JP3216647U - Steel structure unit joint member protection jig - Google Patents

Steel structure unit joint member protection jig Download PDF

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JP3216647U
JP3216647U JP2018001315U JP2018001315U JP3216647U JP 3216647 U JP3216647 U JP 3216647U JP 2018001315 U JP2018001315 U JP 2018001315U JP 2018001315 U JP2018001315 U JP 2018001315U JP 3216647 U JP3216647 U JP 3216647U
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joint member
steel structure
structure unit
flange
jig
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徳文 村上
徳文 村上
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徳文 村上
徳文 村上
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Abstract

【課題】仕口部材が溶着された鋼構造物ユニットの横置き作業の際、仕口部材や置き面の保護向上と作業性向上の双方が図れる保護治具を提供する。【解決手段】鋼構造物部材に仕口部材が溶着された鋼構造物ユニット1を置き面6に横置きする際に使用される仕口部材2の保護治具3であって、保護治具3は、中心部にボルト貫通穴を設けた円盤若しくは円柱形状とし、仕口部材2のフランジに設けられた梁接続用ボルト穴2gのいずれか一つを使用してボルトナット締めによりフランジに取付け固定されることを特徴とする。【選択図】図1Provided is a protective jig capable of improving the protection and workability of a joint member and a mounting surface during a horizontal installation operation of a steel structure unit to which the joint member is welded. A protective jig 3 for a joint member 2 used when a steel structure unit 1 in which a joint member is welded to a steel structure member is placed on a placing surface 6, the protective jig 3. 3 is a disk or columnar shape with a bolt through hole in the center, and is attached to the flange by tightening the bolt nut using any one of the beam connection bolt holes 2g provided on the flange of the joint member 2 It is fixed. [Selection] Figure 1

Description

本考案は、角形鋼管やH形鋼などで構成される鋼構造物ユニットの仕口部材や置き面を保護するための治具に関する。  The present invention relates to a jig for protecting a joint member and a placing surface of a steel structure unit composed of a square steel pipe, an H-shaped steel or the like.

鉄骨建造物などに使用される鋼構造物部材は、予め工場や製作ヤードなどで所定ユニット毎に製作されるが、この鋼構造物ユニットには梁材などを継ぎ足すための仕口部材が溶着により取り付けられるものが多い。このような仕口部材付きの鋼構造物ユニットは長尺であるため、通常、製作後又は移動後に工場床面や屋外の地面あるいは建築現場などの置き面にクレーンなどを利用して仮横置きされるが、鋼構造物ユニットの構成上、仕口部材先端には鋼構造物ユニットの全重量が集中的に負荷された状態で置き面に直接接触することになる。このため、鋼構造物ユニットの横置き作業の際、作業者は、仕口部材や置き面を保護するため置き面にりん木と呼ばれる木材や養生部材を作業の都度仕口部材が置き面に接する位置に合わせて置いている。  Steel structure members used in steel structures and the like are manufactured in advance at a predetermined unit in a factory or production yard, etc., but a joint member for adding beam materials is welded to this steel structure unit. There are many things attached by. Since such steel structure units with joint members are long, they are usually temporarily placed horizontally using a crane or the like on the floor surface of the factory floor, outdoor ground, or construction site after production or movement. However, due to the structure of the steel structure unit, the tip of the joint member comes into direct contact with the placing surface in a state where the entire weight of the steel structure unit is intensively loaded. For this reason, at the time of horizontal installation work of the steel structure unit, the operator must place a lumber or a curing member called a phosphorus tree on the mounting surface to protect the sealing member or the mounting surface. It is placed according to the position where it touches.

実開平5−92346号 公報Japanese Utility Model Publication No. 5-92346

上述のように、鋼構造物ユニットの横置き作業の際には、作業者は、鋼構造物ユニットの仕口部材や置き面の保護のため、それぞれの仕口部材の位置に合わせてりん木や養生部材を置き面に複数配置する作業に加えて重量物取り扱いのため慎重な作業を余儀なくされ作業性が極端に悪かった。また、仕口部材へのりん木の設置は、高さスペースを要すため、通常、仕口部材のウェブにりん木を2段重ねで行われることが多く、不安定で安全性にも課題があり、さらにウェブに負荷が掛りすぎるためウェブが変形するといった問題もあった。  As described above, in the horizontal installation work of the steel structure unit, the operator must adjust the position of each joint member in order to protect the joint member and the mounting surface of the steel structure unit. In addition to the work of arranging a plurality of curing members on the mounting surface, the workability was extremely poor due to the necessity of careful work for handling heavy objects. In addition, since the installation of the apple tree on the joint member requires a high space, it is usually carried out in two stages by stacking the apple tree on the web of the joint member. There is also a problem that the web is deformed because the web is overloaded.

また、特許文献1に記載されているような保護治具も考案されているが、床面や仕口部材の保護向上には効果があるものの、作業性向上の課題解決までには至っていない。  Moreover, although the protection jig | tool as described in patent document 1 is devised, although it is effective in the protection improvement of a floor surface or a joint member, it has not reached the solution of the problem of workability | operativity improvement.

本考案は、仕口部材が溶着された鋼構造物ユニットの横置き作業の際、仕口部材や置き面の保護向上と作業性向上の双方が図れる保護治具の提供を目的とする。  An object of the present invention is to provide a protective jig capable of improving both the protection of the joint member and the mounting surface and the workability during the horizontal installation of the steel structure unit to which the joint member is welded.

上記目的を達成するために、本考案の仕口部材の保護治具は、中心部にボルト貫通穴を設けた円盤若しくは円柱形状とし、前記仕口部材のフランジに設けられた梁接続用ボルト穴のいずれか一つを使用してボルトナット締めにより前記フランジに取付け固定されることを特徴としている。  In order to achieve the above-mentioned object, the joint member protection jig of the present invention is a disk or a columnar shape having a bolt through hole in the center, and a beam connection bolt hole provided in the flange of the joint member. It is characterized by being fixed to the flange by bolt and nut tightening using any one of the above.

本考案の仕口部材の保護治具は、鋼構造物ユニットの製作後横置きする際に、置き面に近接する仕口部材それぞれのフランジの置き面から最も近傍位置にあるボルト穴を利用して一度取付け固定しておけば、以後の鋼構造物ユニットの横置き作業の際、保護治具が仕口部材と共に移動するため、仕口部材が置き面に接する位置に合わせてりん木や養生部材などを置き面に複数個置く作業が不要となり、また保護治具が円盤若しくは円柱形状でその外径端面をアール面取りとしているため置き面の傾斜やデコボコなどの状況にかかわらず安定的に載置することができる。このため、仕口部材や置き面の保護向上と併せて作業性の大幅な向上を図ることができ、さらに、フランジに置き負荷をかけるようにしたためウェブの変形防止も図ることができる。  The joint member protection jig of the present invention uses a bolt hole that is closest to the flange mounting surface of each of the joint members adjacent to the mounting surface when the steel structure unit is placed horizontally after production. Once installed and fixed, the protective jig moves with the joint member during the subsequent horizontal installation of the steel structure unit. There is no need to place multiple members on the mounting surface, and the protective jig is a disk or cylinder and the outer diameter end surface is chamfered, so it can be mounted stably regardless of the inclination of the mounting surface or the unevenness of the surface. Can be placed. For this reason, the workability can be greatly improved together with the protection of the joint member and the placing surface, and further, the web can be prevented from being deformed because the placing load is applied to the flange.

本考案に係る保護治具を取付け固定した鋼構造物ユニットの側面を示す図である。It is a figure which shows the side of the steel structure unit which attached and fixed the protection jig concerning this invention. 図1のA−A矢視の拡大図を示す図である。It is a figure which shows the enlarged view of the AA arrow of FIG. 本考案に係る保護治具を取付ける前の鋼構造物ユニットの仕口部材の斜視図である。It is a perspective view of the joint member of the steel structure unit before attaching the protection jig concerning the present invention. 従来の仕口部材付き鋼構造物ユニットの置き状態の一例を示す図である。It is a figure which shows an example of the placing state of the conventional steel structure unit with a fitting member.

以下、本考案に係る鋼構造物ユニット仕口部材保護治具の一実施の形態について、図1乃至図4に基づいて説明する。
図1において、1は所定長さに切断された角形鋼管1aにH形鋼の仕口部材2(2a〜2d)が溶着された鋼構造物ユニットを示している。仕口部材2は図3に示すようにフランジ2eとウェブ2fから構成されており、フランジ2eの双方には梁接続用ボルト穴2gが複数設けられている。また、仕口部材2は鋼構造物ユニット1の両端に複数溶着される場合が多く、鋼構造物ユニット1の製作後他所に仮置きする場合は長尺のため通常置き面6に横置きされる。
なお、本図は簡略化のため、鋼構造物ユニット1又は角形鋼管1aが置き面6と略平行に横置きされた状態を示している。
Hereinafter, an embodiment of a steel structure unit joint member protecting jig according to the present invention will be described with reference to FIGS.
In FIG. 1, reference numeral 1 denotes a steel structure unit in which a H-shaped steel joint member 2 (2a to 2d) is welded to a square steel pipe 1a cut to a predetermined length. As shown in FIG. 3, the joint member 2 is composed of a flange 2e and a web 2f, and both the flange 2e are provided with a plurality of beam connecting bolt holes 2g. In addition, a plurality of joint members 2 are often welded to both ends of the steel structure unit 1. When the steel structure unit 1 is temporarily placed in another place after the production of the steel structure unit 1, it is horizontally placed on the normal placing surface 6 because it is long. The
In addition, this figure has shown the state in which the steel structure unit 1 or the square steel pipe 1a was placed horizontally in parallel with the placing surface 6 for the sake of simplification.

従来、鋼構造物ユニット1を横置きする際には、図4に示すようにりん木5を2段重ねで仕口部材2のウェブ2fに当てていた。2段重ねにする理由は置き面6との高さスペースを確保しフランジ2eが置き面6に接しないようにするためである。
本考案はりん木5の使用に替えて保護治具3を使用することを特徴としているが、図1又は図2に示すように保護治具3を置き面6に近接する仕口部材2a、2bのフランジ2eにそれぞれボルトナット締めで固定するようにしている。これにより、鋼構造物ユニット1の移動や横置き作業の際には、保護治具3は鋼構造物ユニット1と一体であるため、作業時の都度りん木5を仕口部材2a、2bのフランジ2eの位置に合わせて置く必要がなく作業性が大幅に向上する。
Conventionally, when the steel structure unit 1 is placed horizontally, the apple tree 5 is applied to the web 2f of the splicing member 2 in two layers as shown in FIG. The reason why the two layers are stacked is to secure a height space with the placing surface 6 so that the flange 2e does not contact the placing surface 6.
The present invention is characterized in that the protective jig 3 is used in place of the use of the phosphorus tree 5, but as shown in FIG. 1 or FIG. It is made to fix to the flange 2e of 2b by bolt and nut fastening, respectively. As a result, when the steel structure unit 1 is moved or placed horizontally, the protective jig 3 is integrated with the steel structure unit 1, so that the ring wood 5 is attached to the joint members 2a and 2b each time the work is performed. There is no need to place it according to the position of the flange 2e, and the workability is greatly improved.

保護治具3は、請求項2に記載するように置き面6から最も近傍に位置するフランジ2eのボルト穴2gを使用してボルトナット締めにより仕口部材2a、2bのフランジ2eに固定すればフランジ2eの角部が置き面6に接しない最小限の外径寸法で製作すればよく、製作コストやフランジ2eへの取付け作業の軽減が図れる。  If the protective jig 3 is fixed to the flange 2e of the joint member 2a, 2b by tightening the bolt and nut using the bolt hole 2g of the flange 2e located closest to the placing surface 6 as described in claim 2 What is necessary is just to manufacture with the minimum outer diameter dimension which the corner | angular part of the flange 2e does not touch the mounting surface 6, and it can aim at reduction of manufacturing cost and the attachment work to the flange 2e.

保護治具3のボルトナット締めは、図2に示すように、保護治具取付け用ボルトナット4を用いて、ボルトを保護治具3の中央にあるボルト貫通穴3aとフランジ2eのボルト穴2gに貫通させて、保護治具3とフランジ2eを共締めするようにしている。  As shown in FIG. 2, the bolts and nuts of the protective jig 3 are tightened using bolts and nuts 4 for attaching the protective jigs. The protective jig 3 and the flange 2e are fastened together.

保護治具3の外径端面は、請求項4に記載するようにアール面取りを行っておけば、保護治具3が傾斜を伴って置き面6に対して接する場合でも置き面6への集中負荷を防ぐことができるため、置き面6の保護と保護治具3の端面の磨耗防止を行うことができる。なお、アール面取りに代えて端面を全アール形状にしてもよい。  If the outer diameter end face of the protection jig 3 is rounded as described in claim 4, it is concentrated on the placement surface 6 even when the protection jig 3 is in contact with the placement surface 6 with an inclination. Since the load can be prevented, it is possible to protect the placing surface 6 and prevent the end surface of the protective jig 3 from being worn. In addition, it may replace with a rounded chamfer and an end surface may be made into a full round shape.

なお、保護治具3の素材は、製作コストと強度を考慮すれば鋼が一般的であるが、炭素系新素材など軽量高強度部材を使用してもよい。また、保護治具3の外周には軟質材を貼り付けて置き面6の保護を行ってもよい。  The material of the protective jig 3 is generally steel in consideration of manufacturing cost and strength, but a light and high-strength member such as a new carbon-based material may be used. Further, a soft material may be attached to the outer periphery of the protective jig 3 to protect the placing surface 6.

1 鋼構造物ユニット
2 仕口部材
2a、2b、2c、2d 仕口部材
2e フランジ
2f ウェブ
2g フランジボルト穴
3 保護治具
3a ボルト貫通穴
4 保護治具取付け用ボルトナット
5 りん木
6 置き面
DESCRIPTION OF SYMBOLS 1 Steel structure unit 2 Joint member 2a, 2b, 2c, 2d Joint member 2e Flange 2f Web 2g Flange bolt hole 3 Protection jig 3a Bolt through hole 4 Bolt nut for protection jig installation 5 Rinki 6 Placement surface

Claims (4)

鋼構造物部材に仕口部材が溶着された鋼構造物ユニットを置き面に横置きする際に使用される仕口部材の保護治具であって、
前記保護治具は、中心部にボルト貫通穴を設けた円盤若しくは円柱形状とし、前記仕口部材のフランジに設けられた梁接続用ボルト穴のいずれか一つを使用してボルトナット締めにより前記フランジに取付け固定されることを特徴とする鋼構造物ユニット仕口部材の保護治具。
A protective jig for a joint member used when a steel structure unit in which a joint member is welded to a steel structure member is horizontally placed on a placing surface,
The protective jig is a disk or columnar shape provided with a bolt through hole at the center, and the bolt is tightened with a bolt and nut using any one of the beam connection bolt holes provided on the flange of the joint member. A protective jig for a steel structure unit joint member, wherein the jig is fixed to a flange.
請求項1に記載の保護治具のフランジへの取付け固定は、置き面から最も近傍に位置するフランジのボルト穴を使用して行われることを特徴とする鋼構造物ユニット仕口部材の保護治具。  The protective jig according to claim 1 is fixed to the flange by using a bolt hole of the flange located closest to the mounting surface. Ingredients. 請求項1又は2に記載の保護治具のフランジへの取付け固定は、置き面に近接する仕口部材が複数ある場合はそれぞれの仕口部材ごとに行われることを特徴とする鋼構造物ユニット仕口部材の保護治具。  The steel structure unit according to claim 1 or 2, wherein when there are a plurality of joint members close to the mounting surface, the protective jig according to claim 1 or 2 is fixed to the flange. Protective jig for the splice member. 請求項1乃至3のいずれか1項に記載の保護治具の外径端面は、アール面取りされていることを特徴とする鋼構造物ユニット仕口部材の保護治具。  The protective jig for a steel structure unit joint member according to any one of claims 1 to 3, wherein the outer diameter end face of the protective jig is rounded.
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