JP3232713U - Composite sheath for bridge cable protection - Google Patents
Composite sheath for bridge cable protection Download PDFInfo
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- JP3232713U JP3232713U JP2021001493U JP2021001493U JP3232713U JP 3232713 U JP3232713 U JP 3232713U JP 2021001493 U JP2021001493 U JP 2021001493U JP 2021001493 U JP2021001493 U JP 2021001493U JP 3232713 U JP3232713 U JP 3232713U
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- 239000002131 composite material Substances 0.000 title claims abstract description 36
- 230000001681 protective effect Effects 0.000 claims abstract description 27
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical group N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000002759 woven fabric Substances 0.000 claims abstract description 7
- 230000009970 fire resistant effect Effects 0.000 claims abstract description 6
- 239000003063 flame retardant Substances 0.000 claims abstract description 6
- 229920002050 silicone resin Polymers 0.000 claims abstract description 6
- 238000000748 compression moulding Methods 0.000 claims abstract description 5
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 239000004744 fabric Substances 0.000 claims description 13
- 239000002648 laminated material Substances 0.000 claims description 8
- 238000010030 laminating Methods 0.000 claims description 6
- 229920002748 Basalt fiber Polymers 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 2
- 239000004917 carbon fiber Substances 0.000 claims description 2
- 239000003365 glass fiber Substances 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 abstract 1
- 239000004698 Polyethylene Substances 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- PRSMTOHTFYVJSQ-UHFFFAOYSA-N [Ca].[Pb] Chemical compound [Ca].[Pb] PRSMTOHTFYVJSQ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000010618 wire wrap Methods 0.000 description 1
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- Ropes Or Cables (AREA)
- Laminated Bodies (AREA)
Abstract
【課題】優れた耐食性と耐透過性能、優れた耐候性を備え、一定の難燃性の機能を備えている橋梁ケーブル保護用複合シースを提供する。【解決手段】橋梁ケーブル保護用複合シースは、完全なシース本体に嵌め合わせられる第1保護部材1と第2保護部材2を含み、第1保護部材と第2保護部材は、いずれもコンプレッション成形により、複合積層材層3を半円形のトラフ形状に成形した部材であり、複合積層材層は、3〜5層の耐火性、難燃性、耐候性のある織物と耐熱性シリコーン樹脂層を交互に積層し配置したものであり、シース本体の外側にはPE層が巻かれ、PE層は外側に防食コーティングでコーティングされている。【選択図】図1PROBLEM TO BE SOLVED: To provide a composite sheath for protecting a bridge cable having excellent corrosion resistance, permeation resistance, excellent weather resistance, and a certain flame retardant function. A composite sheath for protecting a bridge cable includes a first protective member 1 and a second protective member 2 that are fitted into a complete sheath body, and both the first protective member and the second protective member are formed by compression molding. , The composite laminate layer 3 is a member formed into a semi-circular trough shape, and the composite laminate layer alternates between 3 to 5 layers of fire-resistant, flame-retardant, and weather-resistant woven fabric and a heat-resistant silicone resin layer. A PE layer is wound on the outside of the sheath body, and the PE layer is coated on the outside with an anticorrosion coating. [Selection diagram] Fig. 1
Description
本考案は、橋梁工学の分野、具体的に橋梁ケーブル保護用複合シースに関する。 The present invention relates to the field of bridge engineering, specifically, a composite sheath for protecting bridge cables.
橋梁ケーブルシステムは、吊橋、斜張橋、アーチ吊橋の主な耐荷重構造であるが、河川や湖にまたがる過酷な作業環境(潮汐腐食、風侵食、応力腐食など)にあるので、事故が発生すると、橋梁が発火しやすく、ケーブルが変形したり、橋本体も倒壊したりして、損傷が発生すると、非常に重大な安全事故や経済的損失を引き起こすことになる。したがって、橋梁構造物の安全を確保するためには、ケーブルを保護する必要がある。日本では、カルシウム鉛酸や高分子有機鉛などで構成された改良型パテ材(HS)を使用して、アクリル樹脂プライマー+HSパテワイヤーラップ+塩素化ゴムトップコートの保護システムを形成している。中国の保護システムは、最初のアスファルトのコーティングの後、ガラス繊維布で包み、次にエポキシ樹脂でコーティングし、ガラス布を3層包むことから、現在の亜鉛メッキ鋼線の熱間押出した高密度ポリエチレン(PE)層保護システム、即ち高強度複合テープをワイヤーロープの外側に巻き付けた後、熱押し出したPE層まで、長年にわたって開発されてきたが、輸送や施工などの過程で多少の欠陥があるため、ケーブルの寿命が短くなるなどの重大な問題につながる。 The bridge cable system is the main load-bearing structure of suspension bridges, cable-stayed bridges, and arch suspension bridges, but accidents occur due to the harsh working environment (tidal corrosion, wind erosion, stress corrosion, etc.) that straddles rivers and lakes. Then, the bridge is easily ignited, the cable is deformed, the bridge body is collapsed, and damage occurs, which causes a very serious safety accident and economic loss. Therefore, in order to ensure the safety of the bridge structure, it is necessary to protect the cable. In Japan, an improved putty material (HS) composed of calcium lead acid, high molecular weight organic lead, etc. is used to form a protection system of an acrylic resin primer + HS putty wire wrap + chlorinated rubber top coat. China's protection system first coats asphalt, then wraps it in fiberglass cloth, then coats it with epoxy resin, and wraps the glass cloth in three layers, thus hot-extruded high density of current zinc-plated steel wire. A polyethylene (PE) layer protection system, a high-strength composite tape wrapped around the outside of a wire rope and then heat-extruded, has been developed for many years, but has some defects in the process of transportation and construction. Therefore, it leads to serious problems such as shortening the life of the cable.
本考案は、背景技術に記載の問題を解決するための、橋梁ケーブル保護用複合シースを提供することを目的とする。 An object of the present invention is to provide a composite sheath for protecting a bridge cable for solving the problems described in the background art.
上記の技術的問題を解決するために、本考案に採用されている技術的解決策は次のとおりである。
完全なシース本体に嵌め合わせられる第1保護部材と第2保護部材を含み、前記第1保護部材と第2保護部材は、いずれもコンプレッション成形により、複合積層材層を半円形のトラフ形状に成形した部材であり、前記複合積層材層は、3〜5層の耐火性、難燃性、耐候性のある織物と耐熱性シリコーン樹脂層を交互に積層し配置したものであり、前記シース本体の外側にはPE層が巻かれ、PE層の外側に防食コーティングでコーティングされている橋梁ケーブル保護用複合シース。
The technical solutions adopted in the present invention to solve the above technical problems are as follows.
The first protective member and the second protective member include a first protective member and a second protective member that are fitted into a complete sheath body, and the first protective member and the second protective member both form a composite laminated material layer into a semicircular trough shape by compression molding. The composite laminated material layer is formed by alternately laminating and arranging 3 to 5 layers of fire-resistant, flame-retardant, and weather-resistant woven fabrics and heat-resistant silicone resin layers. A composite sheath for protecting bridge cables, in which a PE layer is wrapped around the outside and the outside of the PE layer is coated with an anticorrosive coating.
好ましくは、前記耐火性、難燃性、耐候性のある織物は、高シリカ布、玄武岩繊維布、ガラス繊維布、又は炭素繊維布である。 Preferably, the fire-resistant, flame-retardant, weather-resistant fabric is a high silica cloth, a basalt fiber cloth, a glass fiber cloth, or a carbon fiber cloth.
好ましくは、前記第1保護部材は、2層の複合積層材層をラミネートすることによって形成されるものであり、そのうち、外側の複合積層材層は、内側の複合積層材層から突き出ている。 Preferably, the first protective member is formed by laminating two composite laminate layers, of which the outer composite laminate layer protrudes from the inner composite laminate layer.
好ましくは、前記第2保護部材は、2層の複合積層材層をラミネートすることによって形成されるものであり、そのうち、外側の複合積層材層は、内側の複合積層材層から突き出ている。 Preferably, the second protective member is formed by laminating two composite laminate layers, of which the outer composite laminate layer protrudes from the inner composite laminate layer.
好ましくは、シース本体の長さが200〜500mm、厚さが0.5mm〜5mmである。 Preferably, the sheath body has a length of 200 to 500 mm and a thickness of 0.5 mm to 5 mm.
従来技術と比較して、本考案の有益な効果は次のとおりである。 Compared with the prior art, the beneficial effects of the present invention are as follows.
(1)本考案は、耐火性、耐候性を効果的に向上させ、600℃以上の高温に耐えることができる。 (1) The present invention effectively improves fire resistance and weather resistance, and can withstand a high temperature of 600 ° C. or higher.
(2)本考案は、防水性能を高め、製品の耐用年数を改善し、耐用年数を約30%延長する。 (2) The present invention enhances the waterproof performance, improves the service life of the product, and extends the service life by about 30%.
本考案の実施形態の技術的解決策をより明確に説明するために、以下に、実施形態の説明に使用される図面を簡単に紹介する。明らかに、以下の説明の図面は、本考案の一部の実施形態にすぎず、当業者であれば、創造的な作業なしに、これらの図面に基づいて他の図面を得ることができる。 In order to more clearly explain the technical solution of the embodiment of the present invention, the drawings used for the description of the embodiment are briefly introduced below. Obviously, the drawings described below are only a part of the embodiments of the present invention, and one of ordinary skill in the art can obtain other drawings based on these drawings without any creative work.
1 第1保護部材
2 第2保護部材
3 複合積層材層
4 複合積層材層
5 耐熱性シリコーン樹脂層
1 1st
以下は、本考案の実施形態における図面を参照して、本考案の実施形態における技術的解決策を明確かつ完全に説明する。明らかに、記載された実施形態は、本考案の実施形態の一部にすぎず、すべての実施形態ではない。本考案の実施形態に基づいて、創造的な作業なしに当業者によって得られた他のすべての実施形態は、本考案の保護の範囲内に入るものとする。 The following is a clear and complete description of the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the protection of the present invention.
図1−2を参照すると、完全なシース本体に嵌め合わせられる第1保護部材1と第2保護部材2を含み、前記第1保護部材1と第2保護部材2は、いずれもコンプレッション成形により、複合積層材層3を半円形のトラフ形状に成形した部材である橋梁ケーブル保護用複合シースであり、図2から分かるように、前記複合積層材層は、4層の耐火性、難燃性、耐候性のある織物と3層の耐熱性シリコーン樹脂層を交互に積層し配置したものであり、耐火性、難燃性、耐候性のある織物は玄武岩繊維布である。前記シース本体の外側にはPE層が巻かれ、PE層の外側に防食コーティングがコーティングされている。
Referring to FIG. 1-2, the first
調製方法は以下のとおりである。
1.耐火性、難燃性、耐候性のある織物(玄武岩繊維布)と耐熱性シリコーン樹脂層を交互に積層して、層間接着し、コンプレッション成形装置であらかじめ設定された半円形のトラフ状に成形させ、円周にはオスメスのコネクタを確保して、第1保護部材1と第2保護部材2を得て、
2.防食塗料を準備し、
3.組み立て式の第1保護部材1と第2保護部材2の内面に自己接着性接着剤がコーティングされ、保護するケーブルの根元に接着し、保護する必要のあるケーブルの長さに合わせるまで、オスメスを嵌め合うように組み立てることにより、複合シース構造を形成し、シースの最表面にPE層を巻き付け、手順2で準備された防食塗料をコーティングする。
The preparation method is as follows.
1. 1. Fire-resistant, flame-retardant, and weather-resistant woven fabrics (basalt fiber cloth) and heat-resistant silicone resin layers are alternately laminated, interlayer-bonded, and molded into a semi-circular trough set in advance by a compression molding device. , Secure male and female connectors on the circumference to obtain the first
2. Prepare anticorrosive paint,
3. 3. The inner surfaces of the prefabricated first and second
本考案の好ましい実施形態は、本考案の説明を助けるためにのみ使用される。好ましい実施形態は、すべての詳細が説明されたわけでなく、また、本考案は前記特定の実施例に限定するものではない。もちろん、この明細書の内容に応じて、多くの調整や変更ができる。本明細書は、実用新案の原理実際の適用をよりよく説明するためにこれらの実施形態を選択し、具体的に説明し、その結果、当業者は実用新案をよく理解し、使用することができる。本考案は、請求項とその全範囲及び同等物のみによって制限される。 Preferred embodiments of the present invention are used only to aid in the description of the present invention. Not all details have been described for preferred embodiments, and the present invention is not limited to the particular embodiment. Of course, many adjustments and changes can be made depending on the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical application of the utility model, and as a result, those skilled in the art may better understand and use the utility model. it can. The present invention is limited only by the claims and their full scope and equivalents.
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Cited By (1)
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CN113802457A (en) * | 2021-09-30 | 2021-12-17 | 江苏中矿大正表面工程技术有限公司 | Multifunctional outer protection system for bridge steel cable |
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CN113085291A (en) * | 2021-05-06 | 2021-07-09 | 广州缆索新材料科技有限公司 | Bridge cable pole flame-retardant heat-insulation fireproof system |
CN113652964B (en) * | 2021-08-25 | 2023-02-03 | 江苏中矿大正表面工程技术有限公司 | Bridge stay cable fireproof protection system easy for field construction and construction method |
CN114060621B (en) * | 2021-11-26 | 2023-06-30 | 苏州正乙丙纳米环保科技有限公司 | Laminated composite environment-friendly material pipeline core material assembly module and manufacturing method |
CN113957784A (en) * | 2021-12-07 | 2022-01-21 | 合肥工业大学 | Fire protection device suitable for flexible jib of arched bridge |
CN114233939A (en) * | 2021-12-18 | 2022-03-25 | 苏州正乙丙纳米环保科技有限公司 | Winding reinforced environment-friendly material core material modular assembly pipeline and manufacturing method |
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CN113802457A (en) * | 2021-09-30 | 2021-12-17 | 江苏中矿大正表面工程技术有限公司 | Multifunctional outer protection system for bridge steel cable |
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