JP3251207B2 - Method and apparatus for holding sheet material for molding fiber-reinforced resin - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an SMC (Sheet Molding Compo
The present invention relates to a method and apparatus for holding a sheet material for forming a fiber-reinforced resin, which is suitable for holding a sheet material for forming a fiber-reinforced resin such as und) in a storage box.

[0002]

2. Description of the Related Art SMC is a sheet-like molding material obtained by compounding a resin, reinforcing fibers, and various fillers, and is formed by compression molding. This kind of SMC is
Application to large products such as building materials and automobile parts is beginning to progress, starting with the production of small components.

[0003] This SMC is formed by a continuous forming method. Specifically, for example, a curing agent, a thickening agent, a filler and the like are mixed on a polyethylene film which is unwound from a film supply device and conveyed. The resin in the form of paste is supplied to a uniform thickness, dropped on the resin layer while cutting the glass fiber roving, and another polyethylene film coated with the above resin paste is further superimposed on the resin layer to form a resin. Manufactured by coating the layer surface.

[0004] The SMC thus obtained is generally wound up on a take-up roll for storage aging, or folded and stored in a storage box. Various methods have been proposed for a kazari storage method in which a complicated process is performed as compared with the roll winding type storage method described above (for example, Japanese Patent Application Laid-Open No. 3-61512, Japanese Patent Publication No. Sho 60-16321).

At the time of storage in Katsuragi, the SMC is folded with both sides sandwiched between separate films, and when supplied to a press machine in the next process, the SMC is removed from the upper opening of the storage box using a removal machine. It is supposed to be.

[0006]

However, in the SMC stacked and stored in the storage box by the above-described method, the SMC
Since there is a gap between the storage box and the inner side wall of the storage box, the stacked and stored SMCs may be biased by vibration during transportation. There is a problem that the part is depressed and a product defect occurs.

SUMMARY OF THE INVENTION The present invention has been made in consideration of the above-mentioned problems in the conventional method of storing a sheet material for forming a fiber-reinforced resin, and uses the sheet material for forming a fiber-reinforced resin formed in a storage box. A method and apparatus for holding a sheet material for fiber-reinforced resin molding that can be held without bias and that can be easily separated from the sheet material for fiber-reinforced resin molding when taking out the sheet material for fiber-reinforced resin molding. To provide.

[0008]

Of the present invention SUMMARY OF THE INVENTION The method of holding the fiber-reinforced resin molded sheet material, the storage box at least one pair of
Placing the plate-like member along the opposite inner side wall and placing it inside the storage box
After laminating the sheet material for fiber reinforced resin molding,
The laminated side of the laminated sheet material for fiber reinforced resin molding
The pressing, by filling the gap between the laminated fiber-reinforced resin molding sheet material and the inner side wall of the storage box, and gist of stacked said fiber-reinforced resin molding sheet material to stabilize held in the receiving box I do .

In the present invention, as a method of filling the gap, a pair of air mats before air filling are arranged along at least one pair of opposed inner side walls of the storage box, respectively, and the fiber reinforced resin is placed in the storage box. A method is shown in which, after the sheet materials for forming are stacked and stored, the air mat is filled with air and expanded to fill the gap.

As another method for filling the gap, a plate-like member arranged along at least one pair of opposed inner side walls of the storage box is pressed against the side surface of the laminated sheet material for fiber-reinforced resin molding. Thus, a method for filling the gap is shown.

[0011] The holding apparatus for a sheet material for forming a fiber-reinforced resin according to the present invention stores and stores the sheet material for forming a fiber-reinforced resin.
Storage box and at least one pair of opposed inner side walls of the storage box
And plate-like members respectively arranged along the
The plate-like member contains a sheet material for fiber-reinforced resin molding in the storage box.
After lamination, the laminated fiber reinforced resin molding sheet material
Pressing the lamination side to laminate the sheet material for fiber reinforced resin molding
It is configured to fill the gap between the side and the inner side wall of the storage box.
The gist is that it has been done. Holding method and holding device
In the above, as a specific example of the sheet material for molding a fiber-reinforced resin, a crooked SMC is shown.

According to the present invention, after the sheet material for fiber-reinforced resin molding is stacked and stored in the storage box, the gap between the sheet material stacking side surface and the inner side wall of the storage box is filled. Material bias is prevented.

[0013]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail based on preferred embodiments shown in the drawings. FIG. 1 shows a storage box and an air mat used in the method for holding a sheet material for molding a fiber-reinforced resin of the present invention.

In FIG. 1, a storage box 1 is for storing SMC as a sheet material for forming a fiber-reinforced resin to be folded in a stacked state, and the side walls 1a to 1d and the bottom plate 1e are formed of a wire mesh. ing. Therefore, the entire storage box 1 forms a basket structure. In the following description, 1
a is called a front wall, 1b is called a left wall, 1c is called a right wall, and 1d is called a back wall.

Air mats 10 and 11 shown in FIG. 2 are arranged along the opposing inner side walls in the storage box 1. The air mats 10 and 11 can be made of any air-tight bags that do not dissolve in the monomer, have strength to withstand pressure, and are air-tight. A bag formed by laminating a film is shown. Air mat 10
Is formed in a rectangular plate shape with a thickness t of 50 mm, and a heat-welded portion 10a formed by welding a front surface and a back surface over a predetermined length so that the thickness becomes constant when air is filled therein. It is provided in four places in the direction.

At the top of the air mats 10, 11, quick couplers 12a, 12b are provided, which are connected with an air supply path for supplying air supplied from the compressor 13 and having a flow rate adjusted by a manual valve 14 with one touch. Or you can disconnect.

A method for holding the sheet materials stacked and stored in the above configuration will be described. First, a pair of air mats 10 and 11 before filling with air, that is, in a flat state, are attached to the inner side walls 1 b and 1 1 facing the storage box 1 in at least one direction.
c, and one of the air mats 10 is fixed by hooking a hook 15 provided on an upper portion of the air mat 10 to an upper edge of the left side wall 1b, and the hook 16 is attached to the right side wall 1c. The other air mat 11 is fixed by being hooked on the upper edge.

In this state, the SMCs sent in the direction of arrow C as shown in FIG. 1 are sequentially stacked in the storage box 1 by folding. When the SMC is laminated to a predetermined amount,
The SMC is cut by a cutter (not shown), and the end is stored.

Next, as shown in FIG. 2, an air supply path from the compressor 12 and the air mat 10 are connected via a coupler 12a, and pressurized air is introduced into the air mat 10 to bring the air mat 10 into a predetermined position. Inflate to the shape of When the air filling into the air mat 10 is completed, the coupler 12
a is cut off, and then the air mat 11 is filled with air via the coupler 12b and expanded into a predetermined shape. As a result, both side surfaces of the stacked and stored SMCs come into contact with the inner side wall of the storage box 1 via the air mats 10 and 11, and the SMC is held in the storage box 1. Note that the compressor 13 and the air supply path can be regarded as air supply means.

FIG. 3 shows a method of filling a gap by using a mechanical mechanism instead of the air mat described above. The widening mechanism 20 shown in FIG.
1 and 22 are parallel links 23 and 24 and parallel link 2
The plate member 2 is connected to a rod-shaped intermediate member 27 through the members 5 and 26.
The interval between 1 and 22 can be enlarged or reduced. However, the plate member 21 is assumed to be fixed to the left side wall 1b. A cushion member 28 is adhered to a wall surface of the plate member 22 on the SMC side. Also in the configuration shown in the figure, the side surface of the SMC can be brought into contact with the inner side wall of the storage box 1 via the widening mechanism.

In the embodiment shown in FIG.
At the time of taking out, close contact with the SMC is released by removing air from the air mats 10 and 11. If the hooks 15 and 16 are removed, the air mat 1
0, 11 can be removed. In the embodiment shown in FIG. 3, the width of the widening mechanism 20 can be removed by reducing the distance between the plate members 21 and 22.

The above-mentioned widening mechanism is not limited to the widening mechanism using the above-mentioned link mechanism, but may be any one that can expand and contract within the gap between the sheet material side surface and the inner wall of the storage box and can hold the SMC. For example, an arbitrary mechanical mechanism such as a mechanism configured to interlock a plurality of blades arranged in multiple stages and swing from a vertical direction to a horizontal direction can be used.

The air mat or the widening mechanism may be arranged along at least one pair of opposed inner side walls of the storage box, but may be arranged on all opposed inner side walls of the storage box.

In the present invention, the sheet material for molding a fiber-reinforced resin is described using SMC in the above embodiment. However, the present invention is not limited to this, and can be applied to BMC (Bulk Molding Compound) and the like.

[0025]

As is apparent from the above description,
ADVANTAGE OF THE INVENTION According to this invention, since the clearance gap between the lamination | stacking side surface of the fiber-reinforced resin molding sheet material laminated and stored in the storage box and the inner side wall of the storage box is filled, the deviation of the sheet material at the time of conveyance is prevented.

[Brief description of the drawings]

FIG. 1 is a perspective view showing a method for holding a sheet material for molding a fiber-reinforced resin according to the present invention.

FIG. 2 is a perspective view showing an embodiment of the air mat according to the present invention.

FIG. 3 is a longitudinal sectional view showing another embodiment according to the present invention.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Storage box 1a-1d Side wall 1e Bottom plate 10, 11 Air mat 12a, 12b Quick coupler 13 Compressor 14 Manual valve 15, 16 Hook

──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Yoshitaka Taniguchi 5-8, Nishiobari-cho, Suita-shi, Osaka Nippon Shokubai Co., Ltd. (56) References JP-A-10-296726 (JP, A) JP-A Heisei 3-61513 (JP, A) JP-A-53-125477 (JP, A) (58) Fields investigated (Int. Cl. ⁷ , DB name) B29B 11/16 C08J 5/04-5/10 C08J 5 / twenty four

Claims (6)

(57) [Claims] At least one pair of opposing inner side walls of a storage box
A plate-like member is arranged along the
After laminating the sheet material for resin molding, the plate-like member is
Laminated side surface of the laminated sheet material for fiber-reinforced resin molding
The pressing, by filling the gap between the stacked inner sidewall of the storage box and the fiber reinforced plastic molded sheet material, the the stacked said fiber-reinforced resin molding sheet material to stabilize held in the receiving box A method for holding a sheet material for molding a fiber-reinforced resin. 2. A pair of plate members before air filling.
2. The fiber mat for molding a fiber reinforced resin according to claim 1, wherein after the sheet material for molding a fiber reinforced resin is stacked and housed in the storage box, the gap is filled by filling the air mat with air . How to hold the sheet material . 3. The sheet material for molding a fiber-reinforced resin is distorted.
The fiber-reinforced tree according to claim 1 or 2, wherein
A method for holding a sheet material for forming fat. 4. A sheet material for laminating fiber reinforced resin is stored in a laminated state.
Storage box and at least one pair of opposing inner sides of the storage box
Having a plate-shaped member arranged along the side wall,
This plate-like member is provided inside the storage box with a fiber-reinforced resin molding shell.
After laminating the sheet material, the laminated fiber-reinforced resin molding
Press the laminated side of the sheet material for
Fill the gap between the stack side of the sheet material and the inner side wall of the storage box.
Fiber-reinforced tree characterized in that it is configured to
Device for holding sheet material for fat molding. 5. When the plate member is filled with air.
Expands to the side and front of the laminated sheet material for fiber reinforced resin
From the air mat that fills the gap with the inner side wall of the storage box
Air that supplies the air into the air mat
-Fiber reinforcement characterized by being provided with supply means
Device for holding sheet material for resin molding. Wherein said fiber-reinforced resin molding sheet material holding apparatus of a fiber reinforced plastic molded sheet material according to claim 4 or 5, wherein those that are folded kudzu.