JP3192480U - Cloth products - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a cloth product having a luxurious and luxurious appearance pattern close to appliqué at low cost with almost no decrease in elasticity and bendability. SOLUTION: The cloth product 1 is a uniform for sports or the like, and a printed pattern 20 by sublimation transfer blind and an embroidery stitch s1 overlapping a part of the printed pattern 20 on the surface of the cloth 10 as a cloth. The embroidery pattern 30 is applied. The print pattern 20 represents, for example, a team or a bib. Further, the embroidery pattern 30 is, for example, one that overlaps the edge portion of the print pattern 20. [Selection diagram] Fig. 1

Description

  The present invention relates to a cloth product (for example, a sports uniform, etc.) with a pattern.

  A baseball or other sports uniform is provided with a pattern representing a team or bib. This pattern is generally an applique. That is, an applique piece processed into a shape representing a team or bib is placed on the surface of a uniform cloth, and the edge of the applique piece is sewn by satin stitch (Patent Document 1). The appliqué pieces and satin stitches make the pattern float with a slight three-dimensional appearance, giving it a luxurious and luxurious look. Also, even when the uniform is twisted during sports, the applique pattern is doubled between the applique piece and the cloth and is not easily twisted.

  However, the above-mentioned uniforms are not easily twisted by the appliqué, but because they are double as described above, the stretchability and bendability are reduced, so they do not flex flexibly follow the movement of the body during sports, and feel stuck May give. In addition, there is a problem that the processing of the applique piece is expensive.

  Therefore, in recent years, the number of sports uniforms that have been printed (printed) with patterns representing teams and bibs has increased. Examples of the printing method include ink jet printing and sublimation transfer blind (Patent Document 2). The sublimation transfer blind is a method in which a transfer sheet provided with an ink pattern is applied to the surface of the cloth and heated and pressurized to sublimate the ink pattern and adhere to the cloth, and the pattern has excellent durability. If a pattern is applied by printing, the stretchability and bendability of the fabric will not be reduced, and the cost will be lower than that of applique.

  However, since the above-mentioned uniform has a flat pattern by printing, it does not have a luxurious feeling and high-grade feeling as applique, and may look somewhat unsatisfactory. In addition, when the uniform is twisted during sports, the print pattern is also twisted together, which makes it difficult for the team and bib to be distinguished. Also, there is a problem that it is difficult to produce glossy colors such as gold and silver in printing.

Japanese Patent Laid-Open No. 08-141239 JP 2002-180309 A

  Therefore, the present invention solves the problems of lowering the stretchability and bendability of the pattern due to the above applique and the high cost, and the problem that the pattern due to the above print tends to be kinked due to lack of appearance. An object of the present invention is to provide a low-cost fabric product having a luxurious and high-quality pattern that is less likely to be kinked compared to a pattern by simple printing, and that is close to an applique, with little deterioration in properties.

  The cloth product of the present invention is characterized in that a printed pattern by a sublimation transfer blind and an embroidery pattern by embroidery stitching that overlaps a part of the printed pattern are applied to the surface of the cloth.

  Here, the cloth product is not particularly limited, and examples thereof include clothes, bags, handkerchiefs, towels, stuffed animals, and flags. Examples of the clothes include sports uniforms, clothes, coats, blouses, polo shirts, underwear, apron, scarves, socks, hats, and the like. Examples of the sport uniform include uniforms such as baseball, soccer, basketball, volleyball, handball, rugby, hockey, tennis, table tennis, kendo, and judo.

  Although it does not specifically limit as a print pattern, A character pattern, a graphic pattern, a symbol pattern, a picture pattern etc. can be illustrated.

  The embroidery stitches are not particularly limited, and examples include satin stitches, chain stitches, cross stitches, blanket (buttonhole) stitches, and the like. Satin stitches are preferred because they are luxurious and rich in quality, and because they have a large number of stitches and a strong effect of making the printed pattern difficult to kink.

  However, since the satin stitch has an effect of shrinking the cloth, there is a problem that the cloth undulates and the embroidery pattern shifts with respect to a desired part of the printed pattern to be superimposed. Therefore, these problems can be solved by forming a satin stitch after sticking a nonwoven fabric on the back surface of the cloth to make the cloth difficult to shrink. In this case, the satin stitch wraps the non-woven fabric stuck on the back surface of the cloth even after commercialization.

  In addition, if the satin stitch is simply applied to the cloth, there are problems that the satin stitch rises from the cloth, making it difficult to be neatly organized and the satin stitch to be easily released. Therefore, the hot melt adhesive sheet is put on the surface of the cloth and then the satin stitch is formed, and then the part other than the part of the hot melt adhesive sheet that is wrapped between the cloth surface and the satin stitch. These problems can be solved by heating the encapsulated part and then heat-sealing it to the surface of the fabric and the satin stitch. That is, in this case, the satin stitch wraps the hot melt adhesive between the surface of the cloth and the hot melt adhesive is thermally fused to the surface of the cloth and the satin stitch.

  When the embroidery pattern overlaps a part of the print pattern, the print pattern adds a sense of luxury and luxury due to the embroidery pattern, thereby improving the appearance. In addition, the stitches of the embroidery pattern make the printed pattern difficult to be kinked by the reinforcing action of the stitch without substantially reducing the stretchability and bendability of the cloth. The embroidery pattern that overlaps a part of the print pattern may further protrude from the print pattern. On the other hand, superimposing the embroidery pattern on the entire printed pattern is excluded from the present invention in order to make the entire printed pattern invisible or difficult to see.

An example in which the embroidery pattern overlaps a part of the print pattern is as follows.
(1) A mode in which the embroidery pattern overlaps the edge of the printed pattern.
This mode includes a mode in which the embroidery pattern extends along the edge of the print pattern and a mode in which the embroidery pattern extends across the edge of the print pattern. The aspect in which the embroidery pattern extends along the edge of the printed pattern is preferable in that the embroidery pattern described above has a strong effect of making the printed pattern difficult to kink. The same mode includes a mode in which the embroidery pattern is a border pattern of the print pattern and a mode in which the embroidery pattern is a shade pattern of the print pattern.
(2) A mode in which the embroidery pattern overlaps the inside of the print pattern.
This mode includes a mode in which the embroidery pattern is a highlight (part representing reflected light) pattern of the print pattern and a mode in which the embroidery pattern is a one-point pattern added to the print pattern.

  According to the present invention, the embroidery pattern overlaps on a part of the printed pattern, so that the stretchability and bendability of the cloth are hardly deteriorated, and it is less likely to be kinked compared to the pattern by simple printing and is luxurious close to the applique. It is possible to apply a high-quality and elegant pattern, and it can be applied at a lower cost than an applique pattern. In addition, the embroidery pattern can be made of a thread such as gold or silver to give it a glossy color, and can also have a luxurious and luxurious appearance.

1 is a plan view showing a fabric product of Example 1. FIG. (A) which shows one of the patterns of the fabric product of Example 1, (b) is the partial expanded plan view, (c) is the front sectional drawing (IIc-IIc sectional drawing). It is a top view which shows the procedure which manufactures the fabric product of Example 1 in (a)-(c). (A) which shows one of the designs of the fabric product of Example 2, (b) is the partial expanded plan view, (c) is the front sectional drawing (IVc-IVc sectional drawing). It is a top view which shows the procedure which manufactures the fabric product of Example 2 to (a)-(d). In Example 3, (a) is the partial enlarged plan view which shows the state which gave the printed pattern to the cloth, (b) is the partial enlarged plan view which shows the state which gave the embroidery pattern further to the cloth. In Example 4, (a) is the partial enlarged plan view which shows the state which gave the printed pattern to the cloth, (b) is the partial enlarged plan view which shows the state which gave the embroidery pattern further to the cloth. In Example 5, (a) is the partial enlarged plan view which shows the state which gave the printed pattern to the cloth, (b) is the partial enlarged plan view which shows the state which gave the embroidery pattern further to the cloth. In Example 6, (a) is the partial enlarged plan view which shows the state which gave the printed pattern to the cloth, (b) is the partial enlarged plan view which shows the state which gave the embroidery pattern further to the cloth. In Example 7, (a) is the partial enlarged plan view which shows the state which gave the printed pattern to the cloth, (b) is the partial enlarged plan view which shows the state which gave the embroidery pattern further to the cloth.

  The present invention can be implemented, for example, in a sports uniform as described above. Specifically, a non-woven fabric is pasted on the back of a sports uniform cloth, and a printed pattern by sublimation transfer blind representing team or bib on the surface of the cloth and an embroidery stitch of satin stitch that overlaps on the edge of the printed pattern. An embodiment in which the embroidery pattern is applied and the satin stitch wraps the non-woven fabric attached to the back surface of the cloth can be exemplified. The embroidery pattern may extend along the edge of the printed pattern or may extend so as to intersect the edge of the printed pattern. Further, the embroidery pattern may overlap the printed pattern. The embroidery stitch may be other than the satin stitch.

  The cloth product 1 of Example 1 shown in FIGS. 1 to 3 is a sports uniform, and a printed pattern 20 by sublimation transfer blind and a satin stitch s1 are formed on the surface of a cloth 10 such as polyester used as a uniform fabric. , S1,... The embroidery pattern 30 overlaps a part of the print pattern 20 without using an applique.

  Specifically, the printed pattern 20 includes a plurality of printed character patterns 21, 21,. The embroidery pattern 30 includes a plurality of embroidery border patterns 31, 31... That decorate the borders of the printed character patterns 21, 21.

  Each embroidery border pattern 31 extends along the edge of the printed character pattern 21 as follows. That is, each embroidery border pattern 31 is overlapped on the printed pattern 21 when a part (substantially half) of the embroidery border pattern 31 enters the inside (edge) of the edge E of the printed pattern 21, and other parts ( The length of the edge E along the edge E of the printed pattern 21 is such that the other half) is outside the edge E of the printed pattern 21 so as not to overlap the printed pattern 21. Extending in the direction.

  Further, each printed character pattern 21 is entirely covered with an embroidery border pattern 31 and the portions other than the edge portions are exposed. And the satin stitches s1, s1,... Of each embroidery border pattern 31 (embroidery pattern 30) wraps the pieces of the nonwoven fabric 40 affixed to the back surface of the cloth 10 in order to make the cloth 10 difficult to shrink during embroidery.

This fabric product 1 is manufactured as follows.
[1] First, as shown in FIG. 3A, a cloth 10 serving as a uniform fabric is prepared.

[2] Next, by performing sublimation transfer blind on the surface of the cloth 10, as shown in FIG. 3 (b), a printed pattern 20 comprising a plurality of printed patterns 21, 21,. Apply. The sublimation transfer blind is performed by applying a transfer sheet provided with an ink pattern to the surface of the cloth 10 and applying pressure to the surface of the cloth 10 while heating the transfer sheet to about 200 ° C. Thereby, the ink pattern is sublimated, and the ink adheres to the fibers of the cloth 10.

[3] Next, as shown in FIG. 3 (c), an embroidery pattern 30 comprising a plurality of embroidery border patterns 31, 31,. The embroidery pattern 30 is applied in the following procedure. That is, first, the surface of the nonwoven fabric 40 with glue on the surface is applied to the back surface of the fabric 10. Next, the paste on the surface of the non-woven fabric 40 is heated to melt the paste, and the non-woven fabric 40 is attached to the back surface of the fabric 10. Next, the cloth 10 is set together with the nonwoven fabric 40 on an embroidery frame of an industrial sewing machine. Next, the operation of the industrial sewing machine is started, and the satin stitches s1, s1,. Thereby, an embroidery pattern 30 comprising a plurality of embroidery border patterns 31, 31... Is formed on the surface of the fabric 10. And the nonwoven fabric 40 is sewn on the back surface of the cloth 10 by satin stitches s1, s1,.

[4] Finally, if the nonwoven fabric 40 is peeled off from the back surface of the fabric 10, the fabric product 1 of the first embodiment shown in FIG. 1 is completed. The nonwoven fabric 40 is penetrated by the embroidery needle many times during the satin stitches s1 and s1, so that it can be easily peeled off by hand. However, the portion of the nonwoven fabric 40 encased by the back surface of the fabric 10 and the satin stitches s1, s1,... Remains even after completion as shown in FIGS.

According to the first embodiment, the following effects A to D can be obtained.
[A] By applying the printed pattern 20 to the surface of the fabric 10 with a sublimation transfer blind, the pattern can be applied to the fabric 10 with almost no reduction in stretchability and bendability and at low cost.

[B] By applying the embroidery pattern 30 that overlaps a part of the printed pattern 20, it is possible to give a three-dimensional effect to a part of the pattern and give it a luxurious and luxurious appearance close to an applique. Furthermore, the embroidery pattern 30 can be easily included in a glossy color by using a glossy thread such as gold or silver thread as required. Can look nice. And since the embroidery pattern 30 does not sew the applique, the stretchability and bendability are hardly lowered and the cost is low.

[C] Since the embroidery pattern 30 that overlaps a part of the print pattern 20 is applied, even when the fabric product 1 (uniform) is twisted by the stitching of the embroidery pattern 30, the print pattern 20 representing a team or bib. It is hard to twist.

[D] Since the non-woven fabric 40 is stuck on the back surface of the cloth 10 to make the cloth 10 difficult to shrink, and the satin stitches s1, s1,... Are applied, the satin stitches s1, s1,. There is no concern that the embroidery pattern 30 will be displaced with respect to a desired part of the printed pattern 20 that should be superimposed.

  The fabric product 2 of Example 2 shown in FIGS. 4 and 5 differs from the fabric product 1 of Example 1 in the following points and is the same in other points. That is, the satin stitches s 1, s 1,... Constituting the embroidery pattern 30 wrap the transparent hot melt adhesive 50 between the surface of the cloth 10. The hot melt adhesive 50 is heat-sealed to the surface of the fabric 10 and the satin stitches s1, s1,... (Embroidery pattern 30). Accordingly, the satin stitches s1, s1,... (Embroidery pattern 30) are bonded to the surface of the fabric 10 via the hot melt adhesive 50. 4 (a) and 4 (b) indicate the hot melt adhesive 50 that is transparent and heat-sealed. Therefore, it does not show a cross section.

This fabric product 2 is manufactured as follows.
[1] First, in the same manner as [1] and [2] in the first embodiment, the printed pattern 20 is applied to the surface of the cloth 10 which is a uniform fabric.

[2] Next, an embroidery pattern 30 comprising a plurality of embroidery border patterns 31, 31. The embroidery pattern 30 is applied in the following procedure. That is, first, in addition to sticking the nonwoven fabric 40 to the back surface of the cloth 10 as in Example 1, as shown in FIG. 5A, the surface of the cloth 10 is transparent with a thickness of about 50 to 100 μm. Cover with a sheet of hot melt adhesive 50. Next, the cloth 10 is set on an embroidery frame of an industrial sewing machine together with the nonwoven fabric 40 and the sheet of the hot melt adhesive 50. Next, the operation of the industrial sewing machine is started, and satin stitches s1, s1,. As a result, as shown in FIG. 5B, an embroidery pattern 30 including a plurality of embroidery border patterns 31, 31... Is formed on the surface of the cloth 10. And the sheet | seat of the hot-melt-adhesive 50 is sewn on the surface of the cloth 10, and the nonwoven fabric 40 is sewn on the back surface of the cloth 10 by these satin stitches s1, s1,.

[3] Next, as shown in FIG. 5C, the surface of the cloth 10 is wrapped by the surface of the cloth 10 and the satin stitches s1, s1,. Remove the parts other than the part. Since the sheet of the hot melt adhesive 50 is penetrated by the embroidery needle many times during the satin stitches s1, s1,..., Parts other than the encased part can be easily made by hand. Can be peeled off while tearing. Then, by applying heat from above the embroidery pattern 30 (satin stitches s1, s1,...), As shown in FIG. 5 (d), the encased portion of the sheet of hot melt adhesive 50 is melted. The surface of the fabric 10 and the satin stitches s1, s1,. As a result, the satin stitches s1, s1,... (Embroidery pattern 30) are bonded to the surface of the fabric 10 via the hot melt adhesive 50.

[4] Finally, if the non-woven fabric 40 is peeled off from the back surface of the fabric 10 as in [4] of Example 1, the fabric product 2 of Example 2 shown in FIG. 4 is completed.

According to the second embodiment, in addition to the effects A to D described in the first embodiment, the following effects E and F can be obtained.
[E] The hot melt adhesive 50 is thermally fused to the surface of the fabric 10 and the satin stitches s1, s1,..., So that the satin stitch s1, s1,. Since the embroidery pattern 30 is neatly assembled, the satin stitches s1, s1,.

[F] Since the non-woven fabric 40 is applied to the back surface of the fabric 10 and the satin stitches s1, s1,... Are applied, the satin stitches s1, s1,. Even in a certain place, it is applied neatly by being sewn to the nonwoven fabric 40. The nonwoven fabric 40 is peeled off after the satin stitches s1, s1,... Are adhered to the surface of the fabric 10 via the hot melt adhesive 50. Therefore, even after the nonwoven fabric 40 is peeled off, the satin stitches s1, s1,.・ There is no rattling due to the mesh of the cloth 10 or the like. Therefore, the satin stitches s1, s1,... (Embroidery pattern 30) are finished beautifully.

  The fabric product 3 of Example 3 shown in FIG. 6 differs from the fabric product 2 of Example 2 in the following points and is the same in other points. In other words, the embroidery pattern 30 includes an embroidery pattern 32 (star pattern one-point pattern in the figure) added to the printed character pattern 21 by embroidery stitching. Also in the third embodiment, the effects A to E described in the first and second embodiments can be obtained.

  The fabric product 4 of Example 4 shown in FIG. 7 differs from the fabric product 2 of Example 2 in the following points and is the same in other points. That is, the print pattern 20 is configured to include print shade patterns 23, 23,... That serve as drafts of the shades of the print character patterns 21, 21 in addition to the print character patterns 21, 21. And the embroidery pattern 30 does not have the embroidery border patterns 31, 31,..., But instead embroiders the shadows of the printed character patterns 21, 21,. A plurality of embroidery shade patterns 33, 33,. The embroidery shade patterns 33, 33... Cover only a part of the printed pattern 20, not the entire edge. Further, the print pattern 20 is entirely covered with the embroidery shadow pattern 33, and most of the print character patterns 21, 21,... Are exposed. Also in the fourth embodiment, the effects A to E described in the first and second embodiments can be obtained.

  The fabric product 5 of Example 5 shown in FIG. 8 differs from the fabric product 2 of Example 2 in the following points and is the same in other points. That is, the printed pattern 20 includes a printed pattern 24 (in the figure, a sphere pattern) indicating a team mark or the like. The embroidery pattern 30 includes an embroidery highlight pattern 34 that decorates highlights (portions representing reflected light) of the printed pattern 24 with embroidery stitches. Also in the fifth embodiment, the effects A to E described in the first and second embodiments can be obtained.

  The fabric product 6 of Example 6 shown in FIG. 9 differs from the fabric product 1 of Example 1 in the following points and is the same in other points. That is, the printed pattern 20 includes a printed pattern 25 (in the figure, a pattern of a hammer hitting portion and a pattern) indicating a team mark or the like. The embroidery pattern 30 includes an embroidery pattern 35 added to the printed pattern 25 by embroidery stitching (in the figure, a string pattern connecting the striking portion to the pattern). The embroidery pattern 35 is given not by the satin stitches S1, S1,. Also in the sixth embodiment, the effects A to D described in the first embodiment can be obtained.

  The fabric product 7 of Example 7 shown in FIG. 10 differs from the fabric product 1 of Example 1 in the following points and is the same in other points. That is, the printed pattern 20 includes a printed pattern 26 (a mountain pattern in the figure) indicating a team mark or the like. The embroidery pattern 30 includes an embroidery pattern 36 (a cloud pattern in the figure) added to the printed pattern 26 by embroidery stitching. The embroidery pattern 36 is given by chain stitches s3, s3,..., Not satin stitches s1, s1,. Even in the seventh embodiment, the effects A to D described in the first embodiment can be obtained.

  In addition, this invention is not limited to the said Example, It can also be changed suitably and embodied in the range which does not deviate from the meaning of invention.

1 Fabric products (Example 1)
2 Fabric products (Example 2)
3 Fabric products (Example 3)
4 Fabric products (Example 4)
5 Fabric products (Example 5)
6 Fabric products (Example 6)
7 Fabric products (Example 7)
10 cloth 20 printed pattern 30 embroidery pattern 40 non-woven fabric 50 hot melt adhesive s1 satin stitch (embroidery sewing)
s2 Cross stitch (embroidery sewing)
s3 Chain stitch (embroidery)

Claims (3)

  A printed pattern (20) by sublimation transfer blind and an embroidery pattern (30) by embroidery stitches (s1, s2, s3) overlying a part of the printed pattern (20) are applied to the surface of the cloth (10). Cloth products. The fabric product is a sports uniform, the printed pattern (20) represents a team or a bib, and the embroidery pattern (30) overlaps the edge of the printed pattern (20). ,
The embroidery stitch (s1, s2, s3) is a satin stitch (s1), and the satin stitch (s1) wraps a nonwoven fabric (40) affixed to the back surface of the fabric (10). Cloth products.   The embroidery stitch (s1, s2, s3) is a satin stitch (s1), and the satin stitch (s1) wraps a hot melt adhesive (50) between the surface of the cloth (10), The fabric product according to claim 1 or 2, wherein the hot melt adhesive (50) is thermally fused to the surface of the fabric (10) and the satin stitch (s1).

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