickness regulating member increases, afterimages and background stains are likely to occur. Further, if the chargeability deteriorates due to the contamination of the developer carrying member and the toner layer thickness regulating member by the toner due to the repetition of the development, this phenomenon is accelerated and the change in the image quality of the image portion becomes remarkable.

【0008】この様なトナー多層担持方式において、本
発明は一層顕著な効果を示す。また本発明の現像剤中の
トナーはキャリア粒子によりあらかじめ電荷を付与され
ているが現像剤担持体表面やトナー層厚規制部材表面を
トナーに対しキャリアと同じ帯電極性とする材料とする
ことにより一層安定して充分な帯電電荷をトナーに付与
することが可能となり良好で安定した画像を提供可能と
なる。本発明の現像剤の特徴の1つは非磁性のキャリア
を使うことであるが、これはキャリアの劣化すなわちト
ナースペントやキャリア被覆層の破壊を防止し、現像剤
の耐久性を向上させることを目的としている。従来の磁
性キャリアを用いた二成分現像剤のこれらの劣化原因の
多くが磁性体の真比重が大きいために衝突エネルギーが
大きいこと、磁気束縛力により現像剤の搬送を行うため
磁界により大きな力を与えられることによりもたらされ
る。本発明の現像剤中のキャリアは非磁性の真比重の低
い材料を用いることが可能であるが、特に樹脂類のよう
に真比重が1.5g/cm3以下とすることにより一層
顕著な耐久性の向上がはかれる。
In such a toner multi-layer carrying system, the present invention shows more remarkable effects. The toner in the developer of the present invention is preliminarily charged with carrier particles. However, the surface of the developer carrier or the surface of the toner layer thickness regulating member is made of a material having the same charge polarity as the carrier to the toner. Stable and sufficient charge can be imparted to the toner, and a good and stable image can be provided. One of the features of the developer of the present invention is to use a non-magnetic carrier, which prevents the deterioration of the carrier, that is, the destruction of the toner spent or the carrier coating layer, and improves the durability of the developer. The purpose is. Many of these causes of deterioration of two-component developers using conventional magnetic carriers have a large collision energy due to the large specific gravity of the magnetic material, and a large force is applied to the magnetic field to transport the developer by the magnetic binding force. It is brought by being given. As the carrier in the developer of the present invention, a non-magnetic material having a low true specific gravity can be used. Particularly, when the true specific gravity is 1.5 g / cm 3 or less, such as resins, the durability is more remarkable. Improve the performance.

【0009】乾式二成分現像装置が一成分現像装置に比
べて小型化、軽量化できない主要な原因は真比重が大き
く、トナーに比べかなり大きい粒径のキャリア粒子を用
いていることにある。一般に二成分現像方法は磁気ブラ
シ現像方法であり、現像剤中のキャリアに鉄やマグネタ
イト、フェライトといった真比重の高い磁性体を用いて
いるためキャリア自体が重いものとなっている。また、
磁気ブラシ現像方法においてはキャリア粒径を小さくす
るとキャリアをも現像してしまうためトナーに比べ5〜
20倍も粒径の大きなキャリアを用いており、単位重量
当りの表面積はトナーに比べ非常に少ない。トナーに対
し適正な帯電性を付与するためのキャリアに対するトナ
ーの被覆率は20〜40%であり一般的にトナーに対し
重量で20〜50倍のキャリアを必要としている。
The main reason that the dry two-component developing device cannot be made smaller and lighter than the one-component developing device is that it uses carrier particles having a large true specific gravity and a particle size considerably larger than that of the toner. In general, the two-component developing method is a magnetic brush developing method, and the carrier itself is heavy because a magnetic material having a high true specific gravity such as iron, magnetite, or ferrite is used for the carrier in the developer. Also,
In the magnetic brush developing method, if the carrier particle size is reduced, the carrier is also developed.
A carrier having a particle size as large as 20 times is used, and the surface area per unit weight is much smaller than that of the toner. The coverage of the toner with respect to the carrier for imparting proper chargeability to the toner is 20 to 40%, and generally requires a carrier 20 to 50 times the weight of the toner.

【0010】本発明の非磁性二成分現像剤におけるキャ
リア粒子は非磁性の低比重材料を用いることができ、さ
らにトナー体積平均粒径の5倍以下の体積平均粒径のキ
ャリアを用いるため現像剤が軽く、小量ですむため現像
装置自体の小型、軽量化が可能となる。また、本発明の
キャリア粒子の粒径分布における最小粒径をトナー最大
粒径の1.5倍以上とすることにより後述する現像方法
において、トナー層厚規制部材通過後に現像剤担持体上
に実質的にトナーのみよりなる薄層が形成可能となる。
本発明に用いられるキャリア粒子は上記条件を満たし、
さらにトナーに所望の電荷を付与できるものであれば何
でもかまわないが真比重の低いものが望ましい。また、
従来公知の方法でキャリア表面を被覆して帯電性、付着
性、強度を制御するいわゆる被覆キャリアであってもか
まわない。本発明に用いられるキャリア粒子の材質は例
えば無機物としては各種のガラス、アルミナ、窒化ケイ
素、炭化ケイ素、ジルコニア、ベリリア、マグネシア、
ムライト、ゼオライト、けい砂、シラス等があり、有機
物としては塩ビ−ナイロン、ポリアクリルアミド、ポリ
イミド、ポリエチレン、ポリプロピレン、ポリスチレ
ン、四フッ化エチレン、エポキシウレタン、シリコーン
アクリル等の樹脂類があげられる。
As the carrier particles in the non-magnetic two-component developer of the present invention, a non-magnetic material having a low specific gravity can be used. Further, since a carrier having a volume average particle size of 5 times or less the toner volume average particle size is used, the developer However, it is light and requires only a small amount, so that the size and weight of the developing device itself can be reduced. In the developing method described below, the minimum particle diameter in the particle diameter distribution of the carrier particles of the present invention is 1.5 times or more the maximum particle diameter of the toner. As a result, a thin layer consisting of only the toner can be formed.
The carrier particles used in the present invention satisfy the above conditions,
Further, any material can be used as long as it can provide a desired charge to the toner, but a material having a low true specific gravity is desirable. Also,
A so-called coated carrier may be used in which the surface of the carrier is coated by a conventionally known method to control the chargeability, adhesion, and strength. The material of the carrier particles used in the present invention is, for example, various kinds of inorganic substances such as glass, alumina, silicon nitride, silicon carbide, zirconia, beryllia, magnesia,
There are mullite, zeolite, silica sand, shirasu, and the like, and examples of organic substances include resins such as polyvinyl chloride, polyacrylamide, polyimide, polyethylene, polypropylene, polystyrene, tetrafluoroethylene, epoxy urethane, and silicone acrylic.

【0011】これらの内特に真比重が低く形状が球に近
く粒径分布の狭いものが好ましい。従って粉砕品より球
状造粒され、しかも分級等により粒径分布をそろえたも
のであり、真比重が1.5g/cm3以下である樹脂類
が好適に用いられる。キャリア被覆材はフッ素化合物、
ケイ素化合物、各種樹脂類といった従来公知の材料が使
用できる。本発明に用いられるトナー粒子は体積平均粒
径dVと個数平均粒径dnの比dV/dnが1≦dV/
dn≦1.2であることを特徴とする。従来一般的なト
ナーのdV/dnは約1.4〜2.0であるため本発明
のトナーを得るためにはさらに分級することが必要だが
歩留が低下するためコストが高くなってしまう。特開昭
61−18965に開示されているいわゆる分散重合法
により粒径分布の狭い樹脂粒子が得られ、これを用いる
ことにより本発明のトナーは容易に製造しうる。
Of these, those having a low true specific gravity and a shape close to a sphere and having a narrow particle size distribution are particularly preferred. Therefore, resins which are spherically granulated from the pulverized product and have a uniform particle size distribution by classification or the like and have a true specific gravity of 1.5 g / cm 3 or less are preferably used. The carrier coating material is a fluorine compound,
Conventionally known materials such as silicon compounds and various resins can be used. The toner particles used in the present invention have a ratio dV / dn between the volume average particle diameter dV and the number average particle diameter dn of 1 ≦ dV /
dn ≦ 1.2. The dV / dn of a conventional general toner is about 1.4 to 2.0, so that it is necessary to further classify the toner to obtain the toner of the present invention, but the yield is reduced and the cost is increased. Resin particles having a narrow particle size distribution can be obtained by the so-called dispersion polymerization method disclosed in JP-A-61-18965, and the toner of the present invention can be easily produced by using the resin particles.

【0012】本発明のトナーに使用される結着樹脂とし
ては、ポリスチレン、ポリp−クロロスチレン、ポリビ
ニルトルエンなどのスチレン及びその置換体の単重合
体:スチレン−p−クロロスチレン共重合体、スチレン
−プロピレン共重合体、スチレン−ビニルトルエン共重
合体、スチレン−ビニルナフタリン共重合体、スチレン
−アクリル酸メチル共重合体、スチレン−アクリル酸エ
チル共重合体、スチレン−アクリル酸ブチル共重合体、
スチレン−アクリル酸オクチル共重合体、スチレン−メ
タクリル酸メチル共重合体、スチレン−メタクリル酸エ
チル共重合体、スチレン−メタクリル酸ブチル共重合
体、スチレン−α−クロルメタクリル酸メチル共重合
体、スチレン−アクリロニトリル共重合体、スチレン−
ビニルメチルエーテル共重合体、スチレン−ビニルエチ
ルエーテル共重合体、スチレン−ビニルメチルケトン共
重合体、スチレン−ブタジエン共重合体、スチレン−イ
ソプレン共重合体、スチレン−アクリロニトリル−イン
デン共重合体、スチレン−マレイン酸共重合体、スチレ
ン−マレイン酸エステル共重合体などのスチレン系共重
合体:ポリメチルメタクリレート、ポリブチルメタクリ
レート、ポリ塩化ビニル、ポリ酢酸ビニル、ポリエチレ
ン、ポリプロピレン、ポリエステル、ポリウレタン、ポ
リアミド、エポキシ樹脂、ポリビニルブチラール、ポリ
アクリル酸樹脂、ロジン、変性ロジン、テルペン樹脂、
フェノール樹脂、脂肪族又は脂肪族炭化水素樹脂、芳香
族系石油樹脂、塩素化パラフィン、パラフィンワックス
などがあげられ、単独あるいは混合して使用できる。
The binder resin used in the toner of the present invention includes styrene such as polystyrene, poly-p-chlorostyrene, and polyvinyltoluene, and homopolymers of substituted styrenes: styrene-p-chlorostyrene copolymer, styrene -Propylene copolymer, styrene-vinyltoluene copolymer, styrene-vinylnaphthalene copolymer, styrene-methyl acrylate copolymer, styrene-ethyl acrylate copolymer, styrene-butyl acrylate copolymer,
Styrene-octyl acrylate copolymer, styrene-methyl methacrylate copolymer, styrene-ethyl methacrylate copolymer, styrene-butyl methacrylate copolymer, styrene-α-chloromethyl methacrylate copolymer, styrene- Acrylonitrile copolymer, styrene-
Vinyl methyl ether copolymer, styrene-vinyl ethyl ether copolymer, styrene-vinyl methyl ketone copolymer, styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-acrylonitrile-indene copolymer, styrene- Styrenic copolymers such as maleic acid copolymer and styrene-maleic acid ester copolymer: polymethyl methacrylate, polybutyl methacrylate, polyvinyl chloride, polyvinyl acetate, polyethylene, polypropylene, polyester, polyurethane, polyamide, epoxy resin , Polyvinyl butyral, polyacrylic acid resin, rosin, modified rosin, terpene resin,
Phenol resins, aliphatic or aliphatic hydrocarbon resins, aromatic petroleum resins, chlorinated paraffins, paraffin waxes, etc., can be used alone or in combination.

【0013】なお分散重合法によりトナーを製造する場
合は上記の内スチレン系単量体と(メタ)アクリル酸ア
ルキルエステル単量体との共重合体が好適に用いられ
る。また、本発明に使用される着色材としては、カーボ
ンブラック、ランプブラック、鉄黒、群青、ニグロシン
染料、アニリンブルー、フタロシアニンブルー、フタロ
シアニングリーン、ハンザイエローG、ローダミン6
G、レーキ、カルコオイルブルー、クロムイエロー、キ
ナクリドン、ベンジジンイエロー、ローズベンガル、ト
リアリルメタン系染料、モノアゾ系、ジスアゾ系染顔料
等従来公知のいかなる染顔料をも単独あるいは混合して
使用し得る。
When a toner is produced by a dispersion polymerization method, a copolymer of the above-mentioned styrene monomer and alkyl (meth) acrylate monomer is preferably used. Examples of the coloring material used in the present invention include carbon black, lamp black, iron black, ultramarine, nigrosine dye, aniline blue, phthalocyanine blue, phthalocyanine green, Hansa Yellow G, and rhodamine 6.
Any conventionally known dyes and pigments such as G, lake, chaco oil blue, chrome yellow, quinacridone, benzidine yellow, rose bengal, triallylmethane dye, monoazo dye and disazo dye can be used alone or in combination.

【0014】なお、分散重合法によりトナーを製造する
場合は、上記の内油溶性の染料が好適に用いられる。本
発明の現像方法は少なくとも現像剤担持体とそれに当接
して設けられたトナー層厚規制部材及び静電潜像担持体
よりなる。このような現像方法において従来の一成分ト
ナーを現像するとトナー中の小径トナーが優先的にトナ
ー層厚規制部材を通過し、残るトナーの粒径分布が大き
い方へシフトし画像濃度が変化するという不具合があ
り、さらにトナーの帯電電荷が不充分となり残像や地肌
汚れを生じることがあった。
When a toner is produced by a dispersion polymerization method, the above-mentioned oil-soluble dyes are preferably used. The developing method of the present invention comprises at least a developer carrier, a toner layer thickness regulating member provided in contact with the developer carrier, and an electrostatic latent image carrier. In such a developing method, when a conventional one-component toner is developed, the small-diameter toner in the toner preferentially passes through the toner layer thickness regulating member, and the particle size distribution of the remaining toner shifts to a larger one, and the image density changes. There was a problem and the charge of the toner was insufficient, resulting in afterimages and background stains.

【0015】これに対しトナーのdV/dnを1≦dV
/dn≦1.2と粒径分布を狭くするとともに、トナー
の最大粒径の1.5倍以上のキャリア粒子を混合しても
トナー層厚規制部材通過後の現像剤担持体上は実質的に
トナー成分となることを見出した。また、このキャリア
粒子に積極的に帯電付与機能をもたせることによりトナ
ーに帯電電荷を充分に安定して与えることが可能である
ことを見出した。さらにキャリアの粒径をトナー粒径の
5倍以下とし、非磁性の真比重の小さい材料とすること
により現像剤を少量、かつ軽量とすることができ現像装
置自体も小型軽量化することが可能となった。
On the other hand, dV / dn of the toner is 1 ≦ dV
/Dn≦1.2, the particle size distribution is narrowed, and even if carrier particles having 1.5 times or more of the maximum particle size of the toner are mixed, the developer on the developer carrier after passing through the toner layer thickness regulating member is substantially Was found to be a toner component. Further, they have found that the charge can be sufficiently and stably given to the toner by positively imparting the charge imparting function to the carrier particles. Further, by using a non-magnetic material having a particle size of 5 times or less the toner particle size and a small true specific gravity, the developer can be reduced in weight and amount, and the developing device itself can be reduced in size and weight. It became.

【0016】本発明を実施するのに適する現像装置の一
例を図1を参照して具体的に説明すると、現像剤担持体
2、トナー層厚規制部材3、静電潜像担持体4の三つを
主要構成要素としているものであり、特に層厚規制部材
3が重要である。図にはその他トナー撹拌装置5、現像
剤6、現像剤ホルダー7を示している。
An example of a developing apparatus suitable for carrying out the present invention will be described in detail with reference to FIG. 1. The developer carrying member 2, the toner layer thickness regulating member 3, and the electrostatic latent image carrying member One as a main component, and the layer thickness regulating member 3 is particularly important. The figure also shows a toner stirring device 5, a developer 6, and a developer holder 7.

【0017】トナー製造例1 〔帯電性樹脂粒子製造〕コンデンサー、窒素導入管、4
5度に傾斜した羽を4枚持つステンレスタービン翼(翼
の直径は反応容器の径の2/3)2本、撹拌用モータ
ー、滴下ロート、温度計、及びシリンジ注入口を装備し
たガラス製の反応容器に以下のものを仕込んだ。
Toner Production Example 1 [Production of Chargeable Resin Particles] Condenser, nitrogen inlet tube, 4
Two stainless turbine blades with four blades inclined at 5 degrees (the diameter of the blade is 2/3 of the diameter of the reaction vessel), a glass motor equipped with a stirring motor, a dropping funnel, a thermometer, and a syringe inlet. The following were charged into a reaction vessel.

【0018】 メタノール 60部 エタノール 20部 蒸留水 10部 無水マレイン酸−メチルビニルエーテル共重合体(重量平均分 子量15万) 1.5部 70℃で5時間加熱撹拌することにより部分エステル化
し、無水マレイン酸−メチルビニルエーテル共重合体を
溶解した。この反応容器を設定温度に±0.1℃に管理
できる恒温水槽に浸し、5℃まで冷却しながら、窒素導
入管より系内に窒素を導入した。気相中の酸素濃度をガ
ルバニ電池式酸素分析計で検知することにより系内の酸
素濃度を0.1体積%以下に置換した。系内が5℃に達
したところで以下のものを滴下ロートから仕込んだ。
Methanol 60 parts Ethanol 20 parts Distilled water 10 parts Maleic anhydride-methyl vinyl ether copolymer (weight average molecular weight 150,000) 1.5 parts Partial esterification by heating and stirring at 70 ° C. for 5 hours to give anhydrous The maleic acid-methyl vinyl ether copolymer was dissolved. The reaction vessel was immersed in a constant temperature water bath capable of controlling the temperature to a preset temperature of ± 0.1 ° C., and cooled to 5 ° C., and nitrogen was introduced into the system from a nitrogen introduction pipe. The oxygen concentration in the system was replaced with 0.1% by volume or less by detecting the oxygen concentration in the gas phase with a galvanic cell type oxygen analyzer. When the temperature in the system reached 5 ° C., the following were charged from the dropping funnel.

【0019】 スチレン 35部 メタクリル酸n−ブチル 15部 n−ドデシルメルカプタン 0.35部 ジビニルベンゼン(有効成分100%に換算) 0.5部 系内の酸素濃度は0.5%まで上昇したが、さらに窒素
ガスを供給し、0.1%体積以下まで置換した。ここで
恒温水槽の温度を65℃まで上昇させた。反応器内の温
度が60℃に達した時点で撹拌速度を100rpmに設
定し、以下の開始剤溶液をシリンジを用いて注入した。
Styrene 35 parts n-butyl methacrylate 15 parts n-dodecyl mercaptan 0.35 parts divinylbenzene (converted to active ingredient 100%) 0.5 parts The oxygen concentration in the system increased to 0.5%. Further, nitrogen gas was supplied to replace the gas to 0.1% volume or less. Here, the temperature of the thermostatic bath was raised to 65 ° C. When the temperature in the reactor reached 60 ° C., the stirring speed was set to 100 rpm, and the following initiator solution was injected using a syringe.

【0020】 2,2’−アゾビス(2,4−ジメチルバレロニトリル)0.0016部 メタノール 0.02部 約15分経過すると透明であった溶液の白濁化が始ま
り、その後30分放置して、系内の白濁がさらに強まっ
た時点で、下記に示す溶液を滴下ロートより15分かけ
て滴下した。 2,2’−アゾビス(2,4−ジメチルバレロニトリル) 0.8部 メタノール 10部 その後5時間半ほど重合を継続させた後、下記に示す混
合液をシリンジを用いて注入した。
2,16′-azobis (2,4-dimethylvaleronitrile) 0.0016 part Methanol 0.02 part After about 15 minutes, the clear solution starts to become cloudy, and then is left for 30 minutes, When the cloudiness in the system further increased, the following solution was dropped from the dropping funnel over 15 minutes. 2,2'-Azobis (2,4-dimethylvaleronitrile) 0.8 part Methanol 10 parts After continuing polymerization for about 5 hours and a half, the following mixture was injected using a syringe.

【0021】 α−チオグリセロール 0.4部 1,3−ブタンジオールメタクリレート 0.6部 メタノール 5部 さらに10時間反応を継続させたところで、液の蒸発が
ないようにシリンジにて一部サンプリングし、少量のハ
イドロキノンにより重合を禁止させ、室温下で5時間、
50℃で恒温まで、減圧乾燥する操作により固型分を定
量し、加えた分散安定剤及び重合開始剤の量を考慮し
て、転化率を求めた所、79.2%に達していた。
Α-thioglycerol 0.4 part 1,3-butanediol methacrylate 0.6 part methanol 5 parts When the reaction was further continued for 10 hours, a part of the solution was sampled with a syringe so as not to evaporate the liquid. Polymerization was inhibited by a small amount of hydroquinone,
The solid content was quantified by drying under reduced pressure at a constant temperature of 50 ° C., and the conversion was determined in consideration of the added amounts of the dispersion stabilizer and the polymerization initiator. As a result, the conversion was 79.2%.

【0022】恒温水槽の設定温度を下げ、一旦、20℃
まで反応器内を冷却した後に以下の突起形成用単量体、
組成物からなるものを滴下ロートより2時間かけて滴下
した。 t−ブチルアクリルアミドスルホン酸 1部 メタクリル酸メチル 19部 メタノール 40部 蒸留水 5部 滴下を終了したところで、撹拌速度を70rpmに設定
し、反応器内の温度を50℃まで上昇し、1時間経過し
たところで下記に示す濁液を30分かけて滴下ロートよ
り滴下した。
Lower the set temperature of the constant temperature water bath,
After cooling the reactor until the following protrusion-forming monomer,
The composition was dropped from the dropping funnel over 2 hours. t-Butylacrylamide sulfonic acid 1 part Methyl methacrylate 19 parts Methanol 40 parts Distilled water 5 parts At the end of dropping, the stirring speed was set to 70 rpm, the temperature in the reactor was raised to 50 ° C., and 1 hour passed. By the way, the following turbid liquid was dropped from the dropping funnel over 30 minutes.

【0023】 2,2’−アゾビスイソブロニトリル 0.4部 メタノール 7部 そのまま50℃で3時間反応させ、その後1時間かけて
反応器内の温度を65℃まで昇温し、20時間反応させ
ることにより白濁した分散液を得た。転化率は98.7
%に達していた。また、得られた分散液の極く一部を大
過剰の蒸留水に希釈し、遠心沈降後、蒸留水に再分散さ
せ、未反応物、分散剤などを除いて精製した重合体粒子
を走査型電子顕微鏡にて観察したところ、粒度が均整な
球状粒子であった。
2,2′-azobisisobronitrile 0.4 part Methanol 7 parts The reaction is allowed to proceed at 50 ° C. for 3 hours, then the temperature in the reactor is raised to 65 ° C. over 1 hour, and the reaction is carried out for 20 hours. As a result, a cloudy dispersion was obtained. 98.7 conversion
% Had been reached. In addition, a very small portion of the obtained dispersion is diluted with a large excess of distilled water, and after centrifugal sedimentation, redispersed in distilled water, and the polymer particles that have been purified by removing unreacted substances, dispersants, etc. are scanned. Observation with a scanning electron microscope revealed spherical particles having a uniform particle size.

【0024】 〔着色〕 オイルブラック860(オリエント化学社製) 4部 メタノール 8部 を混合し加熱溶解後冷却し、先に調整した樹脂粒子分散
液100部と混合し、40℃で2時間撹拌した後冷却
し、遠心沈降し、上澄みを除きメタノール50部、水5
0部の混合溶媒に再分散する操作を3回行って樹脂粒子
を着色洗浄した。この着色粒子分散スラリーを小型スプ
レードライヤー(ヤマトミニスプレー、ヤマト科学社
製)にて乾燥した粉末99.7部に対し疎水性シリカR
972(日本アエロジル社製)0.3部をミキサーにて
混合し本発明の負帯電性トナーAを得た。トナーの体積
平均粒径は8.7μm、個数平均粒径は8.2μm、d
V/dn=1.06であった。粒径分布における最大粒
径は9.8μmであった。
[Coloring] 4 parts of oil black 860 (manufactured by Orient Chemical Co., Ltd.), 8 parts of methanol were mixed, dissolved by heating, cooled, mixed with 100 parts of the previously prepared resin particle dispersion, and stirred at 40 ° C. for 2 hours. After cooling, the mixture was centrifuged and the supernatant was removed to remove 50 parts of methanol and 5 parts of water.
The operation of redispersing in 0 parts of the mixed solvent was performed three times to wash the resin particles by coloring. 99.7 parts of a powder obtained by drying this colored particle dispersion slurry with a small spray dryer (Yamato Mini Spray, manufactured by Yamato Scientific Co., Ltd.) was added to hydrophobic silica R.
972 (manufactured by Nippon Aerosil Co., Ltd.) was mixed in a mixer to obtain a negatively chargeable toner A of the present invention. The volume average particle diameter of the toner is 8.7 μm, the number average particle diameter is 8.2 μm, d
V / dn = 1.06. The maximum particle size in the particle size distribution was 9.8 μm.

【0025】トナー製造例2 トナー製造例1におけるn−ドデシルメルカプタン0.
35部を0.15部とした以外はトナー製造例1と同様
の操作を行い体積平均粒径5.2μm、個数平均粒径
4.8μm、dV/dn=1.08、最大粒径6.1μ
mの負帯電性トナーBを得た。ただし疎水性シリカR9
72の添加量はトナー製造例1では0.3%だったもの
を0.8%とした。
Toner Production Example 2 n-Dodecyl mercaptan 0.1 in Toner Production Example 1.
The same operation as in toner production example 1 was performed except that 35 parts was changed to 0.15 parts, and the volume average particle diameter was 5.2 μm, the number average particle diameter was 4.8 μm, dV / dn = 1.08, and the maximum particle diameter was 6. 1μ
m of negatively chargeable toner B was obtained. However, hydrophobic silica R9
The addition amount of 72 was changed from 0.3% in toner production example 1 to 0.8%.

【0026】キャリア製造例 トナー製造例1におけるn−ドデシルメルカプタン0.
35部を0.45部とし、ジビニルベンゼンを1.0
部、t−ブチルアクリルアミドスルホン酸1部をジメチ
ルアミノエチルメタクリレート1部にした以外はトナー
製造例と同様の操作を行い体積平均粒径10.8μm、
最小粒径は9.5μmの球形樹脂粒子スラリーを得た。
これを着色せずにトナー製造例と同様に洗浄、乾燥を行
いキャリアAを得た。キャリアAの真比重は1.2g/
cm3であった(またdV/dnは1.06であっ
た)。
Carrier Production Example n-Dodecyl mercaptan 0.1 in toner production example 1.
35 parts to 0.45 parts, divinylbenzene 1.0 parts
Parts, 1 part of t-butylacrylamidosulfonic acid was changed to 1 part of dimethylaminoethyl methacrylate, and the same operation as in the toner production example was carried out to obtain a volume average particle diameter of 10.8 μm,
A spherical resin particle slurry having a minimum particle size of 9.5 μm was obtained.
This was washed and dried in the same manner as in the toner production example without coloring to obtain a carrier A. The true specific gravity of carrier A is 1.2 g /
cm 3 (and dV / dn was 1.06).

【0027】[0027]

【実施例】以下に実施例を用いて本発明をさらに詳細に
説明するが、本発明はこれらに限定されるものではな
い。なお、以下に示す部及び%は重量基準である。
The present invention will be described in more detail with reference to the following Examples, but it should not be construed that the invention is limited thereto. The parts and percentages shown below are based on weight.

【0028】実施例1 体積平均粒径32.1μm、最小粒径18.3μmのガ
ラスビーズ80.0部とトナーA20部をボールミルで
10分間混合し、本発明の現像剤Aを得た。ガラスビー
スの真比重は2.3g/cm3であった。図1に示す一
成分現像装置と同様の小型現像装置に現像剤Aを入れト
ナー層厚規制部材通過後の粒径測定及び画像評価、耐久
試験を行った結果を表1に示した。トナー層厚規制部材
通過後にはキャリアの通過は見られず、残像や地肌汚れ
の発生は見られず、A4で10万枚の充分な耐久性を示
したが画像の濃度がやや低かった。現像剤の体積と重量
は従来の磁性キャリアを用いた二成分現像剤に比べ明ら
かに少なく軽量であった。なお図1に示す現像装置にお
いてトナー層厚規制部材通過後のトナー層はほぼ単層で
あった。
Example 1 80.0 parts of glass beads having a volume average particle diameter of 32.1 μm and a minimum particle diameter of 18.3 μm and 20 parts of toner A were mixed for 10 minutes by a ball mill to obtain a developer A of the present invention. The true specific gravity of the glass beads was 2.3 g / cm 3 . Table 1 shows the results of particle size measurement, image evaluation, and endurance test after developer A was placed in a small developing device similar to the one-component developing device shown in FIG. After passing through the toner layer thickness regulating member, no passage of the carrier was observed, no afterimage or background stain was observed, and A4 showed sufficient durability of 100,000 sheets, but the image density was slightly low. The volume and weight of the developer were clearly smaller and lighter than the two-component developer using a conventional magnetic carrier. In the developing device shown in FIG. 1, the toner layer after passing through the toner layer thickness regulating member was substantially a single layer.

【0029】実施例2 実施例1と同じ現像剤を用い表面層にシリコンゴムを用
いた現像剤担持体を有する現像装置により実施例1と同
様の評価を行った結果を表1に示した。トナー層厚規制
部材通過後にはキャリアの通過は見られず残像や地肌汚
れの発生もなく、画像濃度も充分であり、耐久性もA4
10万枚テストで充分なものであった。なお、この現
像装置においてトナー層厚規制部材通過後のトナー層は
4〜5層の多層であった。
Example 2 Table 1 shows the results of the same evaluation as in Example 1 performed by a developing apparatus using the same developer as in Example 1 and using a developer carrier having a surface layer made of silicone rubber. After passing through the toner layer thickness regulating member, no passage of the carrier is observed, no afterimage or background stain occurs, the image density is sufficient, and the durability is A4.
A 100,000-sheet test was sufficient. In this developing device, the toner layer after passing through the toner layer thickness regulating member was a multilayer of 4 to 5 layers.

【0030】実施例3 実施例2の現像装置における現像剤担持体の表面層はシ
リコンゴムであったが、これをアミノシランを含有した
シリコンゴムに替え、積極的にトナーを負帯電性にした
こと以外は実施例2と同じ現像剤にて同様の評価を行っ
た結果を表1に示した。結果は概ね実施例2と同様であ
ったが実施例2に比べ画像のシャープ性が優れ、耐久性
テストにおける画質変化が少なくなる傾向にあった。
Example 3 The surface layer of the developer carrying member in the developing device of Example 2 was made of silicon rubber. This was changed to silicon rubber containing aminosilane, and the toner was made positively negatively charged. Except for the above, the same evaluation was performed using the same developer as in Example 2, and the results are shown in Table 1. Although the results were almost the same as those in Example 2, the sharpness of the image was superior to that in Example 2, and the change in image quality in the durability test tended to be small.

【0031】実施例4 トナー製造例2のトナーB30部とキャリア製造例1の
キャリアA70部をボールミルで10分間混合し本発明
の現像剤Bを得た。実施例3と同様の現像装置にて同様
の評価を行った結果を表1に示した。トナー層厚規制部
材通過後にはキャリアの通過は見られず、実施例3同様
優れた画質を示した。耐久性試験においてはA4 20
万枚複写後も初期と変らぬ画像品質であり、非常に信頼
性が高いことを示していた。現像剤の量も実施例3に比
べさらに少量、軽量となっていた。
Example 4 30 parts of toner B of Toner Production Example 2 and 70 parts of Carrier A of Carrier Production Example 1 were mixed for 10 minutes by a ball mill to obtain a developer B of the present invention. Table 1 shows the results of the same evaluation performed with the same developing device as in Example 3. No passage of the carrier was observed after passing through the toner layer thickness regulating member, and excellent image quality was exhibited as in Example 3. A4 20 in the durability test
The image quality was the same as the initial image quality even after copying many sheets, indicating that the reliability was very high. The amount of the developer was smaller and lighter than that of Example 3.

【0032】比較例1 実施例3においてキャリアを使用せずトナーのみ現像装
置に入れ、実施例3と同様の評価を行った結果を表1に
示した。現像剤担持体1周目が文字で2周目が黒ベタと
なる原稿を複写すると黒ベタ部に先の文字部分に対応し
て画像濃度が低くなる残像が発生した。画像上には地肌
汚れは見られなかったが静電潜像担持体上の地肌部にト
ナーが付着しており、トナーの消費量が実施例3より多
くなってしまった。耐久性試験では文字の太りと地肌汚
れの増加が認められ、A4 2万枚で試験を中止した。
Comparative Example 1 Table 1 shows the results of the same evaluation as in Example 3 in which only the toner was put into the developing device without using a carrier in Example 3. When a document in which the first rotation of the developer carrying member was a character and the second rotation was a black solid was copied, an afterimage in which the image density was reduced corresponding to the preceding character portion occurred in the black solid portion. No background stain was observed on the image, but toner adhered to the background on the electrostatic latent image carrier, and the consumption of toner was larger than that in Example 3. In the durability test, thickening of letters and increase of background stain were recognized, and the test was stopped when A420,000 sheets were printed.

【0033】比較例2 キャリアを体積平均粒径25.3μm、最小粒径10.
2μmのガラスビーズとした以外実施例3と同様の評価
を行った。キャリアの最小粒径/トナーの最大粒径=
1.04であり、トナー層厚規制部材通過後にキャリア
の存在が認められ、画像の文字やライン部の端部にトナ
ーをともなったキャリアの付着が見られた。なお、キャ
リアの現象が認められたため耐久性試験は実施しなかっ
た。
Comparative Example 2 The carrier had a volume average particle size of 25.3 μm and a minimum particle size of 10.
The same evaluation as in Example 3 was performed except that glass beads of 2 μm were used. Minimum particle size of carrier / Maximum particle size of toner =
1.04, indicating that the carrier was present after passing through the toner layer thickness regulating member, and that the carrier with the toner was adhered to the end of the character or line portion of the image. The durability test was not performed because the phenomenon of the carrier was observed.

【0034】比較例3 トナーを体積平均粒径8.5μm、dV/dn=1.4
8、最大粒径17.9μmの負帯電性粉砕法トナーと
し、キャリアを体積平均粒径66.5μm、最小粒径3
8.1μmのガラスビーズとし、トナー10部とキャリ
ア90部をボールミルで10分間混合して現像剤とし実
施例3と同様の現像装置にて同様の評価を行った。結果
を表1に示した。初期画像は濃度がやや低く、ランニン
グ枚数とともに濃度が高くなる傾向が見られた。現像剤
は従来の磁性キャリアを用いたものより軽量ではある
が、量的には少し減少した程度となってしまった。
COMPARATIVE EXAMPLE 3 The toner had a volume average particle size of 8.5 μm and dV / dn = 1.4.
8, a negatively chargeable pulverized toner having a maximum particle size of 17.9 μm, and a carrier having a volume average particle size of 66.5 μm and a minimum particle size of 3
As a developer, 8.1 parts of glass beads were mixed with 10 parts of the toner and 90 parts of the carrier in a ball mill for 10 minutes to obtain a developer, which was evaluated in the same manner as in Example 3. The results are shown in Table 1. The density of the initial image was slightly low, and the density tended to increase with the number of running images. Although the developer is lighter than the one using the conventional magnetic carrier, the amount of the developer is slightly reduced.

【0035】比較例4 キャリアを体積平均径34.8μm、最小粒径17.9
μm、真比重5.1g/cm3のシリコン樹脂を被覆し
たフェライトキャリアとした以外、実施例3と同様に現
像剤を作製し、評価を行った結果を表1に示した。初期
の画像は良好であったがランニングとともに地肌汚れが
発生し、A4 2万枚で地肌汚れが許容限界を超えてし
まった。
Comparative Example 4 The carrier had a volume average diameter of 34.8 μm and a minimum particle diameter of 17.9.
A developer was prepared and evaluated in the same manner as in Example 3 except that a ferrite carrier coated with a silicon resin having a specific gravity of 5.1 g / cm 3 and a specific gravity of 5.1 μm was used. The results are shown in Table 1. Although the initial image was good, background stains occurred along with the running, and the background stains exceeded the permissible limit at 20,000 sheets.

【0036】[0036]

【表1】 [Table 1]

【0037】[0037]

【発明の効果】以上説明した本発明の効果をその構成と
関連して説明すると下記のとおりである。 1.請求項1の現像剤においてトナーと逆の極性に帯電
しうる磁性体を含有しないキャリアを用いることにより
一成分現像剤より充分に、また安定してトナーに電荷を
付与し(残像や地肌汚れのない)良好な画像を得ること
ができるとともに、磁性キャリアを用いた二成分現像剤
に比べ軽量化でき、さらにトナースペントが減少するた
め、耐久性も向上したものとなる。さらにキャリアの体
積平均粒径をトナーの体積平均粒径の5倍以下と従来よ
り小さくすることによりキャリアの表面積が増加し、使
用するキャリアの量を減少させることができ現像装置を
軽量、コンパクトにすることができる。また、キャリア
の粒径分布における最小粒径をトナーの最大粒径の1.
5倍以上とすることにより請求項2の現像装置におい
て、トナー層厚規制部材通過後に現像剤担持体上に実質
的にトナーのみよりなる薄層が形成可能となる。
The effects of the present invention described above will be described below in relation to the configuration. 1. By using a carrier which does not contain a magnetic material capable of being charged to the opposite polarity to the toner in the developer according to claim 1, the toner can be charged more sufficiently and more stably than a one-component developer. No) A good image can be obtained, the weight can be reduced as compared with a two-component developer using a magnetic carrier, and the toner spent is reduced, so that the durability is improved. Further, the surface area of the carrier is increased by reducing the volume average particle diameter of the carrier to 5 times or less of the volume average particle diameter of the toner, so that the amount of the carrier to be used can be reduced. can do. In addition, the minimum particle size in the particle size distribution of the carrier is defined as 1.75 times the maximum particle size of the toner.
By making the ratio 5 times or more, in the developing device according to the second aspect, it becomes possible to form a thin layer substantially composed of only toner on the developer carrier after passing through the toner layer thickness regulating member.

【0038】2.請求項1の現像剤においてトナーの体
積平均粒径dVと個数平均粒径dnの比dV/dnが1
≦dV/dn≦1.2と粒径分布を狭くすることにより
キャリアの体積平均粒径がトナーの平均粒径の5倍以下
でありながらキャリアの最小粒径がトナーの最大粒径の
1.5倍以上とすることが可能となる。 3.請求項2に少なくとも現像剤担持体と現像剤担持体
に当接して設けられたトナー層厚規制部材及び静電潜像
担持体よりなる現像装置は通常の一成分現像装置と同じ
構成であり、軽量かつコンパクトであり、またトナー層
厚規制部材の存在により請求項1の現像剤よりキャリア
を除去し現像剤担持体上に実質上トナーのみよりなる薄
層を形成しうる。
2. 2. The developer according to claim 1, wherein the ratio dV / dn between the volume average particle diameter dV of the toner and the number average particle diameter dn is 1
By narrowing the particle size distribution to ≦ dV / dn ≦ 1.2, the minimum particle size of the carrier is not more than 5 times the average particle size of the toner, while the volume average particle size of the carrier is 5 times or less of the average particle size of the toner. It is possible to increase the number by five times or more. 3. A developing device including at least a developer carrier and a toner layer thickness regulating member and an electrostatic latent image carrier provided in contact with the developer carrier has the same configuration as a normal one-component developing device, It is lightweight and compact, and the presence of the toner layer thickness regulating member can remove the carrier from the developer of claim 1 to form a thin layer substantially composed of only toner on the developer carrier.

【0039】4.トナー層厚規制部材通過後に形成され
るトナー層を多層として均一で、十分な画像濃度を得よ
うとした場合、従来の一成分現像剤ではトナーに充分な
電荷を付与しずらく、残像や地汚れ等の異状画像を生じ
やすいが本発明の現像剤及び現像方法はより有効な効果
を示す。 5.本発明の現像方法において現像剤担持体表面及び又
はトナー層厚規制部剤表面を請求項1のトナーに対し逆
の帯電極性、つまり請求項1のキャリアと同じ帯電極性
に帯電しうることにより、さらに安定して充分な電荷を
トナーに付与できるため画像品質、耐久性とも優れたも
のとなる。 6.本発明の現像剤におけるキャリアの真比重を1.5
以下とすることにより、さらに軽量化とスペント防止に
よる高耐久化が達成できる。
4. When a toner layer formed after passing through the toner layer thickness regulating member is to be formed into a multi-layer and uniform and sufficient image density is to be obtained, it is difficult for a conventional one-component developer to sufficiently charge the toner, resulting in an afterimage or a ground. Although an abnormal image such as a stain is likely to occur, the developer and the developing method of the present invention show more effective effects. 5. In the developing method of the present invention, the surface of the developer carrier and / or the surface of the toner layer thickness regulating agent can be charged to the opposite charge polarity to the toner of claim 1, that is, the same charge polarity as the carrier of claim 1, Further, since a sufficient charge can be stably applied to the toner, the image quality and the durability are excellent. 6. The true specific gravity of the carrier in the developer of the present invention is 1.5
With the following, higher durability can be achieved by weight reduction and prevention of spent.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明を実施するのに適する装置の一例の説明
図、
FIG. 1 is an explanatory view of an example of an apparatus suitable for carrying out the present invention;

【符号の説明】[Explanation of symbols]

1 静電潜像担持体 2 現像剤担持体 3 トナー層厚規制部材 4 現像剤供給部材 5 現像剤撹拌装置 6 現像剤 7 現像剤ホルダー REFERENCE SIGNS LIST 1 electrostatic latent image carrier 2 developer carrier 3 toner layer thickness regulating member 4 developer supply member 5 developer stirring device 6 developer 7 developer holder

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平4−70885(JP,A) 特開 平4−177260(JP,A) 特開 平5−27477(JP,A) 特開 平3−237105(JP,A) 特開 昭47−13952(JP,A) 特開 平1−101560(JP,A) (58)調査した分野(Int.Cl.7,DB名) G03G 9/08 G03G 9/10 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-4-70885 (JP, A) JP-A-4-177260 (JP, A) JP-A-5-27477 (JP, A) 237105 (JP, A) JP-A-47-13952 (JP, A) JP-A-1-101560 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) G03G 9/08 G03G 9 /Ten

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 少なくとも結着樹脂、着色剤を含有し、
磁性体を含有せず、体積平均粒径dVと個数平均粒径d
nとの比dV/dnが1≦dV/dn≦1.2である粒
径分布の狭いトナーと、このトナーとは反対の帯電極性
に帯電し得る磁性体を含有しないキャリアとからなり、
このキャリアの体積平均粒径がこのトナーの体積平均粒
径の5倍以下であり、かつ、その粒径分布における最小
粒径が上記トナーの最大粒径の1.5倍以上であること
を特徴とする非磁性二成分現像剤。
At least a binder resin and a colorant are contained,
Contains no magnetic material, and has a volume average particle diameter dV and a number average particle diameter d
a toner having a narrow particle size distribution having a ratio dV / dn of 1 ≦ dV / dn ≦ 1.2, and a carrier containing no magnetic material capable of being charged to the opposite charging polarity to the toner.
The volume average particle size of the carrier is 5 times or less the volume average particle size of the toner, and the minimum particle size in the particle size distribution is 1.5 times or more the maximum particle size of the toner. A non-magnetic two-component developer.
【請求項2】 現像剤担持体と、この現像剤担持体に当
接して設けられたトナー層厚規制部材およびこの現像剤
担持体に接触または非接触状態に設けられた静電潜像担
持体よりなる現像装置を用い、この現像剤担持体上に請
求項1に示した非磁性二成分現像剤を担持させ、トナー
層厚規制部材通過後に、現像剤担持体上に実質的にトナ
ーのみよりなる薄層を形成した後、静電潜像に静電気的
作用によりトナーを吸着させることを特徴とする現像方
法。
2. A developer carrying member, a toner layer thickness regulating member provided in contact with the developer carrying member, and an electrostatic latent image carrier provided in contact with or not in contact with the developer carrying member. A non-magnetic two-component developer according to claim 1 is carried on the developer carrying member by using a developing device comprising: a toner layer thickness regulating member; A developing method comprising forming a thin layer and adsorbing toner on the electrostatic latent image by electrostatic action.
【請求項3】 現像剤担持体表面と層厚規制部材表面の
両者または何れか一つが請求項1のトナーに対し、請求
項1のキャリアと同じ帯電極性に帯電し得ることを特徴
とする請求項2に記載の現像方法。
3. The toner of claim 1, wherein at least one of the surface of the developer carrying member and the surface of the layer thickness regulating member can be charged to the same charge polarity as the carrier of claim 1. Item 3. The developing method according to Item 2.
【請求項4】 キャリアの真比重が1.5g/cm3
下であることを特徴とする請求項1の現像剤または請求
項2ないし請求項3の何れかに記載の現像方法。
4. The developing method according to claim 1, wherein the true specific gravity of the carrier is 1.5 g / cm 3 or less.
JP30817393A 1993-12-08 1993-12-08 Non-magnetic two-component developer and developing method using the same Expired - Fee Related JP3253042B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30817393A JP3253042B2 (en) 1993-12-08 1993-12-08 Non-magnetic two-component developer and developing method using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30817393A JP3253042B2 (en) 1993-12-08 1993-12-08 Non-magnetic two-component developer and developing method using the same

Publications (2)

Publication Number Publication Date
JPH07160048A JPH07160048A (en) 1995-06-23
JP3253042B2 true JP3253042B2 (en) 2002-02-04

Family

ID=17977788

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30817393A Expired - Fee Related JP3253042B2 (en) 1993-12-08 1993-12-08 Non-magnetic two-component developer and developing method using the same

Country Status (1)

Country Link
JP (1) JP3253042B2 (en)

Also Published As

Publication number Publication date
JPH07160048A (en) 1995-06-23

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