JP3205155U - Diaphragm valve device - Google Patents

Diaphragm valve device Download PDF

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JP3205155U
JP3205155U JP2016001902U JP2016001902U JP3205155U JP 3205155 U JP3205155 U JP 3205155U JP 2016001902 U JP2016001902 U JP 2016001902U JP 2016001902 U JP2016001902 U JP 2016001902U JP 3205155 U JP3205155 U JP 3205155U
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wall
lid member
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慶記 小澤
慶記 小澤
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Advance Denki Kogyo KK
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Abstract

【課題】駆動機構を収容するケーシングの開口部を壁状蓋部材で閉塞するにあたり、当該閉塞の構造に工夫を凝らし、ケーシングの開口部側端面と当該端面に対する壁状蓋部材の対応部位との間で係止し合うようにしたダイヤフラム式弁装置を提供する。【解決手段】駆動機構を収容する四角筒状周壁20aを壁状蓋部材30と組み付ける構成として、両係止部25が、四角筒状周壁20aの軸方向開口部21の開口端面上に突設され、一方、両被係止部35が、壁状蓋部材30に形成されている。そして、各係止部25を各被係止部35の厚さ方向挿入開口部35a内に挿入した後、互いに重畳してなる上側ケーシング及び壁状蓋部材30を相対的に回動させて、各係止部25の折れ曲がり部25bを各対応の被係止部35の面方向挿入開口部35b内に挿入する。【選択図】図7In closing an opening of a casing that houses a drive mechanism with a wall-shaped lid member, the structure of the closure is devised, and the opening-side end surface of the casing and a corresponding portion of the wall-shaped lid member with respect to the end surface are arranged. Provided is a diaphragm type valve device that can be engaged with each other. As a structure in which a rectangular cylindrical peripheral wall 20a that accommodates a drive mechanism is assembled with a wall-shaped lid member 30, both locking portions 25 project from the opening end face of the axial opening 21 of the rectangular cylindrical peripheral wall 20a. On the other hand, both locked portions 35 are formed on the wall-shaped lid member 30. And after inserting each latching | locking part 25 in the thickness direction insertion opening part 35a of each to-be-latched part 35, relatively rotating the upper casing and the wall-shaped cover member 30 which mutually overlap, The bent portion 25b of each locking portion 25 is inserted into the surface direction insertion opening 35b of each corresponding locked portion 35. [Selection] Figure 7

Description

本考案は、半導体素子や液晶パネルの製造に用いられる薬液の流れを制御するに適したダイヤフラム式弁装置に関する。   The present invention relates to a diaphragm type valve device suitable for controlling the flow of a chemical used for manufacturing a semiconductor element or a liquid crystal panel.

従来、この種のダイヤフラム式弁装置に類似する弁装置においては、例えば、下記特許文献1により開示された流体制御弁がある。当該流体制御弁は、アクチュエータ部、ボディ及び取り付け板を重ね合わせてボルトで固定することで組み立てられている。   Conventionally, in a valve device similar to this type of diaphragm valve device, for example, there is a fluid control valve disclosed in Patent Document 1 below. The fluid control valve is assembled by overlapping the actuator part, the body, and the mounting plate and fixing them with bolts.

当該流体制御弁において、アクチュエータ部は、シリンダ、当該シリンダ内に収容される駆動部及びシリンダの開口部を閉塞するカバーでもって構成されている。ここで、駆動部は、ピストンロッドと、当該ピストンロッドの軸方向中間部位に支持されるピストンと、ピストンのカバー側にてピストンロッドに嵌装されてピストンとカバーの間に挟持されるバネとでもって構成されている。   In the fluid control valve, the actuator unit is configured by a cylinder, a drive unit accommodated in the cylinder, and a cover that closes an opening of the cylinder. Here, the drive unit includes a piston rod, a piston supported by an axially intermediate portion of the piston rod, and a spring fitted to the piston rod on the piston cover side and sandwiched between the piston and the cover. It is configured with it.

また、当該アクチュエータ部において、シリンダは係止部を有しており、当該係止部は、シリンダの内壁に対し、径内側に突出するとともに当該内壁の周方向に円弧状に形成されている。一方、カバーは、突出部を有しており、当該突出部は、カバーの円環部に対し径外側に突出するとともに円環部の周方向に係止部の形状に対応した円弧状に形成されている。   Further, in the actuator portion, the cylinder has a locking portion, and the locking portion protrudes radially inward with respect to the inner wall of the cylinder and is formed in an arc shape in the circumferential direction of the inner wall. On the other hand, the cover has a protruding portion, and the protruding portion protrudes radially outward with respect to the annular portion of the cover and is formed in an arc shape corresponding to the shape of the locking portion in the circumferential direction of the annular portion. Has been.

しかして、カバーでシリンダの開口部を閉塞するにあたっては、カバーを、バネを圧縮しながらシリンダの開口部に重ね合わせた後、カバーを、その突出部にてシリンダの係止部に達する位置まで、シリンダに対し相対回転させることで、カバーをその突出部にてシリンダの係止部に係留させて、シリンダの開口部を閉塞する。   When closing the opening of the cylinder with the cover, the cover is overlapped with the opening of the cylinder while compressing the spring, and then the cover is moved to the position where the protrusion reaches the locking part of the cylinder. By rotating relative to the cylinder, the cover is anchored to the locking portion of the cylinder at the protruding portion, and the opening of the cylinder is closed.

特開2011−153651号公報JP 2011-153651 A

ところで、上述の流体制御弁においては、係止部がシリンダの径内側へ突出するように形成されるとともに、突出部が、カバーの径外側へ突出するように形成されている。このことは、係止部及び突出部が、それぞれ、シリンダ及びカバーの半径方向に突出するように形成されていることを意味する。   By the way, in the above-described fluid control valve, the locking portion is formed so as to protrude to the inside of the diameter of the cylinder, and the protruding portion is formed to protrude to the outside of the diameter of the cover. This means that the locking portion and the protruding portion are formed so as to protrude in the radial direction of the cylinder and the cover, respectively.

しかしながら、シリンダ及びカバーがそれぞれ樹脂成形される場合、上述のように、係止部及び突出部が、それぞれ、シリンダ及びカバーの半径方向に突出するように形成されているために、シリンダ及びカバーの成形が複雑になるという不具合が生ずる。   However, when the cylinder and the cover are respectively molded with resin, as described above, the locking portion and the protruding portion are formed so as to protrude in the radial direction of the cylinder and the cover, respectively. There is a problem that the molding becomes complicated.

そこで、本考案は、このようなことに対処するため、駆動機構を収容するケーシングの開口部を壁状蓋部材で閉塞するにあたり、当該閉塞の構造に工夫を凝らし、ケーシングの開口部側端面と当該端面に対する壁状蓋部材の対応部位との間で係止し合うようにしたダイヤフラム式弁装置を提供することを目的とする。   Therefore, in order to deal with such a situation, the present invention has been devised to close the opening of the casing that houses the drive mechanism with the wall-shaped lid member, and the opening side end face of the casing It is an object of the present invention to provide a diaphragm type valve device that can be engaged with a corresponding portion of a wall-like lid member with respect to the end face.

上記課題の解決にあたり、本考案に係るダイヤフラム式弁装置は、請求項1の記載によれば、
筒状周壁(20a)を有し、かつ当該筒状周壁と共に樹脂でもって一体的に形成されて上記筒状周壁の軸方向一側開口部を閉塞する端壁を一側端壁(20b)として有する一側ケーシング(20)と、
当該一側ケーシングの上記筒状周壁をその軸方向他側開口部(21)にて閉塞するように一側ケーシングに組み付けられる壁状蓋部材(30)と、
一側ケーシングにその上記軸方向他側開口部にて壁状蓋部材を介し支持される軸方向一側開口部を有して、当該軸方向一側開口部にて、一側ケーシングの上記軸方向他側開口部に壁状蓋部材を介し同軸的に組み付けられる筒状周壁(40a)と、当該筒状周壁の軸方向他側開口部を閉塞するように当該筒状周壁と共に上記樹脂でもって一体的に形成される他側端壁(40b)とを有する他側ケーシング(40)と、
一側ケーシングの筒状周壁の中空部内に軸動可能に収容されて当該中空部を上記一側端壁側及び壁状蓋部材側の各領域に区画して一側室(22c)及び他側室(22d)を形成するピストン(50)と、当該ピストンから壁状蓋部材を通り他側ケーシングの内部に軸動可能に延出するピストンロッド(50a)と、上記一側室或いは上記他側室内に収容されて上記ピストンをその一側軸方向或いは他側軸方向に付勢するスプリング(60)とを有する駆動機構(D)と、
他側ケーシングの内部に延出する上記ピストンロッドの延出端部に同軸的に支持される弁体(70a)と、他側ケーシング及び壁状蓋部材の境界部と上記弁体の外壁部との間に連結されて他側ケーシングの上記中空部を、上記弁体を収容する弁体室(Rb)及び壁状蓋部材を通り外部に開放される空気室(Ra)に区画するように、上記弁体と共に上記樹脂でもって一体的に形成してなる環状膜部(70b、70c)を有するダイヤフラム(70)とを備えており、
他側ケーシングは、その筒状周壁に形成されて上記弁体室内に開口する一側流路(43a、44)と、上記弁体室内にて上記弁体と共に弁部を構成するように上記他側端壁に形成してなる環状弁座(40c)と、当該環状弁座を介し上記弁体室内に開口するように上記他側端壁に形成してなる他側流路(43b、45)とを備えて、薬液その他の液体を、上記弁部及び上記弁体室を介し、上記一側及び他側流路の一方から他方に向けて流動させる。
In solving the above problems, the diaphragm type valve device according to the present invention, according to claim 1,
An end wall which has a cylindrical peripheral wall (20a) and is integrally formed with resin together with the cylindrical peripheral wall and closes the opening on one side in the axial direction of the cylindrical peripheral wall is defined as one side end wall (20b). A one-side casing (20) having;
A wall-like lid member (30) assembled to the one-side casing so as to close the cylindrical peripheral wall of the one-side casing at its other axial opening (21);
The one-side casing has an axial one-side opening supported by the other-side opening in the axial direction through a wall-shaped lid member, and the shaft of the one-side casing has the one-side opening in the axial direction. A cylindrical peripheral wall (40a) that is coaxially assembled to the opening on the other side of the direction through a wall-shaped lid member, and the resin together with the cylindrical peripheral wall so as to close the opening on the other side in the axial direction of the cylindrical peripheral wall An other casing (40) having an integrally formed other end wall (40b);
The one side chamber (22c) and the other side chamber (which are accommodated in the hollow portion of the cylindrical peripheral wall of the one side casing so as to be axially movable and divide the hollow portion into regions on the one side end wall side and the wall-like lid member side. 22d), a piston rod (50a) extending from the piston through the wall-shaped lid member and extending axially into the other casing, and accommodated in the one side chamber or the other side chamber A drive mechanism (D) having a spring (60) for urging the piston in one axial direction or the other axial direction;
A valve body (70a) that is coaxially supported by the extending end of the piston rod extending into the other casing, a boundary between the other casing and the wall-shaped lid member, and an outer wall of the valve body So as to partition the hollow portion of the other casing into a valve body chamber (Rb) that houses the valve body and an air chamber (Ra) that is opened to the outside through the wall-shaped lid member. A diaphragm (70) having an annular membrane portion (70b, 70c) formed integrally with the resin together with the valve body,
The other casing is formed on the cylindrical peripheral wall and opens to the valve body chamber, and the other casing is configured to form a valve portion together with the valve body in the valve body chamber. An annular valve seat (40c) formed on the side end wall and an other side flow path (43b, 45) formed on the other end wall so as to open into the valve body chamber via the annular valve seat. And the other liquid is allowed to flow from one side of the one side and the other side channel toward the other through the valve part and the valve body chamber.

当該ダイヤフラム式弁装置において、
一側ケーシングは、その筒状周壁の上記軸方向他側開口部の開口端面に、複数の係止部(25)を円周方向に沿い間隔をおいて配設してなり、
壁状蓋部材は、その外周部にて、複数の被係止部(35)を上記複数の係止部に対応するように配設してなり、
上記複数の係止部の各々は、その一側ケーシングの上記筒状周壁の上記軸方向他側開口部の上記開口端面に対する配設部位から壁状蓋部材に向けて軸方向に突出する突出部(25a)と、当該突出部から上記円周方向に沿い同一の向きにてL字状に折れ曲がるように延出する折れ曲がり部(25b)とでもって構成されており、
上記複数の被係止部の各々は、壁状蓋部材の上記各係止部に対する各対応部位にて、当該各係止部を上記折れ曲がり部から壁状蓋部材の厚さ方向に挿入可能なように厚さ方向挿入開口部(35a)を形成するとともに、壁状蓋部材を一側ケーシングに対し上記折れ曲がり部の延出方向とは逆方向に相対回動させたとき当該折れ曲がり部を挿入可能なように上記厚さ方向挿入開口部から壁状蓋部材の面に沿い上記折れ曲がり部の延出方向に延出するように形成される面方向挿入開口部(35b)を形成してなり、
一側ケーシングが、その筒状周壁の軸方向開口端部にて、上記複数の係止部をその各折れ曲がり部から上記複数の被係止部の各対応の上記厚さ方向挿入開口部内に挿入するようにして壁状蓋部材に重畳された状態にて、上記各折れ曲がり部を各対応の上記面方向挿入開口部内に挿入するように壁状蓋部材を一側ケーシングに対し相対回動することで、一側ケーシング及び壁状蓋部材の組み付けを行うようにしたことを特徴とする。
In the diaphragm type valve device,
The one-side casing is provided with a plurality of engaging portions (25) at intervals along the circumferential direction on the opening end face of the other axial side opening of the cylindrical peripheral wall,
The wall-shaped lid member has a plurality of locked portions (35) arranged on the outer periphery thereof so as to correspond to the plurality of locking portions,
Each of the plurality of locking portions is a protruding portion that protrudes in the axial direction from the portion of the cylindrical peripheral wall of the one-side casing on the opening end surface of the axially other side opening toward the wall-shaped lid member. (25a) and a bent portion (25b) extending so as to be bent in an L shape in the same direction along the circumferential direction from the protruding portion,
Each of the plurality of locked portions can be inserted in the thickness direction of the wall-shaped lid member from the bent portion at each corresponding portion of the wall-shaped lid member with respect to each of the latched portions. The thickness direction insertion opening (35a) is formed as described above, and the bent portion can be inserted when the wall-shaped lid member is rotated relative to the one-side casing in the direction opposite to the extending direction of the bent portion. The surface direction insertion opening (35b) formed so as to extend in the extending direction of the bent portion along the surface of the wall-shaped lid member from the thickness direction insertion opening,
The one-side casing inserts the plurality of locking portions from the respective bent portions into the corresponding thickness direction insertion openings of the plurality of locked portions at the axial opening end of the cylindrical peripheral wall. The wall-shaped lid member is rotated relative to the one-side casing so as to insert the respective bent portions into the corresponding plane-direction insertion openings in a state of being superimposed on the wall-shaped lid member. Thus, the one-side casing and the wall-shaped lid member are assembled.

これによれば、一側ケーシング及び壁状蓋部材を相互に組み付けるにあたっては、壁状蓋部材により一側ケーシング内に駆動機構をスプリングに抗して押し込むようにして、各係止部を各対応の被係止部の厚さ方向挿入開口部内に挿入しながら一側ケーシングと壁状蓋部材とを相互に捻じれた重畳状態にした後、当該重畳状態を解消するように一側ケーシング及び壁状蓋部材を相対回動させて、各係止部の折れ曲がり部を各対応の被係止部の面方向挿入開口部内に挿入するようにして一側ケーシング及び壁状蓋部材を相互に組み付ける。   According to this, in assembling the one-side casing and the wall-shaped lid member to each other, the drive mechanism is pushed into the one-side casing against the spring by the wall-shaped lid member, so that each locking portion corresponds to each other. The one-side casing and the wall are arranged so as to eliminate the overlapping state after the one-side casing and the wall-shaped lid member are twisted to each other while being inserted into the insertion opening in the thickness direction of the locked portion. The one-side casing and the wall-shaped lid member are assembled to each other so that the bent portions of the respective locking portions are inserted into the surface direction insertion openings of the corresponding locked portions by relatively rotating the lid members.

従って、コイルスプリングの反発力が強くても、容易に一側ケーシングと壁状蓋部材との間の組み付けを達成することができる。   Therefore, even if the repulsive force of the coil spring is strong, the assembly between the one-side casing and the wall-shaped lid member can be easily achieved.

また、上述のように、各係止部は、一側ケーシングの筒状周壁の軸方向開口部の開口端面上に軸方向に突出され、一方、各被係止部は、壁状蓋部材において各対応の係止部により軸方向に係止されるように形成されている。従って、一側ケーシング及び壁状蓋部材の樹脂による形成が簡単になる。   Further, as described above, each locking portion protrudes in the axial direction on the opening end surface of the axial opening portion of the cylindrical peripheral wall of the one-side casing, while each locked portion is formed in the wall-shaped lid member. It is formed so as to be locked in the axial direction by the corresponding locking portion. Therefore, formation of the one-side casing and the wall-shaped lid member with resin is simplified.

また、各係止部の各被係止部との係止状態が、壁状蓋部材に対する他側ケーシングの組み付けによって、壁状蓋部材と下側ケーシングの筒状周壁との間に隠れるので、当該ダイヤフラム式弁装置の見栄えを損なうことがない。   In addition, since the locking state of each locking portion with each locked portion is hidden between the wall-shaped lid member and the cylindrical peripheral wall of the lower casing by assembling the other casing to the wall-shaped lid member, The appearance of the diaphragm valve device is not impaired.

また、上述のように壁状蓋部材の一側ケーシングに対する組み付けによって、駆動機構がしっかりと一側ケーシング内に収容保持され得ることで、一側ケーシング及び壁状蓋部材に対するダイヤフラムや他側ケーシングの組み付けが、弁体や環状弁座に傷をつけることなく行われ得る。従って、弁装置の組み立てによるパーティクルの発生が良好に抑制され得る。   In addition, as described above, the drive mechanism can be firmly housed and held in the one-side casing by assembling the wall-shaped lid member with respect to the one-side casing. The assembly can be performed without damaging the valve body or the annular valve seat. Therefore, the generation of particles due to the assembly of the valve device can be satisfactorily suppressed.

また、本考案は、請求項2の記載によれば、請求項1に記載のダイヤフラム式弁装置において、
上記各被係止部の上記面方向挿入開口部は、その上記厚さ方向挿入開口部に対する延出方向中間部位にて、上記折れ曲がり部に向け開口するように溝部(35c)を形成してなり、
上記各係止部の折れ曲がり部は、その延出端部にて、各対応の上記被係止部の上記面方向挿入開口部の上記溝部内に係合するように当該溝部側に向けて突出する突部(25c)を形成してなり、
上記各係止部がその各折れ曲がり部にて各対応の上記面方向挿入開口部内に挿入されたとき、上記各折れ曲がり部がその突部にて各対応の上記被係止部の上記面方向挿入開口部の上記溝部内に係合するようにしたことを特徴とする。
According to the description of claim 2, the present invention provides the diaphragm valve device according to claim 1,
The surface direction insertion opening of each of the locked portions is formed with a groove (35c) so as to open toward the bent portion at an intermediate portion in the extending direction with respect to the thickness direction insertion opening. ,
The bent portion of each of the locking portions protrudes toward the groove portion so as to engage with the groove portion of the surface direction insertion opening of each corresponding locked portion at the extended end portion thereof. Forming a protruding portion (25c),
When each of the locking portions is inserted into the corresponding insertion portion in the surface direction at each of the bent portions, each of the bent portions is inserted in the surface direction of each of the corresponding locked portions at the protrusion. It is characterized by engaging in the groove portion of the opening.

これによれば、一側ケーシングと壁状蓋部材との組み付けにあたり、壁状蓋部材により一側ケーシング内に駆動機構をスプリングに抗して押し込むようにして、各係止部を各対応の被係止部の厚さ方向挿入開口部内に挿入しながら一側ケーシングと壁状蓋部材とを相互に捻じれた重畳状態にした後、当該重畳状態を解消するように一側ケーシング及び壁状蓋部材を相対回動させて、各係止部の折れ曲がり部を各対応の被係止部の面方向挿入開口部内に挿入する。   According to this, in assembling the one-side casing and the wall-shaped lid member, each of the locking portions is fitted to the corresponding cover so that the drive mechanism is pushed into the one-side casing by the wall-shaped lid member against the spring. The one-side casing and the wall-shaped lid are arranged so as to eliminate the superimposed state after the one-side casing and the wall-shaped lid member are twisted together while being inserted into the insertion opening in the thickness direction of the locking portion. The member is relatively rotated, and the bent portion of each locking portion is inserted into the surface direction insertion opening of each corresponding locked portion.

このとき、各係止部の折れ曲がり部は、その突部の面方向挿入開口部の内面との接触に基づき生ずる弾力に抗して、溝部とは反対側へ緩やかに湾曲しながら各面方向挿入開口部内に挿入される。然る後、各折れ曲がり部がその弾力に基づきその突部にて各面方向挿入開口部の溝部内に係合する。   At this time, the bent portion of each locking portion is inserted in each surface direction while gently bending to the opposite side to the groove portion against the elastic force caused by the contact with the inner surface of the surface direction insertion opening of the protruding portion. It is inserted into the opening. Thereafter, each bent portion engages in the groove portion of each of the surface direction insertion openings at the projecting portion based on the elasticity.

このため、各折れ曲がり部が各面方向挿入開口部内にしっかりと挿入保持され得る。その結果、一側ケーシングと壁状蓋部材との間の組み付けをより一層強固にし得ることで、請求項1に記載の考案の作用効果がより一層向上され得る。   For this reason, each bending part can be firmly inserted and held in each surface direction insertion opening. As a result, the operation and effect of the device according to claim 1 can be further improved by further strengthening the assembly between the one-side casing and the wall-shaped lid member.

なお、上記各手段の括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係を示す。   In addition, the code | symbol in the bracket | parenthesis of each said means shows a corresponding relationship with the specific means as described in embodiment mentioned later.

本考案の第1実施形態に係るダイヤフラム式弁装置を表す斜視図である。It is a perspective view showing the diaphragm type valve device concerning a 1st embodiment of the present invention. 図1の2−2線に沿うダイヤフラム式弁装置の縦断面図である。It is a longitudinal cross-sectional view of the diaphragm type valve apparatus which follows the 2-2 line of FIG. 図1の3−3線に沿うダイヤフラム式弁装置の縦断面図である。It is a longitudinal cross-sectional view of the diaphragm type valve apparatus which follows the 3-3 line of FIG. 上記第1実施形態において一側ケーシング及び壁状蓋部材を分解した状態にて示す分解斜視図である。It is a disassembled perspective view shown in the state which decomposed | disassembled the one side casing and the wall-shaped cover member in the said 1st Embodiment. 図4にて駆動機構を壁状蓋部材により一側ケーシングの筒状周壁内に押し込んだ状態を示す分解斜視図である。FIG. 5 is an exploded perspective view showing a state in which the drive mechanism is pushed into the cylindrical peripheral wall of the one-side casing by the wall-shaped lid member in FIG. 4. 図5において壁状蓋部材を一側ケーシングに対し捩じった状態でその筒状周壁に当接させた状態を示す分解斜視図である。FIG. 6 is an exploded perspective view showing a state in which the wall-shaped lid member is in a state of being twisted with respect to the one-side casing and brought into contact with the cylindrical peripheral wall in FIG. 図6にて符号Cにより示す部分の拡大破断斜視図である。FIG. 7 is an enlarged perspective view of a portion indicated by reference numeral C in FIG. 6. 図6にて壁状蓋部材の一側ケーシングの筒状周壁に対する捩じれを解消した状態にて示す斜視図である。It is a perspective view shown in the state where the twist with respect to the cylindrical surrounding wall of the one side casing of the wall-shaped lid member in FIG. 6 was eliminated. 図8にて符号C1より示す部分の拡大破断斜視図である。It is an expansion fracture perspective view of the portion shown by code C1 in FIG. 本考案の第2実施形態の要部を示す拡大破断斜視図である。It is an expansion fracture perspective view showing the important section of a 2nd embodiment of the present invention. 図10にて示す係止部がその折れ曲がり部の突部にて、被係止部の面方向挿入開口部の溝部内に係合した状態を示す破断斜視図である。FIG. 11 is a cutaway perspective view showing a state in which the locking portion shown in FIG. 10 is engaged in the groove portion of the surface direction insertion opening of the locked portion at the protruding portion of the bent portion.

以下、本考案の各実施形態を図面により説明する。
(第1実施形態)
図1は、本考案に係るダイヤフラム式弁装置の第1実施形態を示している。当該ダイヤフラム式弁装置(以下、ダイヤフラム式弁装置Vともいう)は、図1〜図3のいずれにて示すごとく、ケーシング20(以下、上側ケーシング20ともいう)と、当該上側ケーシング20内に収容される駆動機構Dと、上側ケーシング20の中空部を閉塞する壁状蓋部材30と、下側ケーシング40とを備えている。なお、本第1実施形態では、上側ケーシング20、壁状蓋部材30及び下側ケーシング40は、後述するダイヤフラム70と共に、ポリテトラフルオロエチレンその他の樹脂でもって形成されている。
Embodiments of the present invention will be described below with reference to the drawings.
(First embodiment)
FIG. 1 shows a first embodiment of a diaphragm type valve device according to the present invention. The diaphragm type valve device (hereinafter also referred to as a diaphragm type valve device V) is accommodated in the casing 20 (hereinafter also referred to as the upper casing 20) and the upper casing 20 as shown in any of FIGS. Drive mechanism D, a wall-shaped lid member 30 that closes the hollow portion of the upper casing 20, and a lower casing 40 are provided. In the first embodiment, the upper casing 20, the wall-shaped lid member 30, and the lower casing 40 are formed of polytetrafluoroethylene or other resin together with a diaphragm 70 described later.

上側ケーシング20は、図2或いは図3に示すごとく、四角筒状周壁20aと、上壁20bとを備えており、上壁20bは、四角筒状周壁20aの上端開口部を閉塞するように当該四角筒状周壁20aと一体的に形成されて上側ケーシング20を構成している。   As shown in FIG. 2 or 3, the upper casing 20 includes a square cylindrical peripheral wall 20a and an upper wall 20b, and the upper wall 20b covers the upper end opening of the square cylindrical peripheral wall 20a. The upper casing 20 is formed integrally with the square cylindrical peripheral wall 20a.

四角筒状周壁20aは、その中空部にて、段付き内孔部22として形成されており、当該段付き内孔部22は、大径内孔部22a及び小径内孔部22bでもって構成されている。   The rectangular cylindrical peripheral wall 20a is formed as a stepped inner hole portion 22 at its hollow portion, and the stepped inner hole portion 22 is constituted by a large diameter inner hole portion 22a and a small diameter inner hole portion 22b. ing.

ここで、これら大径内孔部22a及び小径内孔部22bは、上側ケーシング20の軸方向開口端部21から当該上側ケーシング20の上壁20bにかけて、同軸的に形成されている。   Here, the large-diameter inner hole portion 22 a and the small-diameter inner hole portion 22 b are formed coaxially from the axially open end 21 of the upper casing 20 to the upper wall 20 b of the upper casing 20.

また、上側ケーシング20は、その四角筒状周壁20aにて、流入孔部23及び排出孔部24を有しており、流入孔部23は、四角筒状周壁20aの下側部位に貫通状に形成した連通路部23aを介し当該四角筒状周壁20a内に連通している。これにより、空気流供給源(図示せず)からの高圧の空気流は、上側ケーシング20の四角筒状周壁20aの下側室22d(後述する)内に流入孔部23及び連通路部23aを通り流入する。なお、排出孔部24は、四角筒状周壁20aの上側部位に貫通状に形成してなる連通路部24aを通り四角筒状周壁20a内の上側室22c(後述する)の内部に連通して、当該上側室22c内の空気を外部に排出する役割を果たす。   Further, the upper casing 20 has an inflow hole portion 23 and a discharge hole portion 24 at its square cylindrical peripheral wall 20a, and the inflow hole portion 23 penetrates the lower portion of the square cylindrical peripheral wall 20a. It communicates with the inside of the rectangular cylindrical peripheral wall 20a through the formed communication passage portion 23a. Thereby, a high-pressure air flow from an air flow supply source (not shown) passes through the inflow hole portion 23 and the communication passage portion 23a in the lower chamber 22d (described later) of the rectangular cylindrical peripheral wall 20a of the upper casing 20. Inflow. In addition, the discharge hole portion 24 communicates with the inside of an upper chamber 22c (described later) in the rectangular cylindrical peripheral wall 20a through a communication passage portion 24a formed in a penetrating manner in the upper portion of the rectangular cylindrical peripheral wall 20a. The air in the upper chamber 22c is discharged outside.

壁状蓋部材30は、図2、図3或いは図4にて示すごとく、四角形状壁部31と、当該壁部31からピストン50(後述する)側へ同軸的に突出する上側突壁部32とを有しており、当該壁状蓋部材30は、上側突壁部32にて、四角筒状周壁20a内にその軸方向開口部21からOリング32aを介し嵌装されるとともに、四角形状壁部31にて、四角筒状周壁20aの軸方向開口部21に当接している。これにより、壁状蓋部材30は、四角筒状周壁20aの中空部を閉塞する役割を果たす。   As shown in FIG. 2, FIG. 3, or FIG. 4, the wall-shaped lid member 30 includes a quadrangular wall portion 31 and an upper protruding wall portion 32 that projects coaxially from the wall portion 31 toward the piston 50 (described later). The wall-shaped lid member 30 is fitted into the rectangular cylindrical peripheral wall 20a through the O-ring 32a through the O-ring 32a in the rectangular tubular peripheral wall 20a at the upper protruding wall portion 32, and has a rectangular shape. The wall 31 is in contact with the axial opening 21 of the square cylindrical peripheral wall 20a. Thereby, the wall-shaped cover member 30 plays the role which obstruct | occludes the hollow part of the square cylindrical surrounding wall 20a.

また、壁状蓋部材30は、四角形状壁部31から上側突壁部32とは反対側へ同軸的に突出する下側突部33を備えており、当該下側突部33は、その小径突部34にて、下側ケーシング40内に突出している。   The wall-shaped lid member 30 includes a lower protrusion 33 that coaxially protrudes from the quadrangular wall 31 to the opposite side of the upper protrusion 32, and the lower protrusion 33 has a small diameter. The protrusion 34 protrudes into the lower casing 40.

下側ケーシング40は、四角筒状周壁40aと、底壁40bとを備えており、底壁40bは、四角筒状周壁40aの下端開口部を閉塞するように当該四角筒状周壁40aとともに一体的に形成されて、下側ケーシング40を構成している。   The lower casing 40 includes a rectangular cylindrical peripheral wall 40a and a bottom wall 40b. The bottom wall 40b is integrated with the rectangular cylindrical peripheral wall 40a so as to close the lower end opening of the rectangular cylindrical peripheral wall 40a. The lower casing 40 is formed.

四角筒状周壁40aは、図2にて示すごとく、その中空部にて、段付き内孔部42として形成されており、当該段付き内孔部42は、小径内孔部42a及び大径内孔部42bでもって構成されている。   As shown in FIG. 2, the rectangular cylindrical peripheral wall 40 a is formed as a stepped inner hole 42 in the hollow portion, and the stepped inner hole 42 includes a small diameter inner hole 42 a and a large diameter inner hole 42 a. It is configured with a hole 42b.

小径内孔部42aは、底壁40b側に位置しており、大径内孔部42bは、図2にて示すごとく、四角筒状周壁40aの開口部側に位置するように小径内孔部42aと同軸的に形成されている。   The small-diameter inner hole portion 42a is located on the bottom wall 40b side, and the large-diameter inner hole portion 42b is located on the opening side of the rectangular cylindrical peripheral wall 40a as shown in FIG. It is formed coaxially with 42a.

また、下側ケーシング40は、図2にて示すごとく、環状弁座40cを有しており、当該環状弁座40cは、小径内孔部42aの底壁中央部にて開口するように形成されて、後述する弁体70aに対向している。   Further, as shown in FIG. 2, the lower casing 40 has an annular valve seat 40c, and the annular valve seat 40c is formed so as to open at the center of the bottom wall of the small-diameter inner hole portion 42a. It faces a valve body 70a described later.

また、下側ケーシング40は、流入路部43a、流出路部43b、流入筒44及び流出筒45を備えている。流入路部43aは、下側ケーシング40の底壁40bの内部にて、環状弁座40cと流入筒44の内端開口部との間に形成されており、当該流入路部43aは、その内端開口部にて、段付き内孔部42の小径内孔部42a内に環状弁座40cの中空部を通り連通している。   The lower casing 40 includes an inflow path portion 43a, an outflow path portion 43b, an inflow tube 44, and an outflow tube 45. The inflow passage portion 43a is formed between the annular valve seat 40c and the inner end opening of the inflow tube 44 inside the bottom wall 40b of the lower casing 40, and the inflow passage portion 43a is formed therein. The end opening communicates with the small diameter inner hole portion 42a of the stepped inner hole portion 42 through the hollow portion of the annular valve seat 40c.

一方、流出路部43bは、下側ケーシング40の内部にて、小径内孔部42aの周壁開口部と流出筒45の内端開口部との間に形成されており、当該流出路部43bは、小径内孔部42aの内部を流出筒45の内部に連通させる。   On the other hand, the outflow passage 43b is formed in the lower casing 40 between the peripheral wall opening of the small-diameter inner hole portion 42a and the inner end opening of the outflow tube 45, and the outflow passage 43b is The inside of the small-diameter inner hole portion 42 a is communicated with the inside of the outflow cylinder 45.

流入筒44は、その内端開口部にて、流入路部43aの外端開口部に連結されており、この流入筒44は、その外端開口部にて、第1配管(図示せず)の流出端開口部に連結されている。しかして、当該第1配管からの薬液は、流入筒44、連通路43及び環状弁座40cを通り小径内孔部42a内に流入可能となっている。   The inflow tube 44 is connected to the outer end opening of the inflow passage portion 43a at the inner end opening, and the inflow tube 44 has a first pipe (not shown) at the outer end opening. Is connected to the outflow end opening. Accordingly, the chemical solution from the first pipe can flow into the small diameter inner hole portion 42a through the inflow tube 44, the communication passage 43 and the annular valve seat 40c.

流出筒45は、その内端開口部にて、流出路部43bの外端開口部に連結されており、当該流出筒45は、その外端開口部にて、第2配管(図示せず)の流入端開口部に連結されている。しかして、小径内孔部42a内の薬液は、流出路部43b及び流出筒部45を通り当該第2配管内に流入可能となっている。   The outflow tube 45 is connected to the outer end opening of the outflow passage portion 43b at the inner end opening, and the outflow tube 45 is connected to the second pipe (not shown) at the outer end opening. Are connected to the inflow end opening. Accordingly, the chemical solution in the small diameter inner hole portion 42a can flow into the second pipe through the outflow passage portion 43b and the outflow tube portion 45.

駆動機構Dは、円柱状ピストン50、ピストンロッド50a及びコイルスプリング60を備えており、ピストン50は、四角筒状周壁20aの中空部内にOリング51aを介し軸動可能に収容されて当該中空部を上壁側及び壁状蓋部材側の各領域に区画して上側室22c及び下側室22dを形成する。ピストンロッド50aは、ピストン50からOリング54を介し壁状蓋部材30の中空部を通り下側ケーシング40の内部に軸動可能に延出している。   The drive mechanism D includes a columnar piston 50, a piston rod 50a, and a coil spring 60. The piston 50 is housed in the hollow portion of the square cylindrical peripheral wall 20a so as to be axially movable through an O-ring 51a, and the hollow portion. Are divided into regions on the upper wall side and the wall-like lid member side to form an upper chamber 22c and a lower chamber 22d. The piston rod 50 a extends from the piston 50 through the O-ring 54 through the hollow portion of the wall-shaped lid member 30 so as to be axially movable inside the lower casing 40.

コイルスプリング60は、上壁20bから四角筒状周壁20aの小径内孔部22b内に延出する円柱部20cに巻装されており、当該コイルスプリング60は、上壁20bとピストン50との間に挟持されている。これにより、コイルスプリング60は、ピストン50を下側室22d側に付勢する役割を果たす。   The coil spring 60 is wound around a cylindrical portion 20c extending from the upper wall 20b into the small-diameter inner hole portion 22b of the square cylindrical peripheral wall 20a. The coil spring 60 is interposed between the upper wall 20b and the piston 50. Is sandwiched between. Thereby, the coil spring 60 plays a role of urging the piston 50 toward the lower chamber 22d.

このように構成した駆動機構Dによれば、ピストン50が、その下動端に位置するとき、弁体70aは、環状弁座40cに着座して弁体室Rbを下側ケーシング40の流入路部43aから遮断する。このことは、弁装置Vは、その弁部の閉弁により、上記第1配管から上記第2配管への薬液の流出を遮断することを意味する。   According to the drive mechanism D configured as described above, when the piston 50 is located at the lower moving end, the valve body 70a is seated on the annular valve seat 40c so that the valve body chamber Rb flows into the inflow passage of the lower casing 40. Shut off from the portion 43a. This means that the valve device V blocks the outflow of the chemical solution from the first pipe to the second pipe by closing the valve portion.

また、ピストン50が上動すると、弁体70aは、環状弁座40cから解離して、弁体室Rbを下側ケーシング40の流入路部43a内に連通させる(図2参照)。このことは、弁装置Vは、その弁部の開弁により、上記第1配管からの薬液を上記第2配管内に流出させることを意味する。   Further, when the piston 50 moves up, the valve body 70a is dissociated from the annular valve seat 40c, and the valve body chamber Rb is communicated with the inflow path portion 43a of the lower casing 40 (see FIG. 2). This means that the valve device V causes the chemical solution from the first pipe to flow into the second pipe by opening the valve portion.

また、当該弁装置Vは、図2にて示すごとく、ダイヤフラム70を備えており、当該ダイヤフラム70は、弁体70a、環状薄膜部70b及び環状厚膜部70cでもって構成されている。弁体70aは、その雌ねじ穴部にて、ピストンロッド50aの延出端部に形成してなる雄ねじ部53bに同軸的に螺着されている。ここで、当該弁体70aは、環状弁座40cに対向して、当該環状弁座40cと共に弁装置Vの弁部を構成する。   Further, as shown in FIG. 2, the valve device V includes a diaphragm 70, and the diaphragm 70 includes a valve body 70a, an annular thin film portion 70b, and an annular thick film portion 70c. The valve body 70a is coaxially screwed to a male screw portion 53b formed at the extending end of the piston rod 50a at the female screw hole portion. Here, the said valve body 70a opposes the annular valve seat 40c, and comprises the valve part of the valve apparatus V with the said annular valve seat 40c.

また、当該ダイヤフラム70は、その環状厚膜部70cにて、壁状蓋部材30の下側突部33と段付き内孔部42の大径内孔部42aと小径内孔部42bとの環状境界段部との間に挟持されている。また、環状薄膜部70bは、環状厚膜部70cと弁体70aの基端部との間に連結形成されている。   Further, the diaphragm 70 has an annular thick film portion 70c in which the lower projection 33 of the wall-like lid member 30 and the large-diameter inner hole portion 42a and the small-diameter inner hole portion 42b of the stepped inner hole portion 42 are annularly formed. It is sandwiched between the boundary steps. The annular thin film portion 70b is connected and formed between the annular thick film portion 70c and the proximal end portion of the valve body 70a.

しかして、ダイヤフラム70は、段付き内孔部42を区画して、壁状蓋部材30の下側突部33及び四角形状壁部31の各内部に亘り形成してなる連通路37を通り外部に連通する空気室Ra及び弁体70aを収容する弁体室Rbを形成する。   Thus, the diaphragm 70 divides the stepped inner hole portion 42, and passes through the communication passage 37 formed through the lower projection 33 and the rectangular wall portion 31 of the wall-shaped lid member 30. An air chamber Ra communicating with the valve body and a valve body chamber Rb for accommodating the valve body 70a are formed.

これにより、ダイヤフラム70は、コイルスプリング60の付勢力に基づくピストン50の下方への軸動に伴い、下方へ湾曲しながら、弁体70aにて環状弁座40cに着座して上記弁部を閉じる。一方、当該ダイヤフラム70は、コイルスプリング60に抗した上方への軸動に伴い、上方へ湾曲しながら、弁体70aにて環状弁座40cから離れて上記弁部を開く。   Thereby, the diaphragm 70 is seated on the annular valve seat 40c by the valve body 70a while being bent downward along with the downward axial movement of the piston 50 based on the urging force of the coil spring 60, and closes the valve portion. . On the other hand, the diaphragm 70 is separated from the annular valve seat 40c by the valve body 70a while opening upward, while being bent upward along with the upward axial movement against the coil spring 60.

次に本考案の要部の構成について説明すると、上側ケーシング20は、図4〜図9のいずれかにて示すごとく、その四角筒状周壁20aの軸方向開口部21の開口端面に、両係止部25を円周方向に沿い等間隔にて配設してなるもので、当該両係止部25の各々は、その四角筒状周壁20aの軸方向開口部21の開口端面に対する配設部位から壁状蓋部材30に向けて軸方向に突出する突出部25aと、当該突出部25aから上記円周方向に沿い同一の向きにてL字状に折れ曲がるように延出する折れ曲がり部25bとでもって構成されている。なお、折れ曲がり部25bは、後述する面方向挿入開口部35bと同様に緩やかな円弧状にて延出されている。   Next, the configuration of the main part of the present invention will be described. As shown in any of FIGS. 4 to 9, the upper casing 20 is coupled to the opening end face of the axial opening 21 of the rectangular cylindrical peripheral wall 20a. Stop portions 25 are disposed at equal intervals along the circumferential direction, and each of the locking portions 25 is disposed on the opening end surface of the axial opening 21 of the rectangular cylindrical peripheral wall 20a. A projecting portion 25a projecting in the axial direction from the projecting portion 25a toward the wall-shaped lid member 30, and a bent portion 25b extending from the projecting portion 25a so as to be bent in an L shape in the same direction along the circumferential direction. It is composed. Note that the bent portion 25b extends in a gentle arc shape like a surface direction insertion opening 35b described later.

一方、壁状蓋部材30は、図4〜図9のいずれかにて示すごとく、その外周部にて、両被係止部35を両係止部25に対応するように配設してなるもので、当該両被係止部35の各々は、壁状蓋部材30の各係止部25に対する各対応部位にて、当該各係止部25をその折れ曲がり部25bから壁状蓋部材30の厚さ方向に挿入可能なように厚さ方向挿入開口部35aを形成する。   On the other hand, as shown in any of FIGS. 4 to 9, the wall-shaped lid member 30 is configured such that both the locked portions 35 are arranged on the outer peripheral portion so as to correspond to the both locked portions 25. Therefore, each of the both locked portions 35 is connected to each locking portion 25 of the wall-shaped lid member 30 from the bent portion 25b of the wall-shaped lid member 30 at each corresponding portion with respect to each locking portion 25. The thickness direction insertion opening 35a is formed so as to be inserted in the thickness direction.

さらに、当該両被係止部35の各々は、図7或いは図9にて示すごとく、壁状蓋部材30を上側ケーシング20に対し折れ曲がり部25bの延出方向とは逆方向に相対回動させたとき、当該折れ曲がり部25bを挿入可能に厚さ方向挿入開口部35aから壁状蓋部材30の面に沿い折れ曲がり部25bの延出方向に延出するように形成される面方向挿入開口部35bを形成してなる。   Further, as shown in FIG. 7 or FIG. 9, each of the locked portions 35 rotates the wall-shaped lid member 30 relative to the upper casing 20 in the direction opposite to the extending direction of the bent portion 25 b. The surface direction insertion opening 35b formed so as to extend in the extending direction of the bent portion 25b along the surface of the wall-shaped lid member 30 from the thickness direction insertion opening 35a so that the bent portion 25b can be inserted. Formed.

ここで、本第1実施形態では、被係止部35は、厚さ方向挿入開口部35aにて、壁状蓋部材30のうち対応の係止部25に対する対向部位にて貫通状に形成されている。また、当該被係止部35は、面方向挿入開口部35bにて、厚さ方向挿入開口部35aから対応の折れ曲がり部25bの延出方向に延出するように、壁状蓋部材30をその下側ケーシング40側から凹状にかつ壁状蓋部材30の中心を基準として円弧状に切り欠くことで形成されている。   Here, in the first embodiment, the locked portion 35 is formed in a penetrating manner at a portion facing the corresponding locking portion 25 in the wall-shaped lid member 30 in the thickness direction insertion opening 35a. ing. In addition, the locked portion 35 has a wall-shaped lid member 30 extending from the thickness direction insertion opening 35a in the extending direction of the corresponding bent portion 25b at the surface direction insertion opening 35b. It is formed by cutting out in a circular arc shape from the lower casing 40 side in a concave shape and with the center of the wall-shaped lid member 30 as a reference.

以上のように構成した本第1実施形態において、上側ケーシング20及び壁状蓋部材30を相互に組み付けるにあたっては、上側ケーシング20が、その四角筒状周壁20aの軸方向開口端部21にて、両係止部25をその各折れ曲がり部25bから両被係止部35の各対応の厚さ方向挿入開口部35a内に挿入するようにして壁状蓋部材30に対し相対的に軸周りに捩じれた状態で重畳される。   In the first embodiment configured as described above, when the upper casing 20 and the wall-shaped lid member 30 are assembled to each other, the upper casing 20 is at the axially open end 21 of the rectangular cylindrical peripheral wall 20a. The two locking portions 25 are twisted about the axis relative to the wall-shaped lid member 30 so as to be inserted into the corresponding thickness direction insertion openings 35a of the both locked portions 35 from the respective bent portions 25b. It is superimposed in the state.

この重畳は、壁状蓋部材30を、コイルスプリング60を四角筒状周壁20a内に押し込みながら行われる(図4〜図6参照)。このとき、各係止部25は、突出部25aにて、各対応の被係止部35の厚さ方向開口部35a内に位置する(図7参照)。ここで、各折れ曲がり部25bは、各対応の面方向挿入開口部35bに対向して位置する。   This superposition is performed while pushing the wall-shaped lid member 30 into the rectangular cylindrical peripheral wall 20a with the coil spring 60 (see FIGS. 4 to 6). At this time, each latching part 25 is located in the thickness direction opening part 35a of each corresponding to-be-latched part 35 in the protrusion part 25a (refer FIG. 7). Here, each bending part 25b is located facing each corresponding surface direction insertion opening 35b.

上述のような押し込み状態において、各折れ曲がり部25bを各対応の面方向挿入開口部35b内に挿入するように壁状蓋部材30を上側ケーシング20に対し上記捩じれを解消するように相対回動すると、各係止部25が、その折れ曲がり部25bにて、各対応の被係止部35の面方向挿入開口部35bに挿入されるとともに、突出部25aにて、各対応の被係止部35の面方向挿入開口部35bの厚さ方向挿入開口部35aからの延出基端部に係止する(図7及び図9参照)。   When the wall-shaped lid member 30 is relatively rotated with respect to the upper casing 20 so as to eliminate the twisting so that the bent portions 25b are inserted into the corresponding surface direction insertion openings 35b in the pushed state as described above. Each locking portion 25 is inserted into the surface direction insertion opening 35b of each corresponding locked portion 35 at its bent portion 25b, and each corresponding locked portion 35 at the protruding portion 25a. The surface direction insertion opening 35b is locked to the base end extending from the thickness direction insertion opening 35a (see FIGS. 7 and 9).

これにより、一側ケーシング40及び壁状蓋部材30が相互に組み付けられる(図8参照)。このような組み付け後、ダイヤフラム70及び下側ケーシング40を上述のように壁状蓋部材30を介し上側ケーシング20に複数のボルトでもって締着することで、ダイヤフラム式弁装置Vの組み立てが完了する。   Thereby, the one side casing 40 and the wall-shaped cover member 30 are mutually assembled | attached (refer FIG. 8). After assembling, the diaphragm 70 and the lower casing 40 are fastened with a plurality of bolts to the upper casing 20 via the wall-shaped lid member 30 as described above, whereby the assembly of the diaphragm valve device V is completed. .

以上説明したように、本第1実施形態では、駆動機構Dを収容する上側ケーシング20を壁状蓋部材30と組み付ける構成として、両係止部25が、上述のような構成にて、ケーシング20の四角筒状周壁20aの軸方向開口部21の開口端面上に突設され、一方、両被係止部35が、上述のような構成にて、壁状蓋部材30に形成されている。   As described above, in the first embodiment, as the configuration in which the upper casing 20 that houses the drive mechanism D is assembled with the wall-shaped lid member 30, both the locking portions 25 are configured as described above, and the casing 20 The rectangular tubular peripheral wall 20a is projected on the opening end face of the axial opening 21. On the other hand, both the locked portions 35 are formed on the wall-shaped lid member 30 with the above-described configuration.

そして、壁状蓋部材30により上側ケーシング20内に駆動機構Dを押し込むようにして、上述のように、各係止部25を各対応の被係止部35の厚さ方向挿入開口部35a内に挿入しながら上側ケーシング20と壁状蓋部材30とを相互に捻じれた重畳状態にした後、当該重畳状態を解消するように上側ケーシング20及び壁状蓋部材30を相対回動させて、各係止部25の折れ曲がり部25bを各対応の被係止部35の面方向挿入開口部35b内に挿入し、各突出部25aを各面方向挿入開口部35bの各厚さ方向挿入開口部35aからの延出基端部に係止させるようにした。   Then, the drive mechanism D is pushed into the upper casing 20 by the wall-shaped lid member 30, and as described above, each locking portion 25 is inserted into the thickness direction insertion opening 35 a of each corresponding locked portion 35. The upper casing 20 and the wall-shaped lid member 30 are twisted together while being inserted into each other, and then the upper casing 20 and the wall-shaped lid member 30 are relatively rotated so as to eliminate the superimposed state, The bent portions 25b of the locking portions 25 are inserted into the surface direction insertion openings 35b of the corresponding locked portions 35, and the protrusions 25a are inserted into the thickness direction insertion openings of the surface direction insertion openings 35b. It was made to latch on the extended base end part from 35a.

従って、コイルスプリング60の反発力が強くても、上側ケーシング20と壁状蓋部材30との間の組み付けを容易に達成することができる。   Therefore, even if the repulsive force of the coil spring 60 is strong, the assembly between the upper casing 20 and the wall-shaped lid member 30 can be easily achieved.

また、上述のように、各係止部25は、四角筒状周壁20aの軸方向開口部21の開口端面上に軸方向に突出され、一方、各被係止部35は、壁状蓋部材30において各対応の係止部25により軸方向に係止されるように形成されている。従って、本明細書の冒頭にて述べたように流体制御弁において係止部及び突出部が、それぞれ、シリンダ及びカバーの半径方向に突出するように形成されている場合に比べて、上側ケーシング20及び壁状蓋部材30の金型による樹脂成形が簡単になる。   Further, as described above, each locking portion 25 protrudes in the axial direction on the opening end face of the axial opening 21 of the square cylindrical peripheral wall 20a, while each locked portion 35 is a wall-shaped lid member. 30 is formed so as to be locked in the axial direction by the corresponding locking portions 25. Therefore, as described at the beginning of this specification, the upper casing 20 is compared with the case where the locking portion and the protruding portion are formed to protrude in the radial direction of the cylinder and the cover, respectively, in the fluid control valve. And resin molding by the metal mold | die of the wall-shaped cover member 30 becomes easy.

また、両係止部25の両被係止部35との係止状態が、壁状蓋部材30に対する下側ケーシング40の組み付けによって、壁状蓋部材30と下側ケーシング40の四角筒状周壁40aとの間に隠れるので、当該ダイヤフラム式弁装置の見栄えを損なうことがない。   Further, when the locking state of the locking portions 25 with the locked portions 35 is assembled to the wall-shaped lid member 30, the rectangular cylindrical peripheral walls of the wall-shaped lid member 30 and the lower casing 40 are assembled. Since it hides between 40a, it does not impair the appearance of the diaphragm valve device.

また、上述のように壁状蓋部材30の上側ケーシング20に対する組み付けによって、駆動機構Dがしっかりと上側ケーシング20内に収容保持され得る。従って、上側ケーシング20及び壁状蓋部材30に対するダイヤフラム70や下側ケーシング40の組み付けが、弁体70aや環状弁座40cに傷をつけることなく行われ得る。その結果、弁装置Vの組み立てによるパーティクルの発生が良好に抑制され得る。   Further, the drive mechanism D can be firmly accommodated and held in the upper casing 20 by assembling the wall-shaped lid member 30 to the upper casing 20 as described above. Therefore, the assembly of the diaphragm 70 and the lower casing 40 to the upper casing 20 and the wall-shaped lid member 30 can be performed without damaging the valve body 70a and the annular valve seat 40c. As a result, the generation of particles due to the assembly of the valve device V can be satisfactorily suppressed.

(第2実施形態)
図10及び図11は、本考案に係るダイヤフラム式弁装置の第2実施形態の要部を示している。当該第2実施形態においては、上記第1実施形態にて述べた壁状蓋部材30の各被係止部35の面方向挿入開口部35bは、その厚さ方向挿入開口部35aに対する延出方向中間部位にて、上記第1実施形態にて述べた上側ケーシング20の四角筒状周壁20aに設けた各係止部25の折れ曲がり部25bに向け開口するように溝部35cを形成している。
(Second Embodiment)
10 and 11 show the main part of a second embodiment of the diaphragm valve device according to the present invention. In the second embodiment, the surface direction insertion opening 35b of each locked portion 35 of the wall-shaped lid member 30 described in the first embodiment is extended in the thickness direction insertion opening 35a. A groove portion 35c is formed at an intermediate portion so as to open toward the bent portion 25b of each locking portion 25 provided on the rectangular cylindrical peripheral wall 20a of the upper casing 20 described in the first embodiment.

一方、四角筒状周壁20の各係止部25の折れ曲がり部25bは、その延出端部にて、各対応の被係止部35の面方向挿入開口部35bの溝部35c内に係合するように当該溝部35c側に向けて突出する突部25cを形成している。その他の構成は、上記第1実施形態と同様である。   On the other hand, the bent portion 25b of each locking portion 25 of the square cylindrical peripheral wall 20 engages in the groove portion 35c of the surface direction insertion opening 35b of each corresponding locked portion 35 at its extended end portion. Thus, a protrusion 25c is formed that protrudes toward the groove 35c. Other configurations are the same as those in the first embodiment.

このように構成した本第2実施形態においては、上側ケーシング20と壁状蓋部材30との組み付けにあたり、上記第1実施形態と同様に、壁状蓋部材30により上側ケーシング20内に駆動機構Dを押し込むようにして、図10にて例示するごとく、各係止部25を各対応の被係止部35の厚さ方向挿入開口部35a内に挿入しながら上側ケーシング20と壁状蓋部材30とを相互に捻じれた重畳状態にする。   In the second embodiment configured as described above, when the upper casing 20 and the wall-shaped lid member 30 are assembled, the drive mechanism D is inserted into the upper casing 20 by the wall-shaped lid member 30 as in the first embodiment. As illustrated in FIG. 10, the upper casing 20 and the wall-shaped lid member 30 are inserted while the locking portions 25 are inserted into the thickness-direction insertion openings 35 a of the corresponding locked portions 35. Are superimposed on each other.

然る後、当該重畳状態を解消するように上側ケーシング20及び壁状蓋部材30を相対回動させて、各係止部25の折れ曲がり部25bを各対応の被係止部35の面方向挿入開口部35b内に図11にて示すごとく挿入する。このとき、各係止部25は、その折れ曲がり部25bにて、突部25cの面方向挿入開口部35bの内面との接触に基づき生ずる弾力に抗して、溝部35cとは反対側へ緩やかに湾曲しながら各面方向挿入開口部35b内に挿入される。   Thereafter, the upper casing 20 and the wall-like lid member 30 are relatively rotated so as to eliminate the superimposed state, and the bent portions 25b of the respective locking portions 25 are inserted in the surface direction of the corresponding locked portions 35. It inserts in the opening part 35b as shown in FIG. At this time, each of the locking portions 25 is gently bent in the bent portion 25b to the opposite side to the groove portion 35c against the elastic force caused by the contact with the inner surface of the surface insertion opening 35b of the projection 25c. It is inserted into each surface direction insertion opening 35b while being curved.

ついで、各折れ曲がり部25bをその弾力に基づきその突部25cにて各面方向挿入開口部35bの溝部35c内に係合させるとともに、各係止部25の突出部25aを各面方向挿入開口部35bの各厚さ方向挿入開口部35aからの延出基端部に係止させる。   Then, each bent portion 25b is engaged with the groove portion 35c of each surface direction insertion opening 35b by the projection 25c based on the elasticity thereof, and the protrusion 25a of each locking portion 25 is engaged with each surface direction insertion opening. It latches on the base end part extended from each thickness direction insertion opening part 35a of 35b.

これにより、各折れ曲がり部25bを各面方向挿入開口部35b内にしっかりと挿入保持することができる。その結果、上側ケーシング20と壁状蓋部材30との間の組み付けをより一層強固にすることができる。その他の作用効果は上記第1実施形態と同様である。   Thereby, each bending part 25b can be firmly inserted and held in each surface direction insertion opening 35b. As a result, the assembly between the upper casing 20 and the wall-shaped lid member 30 can be further strengthened. Other functions and effects are the same as those of the first embodiment.

なお、本考案の実施にあたり、上記各実施形態に限ることなく、次のような種々の変形例が挙げられる。
(1)本考案の実施にあたり、上側ケーシング20の係止部25及び壁状蓋部材30の被係止部35の各数は、上記各実施形態とは異なり、それぞれ、3個以上にしてもよい。
(2)本考案の実施にあたり、弁装置Vにおいて、コイルスプリング60は、上記各実施形態とは異なり、下室部22a内にてピストン50と壁状蓋部材30との間に同軸的に介装するようにしてもよい。これにより、弁装置Vは、ダイヤフラム式常開型弁装置として機能する。
(3)本考案の実施にあたり、両係止部25の各折れ曲がり部25bは、上記各実施形態とは逆の方向へ各突出部25aから延出するようにしてもよい。この場合には、両被係止部35の各面方向挿入開口部35が、上記各実施形態とは逆の方向へ各厚さ方向開口部35aから延出するようにすればよい。
In carrying out the present invention, the following various modifications are possible without being limited to the above embodiments.
(1) In carrying out the present invention, the numbers of the locking portions 25 of the upper casing 20 and the locked portions 35 of the wall-shaped lid member 30 are different from those of the above-described embodiments and may be three or more. Good.
(2) In carrying out the present invention, in the valve device V, the coil spring 60 is coaxially interposed between the piston 50 and the wall-shaped lid member 30 in the lower chamber portion 22a, unlike the above embodiments. You may make it wear. Thereby, the valve apparatus V functions as a diaphragm type normally open type valve apparatus.
(3) In carrying out the present invention, each bent portion 25b of both locking portions 25 may extend from each protruding portion 25a in the opposite direction to the above embodiments. In this case, each surface direction insertion opening 35 of both the locked portions 35 may be extended from each thickness direction opening 35a in the opposite direction to the above embodiments.

10…ダイヤフラム弁、20…上側ケーシング、
20a、40a…四角筒状周壁、20b…上壁、21…軸方向開口端部、
22、42…段付き内孔部、22c…上側室、22d…下側室、23…流入孔部、
23a、24a、37…連通路、25…係止部、25a…突出部、
25b…折れ曲がり部、30…壁状蓋部材、35…被係止部、
35a…厚さ方向挿入開口部、35b…面方向挿入開口部、35c…溝部、
40…下側ケーシング、40b…底壁、40c…環状弁座、43a…流入路部、
43b…流出路部、44…流入筒、45…流出筒、50…ピストン、
50a…ピストンロッド、60…コイルスプリング、70…ダイヤフラム、
70a…弁体、Ra…空気室、Rb…弁体室。
10 ... Diaphragm valve, 20 ... Upper casing,
20a, 40a ... Square cylindrical peripheral wall, 20b ... Upper wall, 21 ... Axial opening end,
22, 42 ... stepped inner hole part, 22c ... upper chamber, 22d ... lower chamber, 23 ... inflow hole part,
23a, 24a, 37 ... communication path, 25 ... locking part, 25a ... projecting part,
25b ... bent portion, 30 ... wall-shaped lid member, 35 ... locked portion,
35a ... Thickness direction insertion opening, 35b ... Planar direction insertion opening, 35c ... Groove,
40 ... lower casing, 40b ... bottom wall, 40c ... annular valve seat, 43a ... inflow passage,
43b ... Outflow passage, 44 ... Inflow cylinder, 45 ... Outflow cylinder, 50 ... Piston,
50a ... piston rod, 60 ... coil spring, 70 ... diaphragm,
70a ... Valve, Ra ... Air chamber, Rb ... Valve chamber.

Claims (2)

筒状周壁を有し、かつ当該筒状周壁と共に樹脂でもって一体的に形成されて前記筒状周壁の軸方向一側開口部を閉塞する端壁を一側端壁として有する一側ケーシングと、
当該一側ケーシングの前記筒状周壁をその軸方向他側開口部にて閉塞するように前記一側ケーシングに組み付けられる壁状蓋部材と、
前記一側ケーシングにその前記軸方向他側開口部にて前記壁状蓋部材を介し支持される軸方向一側開口部を有して、当該軸方向一側開口部にて、前記一側ケーシングの前記軸方向他側開口部に前記壁状蓋部材を介し同軸的に組み付けられる筒状周壁と、当該筒状周壁の軸方向他側開口部を閉塞するように当該筒状周壁と共に前記樹脂でもって一体的に形成される他側端壁とを有する他側ケーシングと、
前記一側ケーシングの筒状周壁の中空部内に軸動可能に収容されて当該中空部を前記一側端壁側及び前記壁状蓋部材側の各領域に区画して一側室及び他側室を形成するピストンと、当該ピストンから前記壁状蓋部材を通り前記他側ケーシングの内部に軸動可能に延出するピストンロッドと、前記一側室或いは前記他側室内に収容されて前記ピストンをその一側軸方向或いは他側軸方向に付勢するスプリングとを有する駆動機構と、
前記他側ケーシングの内部に延出する前記ピストンロッドの延出端部に同軸的に支持される弁体と、前記他側ケーシング及び前記壁状蓋部材の境界部と前記弁体の外壁部との間に連結されて前記他側ケーシングの前記中空部を、前記弁体を収容する弁体室及び前記壁状蓋部材を通り外部に開放される空気室に区画するように、前記弁体と共に前記樹脂でもって一体的に形成してなる環状膜部を有するダイヤフラムとを備えており、
前記他側ケーシングは、その筒状周壁に形成されて前記弁体室内に開口する一側流路と、前記弁体室内にて前記弁体と共に弁部を構成するように前記他側端壁に形成してなる環状弁座と、当該環状弁座を介し前記弁体室内に開口するように前記他側端壁に形成してなる他側流路とを備えて、薬液その他の液体を、前記弁部及び前記弁体室を介し、前記一側及び他側流路の一方から他方に向けて流動させるようにしたダイヤフラム式弁装置において、
前記一側ケーシングは、その筒状周壁の前記軸方向他側開口部の開口端面に、複数の係止部を円周方向に沿い間隔をおいて配設してなり、
前記壁状蓋部材は、その外周部にて、複数の被係止部を前記複数の係止部に対応するように配設してなり、
前記複数の係止部の各々は、その前記一側ケーシングの前記筒状周壁の前記軸方向他側開口部の前記開口端面に対する配設部位から前記壁状蓋部材に向けて軸方向に突出する突出部と、当該突出部から前記円周方向に沿い同一の向きにてL字状に折れ曲がるように延出する折れ曲がり部とでもって構成されており、
前記複数の被係止部の各々は、前記壁状蓋部材の前記各係止部に対する各対応部位にて、当該各係止部を前記折れ曲がり部から前記壁状蓋部材の厚さ方向に挿入可能なように厚さ方向挿入開口部を形成するとともに、前記壁状蓋部材を前記一側ケーシングに対し前記折れ曲がり部の延出方向とは逆方向に相対回動させたとき当該折れ曲がり部を挿入可能なように前記厚さ方向挿入開口部から前記壁状蓋部材の面に沿い前記折れ曲がり部の延出方向に延出するように形成される面方向挿入開口部を形成してなり、
前記一側ケーシングが、その筒状周壁の軸方向開口端部にて、前記複数の係止部をその各折れ曲がり部から前記複数の被係止部の各対応の前記厚さ方向挿入開口部内に挿入するようにして前記壁状蓋部材に重畳された状態にて、前記各折れ曲がり部を各対応の前記面方向挿入開口部内に挿入するように前記壁状蓋部材を前記一側ケーシングに対し相対回動することで、前記一側ケーシング及び前記壁状蓋部材の組み付けを行うようにしたことを特徴とするダイヤフラム式弁装置。
A one-side casing having a cylindrical peripheral wall and having an end wall integrally formed with a resin together with the cylindrical peripheral wall and closing an axial one-side opening of the cylindrical peripheral wall as a one-side end wall;
A wall-shaped lid member assembled to the one-side casing so as to close the cylindrical peripheral wall of the one-side casing at its other axial opening;
The one-side casing has an axial one-side opening supported through the wall-shaped lid member at the other axial-side opening, and the one-side casing has the one-side opening. A cylindrical peripheral wall that is coaxially assembled to the other opening in the axial direction via the wall-shaped lid member, and the resin together with the cylindrical peripheral wall so as to close the other axial opening in the cylindrical peripheral wall. A second casing having a second end wall integrally formed therewith;
The one side chamber and the other side chamber are formed by being accommodated in a hollow portion of the cylindrical peripheral wall of the one side casing so as to be axially movable and dividing the hollow portion into regions on the one side end wall side and the wall-like lid member side. A piston rod that extends from the piston through the wall-shaped lid member to the inside of the other casing so as to be axially movable, and is housed in the one-side chamber or the other-side chamber, and the piston is disposed on one side thereof. A drive mechanism having a spring biased in the axial direction or the other axial direction;
A valve body coaxially supported by an extension end of the piston rod extending into the other casing, a boundary between the other casing and the wall-shaped lid member, and an outer wall of the valve body Together with the valve body so as to partition the hollow portion of the other casing connected to each other into a valve body chamber that houses the valve body and an air chamber that opens to the outside through the wall-like lid member. A diaphragm having an annular film portion formed integrally with the resin,
The other casing is formed on the cylindrical peripheral wall and opens on the other end wall so as to form a valve portion together with the valve body in the valve body chamber. An annular valve seat formed, and an other-side flow channel formed in the other end wall so as to open into the valve body chamber via the annular valve seat, In the diaphragm type valve device adapted to flow from one side of the one side and the other side channel toward the other through the valve part and the valve body chamber,
The one-side casing has a plurality of engaging portions arranged at intervals along the circumferential direction on the opening end face of the other axial side opening of the cylindrical peripheral wall,
The wall-shaped lid member has a plurality of locked portions arranged on the outer periphery thereof so as to correspond to the plurality of locking portions,
Each of the plurality of locking portions protrudes in the axial direction toward the wall-shaped lid member from an arrangement portion of the cylindrical peripheral wall of the one-side casing with respect to the opening end surface of the other axial opening. It is composed of a protruding portion and a bent portion extending from the protruding portion so as to be bent in an L shape in the same direction along the circumferential direction.
Each of the plurality of locked portions is inserted in the thickness direction of the wall-shaped lid member from the bent portion at each corresponding portion of the wall-shaped lid member with respect to each locking portion. A thickness direction insertion opening is formed as possible, and the bent portion is inserted when the wall-shaped lid member is rotated relative to the one-side casing in a direction opposite to the extending direction of the bent portion. A surface direction insertion opening formed to extend in the extending direction of the bent portion along the surface of the wall-shaped lid member from the thickness direction insertion opening as possible is formed,
In the axial opening end of the cylindrical peripheral wall of the one-side casing, the plurality of locking portions are inserted from the respective bent portions into the corresponding thickness direction insertion openings of the plurality of locked portions. In a state of being superimposed on the wall-shaped lid member so as to be inserted, the wall-shaped lid member is relative to the one-side casing so as to insert the respective bent portions into the corresponding surface direction insertion openings. A diaphragm valve device, wherein the one-side casing and the wall-shaped lid member are assembled by rotating.
前記各被係止部の前記面方向挿入開口部は、その前記厚さ方向挿入開口部に対する延出方向中間部位にて、前記折れ曲がり部に向け開口するように溝部を形成してなり、
前記各係止部の折れ曲がり部は、その延出端部にて、各対応の前記被係止部の前記面方向挿入開口部の前記溝部内に係合するように当該溝部側に向けて突出する突部を形成してなり、
前記各係止部がその各折れ曲がり部にて各対応の前記面方向挿入開口部内に挿入されたとき、前記各折れ曲がり部がその突部にて各対応の前記被係止部の前記面方向挿入開口部の前記溝部内に係合するようにしたことを特徴とする請求項1に記載のダイヤフラム式弁装置。
The surface direction insertion opening of each of the locked portions is formed with a groove so as to open toward the bent portion at an intermediate portion in the extending direction with respect to the thickness direction insertion opening,
The bent portion of each locking portion protrudes toward the groove portion so as to engage with the groove portion of the surface direction insertion opening of each corresponding locked portion at the extended end portion thereof. Forming a protruding part,
When the respective locking portions are inserted into the corresponding insertion openings in the respective planes at the respective bent portions, the respective bent portions are inserted in the planes of the corresponding locked portions at the projections. 2. The diaphragm valve device according to claim 1, wherein the diaphragm valve device is engaged with the groove of the opening.
JP2016001902U 2016-04-26 2016-04-26 Diaphragm valve device Expired - Fee Related JP3205155U (en)

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