JP3227913B2 - Picking instruction system - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a picking instruction system in a material warehouse in a manufacturing industry such as mechanical mounting.

[0002]

2. Description of the Related Art Conventionally, the management of a material warehouse is generally performed manually, and what is automated is the process of taking out material parts, outputting a picking list arranged by product and part by computer, The purpose was to display the storage location of material parts. Subsequent procedures were performed by the worker in accordance with the picking list, in which the assortment was assorted and put on a carrier, and was performed without time management.

[0003]

However, in the above-mentioned conventional picking instruction system, although the time required for checking and checking the picking list previously output from the computer and the material parts group sorted by product is reduced, the picking work is not performed. Because the time was left to the intuition of the workers, sometimes the production start time was not met,
There is a problem that the operation rate may be reduced because the production cannot be started.

An object of the present invention is to provide an excellent picking instruction system which can solve the above-mentioned conventional problems, can manage time, can reduce inspection work time and can improve quality by eliminating inspection errors. I do.

[0005]

Picking instruction system of the present invention to [Means for Solving the Problems] To achieve the object, a first input means and the production planning and the products of each type of product to enter the stock information of the wood charge component second input means for inputting the material required number of each model, and the previous SL material parts table <br/> Shimesuru first display means schematically storage position, detailed storage location of the material component
And Table Shimesuru second display means, the material component output box input means to enter the goods issue information, pitch of each type of the product
Third display means for displaying a king start time;
Input means, the second input means, and the retrieval input
The first display means using data input from the means.
Stage has the second display unit, and a configuration in which a control means for controlling the third display means.

[0006]

With this configuration, it is possible to instruct the kind and time of the product to be started to take out the material parts based on the production plan and the stock status of the material parts, and to indicate the detailed storage position of the material parts by displaying. In response to this, the worker performs a picking operation, and operates the retrieval input means associated with the storage position detail display means, thereby enabling time management, shortening of the picking operation, and improvement of the work quality.

[0007]

【Example】

(Embodiment 1) An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a block diagram showing a schematic configuration of an embodiment of the picking instruction system of the present invention, and FIG. 2 is a flowchart for explaining the operation of the embodiment.

Reference numerals 1, 2 and 3 denote shelves for accommodating material parts, 1-1 to 1-4, 2-1 to 2-4 and 3-
Reference numerals 1-3 to 4 denote material parts, each of which is housed in a box fixed to a shelf. The control means 4 is connected to a storage information input means 5, a means 6 for inputting a production plan and a required number of materials, and a display means 7 for displaying a picking start time.
11-1 to 11-4 are material parts 1-1 to 1-4, respectively.
Is a component position display means provided at or near the storage box for indicating the material component. 12-1 to 1
Similarly, 2-4 and 13-1 to 13-4 are 2-1 to 2-
4 and component position display means 3-1 to 3-4. 1
Reference numerals 1-0, 12-0, and 13-0 denote shelf position display means for indicating shelves 1, 2, and 3, respectively, which are turned on when at least one component position display means is turned on. I have. Shelf position display means 11-0, 12-0, 13-0 and component position display means 11-1 to 11-4, 12-1 to 1
2-4 and 13-1 to 13-4 are connected to the control means 4 respectively. The component position display means 11-1 to 11-11
-4, 12-1 to 12-4, and 13-1 to 13-4 also serve as input means of the delivery information of the component being displayed by pressing the display itself.

The operation of the picking instruction system configured as described above will be described with reference to FIGS. First, inventory data grasped based on data input from the warehouse information input means 5 or inventory data input from the warehouse information input means 5 and input from the means 6 for inputting the production plan and the required number of materials. The control means 4 displays the kind of the product to be picked and the limit time of the picking start on the display means 7 using the production plan to be picked up, the data on the required number of materials for each kind of product, and the standard time required for picking. . When the person in charge selects and specifies the type of the product to be picked in response, the control means 4 extracts the component storage data from the storage means, and displays the component position display means such as 11-1 and the shelf position display means such as 11 Turn on -0. The person in charge goes to the lit shelf of the shelf position display means, picks up the component of the lit component position display means of the shelf, and presses the indicator of the component position display means 11-1 to leave the warehouse. Enter information. The control means 4 turns off the component position display means 11-1 and the shelf position display means 11-0 if there is no other lit component position display means according to the delivery information. Then, the part position display means and the shelf position display means of the next necessary part are turned on, and the same procedure as described above is repeated to finish picking all the necessary parts and finish the type of the product. The above is an example in which the method of always displaying the position of one required component is adopted.However, there is also a method of displaying the position of all the required components at once and sequentially turning off the light by inputting the goods. effective.

As an example of the means for inputting the delivery information, an example is shown in which a display such as the component position display means 11-1 is pressed, but a switch provided near the component position display means 11-1 or the like is used. You may.

Furthermore, the components used for automatic insertion into the current printed wiring board are mounted on a tape, the tape is wound on a winding frame of a fixed size, and is housed in a uniform component cassette. Used. In this case, there is no difference in the required picking time between components.

(Second Embodiment) In the control means 4 of the first embodiment, the time after the start of picking is compared with the required standard time of the actual number of pickings. It has a warning function by changing from lighting to blinking.

(Embodiment 3) In the first embodiment, the number of parts to be picked by the input from the control means 4 is displayed by using numerical display means such as a 7-segment LED for the part position display means 11-1 and the like. By picking the indicated number of parts, the picking technician eliminates the risk of incorrect quantity.

(Fourth Embodiment) In the first embodiment, when a truck for storing and transporting picked parts is provided with a bar code reader 8 (FIG. 1) connected to the control means 4 by radio, the picking is completed. Instead of pressing down the illuminated component position display means, for example, 11-1, the bar code reader attached to the picked component is read by a bar code reader to input the delivery information.

[0015]

As described above, according to the present invention, in a material warehouse, means for inputting stock information of material parts, means for inputting a production plan for each product type and a required number of materials for each product type are provided. Means for temporarily displaying the approximate storage position of the material part in the warehouse, means for temporarily displaying the detailed storage position of the material part, and the detailed storage for inputting the delivery information of the material part. By providing a delivery input means related to the means for temporarily displaying the position, a control means for controlling these and controlling the work time, and a display means for displaying a picking start time for each product type, Based on the production plan and the time required for picking, it automatically instructs when to start picking material parts, and displays the storage location of material parts so that time can be managed, reducing inspection work time and the root of inspection errors. By those which can realize an excellent picking instruction system quality is obtained.

[Brief description of the drawings]

FIG. 1 is a block diagram showing a schematic configuration of a picking instruction system according to a first embodiment of the present invention.

FIG. 2 is a flowchart for explaining the operation of the first embodiment;

[Explanation of symbols]

1 shelf 1-1 to 1-4 material parts 2 shelf 2-1 to 2-4 material parts 3 shelf 3-1 to 3-4 material parts 4 control means 5 warehousing information input means 6 input production plan and required number of materials Means 7 Display means for displaying picking start time 11-0 Shelf position display means (means for temporarily displaying approximate storage position) 11-1 to 11-4 Parts position display means (for temporary display of detailed storage position) 12) Shelf position display means (means for temporarily displaying the approximate storage position) 12-1 to 12-4 Parts position display means (means for temporarily displaying the detailed storage position) Delivery input means 13-0 Shelf position display means (means for temporarily displaying the approximate storage position) 13-1 to 13-4 Parts position display means (means for temporarily displaying the detailed storage position) and delivery input means

──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-4-101905 (JP, A) JP-A-4-144802 (JP, A) JP-A-1-122805 (JP, A) JP-A-5-105 147708 (JP, A) JP-A-4-94304 (JP, A) JP-A-62-203102 (JP, U) JP-A-4-83542 (JP, U) (58) Fields investigated (Int. Cl. ⁷ , DB name) B65G 1/137 G06F 19/00 500

Claims (4)

(57) [Claims] (1)LumberEnter stock information for partsFirst entry
PowerMeans, a production plan for each product type, and
Enter the required number of materials for each typeSecond inputMeans,Previous
Approximate storage position of material partsThe tableShowFirst display means
And the detailed storage position of the material partThe tableShowSecond display
Means and stock information of the material partOutWarehouse entry
Steps andDisplays the picking start time for each product type
A third display unit, the first input unit, and the second input unit.
Input means and data input from the delivery input means.
The first display means, the second display means,
Step and said third display meansControl means for controlling the
PreparationTapiBooking instruction system. 2. The picking instruction system according to claim 1, further comprising warning display means for displaying that the difference between the actual time and the standard time from the start of picking to the point in time is small or negative. 3. A display the details storage location of the material component
2. The picking instruction system according to claim 1 , wherein the second display means displays the quantity to be delivered. 4. The picking instruction system according to claim 1, wherein said retrieval input means includes means for reading a barcode attached to said material component in order to input retrieval information.