JP3236241U - Dynamic pressure structure of a fan in which a plastic frame and an oil-impregnated bearing made of metal powder are integrally molded - Google Patents

Dynamic pressure structure of a fan in which a plastic frame and an oil-impregnated bearing made of metal powder are integrally molded Download PDF

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JP3236241U
JP3236241U JP2021004670U JP2021004670U JP3236241U JP 3236241 U JP3236241 U JP 3236241U JP 2021004670 U JP2021004670 U JP 2021004670U JP 2021004670 U JP2021004670 U JP 2021004670U JP 3236241 U JP3236241 U JP 3236241U
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oil
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王炳麟
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エフアンドピー プリシジョン カンパニー リミテッド
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Abstract

Figure 0003236241000001

【課題】プラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造を提供する。
【解決手段】金属粉による含油軸受100と、中管210が金属粉による含油軸受の環体110の外周に一体成形で被覆して固定されるプラスチックフレーム200と、その軸芯が金属粉による含油軸受の軸穴を貫通し、下向きに突出し、且つ環状溝321を有する翼アセンブリ300と、翼アセンブリの環状溝に嵌着される嵌め孔410と、前記嵌め孔の外周に位置し、金属粉による含油軸受に向かう面に複数の円弧形で放射状の動圧溝421を有するシート体420と、を有する環状動圧シート400と、を備えるプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造。
【選択図】図3

Figure 0003236241000001

PROBLEM TO BE SOLVED: To provide a dynamic pressure structure of a fan in which a plastic frame and an oil-impregnated bearing made of metal powder are integrally molded.
SOLUTION: A metal powder oil-impregnated bearing 100, a plastic frame 200 in which an inner tube 210 is integrally covered and fixed to the outer periphery of a ring body 110 of the metal powder oil-impregnated bearing by integral molding, and an axial core thereof is oil-impregnated with metal powder. A wing assembly 300 that penetrates the shaft hole of the bearing, protrudes downward, and has an annular groove 321 and a fitting hole 410 that is fitted into the annular groove of the wing assembly, and is located on the outer periphery of the fitting hole and is made of metal powder. A fan in which a plastic frame including a sheet body 420 having a plurality of arcuate radial pressure grooves 421 and an annular pressure sheet 400 having a plurality of arcuate radial pressure grooves 421 on a surface facing the oil-impregnated bearing and an oil-impregnated bearing made of metal powder are integrally formed. Dynamic pressure structure.
[Selection diagram] Fig. 3

Description

本考案は、ファンに関し、特に、ファンの動圧構造に関する。 The present invention relates to a fan, and more particularly to a dynamic pressure structure of the fan.

ファンは、一般的に、フレームにケイ素鋼板及び磁石等のモータ構造を装着させ、且つ、翼が円滑に回動できるように、フレームの中心に、翼の軸芯が枢支される軸受が設けられる。 Fans generally have a motor structure such as a silicon steel plate and a magnet mounted on the frame, and a bearing in which the axis of the blade is pivotally supported is provided in the center of the frame so that the blade can rotate smoothly. Be done.

軸受の種類が極めて多く、その中で金属粉による含油軸受は、製造が簡単で、コストが安価であるため、幅広く使用されている。 There are an extremely large number of types of bearings, and among them, oil-impregnated bearings made of metal powder are widely used because they are easy to manufacture and inexpensive.

金属粉による含油軸受とプラスチックフレームとの従来の組み合わせ構造としては、それぞれ金属粉による含油軸受及びプラスチックフレームを用意して、また金属粉による含油軸受をプラスチックフレームの中管の内部に圧入する。 As a conventional combination structure of an oil-impregnated bearing made of metal powder and a plastic frame, an oil-impregnated bearing made of metal powder and a plastic frame are prepared, respectively, and the oil-impregnated bearing made of metal powder is press-fitted into the inner pipe of the plastic frame.

しかしながら、このような組み合わせ構造には、圧入組合せの時間及び労力を増やすこと、圧入の押圧力により金属粉による含油軸受が損壊しやすく、不良率が高いこと、圧入時に、フレームの中管及び金属粉による含油軸受の外形構造が変形しやすいこと、圧入の強い押圧力により、金属粉による含油軸受の軸穴内壁も同時に変形すること、金属粉による含油軸受は、上記の外部構造又は内部軸穴の変形を問わず、翼が回動する場合、翼の軸芯と構造的に摩擦して、油漏れや油切りなどの状況が発生し、更に軸芯の係止現象が発生することという欠陥がある。 However, such a combination structure increases the time and labor of the press-fitting combination, the oil-impregnated bearing due to the metal powder is easily damaged by the pressing force of the press-fitting, and the defect rate is high. The external structure of the oil-impregnated bearing due to powder is easily deformed, the inner wall of the shaft hole of the oil-impregnated bearing made of metal powder is also deformed at the same time due to the strong pressing force of the press-fitting, and the oil-impregnated bearing made of metal powder has the above-mentioned external structure or internal shaft hole. Regardless of the deformation of the wing, when the wing rotates, it structurally rubs against the shaft core of the wing, causing situations such as oil leakage and oil drainage, and a defect that the shaft core is locked. There is.

また、翼の軸芯が金属粉による含油軸受を貫通して枢設された後で、翼がフレームから逸脱しないように、軸受の突出端部にスペーサーが嵌設される。しかしながら、従来のスペーサーは、表面が滑らかなC形状のスペーサーであり、その油溜り効果が不良であり、翼が極めて高い速度で回転して形成された上向きの揚力の場合に、容易に一体的に上方に持ち上げられて金属粉による含油軸受の端面と摩擦して、更に、騒音、振動ひいては翼がフレームから逸脱する等の現象が発生する。 Further, after the shaft core of the blade is pivotally installed through the oil-impregnated bearing made of metal powder, a spacer is fitted to the protruding end of the bearing so that the blade does not deviate from the frame. However, conventional spacers are C-shaped spacers with a smooth surface, their oil retention effect is poor, and they are easily integrated in the case of upward lift formed by the blade rotating at an extremely high speed. It is lifted upward and rubs against the end face of the oil-impregnated bearing due to metal powder, and further phenomena such as noise, vibration, and the blade deviating from the frame occur.

本考案は、良好な使用効果を有するプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造を提供する。 The present invention provides a dynamic pressure structure of a fan in which a plastic frame having a good effect of use and an oil-impregnated bearing made of metal powder are integrally molded.

本考案の一態様によると、中心に軸穴を有する環体を含む金属粉による含油軸受と、繋がった中管とベースを有し、中管が金属粉による含油軸受の環体の外周に一体成形で被覆して固定されるプラスチックフレームと、複数の翼と1つの軸芯を有し、軸芯は、翼アセンブリの中心に位置し、且つ金属粉による含油軸受の軸穴を貫通し、下向きに突出し、突出した軸芯に環状溝を有する翼アセンブリと、翼アセンブリの環状溝に嵌着される嵌め孔と、前記嵌め孔の外周に位置し、金属粉による含油軸受に向かう面に複数の円弧形で放射状の動圧溝を有するシート体と、を有する環状動圧シートと、を備えるプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造を提供する。 According to one aspect of the present invention, there is an oil-impregnated bearing made of metal powder including a ring body having a shaft hole in the center, and a connected middle tube and base, and the middle tube is integrated with the outer periphery of the ring body of the oil-impregnated bearing made of metal powder. It has a plastic frame covered and fixed by molding, multiple blades and one shaft core, which is located in the center of the blade assembly and penetrates the shaft hole of the oil-impregnated bearing made of metal powder and faces downward. A wing assembly having an annular groove in the protruding shaft core, a fitting hole fitted in the annular groove of the wing assembly, and a plurality of fitting holes located on the outer periphery of the fitting hole and facing an oil-impregnated bearing made of metal powder. Provided is a dynamic pressure structure of a fan in which a plastic frame including a sheet body having an arc-shaped radial dynamic pressure groove and an annular pressure dynamic sheet having the metal powder and an oil-impregnated bearing made of metal powder are integrally formed.

本考案の一実施例によると、環状動圧シートは、金属粉による含油軸受に反対する面にも、複数の円弧形で放射状の動圧溝を有する。 According to one embodiment of the present invention, the annular dynamic pressure sheet also has a plurality of arc-shaped radial dynamic pressure grooves on the surface opposite to the oil-impregnated bearing made of metal powder.

本考案の一実施例によると、軸芯の端部は、縮径した錐体端部である。 According to one embodiment of the present invention, the end of the shaft core is a reduced diameter cone end.

本考案の一実施例によると、錐体端部の一面に切欠き面を有し、環状動圧シートの嵌め孔の内壁に、前記切欠き面に対応する切欠き壁を有する。 According to one embodiment of the present invention, one surface of the end of the cone has a notch surface, and the inner wall of the fitting hole of the annular dynamic pressure sheet has a notch wall corresponding to the notch surface.

本考案のプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造によると、プラスチックフレームと金属粉による含油軸受とは、一体成形するように組み立てられるので、従来の圧入組立てによる金属粉による含油軸受に対する損壊や変形を避けることができる。また、翼アセンブリが回転する場合、環状動圧シートは、その動圧溝を介して金属粉による含油軸受の端面との間に油膜を形成して、金属粉による含油軸受の端面と共に安定して作用力と反力の運動を行い、金属粉による含油軸受の端面と摩擦しないようにし、更に騒音や振動の発生を避け、翼アセンブリがフレームから逸脱しないようにする。 According to the dynamic pressure structure of the fan in which the plastic frame and the oil-impregnated bearing made of metal powder are integrally molded, the plastic frame and the oil-impregnated bearing made of metal powder are assembled so as to be integrally molded. It is possible to avoid damage and deformation of the oil-impregnated bearing due to powder. In addition, when the blade assembly rotates, the annular pressure sheet forms an oil film between the end face of the oil-impregnated bearing made of metal powder via the dynamic groove, and is stable together with the end face of the oil-impregnated bearing made of metal powder. It exerts action and reaction forces to prevent friction with the end faces of oil-impregnated bearings due to metal powder, to avoid noise and vibration, and to prevent the wing assembly from deviating from the frame.

本考案の一実施形態によるプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造を示す断面模式図である。It is sectional drawing which shows the dynamic pressure structure of the fan which integrally formed the plastic frame and the oil-impregnated bearing by metal powder by one Embodiment of this invention. 図1に示す動圧構造におけるA部を示す拡大図である。It is an enlarged view which shows the part A in the dynamic pressure structure shown in FIG. 図1に示す動圧構造の主要部分を示す分解図である。It is an exploded view which shows the main part of the dynamic pressure structure shown in FIG. 図3に示す動圧構造における軸芯と環状動圧シートを示す拡大図である。It is an enlarged view which shows the shaft core and the annular dynamic pressure sheet in the dynamic pressure structure shown in FIG.

本考案の前述及び他の技術内容、特点と効能は、下記参照図面に合わせた実施例についての詳細な説明により明示される。 The above and other technical content, features and efficacy of the present invention will be manifested by detailed description of the examples in accordance with the following reference drawings.

図1~図4を参照されたく、本考案の一実施形態によるプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造は、金属粉による含油軸受100と、プラスチックフレーム200と、翼アセンブリ300と、環状動圧シート400と、を備える。 As shown in FIGS. 1 to 4, the dynamic pressure structure of the fan in which the plastic frame and the oil-impregnated bearing made of metal powder are integrally molded according to the embodiment of the present invention includes the oil-impregnated bearing 100 made of metal powder, the plastic frame 200, and the plastic frame 200. It comprises a wing assembly 300 and an annular dynamic pressure sheet 400.

金属粉による含油軸受100は、中心に軸穴120を有する環体110を含む。プラスチックフレーム200は、繋がった中管210とベース220を有する。中管210は、金属粉による含油軸受100の環体110の外周を一体成形で被覆して固定される。 The oil-impregnated bearing 100 made of metal powder includes a ring body 110 having a shaft hole 120 in the center. The plastic frame 200 has a connected middle tube 210 and a base 220. The middle pipe 210 is fixed by integrally covering the outer periphery of the ring body 110 of the oil-impregnated bearing 100 made of metal powder by integral molding.

翼アセンブリ300は、複数の翼310と1つの軸芯320を有する。軸芯320は、翼アセンブリ300の中心に位置し、且つ金属粉による含油軸受100の軸穴120を貫通して、下向きに突出し、この突出した軸芯が環状溝321を有する。環状動圧シート400が軸芯320の環状溝321に嵌着されるように円滑に案内するために、軸芯320の突出端部は、縮径した錐体端部322となる。錐体端部322の一面に切欠き面323を有する。翼アセンブリ300に動力を発生させて、軸芯320が金属粉による含油軸受100の軸穴120を回転するように連動させるために、プラスチックフレーム200の中管210と翼アセンブリ300との間に、それぞれケイ素鋼板230と磁石330が設けられる。 The blade assembly 300 has a plurality of blades 310 and one axis 320. The shaft core 320 is located at the center of the blade assembly 300 and protrudes downward through the shaft hole 120 of the oil-impregnated bearing 100 made of metal powder, and the protruding shaft core has an annular groove 321. In order to smoothly guide the annular dynamic pressure sheet 400 so as to be fitted into the annular groove 321 of the shaft core 320, the protruding end portion of the shaft core 320 becomes a reduced diameter cone end portion 322. It has a notched surface 323 on one surface of the cone end portion 322. In order to generate power in the wing assembly 300 so that the shaft core 320 is interlocked so as to rotate the shaft hole 120 of the oil-impregnated bearing 100 made of metal powder, between the inner pipe 210 of the plastic frame 200 and the wing assembly 300. A silicon steel plate 230 and a magnet 330 are provided, respectively.

環状動圧シート400は、嵌め孔410と、前記嵌め孔の外周に位置するシート体420と、を有する。嵌め孔410の内壁は、軸芯320の切欠き面323に対応する切欠き壁411を有する。嵌め孔410の切欠き壁411は軸芯320の切欠き面323に位置合わせされ、軸芯320の錐体端部322により案内されて、環状動圧シート400をその嵌め孔410によって軸芯320の環状溝321に円滑に嵌着固定することができる。嵌め孔410が環状溝321に嵌着された後で、環状動圧シート400の向きを僅かに変更して、環状動圧シート400の切欠き壁411と軸芯320の切欠き面323とをずれさせると、環状動圧シート400を、脱落しないように、軸芯320の環状溝321に強固に嵌着させることができる。環状動圧シート400は、金属粉による含油軸受100に向かう面及びその対向面に、油を溜めて油膜を形成する作用を持つ、それぞれ複数の円弧形で放射状の動圧溝421を有する。 The annular dynamic pressure sheet 400 has a fitting hole 410 and a sheet body 420 located on the outer periphery of the fitting hole. The inner wall of the fitting hole 410 has a notch wall 411 corresponding to the notch surface 323 of the shaft core 320. The notch wall 411 of the fitting hole 410 is aligned with the notch surface 323 of the shaft core 320, guided by the cone end portion 322 of the shaft core 320, and the annular dynamic pressure sheet 400 is inserted into the shaft core 320 by the fitting hole 410. It can be smoothly fitted and fixed to the annular groove 321 of the above. After the fitting hole 410 is fitted into the annular groove 321, the orientation of the annular dynamic pressure sheet 400 is slightly changed to form the notch wall 411 of the annular dynamic pressure sheet 400 and the notch surface 323 of the shaft core 320. When displaced, the annular dynamic pressure sheet 400 can be firmly fitted in the annular groove 321 of the shaft core 320 so as not to fall off. The annular dynamic pressure sheet 400 has a plurality of arc-shaped radial dynamic pressure grooves 421 having a function of collecting oil and forming an oil film on a surface facing the oil-impregnated bearing 100 made of metal powder and a surface facing the oil-impregnated bearing 100.

本考案のプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造によると、プラスチックフレーム200と金属粉による含油軸受100とは、一体成形するように組み立てられるので、従来の圧入組立てによる金属粉による含油軸受100に対する損壊や変形を避けることができる。また、翼アセンブリ300が回転する場合、環状動圧シート400は、その動圧溝421を介して金属粉による含油軸受100の端面との間に油膜を形成して、金属粉による含油軸受100の端面と共に安定して作用力と反力の運動を行い、金属粉による含油軸受100の端面と摩擦しないようにし、更に騒音や振動の発生を避け、翼アセンブリがフレームから逸脱しないようにする。 According to the dynamic pressure structure of the fan in which the plastic frame and the oil-impregnated bearing made of metal powder are integrally molded, the plastic frame 200 and the oil-impregnated bearing 100 made of metal powder are assembled so as to be integrally molded. It is possible to avoid damage or deformation of the oil-impregnated bearing 100 due to metal powder. Further, when the blade assembly 300 rotates, the annular pressure sheet 400 forms an oil film between the annular pressure sheet 400 and the end face of the oil-impregnated bearing 100 made of metal powder via the dynamic pressure groove 421, so that the oil-impregnated bearing 100 made of metal powder is formed. Stable action and reaction forces are performed together with the end face to prevent friction with the end face of the oil-impregnated bearing 100 due to metal powder, further avoid generation of noise and vibration, and prevent the wing assembly from deviating from the frame.

本考案は実施形態により前述の通りに開示されたが、これらに限定されなく、当業者であれば、本考案の精神と範囲から逸脱しない限り、多様の変更や修飾を加えることができる。従って、本考案の保護範囲は、下記実用新案登録請求の範囲で指定した内容を基準とするものである。 The present invention has been disclosed by embodiments as described above, but those skilled in the art can make various changes and modifications as long as they do not deviate from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention is based on the contents specified in the following claims for utility model registration.

100:金属粉による含油軸受
110:環体
120:軸穴
200:プラスチックフレーム
210:中管
220:ベース
230:ケイ素鋼板
300:翼アセンブリ
310:翼
320:軸芯
321:環状溝
322:錐体端部
323:切欠き面
330:磁石
400:環状動圧シート
410:嵌め孔
411:切欠き壁
420:シート体
421:動圧溝
100: Oil-impregnated bearing made of metal powder 110: Ring body 120: Shaft hole 200: Plastic frame 210: Middle tube 220: Base 230: Silicon steel plate 300: Wing assembly 310: Wing 320: Shaft core 321: Circular groove 322: Pyramid end Part 323: Notch surface 330: Magnet 400: Circular pressure sheet 410: Fitting hole 411: Notch wall 420: Sheet body 421: Dynamic pressure groove

Claims (4)

中心に軸穴を有する環体を含む金属粉による含油軸受と、
繋がった中管とベースを有し、前記中管が前記環体の外周に一体成形で被覆して固定されるプラスチックフレームと、
複数の翼と1つの軸芯を有し、前記軸芯は、翼アセンブリの中心に位置し、且つ前記金属粉による含油軸受の軸穴を貫通し、下向きに突出し、前記突出した軸芯に環状溝を有する翼アセンブリと、
前記翼アセンブリの環状溝に嵌着される嵌め孔と、前記嵌め孔の外周に位置し、前記金属粉による含油軸受に向かう面に複数の円弧形で放射状の動圧溝を有するシート体と、を有する環状動圧シートと、
を備えるプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造。
Oil-impregnated bearings made of metal powder containing a ring body with a shaft hole in the center,
A plastic frame having a connected middle tube and a base, and the middle tube being integrally covered and fixed to the outer periphery of the ring body.
It has a plurality of blades and one shaft core, which is located in the center of the blade assembly, penetrates the shaft hole of the oil-impregnated bearing made of the metal powder, protrudes downward, and is annular to the protruding shaft core. With a wing assembly with grooves,
A fitting hole fitted in the annular groove of the wing assembly, and a sheet body located on the outer periphery of the fitting hole and having a plurality of arc-shaped radial dynamic pressure grooves on a surface facing an oil-impregnated bearing made of the metal powder. With an annular dynamic pressure sheet,
A dynamic pressure structure of a fan in which a plastic frame equipped with a metal powder and an oil-impregnated bearing made of metal powder are integrally molded.
前記環状動圧シートは、前記金属粉による含油軸受に反対する面にも、複数の円弧形で放射状の動圧溝を有する請求項1に記載のプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造。 The plastic frame according to claim 1 and the oil-impregnated bearing made of metal powder are integrated into the annular dynamic pressure sheet, which has a plurality of arcuate radial dynamic pressure grooves on the surface opposite to the oil-impregnated bearing made of metal powder. Dynamic pressure structure of the molded fan. 前記軸芯の端部は、縮径した錐体端部である請求項1又は2に記載のプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造。 The dynamic pressure structure of a fan in which the plastic frame according to claim 1 or 2, which is the end of a cone whose diameter is reduced, and the oil-impregnated bearing made of metal powder are integrally formed at the end of the shaft core. 前記錐体端部の一面に切欠き面を有し、前記環状動圧シートの嵌め孔の内壁に、前記切欠き面に対応する切欠き壁を有する請求項3に記載のプラスチックフレームと金属粉による含油軸受とが一体成形したファンの動圧構造。 The plastic frame and metal powder according to claim 3, further comprising a notch surface on one surface of the end of the cone and a notch wall corresponding to the notch surface on the inner wall of the fitting hole of the annular dynamic pressure sheet. Dynamic pressure structure of the fan integrally molded with the oil-impregnated bearing.
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