JP3213661U - Processing equipment - Google Patents

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JP3213661U
JP3213661U JP2017004169U JP2017004169U JP3213661U JP 3213661 U JP3213661 U JP 3213661U JP 2017004169 U JP2017004169 U JP 2017004169U JP 2017004169 U JP2017004169 U JP 2017004169U JP 3213661 U JP3213661 U JP 3213661U
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movable
auxiliary
piston
cylinder
inflow
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英夫 星
英夫 星
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英夫 星
英夫 星
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Abstract

【課題】装置の省スペース化とコスト低減を図ることができる加工装置を提供する。【解決手段】枠体の底部に配置される底部側金型部20と、枠体の天井部に配置されて進退する可動側金型部40とを備え、可動側金型部40は、天井部に固着される基部55と、基部55と底部側金型部20との間に配置された可動側シリンダ部41と、可動側シリンダ部41内に形成された可動側チャンバ部45と、可動側チャンバ部45に嵌挿されるとともに基部55と連結される作動ピストン部50と、作動ピストン部50の下方側に嵌挿される可動側ピストン部60と、作動流体を可動側ピストン部60の下方側へ流出入させる第1可動側流出入部46と、作動流体を作動ピストン部50の上方側へ流出入させる第2可動側流出入部47と、作動流体を作動ピストン部50と可動側ピストン部60との間に流出入させる第3可動側流出入部48とを備える。【選択図】図2A processing apparatus capable of saving space and reducing cost of the apparatus is provided. A bottom side mold part 20 disposed at the bottom of a frame body and a movable side mold part 40 disposed on a ceiling part of the frame body to advance and retreat, the movable side mold part 40 being a ceiling. A base part 55 fixed to the part, a movable side cylinder part 41 disposed between the base part 55 and the bottom side mold part 20, a movable side chamber part 45 formed in the movable side cylinder part 41, and a movable part An operating piston portion 50 that is inserted into the side chamber portion 45 and connected to the base portion 55, a movable piston portion 60 that is inserted below the operating piston portion 50, and a working fluid below the movable piston portion 60. A first movable-side inflow / outflow portion 46 that causes the working fluid to flow in and out, a second movable-side outflow / inflow portion 47 that causes the working fluid to flow in and out above the working piston portion 50, The third movable side that flows in and out between And a and out section 48. [Selection] Figure 2

Description

本考案は、被加工材が載置される底部側金型部と、底部側金型部と対向して配置されて底部側金型部に対して進退する可動側金型部とを備えた加工装置に関する。   The present invention includes a bottom side mold part on which a workpiece is placed, and a movable side mold part that is disposed to face the bottom side mold part and moves forward and backward with respect to the bottom side mold part. It relates to a processing apparatus.

塑性加工の分野において、例えばプレス加工は、板状の被加工材が配置された底部側金型部に可動側金型部が対向配置され、クランク装置等の作動機構により可動側金型部が底部側金型部に対して進退されて被加工材への加圧が実施される(例えば、特許文献1参照)。また、被加工材に対して多工程の加工を行う場合には、可動側金型部に多重のシリンダ機構が形成され、可動側金型部の前進時にシリンダ機構が作動される。   In the field of plastic working, for example, in press working, a movable mold part is disposed opposite to a bottom mold part on which a plate-shaped workpiece is arranged, and the movable mold part is moved by an operating mechanism such as a crank device. The workpiece is pressed and advanced with respect to the bottom mold part (see, for example, Patent Document 1). Further, when multi-step machining is performed on a workpiece, a multiple cylinder mechanism is formed in the movable mold part, and the cylinder mechanism is operated when the movable mold part moves forward.

この種の加工装置では、作動機構による可動側金型部の前進時に被加工材の加圧が行われる。そのため、良好な加工を実施するには作動機構で十分な加圧力を発生させる必要がある。しかしながら、作動機構は、装置の巨大化とともに製造コストやランニングコスト等の経済的な負担が大きく、改善が求められていた。   In this type of processing apparatus, the workpiece is pressurized when the movable mold portion is advanced by the operating mechanism. For this reason, it is necessary to generate a sufficient pressing force by the operating mechanism in order to perform good machining. However, the operating mechanism has been required to be improved because of the enormous cost of manufacturing and running costs as the apparatus becomes larger.

特開2010−36226号公報JP 2010-36226 A

本考案は、前記の点に鑑みなされたものであって、装置の省スペース化とともにコスト低減を図ることができる加工装置を提供するものである。   The present invention has been made in view of the above points, and provides a machining apparatus that can save space and reduce the cost of the apparatus.

すなわち、第1の考案は、枠体の底部に配置されて被加工材が載置される底部側金型部と、前記枠体の天井部に前記底部側金型部と対向して配置されて前記底部側金型部に対して進退する可動側金型部とを備えた加工装置であって、前記可動側金型部は、前記枠体の前記天井部に固着される基部と、前記基部と前記底部側金型部との間に配置された可動側シリンダ部と、前記可動側シリンダ部内に形成された可動側チャンバ部と、前記可動側チャンバ部に嵌挿されるとともに作動ロッド部を介して前記基部と連結される作動ピストン部と、前記可動側チャンバ部の前記作動ピストン部の下方側に嵌挿されるとともに可動側ロッド部を介して可動側加工部と連結される可動側ピストン部と、前記可動側シリンダ部の下部側に連通されて作動流体を前記可動側チャンバ部の前記可動側ピストン部の下方側へ流出入させる第1可動側流出入部と、前記可動側シリンダ部の上部側に連通されて作動流体を前記可動側チャンバ部の前記作動ピストン部の上方側へ流出入させる第2可動側流出入部と、前記可動側シリンダ部の上部側から前記作動ピストン部を貫通して連通されて作動流体を前記可動側チャンバ部の前記作動ピストン部と前記可動側ピストン部との間に流出入させる第3可動側流出入部とを備えたことを特徴とする加工装置に係る。   That is, the first device is arranged at the bottom part of the frame body and placed on the bottom side mold part on which the workpiece is placed, and arranged on the ceiling part of the frame body so as to face the bottom part side mold part. And a movable mold part that moves forward and backward with respect to the bottom mold part, wherein the movable mold part is fixed to the ceiling part of the frame body, A movable cylinder portion disposed between a base portion and the bottom mold portion; a movable chamber portion formed in the movable cylinder portion; and an operating rod portion fitted into the movable chamber portion and inserted into the movable chamber portion. An operating piston connected to the base via the movable piston, and a movable piston connected to the movable working part via the movable rod while being fitted below the operating piston of the movable chamber. And a working fluid communicated with the lower side of the movable cylinder portion A first movable side inflow / outflow portion for flowing in and out of the movable side piston portion of the movable side chamber portion and an upper side of the movable side cylinder portion to communicate working fluid to the working piston of the movable side chamber portion. A second movable-side inflow / outflow portion that flows into and out of the upper portion of the movable portion, and the working piston portion of the movable-side chamber portion that communicates from the upper side of the movable-side cylinder portion through the working piston portion. A processing apparatus comprising a third movable-side inflow / outflow portion that flows into and out of the movable-side piston portion.

第2の考案は、前記底部側金型部は、前記枠体の前記底部に固着される底部側シリンダ部と、前記底部側シリンダ部内に形成された底部側チャンバ部と、前記底部側チャンバ部に嵌挿されるとともに底部側ロッド部を介して底部側加工部と連結される底部側ピストン部と、前記底部側シリンダ部の下部側に連通されて作動流体を前記底部側チャンバ部の前記底部側ピストン部の下方側へ流出入させる第1底部側流出入部と、前記底部側シリンダ部の上部側に連通されて作動流体を前記底部側チャンバ部の前記底部側ピストン部の上方側へ流出入させる第2底部側流出入部とを備える第1の考案に記載の加工装置に係る。   According to a second aspect of the present invention, the bottom side mold part includes a bottom side cylinder part fixed to the bottom part of the frame, a bottom side chamber part formed in the bottom side cylinder part, and the bottom side chamber part. And a bottom side piston portion connected to the bottom side processing portion via a bottom side rod portion and a bottom side of the bottom side chamber portion connected to a lower side of the bottom side cylinder portion. A working fluid flows into and out of the bottom side piston part of the bottom side chamber part, and communicates with a first bottom side inflow and outflow part that flows in and out of the piston part and an upper side of the bottom part side cylinder part. The processing apparatus according to the first aspect, comprising a second bottom side inflow / outflow portion.

第3の考案は、前記可動側金型部は、さらに、前記可動側シリンダ部の下部側に設けられた補助シリンダ部と、前記補助シリンダ部内に形成された補助チャンバ部と、前記補助チャンバ部に嵌挿されるとともに補助ロッド部を介して補助加工部と連結される補助ピストン部と、前記補助シリンダ部の下部側に連通されて作動流体を前記補助チャンバ部の前記補助ピストン部の下方側へ流出入させる第1補助流出入部と、前記補助シリンダ部の上部側に連通されて作動流体を前記補助チャンバ部の前記補助ピストン部の上方側へ流出入させる第2補助流出入部とを備える第1の考案に記載の加工装置に係る。   According to a third aspect of the present invention, the movable mold part further includes an auxiliary cylinder part provided on a lower side of the movable cylinder part, an auxiliary chamber part formed in the auxiliary cylinder part, and the auxiliary chamber part. And an auxiliary piston portion that is connected to the auxiliary processing portion via an auxiliary rod portion, and communicates with a lower side of the auxiliary cylinder portion to move the working fluid to the lower side of the auxiliary piston portion of the auxiliary chamber portion. A first auxiliary inflow / outflow portion for inflow / outflow; and a second auxiliary inflow / outflow portion that communicates with the upper side of the auxiliary cylinder portion and allows the working fluid to flow in / out to the upper side of the auxiliary piston portion of the auxiliary chamber portion. The processing apparatus according to the invention.

第1の考案に係る加工装置によると、枠体の底部に配置されて被加工材が載置される底部側金型部と、前記枠体の天井部に前記底部側金型部と対向して配置されて前記底部側金型部に対して進退する可動側金型部とを備えた加工装置であって、前記可動側金型部は、前記枠体の前記天井部に固着される基部と、前記基部と前記底部側金型部との間に配置された可動側シリンダ部と、前記可動側シリンダ部内に形成された可動側チャンバ部と、前記可動側チャンバ部に嵌挿されるとともに作動ロッド部を介して前記基部と連結される作動ピストン部と、前記可動側チャンバ部の前記作動ピストン部の下方側に嵌挿されるとともに可動側ロッド部を介して可動側加工部と連結される可動側ピストン部と、前記可動側シリンダ部の下部側に連通されて作動流体を前記可動側チャンバ部の前記可動側ピストン部の下方側へ流出入させる第1可動側流出入部と、前記可動側シリンダ部の上部側に連通されて作動流体を前記可動側チャンバ部の前記作動ピストン部の上方側へ流出入させる第2可動側流出入部と、前記可動側シリンダ部の上部側から前記作動ピストン部を貫通して連通されて作動流体を前記可動側チャンバ部の前記作動ピストン部と前記可動側ピストン部との間に流出入させる第3可動側流出入部とを備えたため、装置の小型化が可能となって省スペース化を図ることができるとともに、製造コストやランニングコスト等を低減させることができる。   According to the processing apparatus according to the first device, the bottom side mold part disposed on the bottom part of the frame body on which the workpiece is placed and the bottom side mold part facing the ceiling part of the frame body. And a movable side mold part that moves forward and backward with respect to the bottom side mold part, wherein the movable side mold part is fixed to the ceiling part of the frame body And a movable side cylinder part disposed between the base part and the bottom side mold part, a movable side chamber part formed in the movable side cylinder part, and being inserted into and operated in the movable side chamber part An operating piston portion connected to the base portion via a rod portion, and a movable portion that is fitted to the lower side of the operating piston portion of the movable side chamber portion and connected to a movable side processing portion via the movable rod portion. The side piston part is communicated with the lower side of the movable side cylinder part. A first movable-side inflow / outflow portion for allowing the working fluid to flow in / out of the movable-side chamber portion below the movable-side piston portion, and an upper side of the movable-side cylinder portion are communicated with the working fluid in the movable-side chamber portion. A second movable-side inflow / outflow portion that flows in and out of the upper side of the working piston portion and an operation fluid of the movable-side chamber portion communicated from the upper side of the movable-side cylinder portion through the working piston portion. Since the third movable-side inflow / outflow portion that flows in and out between the piston portion and the movable-side piston portion is provided, the apparatus can be reduced in size and space can be saved, and manufacturing costs and running costs can be reduced. Etc. can be reduced.

第2の考案に係る加工装置によると、第1の考案において、前記底部側金型部は、前記枠体の前記底部に固着される底部側シリンダ部と、前記底部側シリンダ部内に形成された底部側チャンバ部と、前記底部側チャンバ部に嵌挿されるとともに底部側ロッド部を介して底部側加工部と連結される底部側ピストン部と、前記底部側シリンダ部の下部側に連通されて作動流体を前記底部側チャンバ部の前記底部側ピストン部の下方側へ流出入させる第1底部側流出入部と、前記底部側シリンダ部の上部側に連通されて作動流体を前記底部側チャンバ部の前記底部側ピストン部の上方側へ流出入させる第2底部側流出入部とを備えるため、被加工材の加工時の変形に対応して加工部分を支持することができとともに、加工後の被加工材の取り出しが容易となる。   According to the processing apparatus according to the second device, in the first device, the bottom side mold part is formed in the bottom side cylinder part fixed to the bottom part of the frame body and in the bottom side cylinder part. Operates in communication with the bottom side chamber part, the bottom side piston part that is inserted into the bottom side chamber part and connected to the bottom side processing part via the bottom side rod part, and the bottom side of the bottom side cylinder part A first bottom-side inflow / outflow portion that allows fluid to flow into and out of the bottom-side piston portion of the bottom-side chamber portion, and an upper side of the bottom-side cylinder portion to communicate working fluid to the bottom-side chamber portion. Since the second bottom portion side inflow / outflow portion for flowing in / out above the bottom portion side piston portion is provided, the processing portion can be supported in response to deformation during processing of the workpiece, and the processed material after processing Take out It becomes easy.

第3の考案に係る加工装置によると、第1の考案において、前記可動側金型部は、さらに、前記可動側シリンダ部の下部側に設けられた補助シリンダ部と、前記補助シリンダ部内に形成された補助チャンバ部と、前記補助チャンバ部に嵌挿されるとともに補助ロッド部を介して補助加工部と連結される補助ピストン部と、前記補助シリンダ部の下部側に連通されて作動流体を前記補助チャンバ部の前記補助ピストン部の下方側へ流出入させる第1補助流出入部と、前記補助シリンダ部の上部側に連通されて作動流体を前記補助チャンバ部の前記補助ピストン部の上方側へ流出入させる第2補助流出入部とを備えるため、複数段階の加工工程を円滑に実施することが可能となる。   According to the processing device according to the third aspect, in the first aspect, the movable side mold part is further formed in the auxiliary cylinder part provided in the lower side of the movable side cylinder part and in the auxiliary cylinder part. The auxiliary chamber portion, the auxiliary piston portion that is inserted into the auxiliary chamber portion and connected to the auxiliary processing portion via the auxiliary rod portion, and communicates with the lower side of the auxiliary cylinder portion to supply the working fluid to the auxiliary fluid portion. A first auxiliary inflow / outflow portion for flowing in and out of the auxiliary piston portion of the chamber portion and an upper side of the auxiliary cylinder portion for communicating working fluid into and out of the auxiliary piston portion of the auxiliary chamber portion. Since the second auxiliary inflow / outflow portion is provided, it is possible to smoothly perform a plurality of stages of processing steps.

本考案の一実施形態に係る加工装置の概略断面図である。It is a schematic sectional drawing of the processing apparatus which concerns on one Embodiment of this invention. 図1の加工装置の要部断面図である。It is principal part sectional drawing of the processing apparatus of FIG. 可動側シリンダ部を前進させた加工装置の要部断面図である。It is principal part sectional drawing of the processing apparatus which advanced the movable side cylinder part. 第1の加工工程を行う加工装置の要部断面図である。It is principal part sectional drawing of the processing apparatus which performs a 1st process process. 第2の加工工程を行う加工装置の要部断面図である。It is principal part sectional drawing of the processing apparatus which performs a 2nd processing process.

図1,2に示す本考案の一実施形態に係る加工装置10は、板状の被加工材Mを所定形状にプレス加工する装置であって、枠体11と、底部側金型部20と、可動側金型部40とを備える。枠体11は、当該加工装置10の外形を構成する部材であって、底部12と、底部12に立設された横枠13を介して底部12の上方に対向配置された天井部14とを有する。   A processing apparatus 10 according to an embodiment of the present invention shown in FIGS. 1 and 2 is an apparatus that presses a plate-shaped workpiece M into a predetermined shape, and includes a frame 11, a bottom side mold part 20, and the like. The movable mold part 40 is provided. The frame body 11 is a member constituting the outer shape of the processing apparatus 10, and includes a bottom portion 12 and a ceiling portion 14 disposed to face the top of the bottom portion 12 via a horizontal frame 13 erected on the bottom portion 12. Have.

底部側金型部20は、図2に示すように、枠体11の底部12に配置されて被加工材Mが載置される部位である。この底部側金型部20では、被加工材Mの加工時の変形に対応して加工部分を支持するとともに加工後の被加工材(加工品)の取り出しを可能とする。そこで、底部側金型部20は、枠体11の底部12に固着された底部側シリンダ部21と、底部側シリンダ部21内に形成される底部側チャンバ部25と、底部側ピストン部30と、第1底部側流出入部26と、第2底部側流出入部27とを備える。図2において、符号22は底部側シリンダ部21上に設けられて被加工材Mの載置部を兼ねた底部側成形部材、23は底部側成形部材22に形成された底部側貫通孔である。   As shown in FIG. 2, the bottom part mold part 20 is a part that is disposed on the bottom part 12 of the frame 11 and on which the workpiece M is placed. The bottom side mold part 20 supports the processed part in response to deformation during processing of the workpiece M and enables removal of the processed workpiece (processed product) after processing. Therefore, the bottom-side mold part 20 includes a bottom-side cylinder part 21 fixed to the bottom part 12 of the frame body 11, a bottom-side chamber part 25 formed in the bottom-side cylinder part 21, and a bottom-side piston part 30. The first bottom portion side inflow / outflow portion 26 and the second bottom portion side outflow / inflow portion 27 are provided. In FIG. 2, reference numeral 22 denotes a bottom side molding member provided on the bottom side cylinder portion 21 and also serves as a placement portion for the workpiece M, and 23 denotes a bottom side through hole formed in the bottom side molding member 22. .

底部側ピストン部30は、図2に示すように、底部側チャンバ部25に嵌挿されるとともに底部側ロッド部31を介して底部側加工部35と連結された部材である。底部側加工部35は、底部側成形部材22の側方に所定の間隙を介して配置され、被加工材Mの載置部を兼ねるとともに被加工材Mの加工部分を支持する部位である。   As shown in FIG. 2, the bottom-side piston portion 30 is a member that is fitted into the bottom-side chamber portion 25 and connected to the bottom-side processing portion 35 via the bottom-side rod portion 31. The bottom side processing portion 35 is a portion that is disposed on the side of the bottom side molding member 22 via a predetermined gap, serves as a placement portion for the workpiece M, and supports a processing portion of the workpiece M.

第1底部側流出入部26は、図2に示すように、底部側シリンダ部21の下部側に連通されて、作動流体を底部側チャンバ部25の底部側ピストン部30の下方側へ流出入させる部位である。また、第2底部側流出入部27は、底部側シリンダ部21の上部側に連通されて、作動流体を底部側チャンバ部25の底部側ピストン部30の上方側へ流出入させる部位である。第1底部側流出入部26及び第2底部側流出入部27には、それぞれ作動流体の供給または排出が可能な油圧回路(図示せず)等が適宜に接続される。なお、作動流体は、公知の作動油等の他、空気や水等の適宜の媒体を用いることができる。以降の説明においても同様である。   As shown in FIG. 2, the first bottom-side inflow / outflow portion 26 communicates with the lower side of the bottom-side cylinder portion 21 and allows the working fluid to flow into and out of the bottom-side piston portion 30 of the bottom-side chamber portion 25. It is a part. The second bottom portion side inflow / outflow portion 27 is a portion that communicates with the upper side of the bottom portion side cylinder portion 21 and allows the working fluid to flow in and out above the bottom portion side piston portion 30 of the bottom portion side chamber portion 25. A hydraulic circuit (not shown) or the like capable of supplying or discharging a working fluid is appropriately connected to the first bottom-side inflow / outflow portion 26 and the second bottom-side outflow / inflow portion 27. The working fluid may be an appropriate medium such as air or water in addition to a known working oil. The same applies to the following description.

可動側金型部40は、図2〜図5に示すように、枠体11の天井部14に底部側金型部20と対向して配置されて、底部側金型部20に対して進退して底部側金型部20に載置された被加工材Mを押圧して変形させる部位である。この可動側金型部40では、枠体11の天井部14に固着される基部55と、基部55と底部側金型部20との間に配置された可動側シリンダ部41と、可動側シリンダ部41内に形成された可動側チャンバ部45と、作動ピストン部50と、可動側ピストン部60と、第1可動側流出入部46と、第2可動側流出入部47と、第3可動側流出入部48とを備える。図において、符号42は可動側金型部40の下方側(底部側金型部20側)に設けられた可動側成形部材である。   As shown in FIGS. 2 to 5, the movable mold part 40 is disposed on the ceiling part 14 of the frame 11 so as to face the bottom mold part 20, and moves forward and backward with respect to the bottom mold part 20. Thus, the workpiece M placed on the bottom mold 20 is pressed and deformed. In this movable side mold part 40, a base part 55 fixed to the ceiling part 14 of the frame 11, a movable side cylinder part 41 disposed between the base part 55 and the bottom side mold part 20, and a movable side cylinder The movable side chamber part 45, the working piston part 50, the movable side piston part 60, the first movable side inflow / outflow part 46, the second movable side outflow / inflow part 47, and the third movable side outflow formed in the part 41. And an entrance 48. In the figure, reference numeral 42 denotes a movable side molding member provided on the lower side (bottom side mold part 20 side) of the movable side mold part 40.

作動ピストン部50は、図2〜図5に示すように、可動側チャンバ部45に嵌挿されるとともに作動ロッド部51を介して基部55と連結される部材である。すなわち、作動ピストン部50は枠体11の天井部14に固着された基部55に連結されているため、枠体11の天井部14側に固定された状態となる。そのため、作動ピストン部50が可動側チャンバ部45に嵌挿されることにより、可動側シリンダ部41が枠体11の天井部14側に進退可能に保持される。   As shown in FIGS. 2 to 5, the operating piston portion 50 is a member that is fitted into the movable side chamber portion 45 and connected to the base portion 55 via the operating rod portion 51. That is, since the operating piston portion 50 is connected to the base portion 55 fixed to the ceiling portion 14 of the frame body 11, the operation piston portion 50 is fixed to the ceiling portion 14 side of the frame body 11. Therefore, when the operating piston portion 50 is fitted into the movable chamber portion 45, the movable cylinder portion 41 is held so as to be able to advance and retreat on the ceiling portion 14 side of the frame body 11.

可動側ピストン部60は、図2〜図5に示すように、可動側チャンバ部45の作動ピストン部50の下方側に嵌挿されるとともに可動側ロッド部61を介して可動側加工部65と連結される部材である。すなわち、可動側金型部40では、単一の可動側チャンバ部45内に2つのピストン部(上側に作動ピストン部50、下側に可動側ピストン部60)が嵌挿されている。   2 to 5, the movable side piston part 60 is fitted on the lower side of the working piston part 50 of the movable side chamber part 45 and is connected to the movable side processing part 65 via the movable side rod part 61. It is a member. That is, in the movable mold part 40, two piston parts (the working piston part 50 on the upper side and the movable piston part 60 on the lower side) are fitted in a single movable side chamber part 45.

第1可動側流出入部46は、図2〜図5に示すように、可動側シリンダ部41の下部側に連通されて、作動流体を可動側チャンバ部45の可動側ピストン部60の下方側へ流出入させる部位である。また、第2可動側流出入部47は、可動側シリンダ部41の上部側に連通されて、作動流体を可動側チャンバ部45の作動ピストン部50の上方側へ流出入させる部位である。   As shown in FIGS. 2 to 5, the first movable-side inflow / outflow portion 46 communicates with the lower side of the movable-side cylinder portion 41, and moves the working fluid to the lower side of the movable-side piston portion 60 of the movable-side chamber portion 45. This is the part that flows in and out. The second movable-side inflow / outflow portion 47 is a portion that communicates with the upper side of the movable-side cylinder portion 41 and allows the working fluid to flow into and out of the working piston portion 50 of the movable-side chamber portion 45.

第3可動側流出入部48は、図2〜図5に示すように、可動側シリンダ部41の上部側から作動ピストン部50を貫通して連通されて、作動流体を可動側チャンバ部45の作動ピストン部50と可動側ピストン部60との間に流出入させる部位である。実施形態の第3可動側流出入部48は、枠体11の天井部14から作動ピストン部50の上側の可動側チャンバ部45内を経て作動ピストン部50を貫通する配管部材49を有する。   As shown in FIGS. 2 to 5, the third movable-side inflow / outflow portion 48 communicates from the upper side of the movable-side cylinder portion 41 through the working piston portion 50, and operates the working fluid on the movable-side chamber portion 45. This is a part that flows in and out between the piston part 50 and the movable piston part 60. The third movable side inflow / outflow part 48 of the embodiment has a piping member 49 that penetrates the working piston part 50 from the ceiling part 14 of the frame body 11 through the inside of the movable side chamber part 45 above the working piston part 50.

可動側金型部40では、図2〜図5に示すように、板状の被加工材Mに対して複数段階(図示の例では2段階)の工程を経た加工を可能とするために、さらに、可動側シリンダ部41の下部側に設けられた補助シリンダ部71と、補助シリンダ部71内に形成された補助チャンバ部75と、補助ピストン部80と、第1補助流出入部76と、第2補助流出入部77とを備える。   In the movable-side mold part 40, as shown in FIGS. 2 to 5, in order to enable processing through a plurality of steps (two steps in the illustrated example) on the plate-like workpiece M, Further, an auxiliary cylinder portion 71 provided on the lower side of the movable cylinder portion 41, an auxiliary chamber portion 75 formed in the auxiliary cylinder portion 71, an auxiliary piston portion 80, a first auxiliary inflow / outflow portion 76, a first 2 auxiliary inflow / outflow portions 77.

補助ピストン部80は、図2〜図5に示すように、補助チャンバ部75に嵌挿されるとともに補助ロッド部81を介して補助加工部85と連結される部材である。実施形態において、補助加工部85は、可動側成形部材42の内側に配置され、中央部に可動側加工部65が挿通可能な可動側貫通孔86を有する。   As shown in FIGS. 2 to 5, the auxiliary piston portion 80 is a member that is fitted into the auxiliary chamber portion 75 and connected to the auxiliary processing portion 85 via the auxiliary rod portion 81. In the embodiment, the auxiliary processing portion 85 is disposed inside the movable side molding member 42 and has a movable side through-hole 86 through which the movable side processing portion 65 can be inserted in the center portion.

第1補助流出入部76は、図2〜図5に示すように、補助シリンダ部71の下部側に連通されて、作動流体を補助チャンバ部75の補助ピストン部80の下方側へ流出入させる部位である。第2補助流出入部77は、補助シリンダ部71の上部側に連通されて、作動流体を補助チャンバ部75の補助ピストン部80の上方側へ流出入させる部位である。   As shown in FIGS. 2 to 5, the first auxiliary inflow / outflow portion 76 communicates with the lower side of the auxiliary cylinder portion 71 and allows the working fluid to flow into and out of the auxiliary piston portion 80 of the auxiliary chamber portion 75. It is. The second auxiliary inflow / outflow portion 77 is a portion that communicates with the upper side of the auxiliary cylinder portion 71 and allows the working fluid to flow in and out of the auxiliary piston portion 80 of the auxiliary chamber portion 75.

なお、第1可動側流出入部46、第2可動側流出入部47、第3可動側流出入部48、第1補助流出入部76、第2補助流出入部77には、第1底部側流出入部26及び第2底部側流出入部27と同様にそれぞれ作動流体の供給または排出が可能な油圧配管、ポンプ、タンク等(いずれも図示せず)が適宜に接続される。   The first movable-side inflow / outflow portion 46, the second movable-side inflow / outflow portion 47, the third movable-side outflow / inflow portion 48, the first auxiliary inflow / outflow portion 76, and the second auxiliary inflow / outflow portion 77 include the first bottom-side outflow / inflow portion 26 and Similar to the second bottom portion side inflow / outflow portion 27, hydraulic piping, a pump, a tank, etc. (none of which are shown) capable of supplying or discharging the working fluid are appropriately connected.

ここで、本考案の加工装置10の作動例について説明する。まず、図2に示す加工装置10は、被加工材Mの加工前の状態である。加工前の加工装置10において、底部側金型部20では、底部側ピストン部30が底部側チャンバ部25の上部側に位置し、底部側加工部35の上面と底部側成形部材22の上面とが同一面に配置されて、底部側加工部35及び底部側成形部材22上に被加工材Mが載置される。可動側金型部40では、作動ピストン部50と可動側ピストン部60とが当接されて可動側チャンバ部45の下部側に位置するとともに補助ピストン部80が補助チャンバ部75の下部側に位置し、可動側シリンダ部41が基部55に当接されるとともに、可動側加工部65の下面(先端面)と補助加工部85の下面が可動側成形部材42の下面と同一面に配置される。   Here, an operation example of the processing apparatus 10 of the present invention will be described. First, the processing apparatus 10 shown in FIG. 2 is in a state before the workpiece M is processed. In the processing apparatus 10 before processing, in the bottom side mold part 20, the bottom side piston part 30 is located on the upper side of the bottom side chamber part 25, and the top surface of the bottom side processing part 35 and the top surface of the bottom side molding member 22 are Are arranged on the same surface, and the workpiece M is placed on the bottom side processed part 35 and the bottom side molded member 22. In the movable side mold part 40, the operating piston part 50 and the movable side piston part 60 are in contact with each other and are located on the lower side of the movable side chamber part 45, and the auxiliary piston part 80 is located on the lower side of the auxiliary chamber part 75. The movable cylinder portion 41 is brought into contact with the base 55, and the lower surface (tip surface) of the movable processing portion 65 and the lower surface of the auxiliary processing portion 85 are arranged on the same plane as the lower surface of the movable molding member 42. .

次に、加工工程が開始されると、図3に示すように、可動側シリンダ部41の下部側の第1可動側流出入部46から可動側チャンバ部45内の可動側ピストン部60の下部側に作動流体が流入される。この時、可動側ピストン部60は、作動ピストン部50の下部側に当接されている。そして、作動ピストン部50は、枠体11の天井部14に固着された基部55に連結されて固定されていることにより、枠体11に対して移動することがない。そのため、可動側シリンダ部41は、可動側チャンバ部45の下部側と可動側ピストン部60の下部側との間に作動流体が流入されることによって下方へ押し下げられ、可動側シリンダ部41は枠体11の天井部14に固着された基部55から離隔されて底部側金型部20方向へ前進する。   Next, when the processing step is started, as shown in FIG. 3, the lower side of the movable side piston part 60 in the movable side chamber part 45 from the first movable side inflow / outflow part 46 on the lower side of the movable side cylinder part 41. The working fluid flows into the. At this time, the movable side piston part 60 is in contact with the lower side of the working piston part 50. The operating piston portion 50 is connected and fixed to the base portion 55 fixed to the ceiling portion 14 of the frame body 11 so that it does not move relative to the frame body 11. Therefore, the movable side cylinder part 41 is pushed down by the working fluid flowing between the lower side of the movable side chamber part 45 and the lower side of the movable side piston part 60, and the movable side cylinder part 41 is framed. It moves away from the base 55 fixed to the ceiling part 14 of the body 11 and advances toward the bottom side mold part 20.

この可動側シリンダ部41の移動に伴って、可動側チャンバ部45内の作動ピストン部50の上部側の作動流体が、可動側シリンダ部41の上部側の第2可動側流出入部47から流出される。なお、図3の例では、可動側シリンダ部41は、同一面に配置された可動側成形部材42と可動側加工部65と補助加工部85とが、底部側金型部20上の被加工材Mに当接される位置まで前進している。   Along with the movement of the movable side cylinder part 41, the working fluid on the upper side of the working piston part 50 in the movable side chamber part 45 flows out from the second movable side inflow / outflow part 47 on the upper side of the movable side cylinder part 41. The In the example of FIG. 3, the movable-side cylinder portion 41 includes a movable-side molding member 42, a movable-side processing portion 65, and an auxiliary processing portion 85 that are disposed on the same surface, and the workpiece on the bottom-side mold portion 20. It has advanced to a position where it abuts against the material M.

図4に示すように、さらに、可動側シリンダ部41の第1可動側流出入部46から可動側チャンバ部45内の可動側ピストン部60の下部側に作動流体が流入されると、可動側シリンダ部41はさらに前進されて、被加工材Mの第1の加工工程が開始される。この時、可動側シリンダ部41の前進に伴って、可動側成形部材42が底部側加工部35上の被加工材M(被加工材Mの外側部分)を押圧するため、底部側シリンダ部21の上部側の第2底部側流出入部27から底部側チャンバ部25内の底部側ピストン部30の上部側に作動流体が流入されて、底部側ピストン部30が底部側チャンバ部25の下部方向へ移動され、底部側加工部35が被加工材Mを支持しながら押圧変形に対応して下方へ移動される。   As shown in FIG. 4, when the working fluid further flows from the first movable side inflow / outflow portion 46 of the movable side cylinder portion 41 to the lower side of the movable side piston portion 60 in the movable side chamber portion 45, the movable side cylinder The part 41 is further advanced, and the first processing step of the workpiece M is started. At this time, as the movable cylinder portion 41 advances, the movable molding member 42 presses the workpiece M on the bottom portion machining portion 35 (the outer portion of the workpiece M). The working fluid flows into the upper side of the bottom side piston portion 30 in the bottom side chamber portion 25 from the second bottom side inflow / outflow portion 27 on the upper side of the bottom side piston portion 30, and the bottom side piston portion 30 moves downward in the bottom side chamber portion 25. The bottom side processing unit 35 is moved downward corresponding to the press deformation while supporting the workpiece M.

また、補助加工部85が底部側成形部材22上の被加工材M(被加工材Mの中央部分)に当接されたまま可動側シリンダ部41がさらに前進されるため、補助シリンダ部71の下部側の第1補助流出入部76から補助チャンバ部75内の補助ピストン部80の下部側に作動流体が流入されて、補助ピストン部80が補助チャンバ部75の上部方向へ移動される。すなわち、可動側シリンダ部41とともに補助シリンダ部71が前進されるのに対して、補助加工部85が被加工材Mに当接された状態が保持される。なお、底部側ピストン部30と補助ピストン部80との移動の際には、底部側シリンダ部21の下部側の第1底部側流出入部26や補助シリンダ部71の上部側の第2補助流出入部77から、それぞれ作動流体が流出される。   Further, since the movable side cylinder portion 41 is further advanced while the auxiliary processing portion 85 is in contact with the workpiece M (the center portion of the workpiece M) on the bottom side molding member 22, The working fluid flows into the lower side of the auxiliary piston part 80 in the auxiliary chamber part 75 from the first auxiliary inflow / outflow part 76 on the lower side, and the auxiliary piston part 80 is moved in the upper direction of the auxiliary chamber part 75. That is, the auxiliary cylinder portion 71 is advanced together with the movable cylinder portion 41, while the auxiliary processing portion 85 is kept in contact with the workpiece M. When the bottom side piston part 30 and the auxiliary piston part 80 are moved, the first bottom side inflow / outflow part 26 on the lower side of the bottom side cylinder part 21 and the second auxiliary inflow / outlet part on the upper side of the auxiliary cylinder part 71 are used. From 77, the working fluid flows out.

続いて、図5に示すように、可動側シリンダ部41の上部側から作動ピストン部50を貫通する配管部材49を介して可動側チャンバ部45内の作動ピストン部50と可動側ピストン部60との間に作動流体が流入されて、第2の加工工程が行われる。この時、作動ピストン部50が固定されている(枠体11に対して移動することがない)ため、可動側ピストン部60は、作動ピストン部50と可動側ピストン部60との間に作動流体が流入されることによって下方へ押し下げられる。これにより、可動側加工部65が補助加工部85の下面より下方へ突出されて、被加工材Mを貫通して穿設され、加工品M1が得られる。この可動側ピストン部60の移動に伴って、可動側チャンバ部45内の可動側ピストン部60の下部側の作動流体が可動側シリンダ部41の下部側の第1可動側流出入部46から流出される。   Subsequently, as shown in FIG. 5, the working piston portion 50 and the movable piston portion 60 in the movable chamber portion 45 are connected via a piping member 49 penetrating the working piston portion 50 from the upper side of the movable cylinder portion 41. During this time, the working fluid is introduced to perform the second processing step. At this time, since the working piston portion 50 is fixed (they do not move with respect to the frame body 11), the movable side piston portion 60 has a working fluid between the working piston portion 50 and the movable side piston portion 60. Is pushed down by being introduced. Thereby, the movable side processing part 65 protrudes downward from the lower surface of the auxiliary processing part 85, penetrates the workpiece M, and the processed product M1 is obtained. Along with the movement of the movable side piston part 60, the working fluid on the lower side of the movable side piston part 60 in the movable side chamber part 45 flows out from the first movable side inflow / outflow part 46 on the lower side of the movable side cylinder part 41. The

加工品M1が得られた後、可動側ピストン部60が可動側チャンバ部45の上部方向へ移動されて可動側加工部65が加工品M1から離隔され、図2の通り可動側シリンダ部41が基部55に当接される位置まで後退される。そして、底部側ピストン部30が底部側チャンバ部25の上部方向へ移動されて底部側加工部35が上昇されることにより、加工品M1が持ち上げられて取り出し可能とされる。   After the workpiece M1 is obtained, the movable side piston portion 60 is moved in the upper direction of the movable side chamber portion 45 to move the movable side machining portion 65 away from the workpiece M1, and as shown in FIG. It is retracted to a position where it comes into contact with the base 55. And the bottom part side piston part 30 is moved to the upper direction of the bottom part side chamber part 25, and the bottom part side process part 35 is raised, The workpiece M1 can be lifted and taken out.

このように、当該加工装置10では、単一の可動側チャンバ部45に、固定された作動ピストン部50と進退自在な可動側ピストン部60とが嵌挿されて、可動側チャンバ部45と作動ピストン部50との間、可動側チャンバ部45と可動側ピストン部60との間、作動ピストン部50と可動側ピストン部60との間に、それぞれ作動流体が流出入可能であることにより、クランク装置等の従来の作動機構を用いることなく可動側シリンダ部41と可動側ピストン部60の双方を進退させることが可能となる。従って、従来の作動機構を設置する必要がなくなり、装置の小型化が可能となって省スペース化を図ることができるとともに、製造コストやランニングコスト等を低減させることができる。   As described above, in the processing apparatus 10, the fixed operating piston part 50 and the movable piston part 60 that is movable back and forth are fitted into the single movable side chamber part 45, and the movable side chamber part 45 operates. The working fluid can flow into and out of the piston portion 50, between the movable chamber portion 45 and the movable piston portion 60, and between the working piston portion 50 and the movable piston portion 60, respectively. Both the movable side cylinder part 41 and the movable side piston part 60 can be advanced and retracted without using a conventional operation mechanism such as a device. Therefore, it is not necessary to install a conventional operating mechanism, the apparatus can be miniaturized, space saving can be achieved, and manufacturing costs, running costs, and the like can be reduced.

また、底部側金型部20では、底部側シリンダ部21の底部側チャンバ部25に底部側加工部35と連結された底部側ピストン部30が嵌挿されている。そのため、被加工材Mの加工時の変形に対応して加工部分が支持されて、加工時における被加工材の破損等の発生を抑制することができる。さらに、加工後には、加工後の被加工材(加工品)の取り出しが容易である。   In the bottom side mold part 20, the bottom side piston part 30 connected to the bottom side processing part 35 is fitted in the bottom side chamber part 25 of the bottom side cylinder part 21. Therefore, the processed portion is supported in response to deformation during processing of the workpiece M, and the occurrence of damage to the workpiece during processing can be suppressed. Furthermore, after processing, it is easy to take out the processed material (processed product) after processing.

加えて、可動側金型部40には、補助加工部85と連結された補助ピストン部80が嵌挿された補助チャンバ部75を有する補助シリンダ部71がさらに設けられている。そのため、複数段階の加工工程を円滑に実施することが可能となる。   In addition, the movable mold part 40 is further provided with an auxiliary cylinder part 71 having an auxiliary chamber part 75 into which an auxiliary piston part 80 connected to the auxiliary processing part 85 is inserted. For this reason, it is possible to smoothly perform a plurality of stages of processing steps.

以上のとおり、本考案の加工装置では、従来の作動機構が不要となり、小型化されて経済的な負担も大幅に軽減される。そのため、従来の加工装置の代替として有望である。   As described above, the processing device according to the present invention does not require a conventional operation mechanism, is miniaturized, and the economic burden is greatly reduced. Therefore, it is promising as an alternative to the conventional processing apparatus.

10 加工装置
11 枠体
12 底部
13 横枠
14 天井部
20 底部側金型部
21 底部側シリンダ部
22 底部側成形部材
23 底部側貫通孔
25 底部側チャンバ部
26 第1底部側流出入部
27 第2底部側流出入部
30 底部側ピストン部
31 底部側ロッド部
35 底部側加工部
40 可動側金型部
41 可動側シリンダ部
42 可動側成形部材
45 可動側チャンバ部
46 第1可動側流出入部
47 第2可動側流出入部
48 第3可動側流出入部
49 配管部材
50 作動ピストン部
51 作動ロッド部
55 基部
60 可動側ピストン部
61 可動側ロッド部
65 可動側加工部
71 補助シリンダ部
75 補助チャンバ部
76 第1補助流出入部
77 第2補助流出入部
80 補助ピストン部
81 補助ロッド部
85 補助加工部
86 可動側貫通孔
M 被加工材
M1 加工品
DESCRIPTION OF SYMBOLS 10 Processing apparatus 11 Frame body 12 Bottom part 13 Horizontal frame 14 Ceiling part 20 Bottom part side mold part 21 Bottom part side cylinder part 22 Bottom part side molding member 23 Bottom part side through-hole 25 Bottom part side chamber part 26 1st bottom part side inflow / outflow part 27 2nd Bottom portion side inflow / outflow portion 30 Bottom portion side piston portion 31 Bottom portion side rod portion 35 Bottom portion side processing portion 40 Movable side mold portion 41 Movable side cylinder portion 42 Movable side molding member 45 Movable side chamber portion 46 First movable side inflow / outflow portion 47 Second Movable side outflow / inflow section 48 Third movable side outflow / inflow section 49 Piping member 50 Working piston section 51 Working rod section 55 Base section 60 Movable side piston section 61 Movable side rod section 65 Movable side processing section 71 Auxiliary cylinder section 75 Auxiliary chamber section 76 1st Auxiliary inflow / outflow portion 77 Second auxiliary inflow / outflow portion 80 Auxiliary piston portion 81 Auxiliary rod portion 85 Auxiliary processing portion 86 Movable side penetration Through-hole M Work material M1 Processed product

Claims (3)

枠体の底部に配置されて被加工材が載置される底部側金型部と、前記枠体の天井部に前記底部側金型部と対向して配置されて前記底部側金型部に対して進退する可動側金型部とを備えた加工装置であって、
前記可動側金型部は、
前記枠体の前記天井部に固着される基部と、
前記基部と前記底部側金型部との間に配置された可動側シリンダ部と、
前記可動側シリンダ部内に形成された可動側チャンバ部と、
前記可動側チャンバ部に嵌挿されるとともに作動ロッド部を介して前記基部と連結される作動ピストン部と、
前記可動側チャンバ部の前記作動ピストン部の下方側に嵌挿されるとともに可動側ロッド部を介して可動側加工部と連結される可動側ピストン部と、
前記可動側シリンダ部の下部側に連通されて作動流体を前記可動側チャンバ部の前記可動側ピストン部の下方側へ流出入させる第1可動側流出入部と、
前記可動側シリンダ部の上部側に連通されて作動流体を前記可動側チャンバ部の前記作動ピストン部の上方側へ流出入させる第2可動側流出入部と、
前記可動側シリンダ部の上部側から前記作動ピストン部を貫通して連通されて作動流体を前記可動側チャンバ部の前記作動ピストン部と前記可動側ピストン部との間に流出入させる第3可動側流出入部
とを備えたことを特徴とする加工装置。
A bottom side mold part disposed on the bottom of the frame body on which a workpiece is placed, and a bottom side mold part disposed on the ceiling part of the frame facing the bottom side mold part. A processing apparatus having a movable mold part that moves forward and backward,
The movable mold part is
A base fixed to the ceiling of the frame;
A movable cylinder portion disposed between the base portion and the bottom mold portion;
A movable chamber portion formed in the movable cylinder portion;
An operating piston portion that is inserted into the movable side chamber portion and connected to the base portion via an operating rod portion;
A movable-side piston portion that is inserted into a lower side of the working piston portion of the movable-side chamber portion and is connected to a movable-side processing portion via a movable-side rod portion;
A first movable-side inflow / outflow portion that communicates with a lower side of the movable-side cylinder portion and causes the working fluid to flow into and out of the movable-side chamber portion below the movable-side piston portion;
A second movable side inflow / outflow part communicating with the upper side of the movable side cylinder part and allowing the working fluid to flow in / out above the working piston part of the movable side chamber part;
A third movable side that communicates from the upper side of the movable side cylinder portion through the working piston portion and allows the working fluid to flow in and out between the working piston portion and the movable side piston portion of the movable side chamber portion. An inflow / outflow part.
前記底部側金型部は、
前記枠体の前記底部に固着される底部側シリンダ部と、
前記底部側シリンダ部内に形成された底部側チャンバ部と、
前記底部側チャンバ部に嵌挿されるとともに底部側ロッド部を介して底部側加工部と連結される底部側ピストン部と、
前記底部側シリンダ部の下部側に連通されて作動流体を前記底部側チャンバ部の前記底部側ピストン部の下方側へ流出入させる第1底部側流出入部と、
前記底部側シリンダ部の上部側に連通されて作動流体を前記底部側チャンバ部の前記底部側ピストン部の上方側へ流出入させる第2底部側流出入部
とを備える請求項1に記載の加工装置。
The bottom mold part is
A bottom side cylinder portion fixed to the bottom portion of the frame,
A bottom side chamber portion formed in the bottom side cylinder portion;
A bottom-side piston portion that is inserted into the bottom-side chamber portion and connected to the bottom-side processing portion via a bottom-side rod portion;
A first bottom-side inflow / outflow portion that communicates with a lower side of the bottom-side cylinder portion and causes the working fluid to flow into and out of the bottom-side piston portion of the bottom-side chamber portion;
The processing apparatus according to claim 1, further comprising: a second bottom-side inflow / outflow portion that communicates with an upper side of the bottom-side cylinder portion and allows a working fluid to flow into and out of the bottom-side piston portion of the bottom-side chamber portion. .
前記可動側金型部は、さらに、
前記可動側シリンダ部の下部側に設けられた補助シリンダ部と、
前記補助シリンダ部内に形成された補助チャンバ部と、
前記補助チャンバ部に嵌挿されるとともに補助ロッド部を介して補助加工部と連結される補助ピストン部と、
前記補助シリンダ部の下部側に連通されて作動流体を前記補助チャンバ部の前記補助ピストン部の下方側へ流出入させる第1補助流出入部と、
前記補助シリンダ部の上部側に連通されて作動流体を前記補助チャンバ部の前記補助ピストン部の上方側へ流出入させる第2補助流出入部
とを備える請求項1に記載の加工装置。
The movable mold part further includes:
An auxiliary cylinder provided on the lower side of the movable cylinder,
An auxiliary chamber portion formed in the auxiliary cylinder portion;
An auxiliary piston portion that is inserted into the auxiliary chamber portion and connected to the auxiliary processing portion via the auxiliary rod portion;
A first auxiliary inflow / outflow portion that communicates with the lower side of the auxiliary cylinder portion and causes the working fluid to flow into and out of the auxiliary piston portion of the auxiliary chamber portion;
The processing apparatus according to claim 1, further comprising: a second auxiliary inflow / outflow portion that communicates with an upper side of the auxiliary cylinder portion and allows the working fluid to flow in / out of the auxiliary chamber portion above the auxiliary piston portion.
JP2017004169U 2017-09-11 2017-09-11 Processing equipment Expired - Fee Related JP3213661U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111168358A (en) * 2020-03-06 2020-05-19 迈特通信设备(苏州)有限公司 Flying bar automatic assembly machine is with equipment mechanism
CN111496022A (en) * 2020-06-16 2020-08-07 安徽威亚机械制造有限公司 Small-sized metal component continuous bending device and implementation method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111168358A (en) * 2020-03-06 2020-05-19 迈特通信设备(苏州)有限公司 Flying bar automatic assembly machine is with equipment mechanism
CN111496022A (en) * 2020-06-16 2020-08-07 安徽威亚机械制造有限公司 Small-sized metal component continuous bending device and implementation method

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