JP3193909B2 - Cleaning equipment - Google Patents

Cleaning equipment

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Publication number
JP3193909B2
JP3193909B2 JP22357199A JP22357199A JP3193909B2 JP 3193909 B2 JP3193909 B2 JP 3193909B2 JP 22357199 A JP22357199 A JP 22357199A JP 22357199 A JP22357199 A JP 22357199A JP 3193909 B2 JP3193909 B2 JP 3193909B2
Authority
JP
Japan
Prior art keywords
cleaning
pump
liquid
solvent
cleaning tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP22357199A
Other languages
Japanese (ja)
Other versions
JP2000343052A (en
Inventor
郁男 石井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Act Five Co Ltd
Original Assignee
Act Five Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Act Five Co Ltd filed Critical Act Five Co Ltd
Priority to JP22357199A priority Critical patent/JP3193909B2/en
Publication of JP2000343052A publication Critical patent/JP2000343052A/en
Application granted granted Critical
Publication of JP3193909B2 publication Critical patent/JP3193909B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、溶剤を被洗浄物に
接触させることにより該被洗浄物の洗浄を行う洗浄装置
に関する。
The present invention relates to a cleaning apparatus for cleaning an object to be cleaned by bringing a solvent into contact with the object to be cleaned.

【0002】[0002]

【従来の技術】密閉された洗浄槽内で被洗浄物と溶剤
(液体又は気体)とを接触させることにより該被洗浄物
の洗浄を行う洗浄装置において、洗浄中に洗浄槽内を減
圧することにより洗浄効果を高めるという方法が従来よ
り知られている。例えば、洗浄槽内に貯留された液状の
溶剤に被洗浄物を浸漬することによる該被洗浄物の洗浄
(浸漬洗浄)を行う装置の場合、洗浄槽内を減圧する
と、脱気効果により袋穴や密着物の間にも溶剤が入り込
むため、洗浄効果が高まる。一方、洗浄槽内に満たされ
た気体状の溶剤(溶剤蒸気)の中に被洗浄物を配するこ
とによる該被洗浄物の洗浄(蒸気洗浄)を行う装置の場
合、洗浄槽内を減圧すると、洗浄槽内での溶剤の拡散が
促進される。また、洗浄槽内を減圧すると溶剤の沸点が
標準状態における沸点より低くなるため、高沸点溶剤で
も比較的低い温度で気化させたり又は気体状態を維持す
ることができる。
2. Description of the Related Art In a cleaning apparatus for cleaning an object to be cleaned by bringing the object to be cleaned into contact with a solvent (liquid or gas) in a closed cleaning tank, the pressure in the cleaning tank is reduced during the cleaning. Conventionally, a method of increasing the cleaning effect has been known. For example, in the case of an apparatus for cleaning (immersion cleaning) the object to be cleaned by immersing the object to be cleaned in a liquid solvent stored in the cleaning tank, when the pressure in the cleaning tank is reduced, a degassing effect causes a blind hole. The solvent also penetrates between the adhesive and the adherent, so that the cleaning effect is enhanced. On the other hand, in the case of an apparatus for cleaning an object to be cleaned (steam cleaning) by disposing the object to be cleaned in a gaseous solvent (solvent vapor) filled in the cleaning tank, when the pressure in the cleaning tank is reduced. In addition, diffusion of the solvent in the cleaning tank is promoted. Further, when the pressure in the cleaning tank is reduced, the boiling point of the solvent becomes lower than the boiling point in the standard state. Therefore, even a high boiling point solvent can be vaporized or maintained in a gaseous state at a relatively low temperature.

【0003】洗浄槽の減圧にはポンプ(真空ポンプ)を
用いるのが通例であるが、もしポンプに液体(水、溶
剤)が引き込まれると、そのポンプが故障するおそれが
ある。特に、高性能(高効率)のポンプ(例えばルーツ
式ポンプ)を用いる場合、僅かな液体(微細な液滴)の
侵入でもそのポンプが故障する可能性がある。そこで、
上述のように構成された洗浄装置では、例えば、洗浄槽
からポンプへ至る流路(配管)の途上に、気体中に含ま
れる蒸気を凝縮させるための凝縮器や、気体により運ば
れて飛来する液体(水や溶剤の微細液滴)を捕集して気
体のみ通過させる液体トラップを配設することにより、
ポンプへの液体の侵入を防ぐようにする必要がある。
[0003] A pump (vacuum pump) is generally used to depressurize the cleaning tank, but if a liquid (water, solvent) is drawn into the pump, the pump may be broken. In particular, when a high-performance (high-efficiency) pump (for example, a Roots pump) is used, even if a small amount of liquid (fine droplets) enters, the pump may fail. Therefore,
In the cleaning device configured as described above, for example, a condenser for condensing the vapor contained in the gas or a gas carried by the gas flies along the flow path (pipe) from the cleaning tank to the pump. By installing a liquid trap that collects liquid (fine droplets of water or solvent) and passes only gas,
It is necessary to prevent liquid from entering the pump.

【0004】[0004]

【発明が解決しようとする課題】しかし、上述のように
凝縮器又は液体トラップを配しても、凝縮器内で凝縮し
た液体や液体トラップに捕集された液体がポンプの吸引
力により吸い出されてポンプに侵入するおそれがある。
特に、ポンプの負荷低減のためのリリーフ弁を凝縮器又
は液体トラップよりも上流に配した場合、上述のように
液体が吸い出される可能性が高い。また、従来のように
凝縮器又は液体トラップをポンプの前段に配すると、凝
縮した液体又は捕集された液体の量が徐々に増加するの
に応じて流路内の蒸気圧が高まる。このようになると、
流路内だけでなく洗浄槽内の真空度も低下し、上述した
ような浸漬洗浄や蒸気洗浄の効率が下がってしまう。ま
た、配管の温度が低いと、配管の内壁に水や溶剤等の結
露が生じることがあるが、この結露によって生じた液体
が洗浄槽内へ戻ると、洗浄効率は更に低くなってしま
う。本発明はこのような問題に鑑みて成されたものであ
り、その課題とするところは、洗浄槽を減圧するための
ポンプへの液体の侵入や洗浄槽とポンプを接続する配管
内での結露を防ぐための手段を備える洗浄装置を提供す
ることにある。
However, even if the condenser or the liquid trap is provided as described above, the liquid condensed in the condenser or the liquid collected in the liquid trap is sucked out by the suction force of the pump. And may enter the pump.
In particular, when the relief valve for reducing the load on the pump is arranged upstream of the condenser or the liquid trap, there is a high possibility that the liquid will be sucked out as described above. Further, if a condenser or a liquid trap is arranged in front of the pump as in the related art, the vapor pressure in the flow path increases as the amount of the condensed liquid or the collected liquid gradually increases. When this happens,
The degree of vacuum not only in the flow path but also in the cleaning tank is reduced, and the efficiency of immersion cleaning and steam cleaning as described above is reduced. Further, when the temperature of the pipe is low, dew condensation of water, a solvent, or the like may occur on the inner wall of the pipe. However, when the liquid generated by the dew condensation returns to the cleaning tank, the cleaning efficiency is further reduced. The present invention has been made in view of such a problem, and an object thereof is to allow liquid to enter a pump for depressurizing a cleaning tank or to cause dew condensation in a pipe connecting the cleaning tank and the pump. It is an object of the present invention to provide a cleaning device provided with a means for preventing the occurrence of the cleaning.

【0005】[0005]

【課題を解決するための手段】上記課題を解決するため
に成された本発明は、内部で溶剤を被洗浄物に接触させ
るための洗浄槽と、前記洗浄槽に接続された流路と、前
記流路を通じて前記洗浄槽の内部を減圧するためのポン
プと、前記流路の途上に配設された加熱手段と、を備え
ることを特徴とする洗浄装置を提供する。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides a cleaning tank for internally bringing a solvent into contact with an object to be cleaned, a flow path connected to the cleaning tank, A cleaning apparatus, comprising: a pump for depressurizing the inside of the cleaning tank through the flow path; and a heating unit disposed on the way of the flow path.

【0006】[0006]

【発明の実施の形態】本発明に係る洗浄装置において、
ポンプが起動されると、洗浄槽の内部の気体が吸い出さ
れ、上記流路をポンプの方向へ流れる。この流路の途上
の所定箇所には加熱手段が配設されており、上記気体は
上記流路の上記箇所を通過する際、加熱手段から発生し
た熱を吸収する。この熱により、気体により運ばれて飛
来する液体(水や溶剤の微細液滴)は完全に気化される
ため、該気体は液体成分を含まない状態でポンプに流入
する。また、溶剤蒸気の温度を上げることにより、ポン
プ直前の流路内又はポンプ内で液体が再凝縮することも
防止される。
DESCRIPTION OF THE PREFERRED EMBODIMENTS In a cleaning apparatus according to the present invention,
When the pump is started, the gas inside the cleaning tank is sucked out and flows through the flow path in the direction of the pump. A heating means is provided at a predetermined position in the flow path, and the gas absorbs heat generated from the heating means when passing through the position in the flow path. Due to this heat, the liquid (fine droplets of water or solvent) which is carried and flies by the gas is completely vaporized, so that the gas flows into the pump without containing any liquid component. Further, by increasing the temperature of the solvent vapor, the liquid is prevented from being re-condensed in the flow path immediately before the pump or in the pump.

【0007】本発明に係る洗浄装置の第一の形態として
は、例えば、上記流路として洗浄槽とポンプを接続する
配管を備え、上記加熱手段はこの配管そのものを加熱す
るという構成のものが考えられる。このような形態の洗
浄装置の一例を図1に示す。
As a first embodiment of the cleaning apparatus according to the present invention, for example, a configuration is conceivable in which a pipe for connecting a cleaning tank and a pump is provided as the flow path, and the heating means heats the pipe itself. Can be FIG. 1 shows an example of such a cleaning apparatus.

【0008】図1の洗浄装置10は、洗浄槽11の内部
で被洗浄物(ワーク)12と溶剤13とを接触させるこ
とにより該被洗浄物12の洗浄を行うものである。この
洗浄装置10では、溶剤13を用いた浸漬洗浄及び蒸気
洗浄のいずれの方法でも被洗浄物12の洗浄を行うこと
ができる。例えば、浸漬洗浄を行う場合は、洗浄槽11
に十分な量の溶剤13を貯留し、その中に被洗浄物12
を浸漬する。また、蒸気洗浄を行う場合は、図1に示し
たように、洗浄槽11の上部に被洗浄物12を配置する
のに十分な空間を残して底部に溶剤13を貯留し、洗浄
槽11に備えられたヒータ(第一ヒータ)14で洗浄槽
11を加熱して溶剤13を気化させる。なお、洗浄槽1
1の底部にはドレイン111が備えられている。洗浄槽
11の側壁には排気口112が備えられており、該排気
口112は弁151により通断される排気管15を通じ
てポンプ16の吸気口161と連絡している。排気管1
5の途上には真空破壊弁171を備える分岐管17が接
続されている。分岐管17とポンプ16との間には、排
気管15の一部を包むヒータ(第二ヒータ)18が備え
られている。
A cleaning apparatus 10 shown in FIG. 1 cleans an object to be cleaned 12 by bringing an object to be cleaned (work) 12 into contact with a solvent 13 in a cleaning tank 11. In the cleaning apparatus 10, the object to be cleaned 12 can be cleaned by any of immersion cleaning using the solvent 13 and steam cleaning. For example, when performing immersion cleaning, the cleaning tank 11 is used.
A sufficient amount of the solvent 13 is stored therein, and the object to be cleaned 12 is stored therein.
Immerse. In the case of performing steam cleaning, as shown in FIG. 1, a solvent 13 is stored at the bottom of the cleaning tank 11 while leaving a space sufficient for disposing the object 12 to be cleaned at the top of the cleaning tank 11. The cleaning tank 11 is heated by the provided heater (first heater) 14 to vaporize the solvent 13. Cleaning tank 1
A drain 111 is provided at the bottom of 1. An exhaust port 112 is provided on a side wall of the cleaning tank 11, and the exhaust port 112 communicates with an intake port 161 of the pump 16 through an exhaust pipe 15 cut off by a valve 151. Exhaust pipe 1
A branch pipe 17 provided with a vacuum break valve 171 is connected in the middle of Step 5. A heater (second heater) 18 wrapping a part of the exhaust pipe 15 is provided between the branch pipe 17 and the pump 16.

【0009】上記洗浄装置10において、ポンプ16を
稼動させると、洗浄槽11内の空気が排気管15へ吸引
される。このように空気を吸引しながら第二ヒータ18
に通電すると、第二ヒータ18の内部で排気管15が加
熱され、該排気管15内を流れる気体により運ばれて飛
来する微細液滴が気化される。また、上記のように排気
管15を加熱することにより、排気管15の内壁におけ
る水や溶剤の結露も有効に防止される。
In the cleaning device 10, when the pump 16 is operated, the air in the cleaning tank 11 is sucked into the exhaust pipe 15. Thus, the second heater 18 is sucked while sucking air.
When the current is supplied to the second heater 18, the exhaust pipe 15 is heated inside the second heater 18, and the fine droplets carried and flying by the gas flowing through the exhaust pipe 15 are vaporized. Further, by heating the exhaust pipe 15 as described above, dew condensation of water and solvent on the inner wall of the exhaust pipe 15 is effectively prevented.

【0010】なお、第一の形態の洗浄装置において、加
熱手段は、配管全体を加熱してもよいが、液体を気化す
るのに十分な長さを有する一部の区間においてのみ配管
を加熱するようにしてもよい。なお、後者の場合、気化
した水や溶剤が上記加熱区間からポンプへ至る配管の中
で再度凝縮することを防ぐため、加熱区間とポンプとの
距離を、加熱手段から発生する熱による影響をポンプが
受けない範囲で、短くすることが好ましい。
In the cleaning device of the first embodiment, the heating means may heat the entire pipe, but heats the pipe only in a part of the section having a length sufficient to vaporize the liquid. You may do so. In the latter case, the distance between the heating section and the pump is adjusted by the influence of heat generated from the heating means in order to prevent the vaporized water or solvent from condensing again in the pipe from the heating section to the pump. However, it is preferable to shorten the distance within a range in which the resistance is not affected.

【0011】本発明に係る洗浄装置の第二の形態として
は、上記流路の途上に、洗浄槽からポンプへ吸引される
気体により運ばれて飛来する微細液滴を捕集するための
液体トラップを配設し、上記加熱手段をこの液体トラッ
プに設ける、という構成のものが考えられる。このよう
な形態の洗浄装置の一例を図2に示す。
As a second embodiment of the cleaning apparatus according to the present invention, there is provided a liquid trap for collecting fine droplets which are carried by a gas sucked from a cleaning tank to a pump in the middle of the flow path and fly. Is provided, and the above-mentioned heating means is provided in this liquid trap. FIG. 2 shows an example of such a cleaning apparatus.

【0012】図2の洗浄装置20は、洗浄槽11とは別
に蒸気発生槽21を備える蒸気洗浄装置である。蒸気発
生槽21にはヒータ(第三ヒータ)22が備えられてお
り、これにより蒸気発生槽21内に貯留された溶剤13
が加熱され、溶剤蒸気が発生する。この溶剤蒸気は管2
3を通じて洗浄槽11に導入され、そこで被洗浄物12
に接触する。こうして被洗浄物12の蒸気洗浄が行われ
る。また、排気管15の途上には図1の洗浄装置10の
第二ヒータ18の代わりに液体トラップ24が配設さ
れ、更に、液体トラップ24を加熱するためのヒータ
(第四ヒータ)25が該液体トラップ24の本体に取り
付けられている。
The cleaning apparatus 20 shown in FIG. 2 is a steam cleaning apparatus provided with a steam generating tank 21 separately from the cleaning tank 11. The steam generation tank 21 is provided with a heater (third heater) 22, which allows the solvent 13 stored in the steam generation tank 21 to be stored.
Is heated, and a solvent vapor is generated. This solvent vapor is passed through tube 2
3, the cleaning object 11 is introduced into the cleaning tank 11,
Contact Thus, the object to be cleaned 12 is subjected to steam cleaning. A liquid trap 24 is provided in the middle of the exhaust pipe 15 in place of the second heater 18 of the cleaning device 10 of FIG. 1, and a heater (fourth heater) 25 for heating the liquid trap 24 is provided. It is attached to the main body of the liquid trap 24.

【0013】上記洗浄装置20において、ポンプ16を
稼動させると、洗浄槽11内の空気が排気管15へ吸引
され、その空気が液体トラップ24を通過する際に、該
空気により運ばれる微細液滴が該液体トラップ24によ
り捕集される。このように空気を吸引している間に第四
ヒータ25に通電すると、液体トラップ24により捕集
された微細液滴が気化される。
In the cleaning apparatus 20, when the pump 16 is operated, the air in the cleaning tank 11 is sucked into the exhaust pipe 15, and when the air passes through the liquid trap 24, the fine droplets carried by the air are discharged. Is collected by the liquid trap 24. When the fourth heater 25 is energized while the air is being sucked, the fine droplets collected by the liquid trap 24 are vaporized.

【0014】なお、第二の形態の洗浄装置において、加
熱手段により供給する熱量は、液体トラップに捕集され
た液体を瞬時に気化させるために十分な量とすることが
好ましい。また、気化した水や溶剤が液体トラップから
ポンプへ至る流路の中で再度凝縮することを防ぐため、
液体トラップとポンプとの距離を、加熱手段から発生す
る熱による影響をポンプが受けない範囲で、短くするこ
とが好ましい。
In the cleaning device of the second embodiment, the amount of heat supplied by the heating means is preferably sufficient to instantaneously vaporize the liquid collected in the liquid trap. Also, to prevent vaporized water and solvent from condensing again in the flow path from the liquid trap to the pump,
It is preferable to shorten the distance between the liquid trap and the pump as long as the pump is not affected by the heat generated by the heating means.

【0015】[0015]

【発明の効果】以上のように、本発明に係る洗浄装置で
は、洗浄槽からポンプへ吸引される気体に含まれる液体
はポンプへ到達するまでに加熱手段からの熱により全て
気化される。このようにポンプが液体の侵入に対して確
実に防護されているため、液体の侵入に弱い高性能のポ
ンプを使用することも可能である。また、液体トラップ
を用いる形態の装置では、液体トラップが気体中の液体
を確実に捕集し、捕集された液体を加熱手段が瞬時に気
化するため、ポンプはより確実に液体の侵入から防護さ
れる。また、上記第一の形態のように配管を加熱手段で
加熱するようにすれば、配管の内壁において水や溶剤等
が結露することがなくなり、配管内で再凝縮した液体が
洗浄槽へ戻ることによる洗浄効率の低下が防止される。
As described above, in the cleaning apparatus according to the present invention, all the liquid contained in the gas sucked from the cleaning tank to the pump is vaporized by the heat from the heating means before reaching the pump. Since the pump is thus reliably protected against liquid ingress, it is also possible to use a high-performance pump which is vulnerable to liquid ingress. In an apparatus using a liquid trap, the liquid trap reliably collects the liquid in the gas, and the collected liquid is instantaneously vaporized by the heating means, so the pump is more reliably protected from liquid intrusion. Is done. Further, if the pipe is heated by the heating means as in the first embodiment, water or solvent does not condense on the inner wall of the pipe, and the liquid condensed in the pipe returns to the cleaning tank. This prevents the washing efficiency from being lowered.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明に係る洗浄装置の一例を示す概略構成
図。
FIG. 1 is a schematic configuration diagram showing an example of a cleaning device according to the present invention.

【図2】 本発明に係る洗浄装置の別の例を示す概略構
成図。
FIG. 2 is a schematic configuration diagram showing another example of the cleaning device according to the present invention.

【符号の説明】[Explanation of symbols]

10、20…洗浄装置 11…洗浄槽 12…被洗浄物(ワーク) 13…溶剤 14…ヒータ(第一ヒータ) 15…排気管 16…ポンプ 18…ヒータ(第二ヒータ) 22…ヒータ(第三ヒータ) 24…液体トラップ 25…ヒータ(第四ヒータ) Reference Signs List 10, 20: Cleaning device 11: Cleaning tank 12: Workpiece to be cleaned 13: Solvent 14: Heater (first heater) 15: Exhaust pipe 16: Pump 18: Heater (second heater) 22: Heater (third) Heater) 24: Liquid trap 25: Heater (fourth heater)

フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B08B 3/00 - 3/14 F04D 15/00 Continuation of the front page (58) Field surveyed (Int. Cl. 7 , DB name) B08B 3/00-3/14 F04D 15/00

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 内部で溶剤を被洗浄物に接触させるため
の洗浄槽と、 前記洗浄槽に接続された流路と、 前記流路を通じて前記洗浄槽の内部を減圧するためのポ
ンプと、 前記流路の途上に配設された加熱手段と、 を備えることを特徴とする洗浄装置。
A cleaning tank for bringing a solvent into contact with an object to be cleaned therein; a flow path connected to the cleaning tank; a pump for depressurizing the inside of the cleaning tank through the flow path; A cleaning device, comprising: a heating unit provided in the middle of the flow path.
【請求項2】 上記流路は上記洗浄槽と上記ポンプを接
続する配管であり、上記加熱手段は前記配管そのものを
加熱することを特徴とする請求項1に記載の洗浄装置。
2. The cleaning apparatus according to claim 1, wherein the flow path is a pipe connecting the cleaning tank and the pump, and the heating unit heats the pipe itself.
【請求項3】 上記流路の途上に、上記洗浄槽から上記
ポンプへ吸引される気体により運ばれて飛来する液体を
捕集するための液体トラップが配設され、上記加熱手段
は前記液体トラップに設けられていることを特徴とする
請求項1に記載の洗浄装置。
3. A liquid trap for collecting a liquid carried by the gas sucked from the washing tank to the pump is provided on the way of the flow path, and the heating means is provided with the liquid trap. The cleaning device according to claim 1, wherein the cleaning device is provided in the cleaning device.
JP22357199A 1999-03-30 1999-08-06 Cleaning equipment Expired - Lifetime JP3193909B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22357199A JP3193909B2 (en) 1999-03-30 1999-08-06 Cleaning equipment

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP11-88309 1999-03-30
JP8830999 1999-03-30
JP22357199A JP3193909B2 (en) 1999-03-30 1999-08-06 Cleaning equipment

Publications (2)

Publication Number Publication Date
JP2000343052A JP2000343052A (en) 2000-12-12
JP3193909B2 true JP3193909B2 (en) 2001-07-30

Family

ID=26429703

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22357199A Expired - Lifetime JP3193909B2 (en) 1999-03-30 1999-08-06 Cleaning equipment

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Country Link
JP (1) JP3193909B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5328719B2 (en) * 2010-06-03 2013-10-30 アクトファイブ株式会社 Steam cleaning equipment

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