JP3176051U - Vertical vibration cutter. - Google Patents

Vertical vibration cutter. Download PDF

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JP3176051U
JP3176051U JP2012001890U JP2012001890U JP3176051U JP 3176051 U JP3176051 U JP 3176051U JP 2012001890 U JP2012001890 U JP 2012001890U JP 2012001890 U JP2012001890 U JP 2012001890U JP 3176051 U JP3176051 U JP 3176051U
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crankshaft
attached
cutting blade
cutting
bearing
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紘一 新覚
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紘一 新覚
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Abstract

【課題】一定スピード以上の早い切削スピードで切削でき騒音と振動を抑えたレシプロカッターを提供する。
【解決手段】回転板に取り付けた偏芯カム3に嵌めたベアリングに直接切刃用のクランク軸を取り付けてクランク軸が上下運動をする構造において、不必要な振動を打ち消すために切刃用のクランク軸6と丁度反対方向に動くように回転盤の裏側に打ち消し用の偏芯カム4とクランク軸7を取りつけその先に切刃側と同じ重さのカウンターウェイト16を取り付ける。
【選択図】図1
[PROBLEMS] To provide a reciprocating cutter capable of cutting at a high cutting speed of a predetermined speed or more and suppressing noise and vibration.
In a structure in which a crankshaft for a cutting blade is directly attached to a bearing fitted to an eccentric cam 3 attached to a rotating plate so that the crankshaft moves up and down, a cutting blade for canceling unnecessary vibration is used. The eccentric cam 4 and the crankshaft 7 for canceling are attached to the back side of the rotating disk so as to move in the opposite direction to the crankshaft 6, and a counterweight 16 having the same weight as the cutting blade side is attached to the tip.
[Selection] Figure 1

Description

高速で上下運動する切刃を保持する切断機に関する。  The present invention relates to a cutting machine that holds a cutting blade that moves up and down at high speed.

従来回転運動を直線運動に変換し、切断用のカッターを装着し板状の材料を切断するレシプロカッターはあり、板状の材料から所定の形を切り抜く便利な道具として使われていた。  Conventionally, there is a reciprocating cutter that converts a rotational motion into a linear motion and attaches a cutting cutter to cut a plate-like material, and has been used as a convenient tool for cutting out a predetermined shape from the plate-like material.

通常のレシプロカッターの機構は偏芯カムにベアリングを固定しそのベアリングを上下の押さえ板で挟み、回転運動を直線運動に変換していた。抑え板に取り付けてあるシャフトが直線運動をするのである  The mechanism of a normal reciprocating cutter has fixed a bearing to an eccentric cam and sandwiched the bearing between upper and lower holding plates to convert the rotational motion into a linear motion. The shaft attached to the holding plate moves linearly.

上下の押さえ板とベアリングは滑り伝達になるため必ず若干の隙間が必要になりそのガタが騒音と振動の原因になっていた。  Since the upper and lower pressing plates and the bearings transmit slip, a certain gap is always required, and the play is a cause of noise and vibration.

往復運動以外の不必要な騒音と振動がこの装置の故障の原因となっていた。
従って回転数や振幅に限界があり一定スピード以上の早い切削スピードを得ることは難しかった。
Unnecessary noise and vibration other than reciprocating motion caused this device to fail.
Therefore, there are limits to the number of rotations and amplitude, and it has been difficult to obtain a high cutting speed above a certain speed.

この問題を解決する為に、偏芯運動を補償するためのカウンターウェイトを付ける方法もあったが、根本的な解決方法にはならなかった。  In order to solve this problem, there was a method of attaching a counterweight to compensate for the eccentric motion, but it did not become a fundamental solution.

切削速度の高速化をはかるために垂直振動の速度を高めることが求められていた。  In order to increase the cutting speed, it has been required to increase the speed of vertical vibration.

課題を解決するための手段Means for solving the problem

本考案は上記問題に鑑みてなされたものであり、不必要な振動や騒音を無くすためにガタのある上下押さえ板の方法を採らずに回転板に取り付けた偏芯カムに嵌めたベアリングに直接切刃用のクランク軸を取り付けてクランク軸が上下運動をするようにする。  The present invention has been made in view of the above-mentioned problems, and directly eliminates unnecessary vibration and noise from a bearing that is fitted to an eccentric cam attached to a rotating plate without using a back and forth holding plate method. A crankshaft for the cutting blade is attached so that the crankshaft can move up and down.

切刃とクランク軸が上下運動をすれば、当然重心の上下運動になるので、不必要な振動の原因になる。それを打ち消すために切刃用のクランク軸と丁度反対方向に動くように回転盤の裏側に打ち消し用の偏芯カムとクランク軸を取りつける。  If the cutting blade and the crankshaft move up and down, naturally the center of gravity moves up and down, causing unnecessary vibration. In order to cancel it, an eccentric cam and a crankshaft for canceling are attached to the back side of the rotating disk so as to move in the opposite direction to the crankshaft for the cutting blade.

打ち消し用のクランク軸には切刃用のクランク軸と同じ重さになるように打ち消し用の重り(カウンターウェイト)を取り付けておく。  A counterweight is attached to the canceling crankshaft so as to have the same weight as the crankshaft for the cutting blade.

考案の効果Effect of device

上記考案によれば切刃用クランク軸も打ち消し用のクランク軸もたえず反対方向に動き重さが吊りあっているので重心の移動は起こらず不必要な振動や騒音は発生しなくなり速い上下運動ができるので高速な切削が行える。  According to the above device, both the cutting edge crankshaft and the counterclockwise crankshaft move in the opposite direction and the weight is suspended, so the center of gravity does not move and unnecessary vibration and noise do not occur, resulting in fast vertical movement. High-speed cutting can be performed.

回転軸に直結してある回転板に偏芯カムを裏表に取り付ける時それぞれのカムの中心が回転軸の中心から見て反対方向に等距離ずれるようにしておく。  When eccentric cams are attached to the front and back of a rotating plate that is directly connected to the rotating shaft, the centers of the cams are set so as to be displaced by the same distance in opposite directions when viewed from the center of the rotating shaft.

偏芯カムにベアリングを嵌め付けベアリングにはクランク軸を取り付けるが、上方に向いているこのクランク軸の先には切刃側の重さを打ち消す重り(カウンターウェイト)が取付られるようにしてある。  A bearing is fitted to the eccentric cam, and a crankshaft is attached to the bearing. A weight (counter weight) for canceling the weight on the cutting edge side is attached to the tip of the crankshaft facing upward.

回転板を回すと裏表のクランク軸は上下反対方向に動く。  When the rotating plate is turned, the front and back crankshafts move in opposite directions.

本考案の垂直振動カッターを図面に基づいて説明すると図1aは正面から見た概念図で図1bは側面から見た概念図である。解り易くするために一部断面図にしてある。  The vertical vibration cutter of the present invention will be described with reference to the drawings. FIG. 1a is a conceptual view seen from the front, and FIG. 1b is a conceptual view seen from the side. For easy understanding, a partial cross-sectional view is shown.

回転軸1に取り付けてある回転板2の裏表に切刃用の偏芯カム3とカウンターウウエイト用偏芯カム4が回転軸中心よりそれぞれ2.5mm下方と上方にずらして取り付けてあり、それぞれの偏芯カムにはベアリング5、5‘が固定してあり、それぞれのベアリングから下方と上方に切刃用クランク軸6とカウンターウェイト用クランク7軸が正反対の方向に延ばしてある。  The eccentric cam 3 for the cutting blade and the eccentric cam 4 for the counterweight are respectively attached to the back and front of the rotary plate 2 attached to the rotary shaft 1 while being shifted downward and upward by 2.5 mm from the rotary shaft center, respectively. Bearings 5 and 5 'are fixed to the eccentric cam, and a cutting blade crankshaft 6 and a counterweight crank shaft 7 extend in the opposite directions downward and upward from the respective bearings.

下に延びた切刃用クランク軸は自由ジョイント13を介して軸受け14の中を通り、切刃ホルダー11が取り付けてあり、切刃12が保持されている。  The crankshaft for the cutting blade extending downward passes through the bearing 14 via the free joint 13, the cutting blade holder 11 is attached, and the cutting blade 12 is held.

一方上方に延したカウンターウェイト用クランク軸7は自由ジョイント8と軸受け9を介してカウンターウェイトホルダー15に結合してあり、下方にあるクランク軸シャフト6、切刃12等全部を含めた重さと釣り合うように決められたカウンターウェイト16が保持されている。  On the other hand, the counterweight crankshaft 7 extending upward is coupled to a counterweight holder 15 via a free joint 8 and a bearing 9, and balances the weight including all of the crankshaft shaft 6 and the cutting edge 12 below. The counterweight 16 determined as described above is held.

回転盤2なしで裏表のカウンターウェイト用と切刃用の偏芯カム3.4を直接背中同士貼り合わせたやり方でも効果は同じである。偏芯カムとそれからベアリングを媒介するシャフト10に繋がる部分はそのままである。この例の側面図を図2に示してある。  The effect is the same even if the back and front counterweight and cutting blade eccentric cams 3.4 are directly bonded to each other without the rotating disk 2. The portion connected to the eccentric cam and the shaft 10 that mediates the bearing remains as it is. A side view of this example is shown in FIG.

産業上の利用可能Industrial use

以上述べたように本考案の垂直振動カッターによれば動作時の無駄な振動雑音が発生しないので連続高速運転が可能になり、切削速度を上げることができる。  As described above, according to the vertical vibration cutter of the present invention, since no unnecessary vibration noise is generated during operation, continuous high-speed operation is possible and the cutting speed can be increased.

実施態様を示す概念図 a 正面図 b 側面図Conceptual diagram showing the embodiment a Front view b Side view 偏芯カムを直接背中同士貼り合わせたやり方の実施態様を示す概念図、The conceptual diagram which shows the embodiment of the method which stuck the eccentric cam directly back to back,

1 回転軸
2 回転盤
3 切刃用の偏芯カム
4 カウンターウェイト用偏芯カム
5,5’ベアリング
6 切り刃用クランク軸
7 カウンターウェイト用クランク軸。
8 カウンターウェイトクランク軸用自由ジョイント
9 カウンターウェイトクランク軸用軸受
10 切刃用シャフト
11 切刃ホルダー
12 切刃
13 切刃シャフト用自由ジョイント
14 切刃シャフト用軸受
15 カウンターウェイトホルダー
16 カウンターウェイト
DESCRIPTION OF SYMBOLS 1 Rotating shaft 2 Rotating disc 3 Eccentric cam for cutting blade 4 Eccentric cam for counterweight 5, 5 'bearing 6 Crankshaft for cutting blade 7 Crankshaft for counterweight.
8 Free joint for counterweight crankshaft 9 Bearing for counterweight crankshaft 10 Shaft for cutting blade 11 Cutting blade holder 12 Cutting blade 13 Free joint for cutting blade shaft 14 Bearing for cutting blade shaft 15 Counterweight holder 16 Counterweight

Claims (2)

回転運動を直線運動に変換して切削用の切刃を上下に動かす装置(レシプロカッター)において回転軸に直結してある回転板に偏芯カムをと取り付けるにあたり回転板の裏表両面に一方は偏芯カムの中心を回転軸の中心より下方に2〜5mmずらし、その反対側はそれとは反対に上方に2〜5mmずらして取り付けそれぞれのカムの周りにはベアリングを嵌めてありベアリングを介してクランク軸が取り付けてあり、それぞれのクランク軸は上下反対方向を向いており回転軸が回転すると裏表のクランク軸は上下反対方向に動く、下方のクランク軸には取り付け金具を介して切刃が取り付けてあり、クランク軸から切刃先端までは約20cmであり重さは100〜200gにしてあり、上方に動くクランク軸には切刃の重さを打ち消すカウンターウェイトを取り付けられるようにしてあることを特徴とする垂直振動カッター。When attaching an eccentric cam to a rotating plate that is directly connected to the rotating shaft in a device that moves the cutting blade up and down (reciprocating cutter) by converting the rotary motion into a linear motion, one of the two sides of the rotating plate is offset. The center of the core cam is shifted 2 to 5 mm below the center of the rotating shaft, and the opposite side is shifted 2 to 5 mm upward on the opposite side. A bearing is fitted around each cam, and the crank is inserted through the bearing. A shaft is attached, and each crankshaft faces in the opposite direction.When the rotating shaft rotates, the front and back crankshafts move in the opposite direction. The lower crankshaft has a cutting blade attached via a mounting bracket. Yes, it is about 20cm from the crankshaft to the tip of the cutting edge and weighs 100-200g. The crankshaft that moves upward is a counter that counteracts the weight of the cutting edge. Vertical vibration cutter, wherein you have to be attached to over weight. XYプロッターの作動軸に取り付けてあるヘッダーはXY面内を自由に回動できるようになっており、そのヘッダーに取り付けることにより板状の材料から任意の形を切り出せることを特徴とする請求項1記載の垂直振動カッター。The header attached to the operating shaft of the XY plotter can be freely rotated in the XY plane, and an arbitrary shape can be cut out from the plate-like material by attaching to the header. The vertical vibration cutter according to 1.
JP2012001890U 2012-03-14 2012-03-14 Vertical vibration cutter. Expired - Lifetime JP3176051U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106272608A (en) * 2016-08-25 2017-01-04 岳西县金瑞机械有限公司 A kind of multi-functional Poria microtome transverse cutting device
CN107283510A (en) * 2017-07-05 2017-10-24 重庆市臻憬科技开发有限公司 A kind of vegetable-chopper

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106272608A (en) * 2016-08-25 2017-01-04 岳西县金瑞机械有限公司 A kind of multi-functional Poria microtome transverse cutting device
CN106272608B (en) * 2016-08-25 2018-02-09 岳西县金瑞机械有限公司 A kind of multi-functional Poria cocos slicer transverse cutting device
CN107283510A (en) * 2017-07-05 2017-10-24 重庆市臻憬科技开发有限公司 A kind of vegetable-chopper
CN107283510B (en) * 2017-07-05 2019-04-05 重庆市臻憬科技开发有限公司 A kind of vegetable-chopper

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