JP3199038U - Belt-driven dyeing machine provided with a detection device for detecting the end of the fabric - Google Patents
Belt-driven dyeing machine provided with a detection device for detecting the end of the fabric Download PDFInfo
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Abstract
【課題】布帛の端を検知して、リアルタイムで調整、制御を行うベルト駆動式染色機を提供する。【解決手段】本体１と、本体１にガイドローラー４と、ベルトコンベアー２とを内設するとともに、染色液６を加圧するポンプ７と、ポンプ７で加圧された染料液６の温度を調整する熱交換機８と、熱交換機８によって温度を調整した染料液６を吐出するノズル５を具え、かつ布帛３と染料液６とを通過させる布帛染色管１１と、布帛染色管１１の布帛３と染料液６とが進入する一端に設けて布帛３の端を検知する布帛端検知装置１０を具え、布帛端検知装置１０に電気的に接続して布帛端検知装置１０の出力する電気信号を受信し、ベルトコンベアー２とガイドローラー４の速度を制御する制御ボックスを本体１の外部に設ける。【選択図】図１A belt-driven dyeing machine that detects the edge of a fabric and performs adjustment and control in real time is provided. [MEANS FOR SOLVING PROBLEMS] A main body (1), a guide roller (4) and a belt conveyor (2) are provided in the main body (1), a pump (7) for pressurizing a dye liquid (6), and a temperature of the dye liquid (6) pressurized by the pump (7) is adjusted. A fabric dyeing tube 11 having a heat exchanger 8 for discharging, a nozzle 5 for discharging the dye solution 6 whose temperature is adjusted by the heat exchanger 8 and passing the fabric 3 and the dye solution 6, and a fabric 3 of the fabric dyeing tube 11. Provided at one end where the dye solution 6 enters is provided with a fabric end detecting device 10 for detecting the end of the fabric 3, and electrically connected to the fabric end detecting device 10 to receive an electrical signal output from the fabric end detecting device 10. A control box for controlling the speed of the belt conveyor 2 and the guide roller 4 is provided outside the main body 1. [Selection] Figure 1
Description
この考案は、ベルトコンベアーとガイドローラーとの布帛循環速度に基づく同期運転を監視して記録し、かつガイドローラーとベルトコンベアーと布帛の循環速度が同期しているか検知して、リアルタイムで調整、制御を行うベルト駆動式染色機に関する。 This device monitors and records the synchronous operation based on the cloth circulation speed of the belt conveyor and the guide roller, and detects whether the circulation speed of the guide roller, the belt conveyor and the cloth is synchronized, and adjusts and controls in real time. Relates to a belt-driven dyeing machine.
従来の布帛の端の検知装置は、布帛を循環させ時間と回数とを検知して、検知信号を出力して記録、表示に供し、かつ自動的に布帛の端を検知して染色機を停止させることによって、布帛の端を見つける時間を省くものである。 The conventional cloth edge detection device circulates the cloth, detects the time and the number of times, outputs a detection signal for recording and display, and automatically detects the edge of the cloth and stops the dyeing machine. This saves time to find the edge of the fabric.
但し、従来のベルト駆動式染色機における布帛の端の検知装置の作用が上述するだけでは不十分である。ベルト駆動式染色機においては布帛と、ベルトコンベアーと、ガイドローラーとの回転速度を同期させる必要がある。即ち、染色過程において、染色する布帛の長さ、重さ、もしくはｇ／ｙｄ重量などのデータの入力が往々にして不正確であること、さらには染色機の染色筒内の温度によって染料と助剤とに物理的、もしくは化学的変化が発生して布帛の実際に循環する時間と予め入力した時間との間に誤差が生じ、このため布帛が絡まったり、詰まったりして順調な循環に影響を与えることがある。 However, it is not sufficient that the operation of the cloth edge detection device in the conventional belt-driven dyeing machine is described above. In the belt-driven dyeing machine, it is necessary to synchronize the rotational speeds of the fabric, the belt conveyor, and the guide roller. That is, in the dyeing process, data such as the length, weight, or g / yd weight of the fabric to be dyed is often inaccurate, and further, the temperature of the dyeing machine is increased. A physical or chemical change occurs in the agent, causing an error between the actual circulation time of the fabric and the pre-input time, which affects the smooth circulation due to the fabric becoming tangled or clogged. May give.
この考案は、布帛の端を検知するとともに、布帛の実際に循環する時間を検知し、布帛と、ベルトコンベアーと、ガイドローラーとの回転速度を制御して同期させ、布帛の順調な循環を達成できる布帛の端を検知する検知装置を具えたベルト駆動式染色機を提供することを課題とする。 This device detects the end of the fabric, detects the actual circulation time of the fabric, and controls and synchronizes the rotation speed of the fabric, the belt conveyor, and the guide roller to achieve a smooth circulation of the fabric. It is an object of the present invention to provide a belt-driven dyeing machine provided with a detection device that detects an end of a fabric that can be produced.
そこで、本考案者は従来のベルト駆動式染色機に見られる欠点に鑑み鋭意研究を重ねた結果、本体と、該本体に内設するガイドロールと、ベルトコンベアーとを有するとともに、染色液を加圧するポンプと、該ポンプで加圧された染料液の温度を調整する熱交換機と、該熱交換機によって温度を調整した染料液を吐出するノズルとを具え、かつ該布帛と該染料液とを通過させる布帛染色管と、該布帛染色管の該布帛と該染料液とが進入する一端に設けて布帛の端を検知する布帛端検知装置とを具え、該布帛端検知装置に電気的に接続して該布帛端検知装置の出力する電気信号を受信し、該ベルトコンベアーと該ガイドローラーの速度を制御する制御ボックスを該本体の外部に設けてなるベルト駆動式染色機によって課題を解決できる点に着眼し、係る知見に基づいて本考案を完成させた。 In view of the drawbacks of the conventional belt-driven dyeing machine, the inventor has conducted extensive research, and as a result, has a main body, a guide roll installed in the main body, and a belt conveyor. A pressure pump, a heat exchanger that adjusts the temperature of the dye solution pressurized by the pump, and a nozzle that discharges the dye solution adjusted in temperature by the heat exchanger, and passes through the fabric and the dye solution And a fabric end detecting device for detecting the end of the fabric provided at one end of the fabric dyeing tube into which the fabric and the dye solution enter, and electrically connected to the fabric end detecting device. The belt-driven dyeing machine that receives the electrical signal output from the fabric edge detection device and controls the speed of the belt conveyor and the guide roller is provided outside the main body. Eye , And completed the present invention based on the finding.
以下、この考案について説明する。請求項１に記載する布帛の端を検知する検知装置を具えたベルト駆動式染色機は、本体と、該本体に内設するガイドロールと、ベルトコンベアーとを有するとともに、染色液を加圧するポンプと、該ポンプで加圧された染料液の温度を調整する熱交換機と、該熱交換機によって温度を調整した染料液を吐出するノズルを具え、かつ該布帛と該染料液とを通過させる布帛染色管と、該布帛染色管の該布帛と該染料液とが進入する一端に設けて布帛の端を検知する布帛端検知装置とを具え、該布帛端検知装置に電気的に接続して該布帛端検知装置の出力する電気信号を受信し、該ベルトコンベアーと該ガイドローラーの速度を制御する制御ボックスを該本体の外部に設ける。 Hereinafter, this device will be described. A belt-driven dyeing machine provided with a detection device for detecting an end of a fabric according to claim 1 has a main body, a guide roll provided in the main body, and a belt conveyor, and a pump that pressurizes the dyeing liquid. And a heat exchanger for adjusting the temperature of the dye liquid pressurized by the pump, and a nozzle for discharging the dye liquid whose temperature is adjusted by the heat exchanger, and passing the cloth and the dye liquid A cloth end detecting device for detecting the end of the cloth provided at one end where the cloth and the dye solution of the cloth dyeing tube enter, and electrically connected to the cloth end detecting device. A control box for receiving the electric signal output from the end detection device and controlling the speed of the belt conveyor and the guide roller is provided outside the main body.
この考案は、布帛の端を検知するとともに、布帛の実際に循環する時間を検知し、布帛と、ベルトコンベアーと、ガイドローラーとの回転速度を制御して同期させ、布帛の順調な循環を達成できる布帛の端を検知する検知装置を具えたベルト駆動式染色機を提供するものであって、本体と、該本体に内設するガイドロールと、ベルトコンベアーとを有するとともに、染色液を加圧するポンプと、該ポンプで加圧された染料液の温度を調整する熱交換機と、該熱交換機によって温度を調整した染料液を吐出するノズルを具え、かつ該布帛と該染料液とを通過させる布帛染色管と、該布帛染色管の該布帛と該染料液とが進入する一端に設けて布帛の端を検知する布帛端検知装置とを具え、 該布帛端検知装置に電気的に接続して該布帛端検知装置の出力する電気信号を受信し、該ベルトコンベアーと該ガイドローラーの速度を制御する制御ボックスを該本体の外部に設ける。係るベルト駆動式染色機の構造と特徴を説明するために、具体的な実施例を挙げ、図面を参照にして以下に詳述する。 This device detects the end of the fabric, detects the actual circulation time of the fabric, and controls and synchronizes the rotation speed of the fabric, the belt conveyor, and the guide roller to achieve a smooth circulation of the fabric. Provided is a belt-driven dyeing machine provided with a detection device for detecting an end of a fabric that can be formed, and has a main body, a guide roll provided in the main body, and a belt conveyor, and pressurizes the dyeing liquid. A cloth comprising a pump, a heat exchanger for adjusting the temperature of the dye liquid pressurized by the pump, and a nozzle for discharging the dye liquid whose temperature is adjusted by the heat exchanger, and allowing the cloth and the dye liquid to pass therethrough A dyeing tube, and a cloth edge detecting device that is provided at one end of the cloth dyeing tube to which the cloth and the dye solution enter and detects the edge of the cloth, and is electrically connected to the cloth edge detecting device to Fabric edge detection device Receiving the electric signal output, providing a control box for controlling the speed of the conveyor belt and the guide rollers outside of the body. In order to explain the structure and characteristics of such a belt-driven dyeing machine, a specific example will be given and described in detail below with reference to the drawings.
図１に開示するように、この考案による布帛の端を検知する検知装置を具えたベルト駆動式染色機は、本体１を具え、本体１内に染色する布帛３を循環させるガイドロール２と、ベルトコンベアー２とを内設するとともに、染色液６を加圧するポンプ７と、ポンプ７で加圧された染料液６の温度を調整する熱交換機８と、熱交換機８によって温度を調整した染料液を吐出するノズル７とを具え、かつ布帛３と染料液６とを通過させる布帛染色管１１と、布帛染色管１１の布帛３と染料液６とが進入する一端に設けて布帛３の端を検知する布帛端検知装置１０とを具える。 As shown in FIG. 1, a belt-driven dyeing machine provided with a detection device for detecting an end of a fabric according to the present invention includes a main body 1 and a guide roll 2 for circulating a fabric 3 to be dyed in the main body 1. A belt conveyor 2 is provided, and a pump 7 for pressurizing the dye liquid 6, a heat exchanger 8 for adjusting the temperature of the dye liquid 6 pressurized by the pump 7, and a dye liquid whose temperature is adjusted by the heat exchanger 8. A fabric dyeing tube 11 for passing the cloth 3 and the dye solution 6, and an end of the fabric dyeing tube 11 at which one end of the fabric 3 and the dye solution 6 enters. And a fabric edge detection device 10 for detection.
また、コンピュータか、もしくはプログラマブルロジックコントローラである制御手段を内設し、布帛端検知装置１０に電気的に接続して、布帛端検知装置１０の出力する電気信号を受信してベルトコンベアー２とガイドローラー４の速度を制御する制御ボックスを本体１の外部に設ける。 Further, a control means which is a computer or a programmable logic controller is provided, electrically connected to the fabric end detection device 10, receives an electrical signal output from the fabric end detection device 10, receives the belt conveyor 2 and the guide. A control box for controlling the speed of the roller 4 is provided outside the main body 1.
上述する染色機は、布帛３を本体１後方から前端に送る。布帛３はガイドローラー４にガイドされて、ノズル５と染色管１２に進入する。 The dyeing machine described above sends the fabric 3 from the back of the main body 1 to the front end. The fabric 3 is guided by the guide roller 4 and enters the nozzle 5 and the dyeing tube 12.
染料液６は、ポンプ７を通過して加圧され、熱交換機８によって温度が制御され、ノズル５から吐出されて布帛５に染色の作用をする。 The dye liquid 6 passes through the pump 7 and is pressurized. The temperature of the dye liquid 6 is controlled by the heat exchanger 8, and the dye liquid 6 is discharged from the nozzle 5 to act on the fabric 5.
布帛３は布帛染色管１１に進入し、さらにベルトコンベアー２に至り、本体１の前端に送られて環状の循環運動を行ない、染色加工の工程を進行させる。 The fabric 3 enters the fabric dyeing tube 11, reaches the belt conveyor 2, and is sent to the front end of the main body 1 to perform an annular circulation motion to advance the dyeing process.
布帛端検知装置１０は出力された布帛３が循環する時間を検知して、制御ボックス９に内設したコンピュータか、もしくはプログラマブルロジックコントローラでベルトコンベアー２とガイドローラー４の速度を制御するか調整して、布帛３とベルトコンベアー２とガイドローラー４との速度が同期して作動するように正確に制御する。 The cloth edge detection device 10 detects the time that the output cloth 3 circulates and adjusts whether the speed of the belt conveyor 2 and the guide roller 4 is controlled by a computer installed in the control box 9 or a programmable logic controller. Thus, the speeds of the fabric 3, the belt conveyor 2, and the guide roller 4 are accurately controlled so as to operate in synchronization.
１ 本体
１０ 布帛端検知装置
１１ 布帛染色管
２ ベルトコンベアー
３ 布帛
４ ガイドローラー
５ ノズル
６ 染料液
７ ポンプ
８ 熱交換機
９ 制御ボックス
DESCRIPTION OF SYMBOLS 1 Main body 10 Fabric edge detection apparatus 11 Fabric dyeing tube 2 Belt conveyor 3 Fabric 4 Guide roller 5 Nozzle 6 Dye solution 7 Pump 8 Heat exchanger 9 Control box
そこで、本考案者は従来のベルト駆動式染色機に見られる欠点に鑑み鋭意研究を重ねた結果、本体と、該本体に内設するガイドローラーと、ベルトコンベアーとを有するとともに、染色液を加圧するポンプと、該ポンプで加圧された染料液の温度を調整する熱交換機と、該熱交換機によって温度を調整した染料液を吐出するノズルとを具え、かつ該布帛と該染料液とを通過させる布帛染色管と、該布帛染色管の該布帛と該染料液とが進入する一端に設けて布帛の端を検知する布帛端検知装置とを具え、該布帛端検知装置に電気的に接続して該布帛端検知装置の出力する電気信号を受信し、該ベルトコンベアーと該ガイドローラーの速度を制御する制御ボックスを該本体の外部に設けてなるベルト駆動式染色機によって課題を解決できる点に着眼し、係る知見に基づいて本考案を完成させた。 In view of the drawbacks of the conventional belt-driven dyeing machine, the inventor has conducted extensive research, and as a result, has a main body, a guide roller provided in the main body, a belt conveyor, and a dyeing solution. A pressure pump, a heat exchanger that adjusts the temperature of the dye solution pressurized by the pump, and a nozzle that discharges the dye solution adjusted in temperature by the heat exchanger, and passes through the fabric and the dye solution And a fabric end detecting device for detecting the end of the fabric provided at one end of the fabric dyeing tube into which the fabric and the dye solution enter, and electrically connected to the fabric end detecting device. The belt-driven dyeing machine that receives the electrical signal output from the fabric edge detection device and controls the speed of the belt conveyor and the guide roller is provided outside the main body. Arrival And, to complete the present invention based on the finding.
以下、この考案について説明する。請求項１に記載する布帛の端を検知する検知装置を具えたベルト駆動式染色機は、本体と、該本体に内設するガイドローラーと、ベルトコンベアーとを有するとともに、染色液を加圧するポンプと、該ポンプで加圧された染料液の温度を調整する熱交換機と、該熱交換機によって温度を調整した染料液を吐出するノズルを具え、かつ該布帛と該染料液とを通過させる布帛染色管と、該布帛染色管の該布帛と該染料液とが進入する一端に設けて布帛の端を検知する布帛端検知装置とを具え、該布帛端検知装置に電気的に接続して該布帛端検知装置の出力する電気信号を受信し、該ベルトコンベアーと該ガイドローラーの速度を制御する制御ボックスを該本体の外部に設ける。 Hereinafter, this device will be described. A belt-driven dyeing machine provided with a detection device for detecting an end of a fabric according to claim 1 has a main body, a guide roller provided in the main body, a belt conveyor, and a pump for pressurizing the dyeing liquid. And a heat exchanger for adjusting the temperature of the dye liquid pressurized by the pump, and a nozzle for discharging the dye liquid whose temperature is adjusted by the heat exchanger, and passing the cloth and the dye liquid A cloth end detecting device for detecting the end of the cloth provided at one end where the cloth and the dye solution of the cloth dyeing tube enter, and electrically connected to the cloth end detecting device. A control box for receiving the electric signal output from the end detection device and controlling the speed of the belt conveyor and the guide roller is provided outside the main body.
この考案は、布帛の端を検知するとともに、布帛の実際に循環する時間を検知し、布帛と、ベルトコンベアーと、ガイドローラーとの回転速度を制御して同期させ、布帛の順調な循環を達成できる布帛の端を検知する検知装置を具えたベルト駆動式染色機を提供するものであって、本体と、該本体に内設するガイドローラーと、ベルトコンベアーとを有するとともに、染色液を加圧するポンプと、該ポンプで加圧された染料液の温度を調整する熱交換機と、該熱交換機によって温度を調整した染料液を吐出するノズルを具え、かつ該布帛と該染料液とを通過させる布帛染色管と、該布帛染色管の該布帛と該染料液とが進入する一端に設けて布帛の端を検知する布帛端検知装置とを具え、該布帛端検知装置に電気的に接続して該布帛端検知装置の出力する電気信号を受信し、該ベルトコンベアーと該ガイドローラーの速度を制御する制御ボックスを該本体の外部に設ける。係るベルト駆動式染色機の構造と特徴を説明するために、具体的な実施例を挙げ、図面を参照にして以下に詳述する。 This device detects the end of the fabric, detects the actual circulation time of the fabric, and controls and synchronizes the rotation speed of the fabric, the belt conveyor, and the guide roller to achieve a smooth circulation of the fabric. Provided is a belt-driven dyeing machine provided with a detection device for detecting an end of a fabric that can be formed, and includes a main body, a guide roller provided in the main body, and a belt conveyor, and pressurizes the dyeing liquid. A cloth comprising a pump, a heat exchanger for adjusting the temperature of the dye liquid pressurized by the pump, and a nozzle for discharging the dye liquid whose temperature is adjusted by the heat exchanger, and allowing the cloth and the dye liquid to pass therethrough A dyeing tube, and a cloth edge detecting device provided at one end of the cloth dyeing tube through which the cloth and the dye solution enter to detect the edge of the cloth, and electrically connected to the cloth edge detecting device to Fabric edge detection device Receiving the electric signal output, providing a control box for controlling the speed of the conveyor belt and the guide rollers outside of the body. In order to explain the structure and characteristics of such a belt-driven dyeing machine, a specific example will be given and described in detail below with reference to the drawings.
図１に開示するように、この考案による布帛の端を検知する検知装置を具えたベルト駆動式染色機は、本体１を具え、本体１内に染色する布帛３を循環させるガイドローラー４と、ベルトコンベアー２とを内設するとともに、染色液６を加圧するポンプ７と、ポンプ７で加圧された染料液６の温度を調整する熱交換機８と、熱交換機８によって温度を調整した染料液を吐出するノズル７とを具え、かつ布帛３と染料液６とを通過させる布帛染色管１１と、布帛染色管１１の布帛３と染料液６とが進入する一端に設けて布帛３の端を検知する布帛端検知装置１０とを具える。 As shown in FIG. 1, a belt-driven dyeing machine provided with a detection device for detecting an end of a fabric according to the present invention includes a main body 1 and a guide roller 4 that circulates the cloth 3 to be dyed in the main body 1, A belt conveyor 2 is provided, and a pump 7 for pressurizing the dye liquid 6, a heat exchanger 8 for adjusting the temperature of the dye liquid 6 pressurized by the pump 7, and a dye liquid whose temperature is adjusted by the heat exchanger 8. A fabric dyeing tube 11 for passing the cloth 3 and the dye solution 6, and an end of the fabric dyeing tube 11 at which one end of the fabric 3 and the dye solution 6 enters. And a fabric edge detection device 10 for detection.
Claims (1)
該布帛端検知装置に電気的に接続して該布帛端検知装置の出力する電気信号を受信し、該ベルトコンベアーと該ガイドローラーの速度を制御する制御ボックスを該本体の外部に設けることを特徴とする布帛の端を検知する検知装置を具えたベルト駆動式染色機。 A main body, a guide roll installed in the main body, a belt conveyor, a pump for pressurizing the dyeing liquid, a heat exchanger for adjusting the temperature of the dye liquid pressurized by the pump, and the heat exchanger There is provided a nozzle for discharging a dye liquid adjusted in temperature and passing the cloth and the dye liquid, and provided at one end of the cloth dyeing pipe through which the cloth and the dye liquid enter. A fabric end detecting device for detecting the end,
A control box that is electrically connected to the fabric end detection device, receives an electrical signal output from the fabric end detection device, and controls the speed of the belt conveyor and the guide roller is provided outside the main body. A belt-driven dyeing machine provided with a detection device for detecting the end of the fabric.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108374261A (en) * | 2018-05-09 | 2018-08-07 | 浙江工业大学之江学院 | A kind of yarn warp dyeing system and its application method with color detection equipment |
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| CN108374261A (en) * | 2018-05-09 | 2018-08-07 | 浙江工业大学之江学院 | A kind of yarn warp dyeing system and its application method with color detection equipment |
| CN108374261B (en) * | 2018-05-09 | 2023-09-22 | 浙江工业大学之江学院 | Warp beam dyeing system with color detection equipment and use method thereof |
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