JP3183884U - Molybdenum foil for high pressure discharge lamp, electrode mount for high pressure discharge lamp, high pressure discharge lamp, and coating member for processing molybdenum foil for high pressure discharge lamp - Google Patents

Molybdenum foil for high pressure discharge lamp, electrode mount for high pressure discharge lamp, high pressure discharge lamp, and coating member for processing molybdenum foil for high pressure discharge lamp Download PDF

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JP3183884U
JP3183884U JP2013001603U JP2013001603U JP3183884U JP 3183884 U JP3183884 U JP 3183884U JP 2013001603 U JP2013001603 U JP 2013001603U JP 2013001603 U JP2013001603 U JP 2013001603U JP 3183884 U JP3183884 U JP 3183884U
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molybdenum foil
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亘央二 古俣
亮 大河原
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Iwasaki Denki KK
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Abstract

【課題】高圧放電ランプ用電極マウントの製造において、電極を溶接によりモリブデン箔に取り付ける際の破断を防止できるモリブデン箔を提供する。
【解決手段】高圧放電ランプの電極マウントに用いられるモリブデン箔6において、モリブデン箔6は長手方向及び短手方向を有し、基部10と、基部10から長手方向に延在して先端を形成する先端部12を有し、先端部12が、長手方向に隣接して延在する先端縁端部16及び先端中央部18を有し、先端縁端部16の外縁部17bがナイフエッジ形状を有し、先端縁端部16と先端中央部18の境界部14bにおいて、先端中央部18の厚さが先端縁端部16の厚さよりも大きい。
【選択図】図2
The present invention provides a molybdenum foil capable of preventing breakage when an electrode is attached to a molybdenum foil by welding in the manufacture of an electrode mount for a high-pressure discharge lamp.
In a molybdenum foil 6 used for electrode mounting of a high-pressure discharge lamp, the molybdenum foil 6 has a longitudinal direction and a short-side direction, and a base 10 and a distal end are formed extending from the base 10 in the longitudinal direction. The distal end portion 12 has a distal end edge portion 16 and a distal end central portion 18 extending adjacent to each other in the longitudinal direction, and an outer edge portion 17b of the distal end edge portion 16 has a knife edge shape. However, the thickness of the tip center portion 18 is greater than the thickness of the tip edge portion 16 at the boundary portion 14 b between the tip edge portion 16 and the tip center portion 18.
[Selection] Figure 2

Description

本考案は高圧放電ランプ用モリブデン箔、高圧放電ランプ用電極マウント、高圧放電ランプ、及び高圧放電ランプ用モリブデン箔加工用の被覆部材に関する。   The present invention relates to a molybdenum foil for high pressure discharge lamps, an electrode mount for high pressure discharge lamps, a high pressure discharge lamp, and a coating member for processing molybdenum foil for high pressure discharge lamps.

高圧放電ランプは、発光管内に一対の電極が対向配置され、電流を外部より導入するリード線と、電極とリード線を接続する短冊状のモリブデン箔とを備える電極マウントを、石英ガラスに封止することによって構成される。発光管の封止はモリブデン箔を石英ガラスに封着することで行われる。この発光管の封止部には放電空間を気密に保つために十分な密着強度が必要である。点灯中の水銀蒸気圧は従来、100気圧程度であったのに対し、近年、水銀蒸気圧が200気圧を超える超高圧放電ランプが製造されるようになってきており、密着強度の向上が要求されている。そのため、石英ガラスとモリブデン箔の間の密着強度を強化するための様々な技術開発が行われ、モリブデン箔の形状が発光管の封止性及び耐圧に強く影響することが知られるようになった。このような背景に基づき、モリブデン箔の形状及び加工方法に関してこれまで様々な検討が行われてきた。   A high-pressure discharge lamp has a pair of electrodes facing each other in an arc tube, and an electrode mount having a lead wire for introducing current from the outside and a strip-shaped molybdenum foil for connecting the electrode and the lead wire is sealed in quartz glass It is composed by doing. The arc tube is sealed by sealing a molybdenum foil to quartz glass. The sealed portion of the arc tube needs to have sufficient adhesion strength to keep the discharge space airtight. The mercury vapor pressure during lighting has been around 100 atm in the past, but in recent years, ultra-high pressure discharge lamps with a mercury vapor pressure exceeding 200 atm have been manufactured, and an improvement in adhesion strength is required. Has been. For this reason, various technical developments have been made to strengthen the adhesion strength between quartz glass and molybdenum foil, and it has become known that the shape of the molybdenum foil strongly affects the sealing performance and pressure resistance of the arc tube. . Based on this background, various studies have been made so far regarding the shape and processing method of molybdenum foil.

例えば、特許文献1には、石英ガラス発光管に封止されるモリブデン箔の先端及び側面の縁辺をナイフエッジ形状とすることが開示されている。同文献には、モリブデン箔をこのような形状にすることにより、モリブデン箔とそれに密着する石英ガラスの良好な封止を行うことが容易であり、モリブデン箔の端部を起点とする石英ガラスのクラックが低減されることが開示される。また、先端部のナイフエッジ形状加工は、モリブデンをあらかじめ5.0mg/ml以上の割合で融解した硫酸系電解研磨液中で電界研磨することにより行われることが記載されている。   For example, Patent Document 1 discloses that the tip and side edges of a molybdenum foil sealed in a quartz glass arc tube have a knife edge shape. In this document, it is easy to perform good sealing between the molybdenum foil and the quartz glass adhering to the molybdenum foil by making the molybdenum foil into such a shape. It is disclosed that cracks are reduced. Further, it is described that the knife edge shape processing of the tip is performed by electropolishing in a sulfuric acid-based electrolytic polishing liquid in which molybdenum is previously melted at a rate of 5.0 mg / ml or more.

特許文献2には、モリブデン箔の形状を平面視において、長方形の長手方向一方側(電極が接合される側)の二隅を斜めに切り落として略六角形とすることが開示されている。切り落とした部分も含め、モリブデン箔の縁端をナイフエッジ形状に加工するため、切り落とした後に電解研磨及び化学研磨を行うことが開示されている。   Patent Document 2 discloses that the shape of the molybdenum foil in a plan view is formed by cutting off two corners on one side in the longitudinal direction of the rectangle (side to which the electrode is bonded) obliquely to form a substantially hexagonal shape. In order to process the edge of the molybdenum foil including the cut-off portion into a knife edge shape, it is disclosed to perform electrolytic polishing and chemical polishing after cutting off.

特許文献3にも、同様にモリブデン箔の電極が接合される側の二隅を切り欠いて面取りすることが開示されている。切断面にバリが発生するため、このバリを電解エッチングで除去することが望ましいことが開示されている。   Similarly, Patent Document 3 discloses chamfering by cutting out two corners on the side where the molybdenum foil electrode is bonded. It has been disclosed that since burrs are generated on the cut surface, it is desirable to remove the burrs by electrolytic etching.

特許文献4には、モリブデン箔の電極が接合される側の二隅を曲線形状に加工することが開示されている。更に、ナイフエッジ形状の加工はリン酸等の水溶液による電解研磨によって行うことが開示されている。   Patent Document 4 discloses processing the two corners on the side where the molybdenum foil electrode is joined into a curved shape. Furthermore, it is disclosed that the knife edge shape processing is performed by electropolishing with an aqueous solution of phosphoric acid or the like.

特開2004−227970号公報JP 2004-227970 A 特開2011−49136号公報JP 2011-49136 A 特許4588784号公報Japanese Patent No. 4588784 特開平11−111226号公報JP-A-11-111226

しかし、特許文献1等に開示されているようにモリブデン箔先端のナイフエッジ形状加工を電解研磨によって行うと、電極を溶接により取り付けるモリブデン箔の先端中央部及びその端部も研磨されて薄くなる。このような形状のモリブデン箔に例えば抵抗加熱溶接などの方法で電極を溶接すると、溶接時にモリブデン箔が破断し易くなるという問題があった。溶接の強度を小さくすれば、破断の発生を抑制することができるが、その場合、溶接外れの不良が誘発される可能性がある。   However, when the knife edge shape processing at the tip of the molybdenum foil is performed by electrolytic polishing as disclosed in Patent Document 1 or the like, the central portion and the end of the tip of the molybdenum foil to which the electrode is attached by welding are also polished and thinned. When the electrode is welded to the molybdenum foil having such a shape by, for example, resistance heating welding, there is a problem that the molybdenum foil is easily broken during welding. If the welding strength is reduced, the occurrence of breakage can be suppressed, but in that case, there is a possibility that a failure of the welding will be induced.

また、別の問題として、モリブデン箔の先端中央部の厚さは、電解研磨液の液面の位置、濃度及び温度並びにモリブデン箔の形状といった種々の条件によって敏感に変化する。そのため、モリブデン箔の厚さ等の形状ばらつきが大きくなる。しかも、これらの工程条件の管理を行うための製造工程の管理工数が増えるという問題があった。   Further, as another problem, the thickness of the central portion of the tip of the molybdenum foil changes sensitively depending on various conditions such as the position, concentration and temperature of the electrolytic polishing liquid, and the shape of the molybdenum foil. Therefore, variation in shape such as the thickness of the molybdenum foil is increased. Moreover, there is a problem that the number of man-hours for managing the manufacturing process for managing these process conditions increases.

そこで、本考案は、電解研磨によってナイフエッジ形状の加工を行ったモリブデン箔において、電極との接合部付近のモリブデン箔が薄くなりすぎることに起因する溶接時の破断、溶接外れ並びにモリブデン箔の厚さばらつきといった問題を解決することを目的とする。これにより、高圧放電ランプの安定的な生産、性能の改善及び信頼性の向上を実現することを可能にすることを課題とする。   Therefore, in the present invention, in a molybdenum foil that has been processed into a knife edge shape by electropolishing, the molybdenum foil in the vicinity of the joint with the electrode becomes too thin. The purpose is to solve the problem of variation in depth. Accordingly, an object is to enable stable production of a high-pressure discharge lamp, improvement of performance, and improvement of reliability.

本考案の第1の側面は高圧放電ランプの電極マウントに用いられるモリブデン箔である。モリブデン箔は、長手方向及び短手方向を有し、基部と、基部から長手方向に延在して先端を形成する先端部を有する。先端部は、長手方向に隣接して延在する先端縁端部及び先端中央部を有し、先端縁端部の外縁部がナイフエッジ形状を有し、先端縁端部と先端中央部の境界部において、先端中央部の厚さが先端縁端部の厚さよりも大きい。   The first aspect of the present invention is a molybdenum foil used for electrode mounting of a high pressure discharge lamp. The molybdenum foil has a longitudinal direction and a transverse direction, and has a base portion and a distal end portion that extends from the base portion in the longitudinal direction to form a distal end. The tip portion has a tip edge end portion and a tip center portion extending adjacent to each other in the longitudinal direction, an outer edge portion of the tip edge end portion has a knife edge shape, and a boundary between the tip edge end portion and the tip center portion In the portion, the thickness of the central portion of the tip is larger than the thickness of the tip edge portion.

上記構成によると、電極を溶接する先端中央部が厚くされているので、モリブデン箔に電極を溶接する工程でのモリブデン箔の破断が抑制される。また、モリブデン箔の破断が抑制されることにより、溶接の強度を十分に強くすることが可能となり、溶接外れの不良も抑制される。   According to the said structure, since the front-end | tip center part which welds an electrode is thickened, the fracture | rupture of molybdenum foil in the process of welding an electrode to molybdenum foil is suppressed. In addition, by suppressing the breakage of the molybdenum foil, it is possible to sufficiently increase the strength of welding, and to prevent defects in welding detachment.

モリブデン箔の先端中央部の厚さは基部の厚さと略同一とすることが好ましい。このような厚さに規定することで、モリブデン箔は溶接工程において十分に破断を抑制できる。   The thickness of the central portion of the tip of the molybdenum foil is preferably substantially the same as the thickness of the base portion. By defining the thickness as described above, the molybdenum foil can sufficiently suppress breakage in the welding process.

先端中央部と先端縁端部の境界部が長手方向に平行に形成されるようにしてもよい。また、先端中央部が、長手方向に関して先端側に向かって細くなるテーパー形状を有していてもよい。またさらに、先端中央部と先端縁端部の境界部が、短手方向に突出する凸部又は短手方向に切り込まれた凹部を有するようにしてもよい。先端中央部と先端縁端部の境界部を長手方向に平行に形成して、先端中央部の幅を長手方向に関して一様とすることで、電極の形状とモリブデン箔の先端中央部の形状が一致し、加工が容易となる。また、先端中央部を先端側に向かって細くなるテーパー形状とすることで、高圧放電ランプの加工時に先端部付近のエッジにおける石英ガラスのクラックを防止することができる。またさらに、先端中央部と先端縁端部の境界部が、短手方向に突出する凸部又は短手方向に切り込まれた凹部を有することで、高圧放電ランプの加工時にモリブデン箔と石英ガラスの境界部での接触面積が大きくなる。その結果モリブデン箔と石英ガラスの密着力が向上し、封止性が向上する。   You may make it the boundary part of a front-end | tip center part and a front-end | tip edge edge part be formed in parallel with a longitudinal direction. Moreover, the front-end | tip center part may have a taper shape which becomes thin toward the front end side regarding a longitudinal direction. Still further, the boundary between the tip center portion and the tip edge portion may have a convex portion protruding in the short direction or a concave portion cut in the short direction. By forming the boundary between the tip center and the tip edge in parallel to the longitudinal direction, and making the width of the tip center uniform in the longitudinal direction, the shape of the electrode and the shape of the tip center of the molybdenum foil are Match and facilitate processing. In addition, by forming the center of the tip into a tapered shape that becomes narrower toward the tip, cracking of the quartz glass at the edge near the tip can be prevented during processing of the high-pressure discharge lamp. Furthermore, the boundary between the tip center and the tip edge has a convex part protruding in the short direction or a concave part cut in the short direction, so that the molybdenum foil and the quartz glass are processed during the processing of the high-pressure discharge lamp. The contact area at the boundary of the is increased. As a result, the adhesion between the molybdenum foil and the quartz glass is improved, and the sealing performance is improved.

本考案の第2の側面は高圧放電ランプの電極マウントである。電極マウントは、上記第1の側面のモリブデン箔と、モリブデン箔の先端中央部に溶接されたタングステン電極とを備える。またさらに、電極マウントは、モリブデン箔の基部に接続されたリード線を備える。この構成により、上記第1の側面のモリブデン箔で得られる効果を踏襲した電極マウントを提供することができる。   The second aspect of the present invention is an electrode mount for a high pressure discharge lamp. The electrode mount includes the molybdenum foil on the first side surface and a tungsten electrode welded to the center of the tip of the molybdenum foil. Still further, the electrode mount comprises a lead wire connected to the base of the molybdenum foil. With this configuration, it is possible to provide an electrode mount that follows the effects obtained with the molybdenum foil on the first side surface.

本考案の第3の側面は高圧放電ランプである。高圧放電ランプは、放電空間及び封止部を有する石英ガラス製発光管と、封止部に埋設された上記第2の側面の電極マウントとを備え、放電空間がモリブデン箔によって封止される。このような構成の高圧放電ランプは、前述の通り溶接時の破断、溶接外れの課題が解決されているので、安定的な生産、性能の改善及び信頼性の向上が実現可能である。モリブデン箔の厚い部分に電極を溶接することにより、モリブデン箔の破断及び溶接外れが抑制される効果がある。   The third aspect of the present invention is a high pressure discharge lamp. The high pressure discharge lamp includes a quartz glass arc tube having a discharge space and a sealing portion, and the electrode mount on the second side surface embedded in the sealing portion, and the discharge space is sealed with molybdenum foil. As described above, the high-pressure discharge lamp having such a configuration solves the problems of breakage and welding failure during welding, so that stable production, improved performance, and improved reliability can be realized. By welding the electrode to the thick part of the molybdenum foil, there is an effect that the molybdenum foil is prevented from being broken and disconnected.

本考案の第4の側面は、高圧放電ランプの封止に用いられるモリブデン箔の加工時にモリブデン箔の一部を保護するための被覆部材である。被覆部材は長手方向及び短手方向を有し、被覆基部と、被覆基部から長手方向に延在して先端をなし、被覆基部よりも短手方向が小さい被覆先端部とを有する。この被覆部材でモリブデン箔の表裏両面を挟んだ状態で電解研磨工程を行うことで、先端中央部が研磨されないため、本考案の第1の側面に記載したモリブデン箔の加工が可能となる。また、先端中央部の厚さが電解研磨工程条件でばらつくことが抑えられるため、工程管理が容易になり、その結果高圧放電ランプの安定した生産が可能となる。   The fourth aspect of the present invention is a covering member for protecting a part of the molybdenum foil when processing the molybdenum foil used for sealing the high-pressure discharge lamp. The covering member has a longitudinal direction and a short side direction, and has a covering base part, a covering tip part extending in the longitudinal direction from the covering base part to form a tip, and a covering tip part having a shorter width direction than the covering base part. By performing the electrolytic polishing step with the covering member sandwiching the front and back surfaces of the molybdenum foil, the center portion of the tip is not polished, so that the molybdenum foil described in the first aspect of the present invention can be processed. In addition, since the thickness of the central portion of the tip can be prevented from varying depending on the electrolytic polishing process conditions, the process management becomes easy, and as a result, the high-pressure discharge lamp can be stably produced.

被覆先端部の短手方向の幅が一定であってもよいし、長手方向に関して先端側に向かって細くなるテーパー形状を有していてもよいし、短手方向に突出する凸部又は短手方向に切り込まれた凹部を有するようにしてもよい。被覆部材の形状をこのような形状として電解研磨を行うことで、電解研磨後にモリブデン箔の先端縁端部の形状を被覆部材の形状と同様の形状に加工することができ、本考案の第1の側面に記載した効果を持つモリブデン箔を製造することができる。   The width in the short direction of the coating tip may be constant, may have a tapered shape that becomes narrower toward the tip with respect to the longitudinal direction, or may be a convex or short protruding in the short direction. You may make it have the recessed part cut in the direction. By performing electropolishing with such a shape of the covering member, the shape of the end edge portion of the molybdenum foil after electropolishing can be processed into the same shape as the shape of the covering member. Molybdenum foil having the effect described in the side can be manufactured.

被覆部材の材料は、電解研磨液に対して難溶性の材料を用いることが好ましい。特に、リン酸に対して難溶性の材料であることが好ましい。具体的には、樹脂などの非金属材料が好ましく、更に具体的には、フッ素樹脂、塩化ビニル樹脂、キシレン樹脂などを用いることができる。これらの材料を用いることにより、電解研磨工程において、被覆部材自体が研磨されて溶解することが防止できるため、電解研磨液からモリブデン箔を保護するという被覆部材の機能を実現できる。   The material of the covering member is preferably a material that is hardly soluble in the electrolytic polishing liquid. In particular, a material that is hardly soluble in phosphoric acid is preferable. Specifically, a nonmetallic material such as a resin is preferable, and more specifically, a fluororesin, a vinyl chloride resin, a xylene resin, or the like can be used. By using these materials, it is possible to prevent the covering member itself from being polished and dissolved in the electrolytic polishing step, and thus the function of the covering member to protect the molybdenum foil from the electrolytic polishing liquid can be realized.

本考案の実施例に係る高圧放電ランプを示す図である。It is a figure which shows the high pressure discharge lamp which concerns on the Example of this invention. 本考案の実施例に係るモリブデン箔の上面図である。It is a top view of the molybdenum foil which concerns on the Example of this invention. 本考案の実施例に係るモリブデン箔の外縁部側から見た長手方向平面図である。It is the longitudinal direction top view seen from the outer edge part side of the molybdenum foil which concerns on the Example of this invention. 本考案の実施例に係るモリブデン箔を先端側から見た短手方向平面図である。It is the transversal direction top view which looked at the molybdenum foil which concerns on the Example of this invention from the front end side. 図2のA−A’乃至D−D’線の断面図である。FIG. 3 is a cross-sectional view taken along line A-A ′ to D-D ′ in FIG. 2. 本考案の実施例に係る電解研磨工程の模式図である。It is a schematic diagram of the electropolishing process according to the embodiment of the present invention. 本考案の実施例に係る被覆部材を示す図である。It is a figure which shows the coating | coated member which concerns on the Example of this invention. 本考案の被覆部材でモリブデン箔の表裏両面を挟持した状態を示す模式図である。It is a schematic diagram which shows the state which clamped both the front and back of molybdenum foil with the coating | coated member of this invention. 第1の変形例による被覆部材を示す図である。It is a figure which shows the coating | coated member by the 1st modification. 第1の変形例の被覆部材を用いて作製されたモリブデン箔の上面図を示す図である。It is a figure which shows the upper side figure of the molybdenum foil produced using the coating | coated member of the 1st modification. 第2の変形例による被覆部材を示す図である。It is a figure which shows the coating | coated member by the 2nd modification. 第2の変形例の被覆部材を用いて作製されたモリブデン箔の上面図を示す図である。It is a figure which shows the upper side figure of the molybdenum foil produced using the coating | coated member of the 2nd modification.

<実施例>
図1に本考案の実施例に係る高圧放電ランプ1を示す。高圧放電ランプ1は石英ガラス製発光管2(以下、「発光管2」という)及びそれに含まれる一対の電極マウント8からなる。発光管2は放電空間3及びそれを挟んだ一対の封止部4からなり、各電極マウント8は互いに抵抗加熱溶接で溶接されたタングステン電極5(以下、「電極5」という)、モリブデン箔6及びリード線7からなる。放電空間3を画成する石英ガラス部の外面形状は最大外径が10mmの回転楕円体形状で、球体に近い形状となっている。放電空間3を画成する石英ガラス部の内面形状は高圧放電ランプ1の軸方向に細長い回転楕円体形状であり、内容積は0.8mlである。電極5は電極軸、コイル部を備え、電極軸は直径0.40mmの純タングステン製の棒材である。コイル部は直径0.20mmの純タングステン線を電極軸の先端部に密巻により二重に巻装して構成されており、コイル部の先端部は電極軸と溶接されて一体となっている。電極5の先端側は発光管2の放電空間3に露出され、電極5の根元側の一部、モリブデン箔6及びリード線7の一部は封止部4に埋設されている。放電空間3には0.20mg/mm以上の水銀、希ガス及びハロゲンガスが封入され、点灯時の水銀蒸気圧は200気圧以上になる。なお、本明細書において、図面は寸法通りではなく、特徴部を強調して描画している。
<Example>
FIG. 1 shows a high-pressure discharge lamp 1 according to an embodiment of the present invention. The high-pressure discharge lamp 1 includes a quartz glass arc tube 2 (hereinafter referred to as “arc tube 2”) and a pair of electrode mounts 8 included therein. The arc tube 2 includes a discharge space 3 and a pair of sealing portions 4 sandwiching the discharge space 3. Each electrode mount 8 includes a tungsten electrode 5 (hereinafter referred to as “electrode 5”) and a molybdenum foil 6 that are welded to each other by resistance heating welding. And a lead wire 7. The outer surface shape of the quartz glass portion that defines the discharge space 3 is a spheroid shape having a maximum outer diameter of 10 mm, and is a shape close to a sphere. The inner surface shape of the quartz glass portion defining the discharge space 3 is a spheroid elongated in the axial direction of the high-pressure discharge lamp 1, and the internal volume is 0.8 ml. The electrode 5 includes an electrode shaft and a coil portion, and the electrode shaft is a bar made of pure tungsten having a diameter of 0.40 mm. The coil portion is configured by double winding a pure tungsten wire having a diameter of 0.20 mm around the tip end portion of the electrode shaft by close winding, and the tip end portion of the coil portion is welded and integrated with the electrode shaft. . The tip side of the electrode 5 is exposed to the discharge space 3 of the arc tube 2, and a part of the base side of the electrode 5, a part of the molybdenum foil 6 and the lead wire 7 are embedded in the sealing part 4. The discharge space 3 is filled with 0.20 mg / mm 3 or more of mercury, rare gas, and halogen gas, and the mercury vapor pressure during lighting becomes 200 atmospheres or more. In the present specification, the drawings are not drawn to scale, and the feature portions are drawn with emphasis.

図2に本考案の実施例に係るモリブデン箔6の上面図を示す。なお、以降の説明において、モリブデン箔6の長辺方向(図2の左右方向)を長手方向、短辺方向(図2の上下方向)を短手方向といい、図2の紙面奥行き方向を厚み方向というものとする。図2において、モリブデン箔6は基部10と、基部10から長手方向に延在して先端を形成する先端部12とを有し、基部10と先端部12とは短手方向に平行な境界部14aで隔てられる。先端部12は、長手方向に隣接して延在する先端縁端部16及び先端中央部18を有し、先端縁端部16と先端中央部18とは長手方向に平行な境界部14bで隔てられる。ここで、境界部14bにおいて、先端中央部18は先端縁端部16よりも厚い。   FIG. 2 shows a top view of the molybdenum foil 6 according to the embodiment of the present invention. In the following description, the long side direction (left-right direction in FIG. 2) of the molybdenum foil 6 is referred to as the longitudinal direction, the short side direction (vertical direction in FIG. 2) is referred to as the short side direction, and the depth direction in FIG. Let's say direction. In FIG. 2, the molybdenum foil 6 has a base portion 10 and a tip portion 12 that extends from the base portion 10 in the longitudinal direction to form a tip, and the base portion 10 and the tip portion 12 are parallel to the short direction. 14a. The distal end portion 12 has a distal end edge portion 16 and a distal end central portion 18 extending adjacent to each other in the longitudinal direction, and the distal end edge end portion 16 and the distal end central portion 18 are separated by a boundary portion 14b parallel to the longitudinal direction. It is done. Here, in the boundary portion 14 b, the tip center portion 18 is thicker than the tip edge portion 16.

先端縁端部16は、側面側の長手方向外縁部17a及び先端側の短手方向外縁部17bからなる外縁部17を有する。外縁部17は電解研磨工程によりナイフエッジ形状に加工されている。なお、本実施例では、基部10の端部11はナイフエッジ形状に加工されているものを示すが、端部11はナイフエッジ加工されていなくてもよい。先端中央部18の端部19には電解研磨が施されず、平坦な形状を有する。電極マウント8の製造工程において、電極5は電解研磨が施されていない先端中央部18に溶接によって取り付けられる。先端中央部18には電解研磨が施されていないため、その厚さが確保される。   The distal end edge 16 has an outer edge 17 composed of a longitudinal outer edge 17a on the side surface side and a lateral outer edge 17b on the distal side. The outer edge portion 17 is processed into a knife edge shape by an electrolytic polishing process. In this embodiment, the end portion 11 of the base portion 10 is processed into a knife edge shape, but the end portion 11 may not be processed into a knife edge. The end portion 19 of the tip center portion 18 is not subjected to electrolytic polishing and has a flat shape. In the manufacturing process of the electrode mount 8, the electrode 5 is attached to the tip center portion 18 that is not electropolished by welding. Since the tip center portion 18 is not subjected to electrolytic polishing, the thickness thereof is ensured.

上記のように、本実施例のモリブデン箔6においては、先端中央部18の厚さが確保されることにより、溶接工程での破断が防止される。また、先端中央部18の厚さが確保されることにより、溶接の強度を十分に高くすることが可能となり、溶接外れの不良が抑制される。   As described above, in the molybdenum foil 6 of this embodiment, the thickness of the tip center portion 18 is ensured, thereby preventing breakage in the welding process. Moreover, by ensuring the thickness of the front end central portion 18, it is possible to sufficiently increase the strength of welding, and defects in welding detachment are suppressed.

本考案のモリブデン箔6の形状の特徴について、平面図及び断面図を用いて更に詳細に説明する。図3はモリブデン箔6を、長手方向を紙面左右方向に、短手方向を紙面奥行き方向に、厚み方向を紙面上下方向として、長手方向外縁部17a側から見た場合の平面図である。図4はモリブデン箔6を、短手方向を紙面左右方向に、長手方向を紙面奥行き方向として、厚み方向を紙面上下方向として、端部19側から見た場合の平面図である。図5に図2のA−A’乃至D−D’線の断面図を示す。   The feature of the shape of the molybdenum foil 6 of the present invention will be described in more detail using a plan view and a sectional view. FIG. 3 is a plan view of the molybdenum foil 6 when viewed from the longitudinal outer edge portion 17a side with the longitudinal direction as the left and right direction of the drawing, the short direction as the depth direction of the drawing and the thickness direction as the up and down direction of the drawing. FIG. 4 is a plan view of the molybdenum foil 6 when viewed from the end 19 side with the short side direction being the left-right direction of the paper, the longitudinal direction being the depth direction of the paper surface, and the thickness direction being the vertical direction of the paper surface. FIG. 5 is a cross-sectional view taken along lines A-A ′ to D-D ′ in FIG. 2.

図3、図4及び図5に示す本実施例においては、先端中央部18は電解研磨が施されないため、その厚さはモリブデン箔6の準備時点での当初の厚さ(T1)に等しい。なお、本実施例では、先端中央部18の先端部19の厚さもT1である。一方、先端縁端部16は電解研磨が施されてナイフエッジ形状となり、その最大厚さ部分はT1よりも小さいT2となる。このように、境界部14bにおいて、先端中央部18の厚さは先端縁端部16の厚さより大きい。なお、境界部14aにおいても、基部10の厚さは先端縁端部16の厚さよりも大きい。   In the present embodiment shown in FIGS. 3, 4, and 5, since the tip center portion 18 is not subjected to electrolytic polishing, the thickness thereof is equal to the initial thickness (T1) at the time of preparation of the molybdenum foil 6. In the present embodiment, the thickness of the tip 19 of the tip center 18 is also T1. On the other hand, the tip edge portion 16 is subjected to electrolytic polishing to have a knife edge shape, and the maximum thickness portion thereof is T2 smaller than T1. Thus, the thickness of the tip center portion 18 is larger than the thickness of the tip edge portion 16 in the boundary portion 14b. In addition, also in the boundary part 14a, the thickness of the base 10 is larger than the thickness of the front-end edge part 16. FIG.

本考案の実施例に係るモリブデン箔6の製造方法について説明する。はじめに、モリブデン箔6を所定の短冊状の形状に加工する方法について説明する。まず、長尺状のモリブデン箔材料を用意する。これを所定の長さとなるように短手方向に裁断機、レーザー加工機等を用いて切断することで、所定の外形寸法に加工された短冊状のモリブデン箔6を得る。短冊状に加工されたモリブデン箔6の寸法は、一例としては長さ(長手方向)13.5mm、幅(短手方向)1.5mm、厚さ(厚み方向)20μmである。モリブデン箔6の先端部12の二隅の角部には直線形状又は曲線形状に面取りを行うことができる。そのため、この時点で面取りのための切断加工を行ってもよい。面取りを行うことで、高圧放電ランプ1の製造工程での封止時にモリブデン箔6と石英ガラスの密着力が改善し、耐圧性能が向上するという効果がある。なお、長尺状のモリブデン箔材料は、事前に端部をナイフエッジ形状とする加工が施されているものを調達してもよい。この場合、調達時点において、モリブデン箔6の長辺の端部はナイフエッジ形状であり、短手方向の端部(切断面)及び面取りした部分はナイフエッジ形状にはなっていない。   A method for manufacturing the molybdenum foil 6 according to an embodiment of the present invention will be described. First, a method for processing the molybdenum foil 6 into a predetermined strip shape will be described. First, a long molybdenum foil material is prepared. The strip-shaped molybdenum foil 6 processed into a predetermined external dimension is obtained by cutting this using a cutter, a laser processing machine, or the like in the short direction so as to have a predetermined length. The dimensions of the molybdenum foil 6 processed into a strip shape are, for example, a length (longitudinal direction) of 13.5 mm, a width (short direction) of 1.5 mm, and a thickness (thickness direction) of 20 μm. The corners of the two corners of the front end portion 12 of the molybdenum foil 6 can be chamfered into a linear shape or a curved shape. Therefore, you may perform the cutting process for chamfering at this time. By chamfering, the adhesion between the molybdenum foil 6 and the quartz glass is improved during sealing in the manufacturing process of the high-pressure discharge lamp 1, and the pressure resistance performance is improved. The long molybdenum foil material may be procured that has been processed to have a knife edge shape at the end in advance. In this case, at the time of procurement, the end of the long side of the molybdenum foil 6 has a knife edge shape, and the end (cut surface) and the chamfered portion in the short direction are not in the shape of a knife edge.

次に、モリブデン箔6の切断面のうち、先端中央部18の端部19には電解研磨を施さずに、先端縁端部16の外縁部17のみを電解研磨によりナイフエッジ形状とする。図6に本実施例に係る電解研磨装置30の模式図を示す。電解研磨装置30は電解研磨槽32、電解研磨槽32に収容される電解研磨液38、電解研磨時に陰極として用いられる銅板34、陽極として用いられ、電解研磨されるモリブデン箔6、陰極及び陽極とそれぞれ接続するための負極及び正極を備えた直流電流源36を備える。モリブデン箔6には被覆部材40が被覆されている。   Next, of the cut surface of the molybdenum foil 6, the end portion 19 of the tip center portion 18 is not subjected to electrolytic polishing, and only the outer edge portion 17 of the tip edge portion 16 is formed into a knife edge shape by electrolytic polishing. FIG. 6 shows a schematic diagram of an electropolishing apparatus 30 according to the present embodiment. The electropolishing apparatus 30 includes an electropolishing tank 32, an electropolishing liquid 38 accommodated in the electropolishing tank 32, a copper plate 34 used as a cathode during electropolishing, a molybdenum foil 6 used as an anode and electropolished, a cathode and an anode, A direct current source 36 having a negative electrode and a positive electrode for connection is provided. The molybdenum foil 6 is covered with a covering member 40.

図7に被覆部材40の上面図を、図8にモリブデン箔6を挟持した状態の被覆部材40の鳥瞰図を示す。被覆部材40は、被覆基部41と、被覆基部41から長手方向に延在して先端をなす被覆先端部42を有する。被覆先端部42の短手方向の長さは被覆基部41の短手方向の長さよりも短い。このように、被覆部材40はモリブデン箔6の先端縁端部16以外の部分、即ち先端中央部18及び基部10を覆うような形状に加工されている。   FIG. 7 shows a top view of the covering member 40, and FIG. 8 shows a bird's-eye view of the covering member 40 with the molybdenum foil 6 sandwiched therebetween. The covering member 40 includes a covering base 41 and a covering tip 42 that extends from the covering base 41 in the longitudinal direction and forms a tip. The length of the covering tip portion 42 in the short direction is shorter than the length of the covering base portion 41 in the short direction. As described above, the covering member 40 is processed into a shape that covers the portion other than the tip edge 16 of the molybdenum foil 6, that is, the tip center 18 and the base 10.

電解研磨は以下のようにして行われる。まず、電解研磨槽32に電解研磨液38を用意する。電解研磨液38には、例えばリン酸10%希釈水溶液などの酸性の水溶液を用いる。次に、直流電流源36の負極に銅板34、正極に加工するモリブデン箔6を接続し、これらを電解研磨液38に浸漬してから、直流電流源36より電解研磨に必要な直流電圧(例えば20V程度)を印加する。ここで、モリブデン箔6は後の溶接工程で電極5を接続する一方の先端を電解研磨液38に浸漬し、他端は浸漬せずに直流電流源36の陽極に接続するようにする。   Electropolishing is performed as follows. First, an electrolytic polishing liquid 38 is prepared in the electrolytic polishing tank 32. As the electrolytic polishing liquid 38, an acidic aqueous solution such as a 10% diluted aqueous solution of phosphoric acid is used. Next, the copper plate 34 and the molybdenum foil 6 to be processed into a positive electrode are connected to the negative electrode of the direct current source 36, and these are immersed in the electrolytic polishing liquid 38, and then the direct current voltage required for the electrolytic polishing from the direct current source 36 (for example, 20V) is applied. Here, one end of the molybdenum foil 6 to which the electrode 5 is connected in a later welding process is immersed in the electrolytic polishing liquid 38, and the other end is not immersed but connected to the anode of the direct current source 36.

モリブデン箔6の表裏両面を被覆部材40で挟持した状態で電解研磨液38に浸漬する。これにより、モリブデン箔6の被覆部材40で覆われた部分は電解研磨液38に直接接触せず、被覆部材40で覆われていない部分のみが電解研磨液38に接触する。従って、この電解研磨工程では先端縁端部16のみが電解研磨され、外縁部17を含む部分がナイフエッジ形状に加工される。なお、この工程において、直流電流源36から供給される電圧の印加時間及び電解研磨液38の温度などを適宜最適な値に設定することで、モリブデン箔6の外縁部17のナイフエッジの形状及び角度を調整することが可能である。   The front and back surfaces of the molybdenum foil 6 are immersed in the electrolytic polishing liquid 38 with the covering member 40 sandwiched. As a result, the portion of the molybdenum foil 6 covered with the covering member 40 does not directly contact the electrolytic polishing liquid 38, and only the portion not covered with the covering member 40 contacts the electrolytic polishing liquid 38. Therefore, in this electropolishing process, only the front end edge 16 is electropolished, and the portion including the outer edge 17 is processed into a knife edge shape. In this step, the application time of the voltage supplied from the direct current source 36, the temperature of the electrolytic polishing liquid 38, and the like are appropriately set to optimum values, whereby the shape of the knife edge of the outer edge portion 17 of the molybdenum foil 6 and It is possible to adjust the angle.

被覆部材40の材料は電解研磨液38として用いられるリン酸等の酸性溶液に対して難溶性であることが好ましい。具体的には、樹脂(フッ素樹脂、塩化ビニル樹脂、キシレン樹脂)又はガラスなどの非金属材料を用いることが好ましい。このような難溶性材料を用いることで、被覆部材40が電解研磨液38に溶解してしまうことなく、モリブデン箔6を電解研磨液38から保護することができる。更に、これらの樹脂又はガラスといった材料は低コストであり、しかも様々な形状への加工が容易である点においても好ましい。   The material of the covering member 40 is preferably hardly soluble in an acidic solution such as phosphoric acid used as the electropolishing liquid 38. Specifically, it is preferable to use a non-metallic material such as resin (fluororesin, vinyl chloride resin, xylene resin) or glass. By using such a hardly soluble material, the molybdenum foil 6 can be protected from the electrolytic polishing liquid 38 without the covering member 40 being dissolved in the electrolytic polishing liquid 38. Furthermore, these materials such as resin or glass are preferable in that they are low in cost and can be easily processed into various shapes.

上記のようにして作製されたモリブデン箔6の先端中央部18上に長手方向に平行に電極5が溶接され、基部10の、先端中央部18と反対側の端部付近にリード線7が接続される。これにより、電極マウント8が形成される。そして、発光管2の封止部4に電極マウント8が埋設され、放電空間3がモリブデン箔によって封止されることにより高圧放電ランプ1が作製される。   The electrode 5 is welded in parallel with the longitudinal direction on the front end central portion 18 of the molybdenum foil 6 manufactured as described above, and the lead wire 7 is connected to the base 10 near the end opposite to the front end central portion 18. Is done. Thereby, the electrode mount 8 is formed. And the electrode mount 8 is embed | buried under the sealing part 4 of the arc tube 2, and the high pressure discharge lamp 1 is produced by sealing the discharge space 3 with molybdenum foil.

以上述べたように、被覆部材40でモリブデン箔6の両面を覆って電解研磨を行うことで、先端縁端部16の外縁部17をナイフエッジ形状に加工し、先端中央部18及びその端部19は研磨せずに元の厚さを維持する加工が可能となる。このように加工されたモリブデン箔6を用いることにより、高圧放電ランプ1の製造工程において、電極5を溶接する際にモリブデン箔6が破断し難くなるという効果がある。また、モリブデン箔6が破断し難くなっているため、電極5の溶接の強度を十分に強くすることが可能であり、溶接外れの不良も低減される。従って、本考案により高圧放電ランプ1の性能の改善及び信頼性の向上を実現することが可能となる。   As described above, by covering the both surfaces of the molybdenum foil 6 with the covering member 40 and performing electrolytic polishing, the outer edge portion 17 of the tip edge end portion 16 is processed into a knife edge shape, and the tip center portion 18 and its end portion are processed. No. 19 can be processed to maintain the original thickness without being polished. By using the molybdenum foil 6 processed in this way, there is an effect that the molybdenum foil 6 is hardly broken when the electrode 5 is welded in the manufacturing process of the high-pressure discharge lamp 1. Further, since the molybdenum foil 6 is difficult to break, the welding strength of the electrode 5 can be sufficiently increased, and defects in the welding failure are reduced. Therefore, according to the present invention, it is possible to improve the performance and the reliability of the high-pressure discharge lamp 1.

また、モリブデン箔6の先端中央部18は、本実施例においては電解研磨されないので、電解研磨工程により厚さなどの形状がばらつくことはない。即ち、電解研磨液38の液面の位置、濃度及び温度並びにモリブデン箔の形状といった種々の工程条件の影響を受けなくなるため、安定的な生産が可能となり、更にこれらの工程条件の管理を行うための管理工数が削減される。   In addition, since the tip center portion 18 of the molybdenum foil 6 is not electropolished in the present embodiment, the shape such as thickness does not vary due to the electropolishing process. That is, since it is not affected by various process conditions such as the position, concentration and temperature of the electrolytic polishing liquid 38 and the shape of the molybdenum foil, stable production becomes possible, and furthermore, these process conditions are managed. Management man-hours are reduced.

<変形例>
被覆部材40及び被覆部材40を用いて加工されるモリブデン箔6の形状は上述した形状には限定されず、様々な変形が可能である。例えば、図9及び図10に、第1の変形例による被覆部材40及びそれを用いて形成されたモリブデン箔6をそれぞれ示す。図9に示すように、被覆部材40は被覆基部41と、被覆基部41から長手方向に延在して先端側に向かって細くなるテーパー状の被覆先端部43を有する。図9では被覆先端部43の端部44の形状は直線状となっているが、曲線状であってもよい。被覆部材40をこのようなテーパー形状にすることで、図10に示すように、電界研磨済みのモリブデン箔6の先端中央部18は、被覆部材40の被覆先端部43のテーパー形状に対応して、先端側に向かって細くなるテーパー形状に加工される。これにより、この被覆部材40の被覆先端部43のテーパー形状に合わせて、モリブデン箔6の角部をカットし、モリブデン箔6の角部を面取りする工程を追加することもできる。
<Modification>
The shape of the covering member 40 and the molybdenum foil 6 processed using the covering member 40 is not limited to the shape described above, and various modifications are possible. For example, FIGS. 9 and 10 show a covering member 40 according to a first modification and a molybdenum foil 6 formed using the covering member 40, respectively. As shown in FIG. 9, the covering member 40 includes a covering base 41 and a tapered covering tip 43 that extends from the covering base 41 in the longitudinal direction and becomes thinner toward the tip. In FIG. 9, the shape of the end portion 44 of the covering tip portion 43 is linear, but it may be curved. By forming the covering member 40 in such a tapered shape, as shown in FIG. 10, the tip center portion 18 of the electropolished molybdenum foil 6 corresponds to the tapered shape of the covering tip portion 43 of the covering member 40. It is processed into a tapered shape that becomes thinner toward the tip side. Thereby, according to the taper shape of the coating | coated front-end | tip part 43 of this coating | coated member 40, the process of cutting the corner | angular part of the molybdenum foil 6 and chamfering the corner | angular part of the molybdenum foil 6 can also be added.

図11及び図12に第2の変形例による被覆部材40及びそれを用いて形成されたモリブデン箔6をそれぞれ示す。図11に示すように、被覆部材40は被覆基部41と、被覆基部41から長手方向に延在する被覆先端部45を備える。被覆先端部45の縁部は短手方向に突出する凸部46a及び短手方向に切り込まれた凹部46bを有する。本変形例では、複数の凸部46a及び凹部46bが被覆先端部45の長手方向両側に設けられ、ジグザグ形状が形成される。被覆部材40をこのようなジグザグ形状にすることで、図12に示すように、電解研磨後の先端中央部18の境界部14dも凹部及び凸部を有するジグザグ形状となる。なお、このジグザグ形状は滑らかな波形状であってもよいし、矩形の凹凸形状であってもよい。また、これらの凹凸は周期的でなくてもよいし、1つの凸部又は1つの凹部からなるものであってもよい。このように被覆先端部45の縁部がジグザグ形状とされることにより、高圧放電ランプ1の加工時においてモリブデン箔6と石英ガラスの境界部での接触面積が大きくなる。これにより、モリブデン箔6と石英ガラスの密着力が改善され、耐圧性能が向上する。   11 and 12 show a covering member 40 according to a second modification and a molybdenum foil 6 formed using the covering member 40, respectively. As shown in FIG. 11, the covering member 40 includes a covering base 41 and a covering tip 45 extending from the covering base 41 in the longitudinal direction. The edge part of the coating | coated front-end | tip part 45 has the convex part 46a which protrudes in a transversal direction, and the recessed part 46b cut in the transversal direction. In this modification, a plurality of convex portions 46a and concave portions 46b are provided on both sides in the longitudinal direction of the covering tip portion 45, and a zigzag shape is formed. By forming the covering member 40 in such a zigzag shape, as shown in FIG. 12, the boundary portion 14d of the tip center portion 18 after electrolytic polishing also has a zigzag shape having a concave portion and a convex portion. The zigzag shape may be a smooth wave shape or a rectangular uneven shape. Moreover, these unevenness | corrugations do not need to be periodic and may consist of one convex part or one concave part. As described above, since the edge of the coating tip 45 is formed in a zigzag shape, the contact area at the boundary between the molybdenum foil 6 and the quartz glass is increased when the high-pressure discharge lamp 1 is processed. Thereby, the adhesive force between the molybdenum foil 6 and the quartz glass is improved, and the pressure resistance performance is improved.

なお、上記実施例及び変形例においては、先端部12及び被覆先端部42、43又は45が短手方向に対称となる構成を示したが、先端部12及び被覆先端部42等は対称形状に限られない。例えば、被覆先端部42、43又は45は両方の先端縁端部16(外縁部17)を露出させる形状であればよい。   In the above-described embodiments and modified examples, the tip 12 and the covering tip 42, 43, or 45 are configured to be symmetrical in the lateral direction, but the tip 12 and the covering tip 42 are symmetrical. Not limited. For example, the coating front end portion 42, 43 or 45 may have a shape that exposes both the front end edge portions 16 (outer edge portions 17).

1 高圧放電ランプ
2 石英ガラス製発光管
3 放電空間
4 封止部
5 タングステン電極
6 モリブデン箔
7 リード線
8 電極マウント
10 基部
12 先端部
14a、14b、14c、14d 境界部
16 先端縁端部
17 外縁部
18 先端中央部
40 被覆部材
41 被覆基部
42、43、45 被覆先端部
46a 凸部
46b 凹部
DESCRIPTION OF SYMBOLS 1 High pressure discharge lamp 2 Quartz glass arc tube 3 Discharge space 4 Sealing part 5 Tungsten electrode 6 Molybdenum foil 7 Lead wire 8 Electrode mount 10 Base part 12 Tip part 14a, 14b, 14c, 14d Boundary part 16 Tip edge part 17 Outer edge Portion 18 End central portion 40 Cover member 41 Cover base 42, 43, 45 Cover tip 46a Convex 46b Concave

Claims (17)

高圧放電ランプの電極マウントに用いられるモリブデン箔であって、
前記モリブデン箔は長手方向及び短手方向を有し、基部と、該基部から前記長手方向に延在して先端を形成する先端部とを有し、
前記先端部が、前記長手方向に隣接して延在する先端縁端部及び先端中央部を有し、前記先端縁端部の外縁部がナイフエッジ形状を有し、前記先端縁端部と前記先端中央部の境界部において、前記先端中央部の厚さが前記先端縁端部の厚さよりも大きい、モリブデン箔。
Molybdenum foil used for electrode mounting of high-pressure discharge lamps,
The molybdenum foil has a longitudinal direction and a lateral direction, and has a base portion and a distal end portion that extends from the base portion in the longitudinal direction to form a distal end.
The tip has a tip edge end and a tip center extending adjacent to the longitudinal direction, an outer edge of the tip edge has a knife edge shape, and the tip edge and the tip Molybdenum foil in which the thickness of the center of the tip is larger than the thickness of the edge of the tip at the boundary of the tip center.
高圧放電ランプの電極マウントに用いられるモリブデン箔であって、
前記モリブデン箔は長手方向及び短手方向を有し、基部と、該基部から前記長手方向に延在して先端を形成する先端部とを有し、
前記先端部が、前記長手方向に隣接して延在する先端縁端部及び先端中央部を有し、前記先端縁端部の外縁部がナイフエッジ形状を有し、前記先端縁端部と前記先端中央部の境界部において、前記先端中央部の厚さが前記先端縁端部の厚さよりも大きく、前記先端中央部の厚さが前記基部の厚さと略同一である、モリブデン箔。
Molybdenum foil used for electrode mounting of high-pressure discharge lamps,
The molybdenum foil has a longitudinal direction and a lateral direction, and has a base portion and a distal end portion that extends from the base portion in the longitudinal direction to form a distal end.
The tip has a tip edge end and a tip center extending adjacent to the longitudinal direction, an outer edge of the tip edge has a knife edge shape, and the tip edge and the tip A molybdenum foil, wherein a thickness of the tip central portion is larger than a thickness of the tip edge end portion, and a thickness of the tip center portion is substantially the same as a thickness of the base portion at a boundary portion of the tip center portion.
前記先端中央部と前記先端縁端部の境界部が前記長手方向に平行に形成された請求項1又は2に記載のモリブデン箔。   The molybdenum foil according to claim 1 or 2, wherein a boundary portion between the tip center portion and the tip edge end portion is formed in parallel to the longitudinal direction. 前記先端中央部が、前記長手方向に関して先端側に向かって細くなるテーパー形状を有する請求項1又は2に記載のモリブデン箔。   The molybdenum foil according to claim 1 or 2, wherein the tip center portion has a tapered shape that becomes narrower toward the tip side in the longitudinal direction. 前記先端中央部と前記先端縁端部の前記境界部が、前記短手方向に突出する凸部又は前記短手方向に切り込まれた凹部を有する請求項1又は2に記載のモリブデン箔。   3. The molybdenum foil according to claim 1, wherein the boundary portion between the tip center portion and the tip edge end portion has a convex portion protruding in the short-side direction or a concave portion cut in the short-side direction. 高圧放電ランプの電極マウントであって、
請求項1乃至5のいずれか一項に記載のモリブデン箔と、
前記モリブデン箔の前記先端中央部に溶接されたタングステン電極と
を備えた電極マウント。
An electrode mount for a high-pressure discharge lamp,
Molybdenum foil according to any one of claims 1 to 5,
The electrode mount provided with the tungsten electrode welded to the said front-end | tip center part of the said molybdenum foil.
高圧放電ランプの電極マウントであって、
請求項1乃至5のいずれか一項に記載のモリブデン箔と、
前記モリブデン箔の前記先端中央部に溶接されたタングステン電極と、
前記モリブデン箔の前記基部に接続されたリード線と
を備えた電極マウント。
An electrode mount for a high-pressure discharge lamp,
Molybdenum foil according to any one of claims 1 to 5,
A tungsten electrode welded to the center of the tip of the molybdenum foil;
An electrode mount comprising a lead wire connected to the base of the molybdenum foil.
高圧放電ランプであって、
放電空間及び封止部を有する石英ガラス製発光管と、
前記封止部に埋設された請求項7に記載の電極マウントと
を備え、前記放電空間が前記モリブデン箔によって封止された高圧放電ランプ。
A high pressure discharge lamp,
A quartz glass arc tube having a discharge space and a sealing portion;
A high pressure discharge lamp comprising: the electrode mount according to claim 7 embedded in the sealing portion, wherein the discharge space is sealed with the molybdenum foil.
高圧放電ランプの封止に用いられるモリブデン箔の加工時にモリブデン箔の一部を保護するための被覆部材であって、
前記被覆部材が長手方向及び短手方向を有し、被覆基部と、該被覆基部から前記長手方向に延在して先端をなし、該被覆基部よりも前記短手方向が小さい被覆先端部とを有する被覆部材。
A covering member for protecting a part of the molybdenum foil when processing the molybdenum foil used for sealing the high-pressure discharge lamp,
The covering member has a longitudinal direction and a short direction, a covering base, and a tip extending from the covering base in the longitudinal direction to form a tip, and a covering tip having a shorter width direction than the covering base. A covering member having.
高圧放電ランプの封止に用いられるモリブデン箔の加工時にモリブデン箔の一部を保護するための被覆部材であって、
前記被覆部材が長手方向及び短手方向を有し、被覆基部と、該被覆基部から前記長手方向に延在して先端をなし、該被覆基部よりも前記短手方向が小さい被覆先端部とを有し、前記被覆先端部が、前記長手方向に関して一様な形状を有する被覆部材。
A covering member for protecting a part of the molybdenum foil when processing the molybdenum foil used for sealing the high-pressure discharge lamp,
The covering member has a longitudinal direction and a short direction, a covering base, and a tip extending from the covering base in the longitudinal direction to form a tip, and a covering tip having a shorter width direction than the covering base. A covering member having a uniform shape with respect to the longitudinal direction.
高圧放電ランプの封止に用いられるモリブデン箔の加工時にモリブデン箔の一部を保護するための被覆部材であって、
前記被覆部材が長手方向及び短手方向を有し、被覆基部と、該被覆基部から前記長手方向に延在して先端をなし、該被覆基部よりも前記短手方向が小さい被覆先端部とを有し、前記被覆先端部が、前記長手方向に関して先端側に向かって細くなるテーパー形状を有する被覆部材。
A covering member for protecting a part of the molybdenum foil when processing the molybdenum foil used for sealing the high-pressure discharge lamp,
The covering member has a longitudinal direction and a short direction, a covering base, and a tip extending from the covering base in the longitudinal direction to form a tip, and a covering tip having a shorter width direction than the covering base. A covering member having a tapered shape in which the covering tip end portion becomes narrower toward the tip end side with respect to the longitudinal direction.
高圧放電ランプの封止に用いられるモリブデン箔の加工時にモリブデン箔の一部を保護するための被覆部材であって、
前記被覆部材が長手方向及び短手方向を有し、被覆基部と、該被覆基部から前記長手方向に延在して先端をなし、該被覆基部よりも前記短手方向が小さい被覆先端部とを有し、前記先端部が、前記短手方向に突出する凸部又は前記短手方向に切り込まれた凹部を有する被覆部材。
A covering member for protecting a part of the molybdenum foil when processing the molybdenum foil used for sealing the high-pressure discharge lamp,
The covering member has a longitudinal direction and a short direction, a covering base, and a tip extending from the covering base in the longitudinal direction to form a tip, and a covering tip having a shorter width direction than the covering base. A covering member having a convex portion protruding in the short-side direction or a concave portion cut in the short-side direction.
酸性溶液に対して難溶性の材料からなる請求項9乃至12のいずれか一項に記載の被覆部材。   The covering member according to any one of claims 9 to 12, comprising a material that is hardly soluble in an acidic solution. リン酸を含む酸性溶液に対して難溶性の材料からなる請求項13に記載の被覆部材。   The covering member according to claim 13, which is made of a material that is hardly soluble in an acidic solution containing phosphoric acid. 非金属材料からなる請求項14に記載の被覆部材。   The covering member according to claim 14 which consists of nonmetallic materials. 樹脂からなる請求項15に記載の被覆部材。   The covering member according to claim 15 which consists of resin. フッ素樹脂、塩化ビニル樹脂、キシレン樹脂の群から選ばれる1又は2以上の材料からなる請求項16に記載の被覆部材。   The covering member according to claim 16, comprising one or more materials selected from the group consisting of a fluororesin, a vinyl chloride resin, and a xylene resin.
JP2013001603U 2013-03-25 2013-03-25 Molybdenum foil for high pressure discharge lamp, electrode mount for high pressure discharge lamp, high pressure discharge lamp, and coating member for processing molybdenum foil for high pressure discharge lamp Expired - Lifetime JP3183884U (en)

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