JP3180886U - Tsubaki tool - Google Patents

Tsubaki tool Download PDF

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JP3180886U
JP3180886U JP2012006728U JP2012006728U JP3180886U JP 3180886 U JP3180886 U JP 3180886U JP 2012006728 U JP2012006728 U JP 2012006728U JP 2012006728 U JP2012006728 U JP 2012006728U JP 3180886 U JP3180886 U JP 3180886U
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holding member
outer cylinder
tapered surface
tool
flexible pipe
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竜矢 飯山
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ブライト工業株式会社
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Abstract

【課題】湯沸し器や水道等に接続されるフレキシブル管の端部に継手となる係止用つば(フランジ)のプレス加工において、精度の高い加工を効率的に行うことができるつば出し工具を提供する。
【解決手段】つば出し工具は、フレキシブル管を挟んで保持する2つの半筒状割り型体からなる保持部材1と、前記保持部材が挿入される外筒体2と、前記外筒体に差し込まれてフレキシブル管の端部を押打してつば出しを行うプレス体3とを備えて構成する。さらに、前記保持部材1は前記2つの半筒状割り型体の下部外周面に下細まりのテーパー面1aが形成されるとともに、前記保持部材のテーパー面1aを外筒体2の内部の係止段部21に係接支持してなる。
【選択図】図2
PROBLEM TO BE SOLVED: To provide a spout tool capable of efficiently performing high-precision processing in press processing of a locking collar (flange) which becomes a joint at an end of a flexible pipe connected to a water heater or water supply. To do.
A bridging tool includes a holding member 1 composed of two semi-cylindrical split molds that are held with a flexible pipe interposed therebetween, an outer cylinder 2 into which the holding member is inserted, and an insertion into the outer cylinder. And a press body 3 that pushes the end portion of the flexible tube to perform the protrusion. Further, the holding member 1 has a lower tapered surface 1a formed on the lower outer peripheral surface of the two semi-cylindrical split molds, and the tapered surface 1a of the holding member is connected to the inside of the outer cylindrical body 2. It is engaged and supported by the stop portion 21.
[Selection] Figure 2

Description

本考案は、湯沸し器や水道等に接続されるフレキシブル管の端部に継手となる係止用つば(フランジ)をプレス加工するのに使用される好適なつば出し工具に関する。  The present invention relates to a suitable bridging tool used for press-working a locking collar (flange) that serves as a joint at the end of a flexible pipe connected to a water heater or water supply.

フレキシブル管は、図3(a)に示すように管体30の周面に所定ピッチで山31と谷32を全長に形成したものであるが管体の端部には図3(b)に示すように数個の山を押し潰して山部より大径の係止用つば33が形成されている。
このつば(フランジ)33は、例えば図3(c)に示すように継手ナット34によりその内部の係止鍔35に係止されて湯沸し器本体等の出口管36に接合するのに必要なものである。
As shown in FIG. 3 (a), the flexible pipe is formed by forming a peak 31 and a valley 32 at a predetermined pitch on the peripheral surface of the pipe body 30 at a predetermined pitch. As shown, several peaks are crushed to form a locking collar 33 having a larger diameter than the peaks.
For example, as shown in FIG. 3 (c), the flange (flange) 33 is locked to a locking rod 35 inside by a joint nut 34, and is necessary for joining to an outlet pipe 36 such as a water heater body. It is.

つば出し工具は、このようなフレキシブル管30の端部を押打して管端部につば32をプレス加工するものであるが、従来のつば出し工具は、図5に示す構造のものであった。即ち従来のものは、フレキシブル管30を挟んで保持する左右2つの半筒状割り型からなる保持部材51と、この保持部材が挿入される外筒体52と、この外筒体に上から差し込まれてフレキシブル管30の端部を押打するプレス体53とを備えたものからなり、フレキシブル管を保持する保持部材51は平坦面の底部が外筒体内部の平坦面を有する係止段部に支持され、またこの状態で蝶ねじ55により横から保持部材51を押圧して外筒体内に固定するように構成されたものが知られている。(例えば特許文献1乃至2参照)  The flange tool is a tool that presses the end of the flexible tube 30 and presses the flange 32 at the end of the tube. However, the conventional tool is a structure shown in FIG. It was. In other words, in the prior art, a holding member 51 composed of two left and right half-cylindrical split molds held across the flexible tube 30, an outer cylindrical body 52 into which the holding member is inserted, and the outer cylindrical body are inserted from above. The holding member 51 for holding the flexible tube includes a pressing step 53 that presses the end of the flexible tube 30. The holding step 51 for holding the flexible tube has a locking step portion in which the bottom of the flat surface has a flat surface inside the outer cylindrical body. In this state, a structure is known in which the holding member 51 is pressed from the side by a thumbscrew 55 and fixed in the outer cylinder. (For example, see Patent Documents 1 and 2)

従来のつば出し工具50は、外筒体52の内部にフレキシブル管30を保持した保持部材51が外筒体に対して遊動状態で挿入され、この状態で上部にプレス体53をセットしその上からハンマー(図示せず)等で叩打してフレキシブル管30の上端部に数個の山を押し潰してつば(フランジ)33が形成されるものである。保持部材51は平坦面の底部51aが外筒体52の内部の平坦な面の係止段部52aに支持されるが、フレキシブル管30に対して挟持力が緩いので、蝶ねじ55により保持部材51を横から押圧して挟持力を高めている。  In the conventional protruding tool 50, the holding member 51 holding the flexible tube 30 is inserted into the outer cylinder 52 in a floating state. In this state, the press body 53 is set on the upper part, A hammer (not shown) or the like is struck to crush several peaks on the upper end of the flexible tube 30 to form a flange (flange) 33. The holding member 51 has a flat bottom 51a supported by a flat step engaging portion 52a inside the outer cylinder 52. However, the holding member 51 is loose with respect to the flexible tube 30, so 51 is pressed from the side to increase the clamping force.

特許第3809207号公報  Japanese Patent No. 3809207 特開2011−56575公報  JP 2011-56575 A

しかし、上記した従来のつば出し工具では、保持部材が外筒体内部に平坦な底面同志で支持されているもののフレキシブル管に対しては蝶ねじだけでは強力に挟持されずこのため、プレスにより上から強大な力を掛けると、外筒体と保持部材の軸心にずれを生じ、その結果フレキシブル管の端部に形成されるつばが管体に対して変位し、さらには蝶ねじにより保持部材を横から押し付ける力も加わって軸心のずれを加速させ、高精度の製品が提供され難いという問題があった。  However, in the conventional swivel tool described above, the holding member is supported by the flat bottom surface inside the outer cylindrical body, but the flexible tube is not firmly clamped by the thumbscrew alone. When a strong force is applied, the axial center of the outer tube body and the holding member is displaced, and as a result, the collar formed at the end of the flexible tube is displaced with respect to the tube body. There is also a problem that it is difficult to provide a high-precision product by adding a force to press the side from the side to accelerate the shift of the shaft center.

本考案は、上記に鑑みてなされたものであり、保持部材にプレス体による強大な力を加えれば加える程、フレキシブル管に対する挟持力を高めると共に、フレキシブル管上端に形成されるつば(フランジ)は軸心に対してずれのない精度の高い加工が効率的に行うことができ、簡単な構成でコスト的にも有利なつば出し工具を提供することを目的とする。  The present invention has been made in view of the above, and as the force applied to the holding member by the press body is increased, the clamping force to the flexible tube is increased and the flange (flange) formed at the upper end of the flexible tube is An object of the present invention is to provide a swivel tool that can efficiently perform high-precision machining with no deviation with respect to the shaft center and is advantageous in terms of cost with a simple configuration.

本考案に係るつば出し工具は、フレキシブル管を挟んで保持する2つの半筒状割り型体からなる保持部材(1)と、前記保持部材が挿入される外筒体(2)と、前記外筒体に差し込まれてフレキシブル管の端部を押打してつば出しを行うプレス体(3)とを備えたつば出し工具であって、前記保持部材(1)は前記2つの半筒状割り型体の下部外周面に下細まりのテーパー面(1a)が形成されるとともに、前記保持部材のテーパー面(1a)を外筒体(2)の内部の係止段部(2)に係接支持してなることを特徴とする。  The swivel tool according to the present invention includes a holding member (1) composed of two half-cylinder split molds that are held with a flexible pipe in between, an outer cylinder (2) into which the holding member is inserted, and the outer And a pressing body (3) that is inserted into a cylinder and presses an end portion of the flexible tube to perform protrusion, and the holding member (1) is divided into the two half-cylindrical splits. A lower tapered surface (1a) is formed on the lower outer peripheral surface of the mold body, and the tapered surface (1a) of the holding member is engaged with the engaging step portion (2) inside the outer cylindrical body (2). It is characterized by being supported in close contact.

この構成によると、保持部材が外筒体内部のテーパー面で支持されているために、フレキシブル管の上端部にプレス体による押打力を加えるその力が強ければ強い程フレキシブル管に対する挟持力が強く作用すると同時に軸心にずれを生じないためつばが正確に形成でき、精度を高めることができる。  According to this configuration, since the holding member is supported by the tapered surface inside the outer cylindrical body, the stronger the force applied to the upper end portion of the flexible pipe by the press body, the stronger the clamping force to the flexible pipe. At the same time as acting strongly, there is no deviation in the shaft center, so that the collar can be formed accurately and the accuracy can be improved.

外筒体2の内部の係止段部21は、保持部材1のテーパー面1aに対応したテーパー面21aに形成することが好ましい。この構成によるとテーパー同志の面接触で保持部材1が支持されるため、保持部材の支持が一層強力になり、プレスの押打でフレキシブル管に対する保持部材の保持力をより強力にすることができる。  The locking step portion 21 inside the outer cylindrical body 2 is preferably formed on a tapered surface 21 a corresponding to the tapered surface 1 a of the holding member 1. According to this configuration, since the holding member 1 is supported by surface contact between the tapers, the support of the holding member becomes stronger, and the holding force of the holding member with respect to the flexible tube can be made stronger by pressing the press. .

本考案に係るつば出し工具は、外筒体2の内部のプレス加工位置に臨む外面部に、内部を観視しうる覗き穴22を設けるようにしてもよい。
この構成によると、プレス体の押打力でフレキブル管の端部につばが形成される度合いを目で確認しながら能率的に作業を行うことができる。
The bridging tool according to the present invention may be provided with a peep hole 22 that allows the inside to be viewed on the outer surface facing the press working position inside the outer cylindrical body 2.
According to this configuration, the work can be efficiently performed while visually confirming the degree to which the collar is formed at the end of the flexible tube by the pressing force of the press body.

また、覗き穴22に又はこの覗き穴とは別にセットねじ24を設けることが好ましい。この構成によると、つば出し工具の不使用時又は運搬又は移動する場合等にセットねじを締め付けることで外筒体2の内部に保持部材やプレス体3を組込んだ状態で脱落しないで安全に扱うことができる。  Moreover, it is preferable to provide the set screw 24 in the peep hole 22 or separately from this peep hole. According to this configuration, when the pick-up tool is not used, transported, or moved, the set screw is tightened so that the holding member and the press body 3 are incorporated into the outer cylindrical body 2 so that it does not fall off safely. Can be handled.

本考案に係るつば出し工具によれば、簡単な構造でつば出し加工を行う際に保持部材を蝶ねじで横から押してフレキシブル管を挟持するような手段が不要であり、簡単迅速につば出し加工を行うことができる。
保持部材はテーパー面の作用でプレスによる押打力が強ければ強い程フレキシブル管に対する挟持が強大になり、このためつば出しのプレス加工が迅速且つ高精度に行うことができる。
According to the swivel tool according to the present invention, when performing a swiveling process with a simple structure, there is no need for a means for holding the flexible tube by pushing the holding member from the side with a thumbscrew, and the swiveling process is quick and easy. It can be performed.
As the holding member has a stronger pressing force due to the action of the taper surface, the holding of the flexible tube becomes stronger, so that the pressing of the rib can be performed quickly and with high accuracy.

本実施形態のつば出し工具を示す正面図である。  It is a front view which shows the pick-up tool of this embodiment. (a)は図1におけるA−A断面図、(b)は収納時の断面図。  (A) is AA sectional drawing in FIG. 1, (b) is sectional drawing at the time of accommodation. (a)はつばを形成する前のフレキシブル管の正面図、(b)はつばを形成した後のフレキシブル管の正面図、(c)は接合前のフレキシブル管と被接合部の正面図である。  (A) is a front view of the flexible pipe before forming the collar, (b) is a front view of the flexible pipe after forming the collar, (c) is a front view of the flexible pipe before joining and the joined portion. . 保持部材とプレス体及び外筒体の夫々を示す外観斜視図である。  It is an external appearance perspective view which shows each of a holding member, a press body, and an outer cylinder body. 従来のつば出し工具の一例を示す断面図。  Sectional drawing which shows an example of the conventional bridging tool.

以下、本考案の実施例を図面について説明する。  Embodiments of the present invention will be described below with reference to the drawings.

図1乃至図4を参照して本考案に係るつば出し工具について実施例を説明する。  An embodiment of the swivel tool according to the present invention will be described with reference to FIGS.

図1及び同2において、外筒体2は上部が上向きに開放した大径の円筒体2aとその下部に下向きに開放した小径の円筒体2bを一連に形成したものからなり、大径の円筒体の内部に保持部材1の収容部23を有し、小径の円筒体2bにはフレシキブル管30の挿入部25を有する。大径の円筒体2aの内部の保持部材収容部23には底部に保持部材1を支持する係止段部21が設けられている。1 and 2, the outer cylinder 2 is composed of a large-diameter cylinder 2a formed by a series of a large-diameter cylinder 2a having an upper portion opened upward and a small-diameter cylinder 2b having a lower portion opened downward. The body has an accommodating portion 23 for the holding member 1, and a small diameter cylindrical body 2 b has an insertion portion 25 for a flexible tube 30. The holding member accommodating portion 23 inside the large-diameter cylindrical body 2a is provided with a locking step portion 21 that supports the holding member 1 at the bottom.

この係止段部21は段状に形成されるが、好ましくは保持部材1のテーパー面1aに対応したテーパー面21aに形成し、テーパー同志の面接触で保持部材1が支持されるようにする。  The locking step portion 21 is formed in a step shape, but is preferably formed on a tapered surface 21a corresponding to the tapered surface 1a of the holding member 1 so that the holding member 1 is supported by surface contact between the tapered members. .

外筒体2には、その外面部に内部を観視しうる覗き穴22を開設する。この覗き穴の位置は外筒体のプレス加工位置に臨む部位であれば良い。
また、この覗き穴22にはセットねじ23を設けて、外筒体2内に保持部材1及びプレス体3を収納した際にはセットねじ23を締めると内部の部品が不動状に固定されるため脱落を防ぐことができる。
The outer cylinder 2 is provided with a peep hole 22 on the outer surface portion where the inside can be viewed. The position of this peep hole should just be a site | part which faces the press processing position of an outer cylinder.
Further, a set screw 23 is provided in the peep hole 22, and when the holding member 1 and the press body 3 are accommodated in the outer cylindrical body 2, when the set screw 23 is tightened, the internal components are fixed in a stationary state. Therefore, dropping off can be prevented.

保持部材1は、フレキシブル管30を挟んで保持する2つの半筒状割り型体からなり、割り型体の内面にフレキシブル管30の山31と谷32に係合する凹凸波形の係合部1bを有してなり、左右から挟むと係合保持して軸長方向に対して一体となる。又2つの半筒状割り型体の下部外周面は下細まりのテーパー面1aとなす。  The holding member 1 is composed of two semi-cylindrical split molds that are held with the flexible pipe 30 sandwiched therebetween. When it is sandwiched from the left and right, it is engaged and held so as to be integrated in the axial direction. Further, the lower outer peripheral surfaces of the two semi-cylindrical split molds are formed as a taper surface 1a which is narrowed down.

プレス体3は短円柱状を呈し、下面にフレキシブル管端部より中空内に嵌入しうるように小突起31を有する。  The press body 3 has a short cylindrical shape, and has a small protrusion 31 on the lower surface so that it can be fitted into the hollow from the end of the flexible tube.

本考案に係るつば出し工具は、工場現場での作業性を向上させるとともに、高精度の製品を効率的に提供しコストを大幅に改善するものとして、その産業上の利用可能性は極めて大きい。  The swivel tool according to the present invention has extremely high industrial applicability as it improves the workability at the factory site and provides a highly accurate product efficiently and significantly improves the cost.

1 保持部材
1a テーパー面
2 外筒体
3 プレス体
21 係止段部
21a テーパー面
22 覗き穴
23 セットねじ
30 フレキシブル管
31 山
32 谷
33 つば
DESCRIPTION OF SYMBOLS 1 Holding member 1a Tapered surface 2 Outer cylinder body 3 Press body 21 Locking step part 21a Tapered surface 22 Peep hole 23 Set screw 30 Flexible pipe 31 Mountain 32 Valley 33 Brim

Claims (4)

フレキシブル管を挟んで保持する2つの半筒状割り型体からなる保持部材(1)と、前記保持部材が挿入される外筒体(2)と、前記外筒体に差し込まれてフレキシブル管の端部を押打してつば出しを行うプレス体(3)とを備えたつば出し工具であって、
前記保持部材(1)は前記2つの半筒状割り型体の下部外周面に下細まりのテーパー面(1a)が形成されるとともに、前記保持部材のテーパー面(1a)を外筒体(2)の内部の係止段部(21)に係接支持してなることを特徴とするつば出し工具。
A holding member (1) composed of two semi-cylindrical split molds that are sandwiched and held between the flexible pipe, an outer cylinder (2) into which the holding member is inserted, and a flexible pipe inserted into the outer cylinder. A tapping tool comprising a press body (3) for tapping the end portion to tuck out,
The holding member (1) has a lower tapered surface (1a) formed on the lower outer peripheral surface of the two semi-cylindrical split molds, and the tapered surface (1a) of the holding member is an outer cylindrical body ( 2. A swivel tool characterized by being engaged and supported by a locking step (21) inside 2).
前記外筒体(2)の内部の係止段部(21)は、前記保持部材(1)のテーパー面(1a)に対応したテーパー面(21a)に形成し、テーパー同志の面接触で前記保持部材(1)を支持してなることを特徴とする請求項1記載のつば出し工具。  The locking step portion (21) inside the outer cylindrical body (2) is formed on a tapered surface (21a) corresponding to the tapered surface (1a) of the holding member (1), and the surface contact between the tapered members is as described above. 2. A swivel tool according to claim 1, characterized in that the holding member (1) is supported. 前記外筒体(2)には、その内部のプレス加工位置に臨む外面部に内部を観視しうる覗き穴(22)を設けてなることを特徴とする請求項1又は2記載のつば出し工具。  3. A swivel as claimed in claim 1 or 2, wherein the outer cylinder (2) is provided with a peep hole (22) for viewing the inside at an outer surface facing the press working position inside the outer cylinder (2). tool. 前記外筒体(2)にセットねじ(23)を設けた請求項1記載のつば出し工具。  The swivel tool according to claim 1, wherein a set screw (23) is provided on the outer cylinder (2).
JP2012006728U 2012-10-18 2012-10-18 Tsubaki tool Expired - Fee Related JP3180886U (en)

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