JP3163089U - Gate cutting cutter - Google Patents

Gate cutting cutter Download PDF

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JP3163089U
JP3163089U JP2010005064U JP2010005064U JP3163089U JP 3163089 U JP3163089 U JP 3163089U JP 2010005064 U JP2010005064 U JP 2010005064U JP 2010005064 U JP2010005064 U JP 2010005064U JP 3163089 U JP3163089 U JP 3163089U
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cutter
jaw
main body
gate
cutter blade
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保寛 田中
保寛 田中
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室本鉄工株式会社
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Abstract

【課題】樹脂成形品のランナを製品側のゲートで切断するためのゲート切断用カッターにおいて、構成が簡単で、動力源を要さず、かつ取扱い性に優れた構造を提供する。【解決手段】柄部1bの上側に顎部1aが前方突設された本体1と、カッター刃3aが取り付けられたカッター部材3と、カッター部材を回動操作するレバー2と、カッター刃を開方付勢するばねとで構成されるゲート切断用カッターにおいて、顎部の中心の前後軸線方向に、カッター刃の受けとなる樹脂板を嵌め込んだ。また、カッター刃がこの樹脂板と接離方向に開閉駆動されるように、カッター部材を、顎部の中心軸線上の平面内で回動し得るように本体に取り付けた。【選択図】図1A gate cutting cutter for cutting a runner of a resin molded product with a gate on a product side has a simple structure, does not require a power source, and provides a structure with excellent handleability. A main body 1 having a jaw portion 1a projecting forward on the upper side of a handle portion 1b, a cutter member 3 to which a cutter blade 3a is attached, a lever 2 for rotating the cutter member, and a cutter blade are opened. In a gate cutting cutter configured by a spring that biases, a resin plate that receives the cutter blade is fitted in the front-rear axial direction of the center of the jaw. Further, the cutter member was attached to the main body so that the cutter blade could be rotated in a plane on the central axis of the jaw portion so that the cutter blade was opened and closed in the direction of contact with and separated from the resin plate. [Selection] Figure 1

Description

本考案は、樹脂成形品のランナを製品側ゲートで切断するために用いられるゲート切断用カッターに関するものである。  The present invention relates to a cutter for gate cutting used for cutting a runner of a resin molded product with a product-side gate.

一般に樹脂成形された製品をランナから切り離し、不良品が生じないように精度良く取り出すためには、ゲート切断用工具の刃を、ゲートが設けられた製品の端面に密着させて位置決めし、この状態で切断することによりランナ先端のゲート部分を切り残し無く、切断する必要がある。  In general, in order to separate a resin molded product from the runner and accurately remove it so that defective products do not occur, position the blade of the gate cutting tool in close contact with the end face of the product provided with the gate. It is necessary to cut without leaving the gate portion at the end of the runner by cutting with.

このように切断刃を製品の表面に密着させ、切断するようにした従来のものとしては、特許文献1や特許文献2に示されるようなものが知られている。  As conventional ones in which the cutting blade is brought into close contact with the surface of the product in this way and cut, those shown in Patent Document 1 and Patent Document 2 are known.

上記特許文献1に示されたゲート処理用エアニッパは、先端にテーパ面が設けられたピストンと、このピストンを摺動可能に密嵌したシリンダと、シリンダの先端側に枢着され上記テーパ面と摺接することにより刃先を閉合する方向に駆動される一対のニッパ刃体と、シリンダをその軸線方向に摺動可能に保持したブラケットと、ピストンを原状に復帰させる方向に付勢するばねとで構成され、ピストンの後部に小径のサブシリンダ部を凹設し、このサブシリンダ部に、上記シリンダの後壁を貫通したピストン杆を有するサブピストンを気密に嵌合させると共に、このサブピストンをシリンダの後壁との間でピストンの先端側に付勢するばねを内装し、かつ、このばねの付勢力を、シリンダに内装されたピストン復帰用のばねの付勢力より小さく設定し、さらに上記ブラケットを、シリンダの後部において上方に屈曲し、この屈曲された垂直部に上記ピストン杆の後端を取り付けたものであり、このことで、ひとつのシリンダ装置でニッパ刃体の所定位置への移動と、切断動作が連続して行えるようにしたものである。  The air processing nipper for gate processing shown in Patent Document 1 includes a piston having a tapered surface at the tip, a cylinder in which the piston is slidably fitted, and a tapered surface pivoted to the tip of the cylinder. Consists of a pair of nipper blades that are driven in the direction of closing the blade edge by sliding contact, a bracket that slidably holds the cylinder in its axial direction, and a spring that urges the piston in a direction to return it to its original shape A sub-cylinder portion having a small diameter is recessed in the rear portion of the piston, and a sub-piston having a piston rod penetrating the rear wall of the cylinder is fitted into the sub-cylinder portion in an airtight manner. A spring that urges the piston toward the front end with the rear wall is built in, and the urging force of this spring is smaller than the urging force of the piston return spring built in the cylinder. In addition, the bracket is bent upward at the rear of the cylinder, and the rear end of the piston rod is attached to the bent vertical portion. The movement to a predetermined position and the cutting operation can be performed continuously.

また、特許文献2に示されたニッパは、ゲートの幅より広く、かつ、ランナの幅より狭い切り込みを有する薄板をニッパの刃表に設置し、ニッパを閉じた時に前記薄刃が刃表より離れて広がり、ニッパを開いた時には刃表に狭まるように戻る形状としたものであり、このことで、該ニッパでゲートを切ると、刃の閉じる動きにより切り込みを有する薄板が刃表より離れランナを押すため、その反力により刃が製品面に強制密着させられ、ゲートが切り残しなく切断されるようにしたものである。  In addition, the nipper shown in Patent Document 2 has a thin plate having a notch wider than the width of the gate and narrower than the width of the runner on the blade surface of the nipper, and when the nipper is closed, the thin blade is separated from the blade surface. When the gate is cut with the nipper, the thin plate with the incision is separated from the blade surface by the closing movement of the blade. In order to push, the blade is forcibly brought into close contact with the product surface by the reaction force, and the gate is cut without being left uncut.

特開平10−193408号公報JP-A-10-193408

特開2004−313431号公報JP 2004-313431 A

上述した従来のゲート切断用ニッパのうち、特許文献1に示されたものは、構成が非常に複雑で、また空気圧を動力源としているためコンプレッサーなどの附帯設備も必要とし、装置が大掛かりで高価なものとなった。そのため、中小の樹脂成形加工業者にとって導入し難いという問題点があった。また、設置の自由度も低いため、少量多品種の樹脂成形品の加工にも適さないという問題点を有していた。  Among the conventional nippers for gate cutting described above, the one shown in Patent Document 1 has a very complicated configuration and uses air pressure as a power source, so it requires additional equipment such as a compressor, and the apparatus is large and expensive. It became a thing. Therefore, there is a problem that it is difficult for small and medium resin molding processors to introduce. In addition, since the degree of freedom of installation is low, there is a problem that it is not suitable for processing a small amount of various types of resin molded products.

また、特許文献2に示されたニッパは、ニッパの刃表に設けられた薄板が、ニッパの刃の閉じる動きにより押し上げられ、ランナを押すことにより、ニッパの刃を製品側に押し付け、ゲートを根元側から切断するようになっている。従って、所望の効果を得るためには、ランナに連続したゲートの長さが、所定の一定寸法でなくてはならず、使用できる樹脂成形品の対象が限られるという問題点があった。また、この点を改善するためには、樹脂成形品を製造する型自体を対応するように設計変更しなくてはならず、いずれにしても手間とコストがかかるという問題点があった。  Further, in the nipper shown in Patent Document 2, the thin plate provided on the nipper blade surface is pushed up by the closing movement of the nipper blade, and by pushing the runner, the nipper blade is pressed against the product side, and the gate is It is designed to cut from the root side. Therefore, in order to obtain a desired effect, the length of the gate continuous with the runner has to be a predetermined constant dimension, and there is a problem that the object of the resin molded product that can be used is limited. Moreover, in order to improve this point, the design must be changed so as to correspond to the mold itself for producing the resin molded product, and in any case, there is a problem that labor and cost are required.

本考案は、上記従来のゲート切断用工具が有していた問題点の改善を課題とする。  This invention makes it a subject to improve the problem which the said conventional tool for gate cutting had.

上記の課題を解決するために、本考案では、ゲート切断用カッターを、柄部上に顎部が前方突設された本体と、本体に回動自在に枢着され、この枢着部分の前側にカッター刃が取り付けられたカッター部材と、上端が顎部の後方に枢着され、上端寄りに設けられたローラでカッター部材を押動操作するレバーと、カッター部材と本体の柄部との間に設けられ、カッター刃を開方付勢するばねとで構成し、上記顎部の中心の前後軸線方向に溝を凹設すると共に、該溝にカッター刃の受けとなる樹脂板を嵌め込み、さらに、この樹脂板に対しカッター刃が正対するようにカッター刃が取り付けられたカッター部材を、顎部の中心軸線上の平面内で回動し得るように本体に取り付けた。このことで、顎部上面の一側を開放し、顎部の上面とカッター刃の側面とでカッター刃をゲートが設けられた製品の端面に密着するように位置決めできるようにし、かつ、操作用の柄部やレバーが切断対象物である樹脂成形品の下方に位置して、切断操作が円滑に行えるようにした。  In order to solve the above-described problems, in the present invention, a gate cutting cutter is pivotally attached to a main body having a jaw projecting forward on a handle portion, and is pivotally attached to the main body. Between the cutter member and the handle portion of the main body, a cutter member having a cutter blade attached to the lever, a lever whose upper end is pivotally attached to the rear of the jaw, and a roller provided near the upper end to push the cutter member. And a spring that urges the cutter blade to open, and a groove is recessed in the longitudinal axis direction at the center of the jaw, and a resin plate that receives the cutter blade is fitted into the groove, and The cutter member attached with the cutter blade so that the cutter blade faces this resin plate was attached to the main body so as to be able to rotate within a plane on the central axis of the jaw. This allows one side of the upper surface of the jaw part to be opened so that the cutter blade can be positioned in close contact with the end surface of the product provided with the gate by the upper surface of the jaw part and the side surface of the cutter blade. The handle and lever are positioned below the resin molded product, which is the object to be cut, so that the cutting operation can be performed smoothly.

上述したように、本考案のゲート切断用カッターは、本体にカッター部材とレバーを枢着してなる手動の切断工具なので、構成が簡単で、動力源を要さず、取扱性に優れる。また、本体の顎部に対して切断用のカッター刃が接離する構成であり、かつ、このカッター刃の下方に操作用のレバーが位置しているので、ゲートを基端側から切断できるように、カッター刃を製品の端面に密着させる位置決めが容易であると共に切断時のレバーを握る操作が、樹脂成形品と干渉することなく容易に行える。よって、形状の異なる種々の樹脂成形品に対して、そのゲート切断作業が、ゲートの切り残しが無いように、精度良く、容易かつ能率的に行えるという効果がある。  As described above, the gate cutting cutter according to the present invention is a manual cutting tool in which a cutter member and a lever are pivotally attached to a main body. Therefore, the configuration is simple, no power source is required, and the handling is excellent. In addition, the cutter blade for cutting is in contact with and separated from the jaw part of the main body, and the operation lever is located below the cutter blade, so that the gate can be cut from the base end side. In addition, it is easy to position the cutter blade in close contact with the end face of the product, and the operation of grasping the lever at the time of cutting can be easily performed without interfering with the resin molded product. Therefore, there is an effect that the gate cutting operation can be performed easily and efficiently with high accuracy so that there is no uncut gate for various resin molded products having different shapes.

本考案のゲート切断用カッターの一実施例を示した正面図である。It is the front view which showed one Example of the cutter for gate cutting of this invention. 実施例の平面図である。It is a top view of an Example. 実施例の左側面図である。It is a left view of an Example. 図2のA−A線の断面図である。It is sectional drawing of the AA line of FIG. カッター刃が開いた状態を示した正面図である。It is the front view which showed the state which the cutter blade opened. ゲートの切断時の状態を示した説明図である。It is explanatory drawing which showed the state at the time of the cutting | disconnection of a gate.

本体の顎部の中心前後軸線方向にカッター刃の受けとなる樹脂板を嵌め込み、顎部の後方位置には、この樹脂板とカッター刃が接離する方向に回動可能にカッター刃を備えたカッター部材を枢着し、このことで顎部の上面とカッター刃の側面とで、被切断物である樹脂成形品の水平方向と垂直方向の位置決めができるようにした。また、カッター部材の枢支点の下方位置には、カッター部材の後部と接して、カッター刃を開方付勢しているばねの付勢力に抗して強制回動させるレバーを枢着し、このことで切断時のレバー操作が樹脂成形品の下側で樹脂成形品と干渉することなく、行えるようにした。  A resin plate that receives the cutter blade is fitted in the axial direction of the center of the jaw of the main body, and a cutter blade is provided at the rear position of the jaw so that the resin plate and the cutter blade can be rotated in a direction in which the resin plate comes in contact with and away from the jaw. The cutter member was pivotally attached, and by this, the horizontal and vertical positioning of the resin molded product, which is the object to be cut, was made possible by the upper surface of the jaw and the side surface of the cutter blade. In addition, a lever that forcibly rotates against the urging force of the spring that opens the cutter blade in contact with the rear portion of the cutter member is pivotally attached to a position below the pivot point of the cutter member. Therefore, the lever operation at the time of cutting can be performed below the resin molded product without interfering with the resin molded product.

以下、添付図面に従って一実施例を説明する。本考案のゲート切断用カッターは、図1に示したように、本体1と、本体1に回動自在に取り付けられたカッター部材3と、カッター部材3の下側で本体1に枢着されたレバー2と、カッター部材3とレバー2との間に設けられたばね4とで構成されている。  Hereinafter, an embodiment will be described with reference to the accompanying drawings. As shown in FIG. 1, the gate cutting cutter of the present invention is pivotally attached to the main body 1, a cutter member 3 rotatably attached to the main body 1, and a lower side of the cutter member 3. The lever 2 is composed of a spring 4 provided between the cutter member 3 and the lever 2.

本体1は、前方(図1において左方)に突出した顎部1aの後方(図1において右方)に、下方に湾曲した柄部1bが連設されたものであり、顎部1aの中心の前後(図1において左右)軸線方向には、図3に示すように溝1dが凹設されており、この溝1dに後述するカッター刃の受けとなる樹脂板8が嵌め込まれている。また、顎部1aの後方(図1において右方)には、その一側に顎部1aの幅の少なくとも1/2以下の厚さの板状の取付部1cが上方突設されている。  The main body 1 has a handle portion 1b curved downward and connected to the rear side (right side in FIG. 1) of the jaw portion 1a protruding forward (left side in FIG. 1), and the center of the jaw portion 1a. As shown in FIG. 3, a groove 1d is recessed in the front and rear (left and right in FIG. 1) axial direction, and a resin plate 8 that receives a cutter blade described later is fitted into the groove 1d. Further, a plate-like attachment portion 1c having a thickness of at least 1/2 or less of the width of the jaw portion 1a is provided on the rear side of the jaw portion 1a (right side in FIG. 1).

カッター部材3は、図4に示すように、枢支点5を中心に回動可能に本体1の取付部1cに取り付けられたものであり、枢支点5の前方(図4において左方)には、取り換え可能なカッター刃3aが取り付けられている。また、枢支点5の後方(図4において右方)は、下方に屈曲されると共に、この屈曲部分の下端寄りに、ばね掛け部3bが切欠形成されている。  As shown in FIG. 4, the cutter member 3 is attached to the attachment portion 1 c of the main body 1 so as to be rotatable around the pivot point 5, and in front of the pivot point 5 (leftward in FIG. 4). A replaceable cutter blade 3a is attached. Further, the rear of the pivot point 5 (to the right in FIG. 4) is bent downward, and a spring hooking portion 3b is formed near the lower end of the bent portion.

レバー2は、前面に指掛け部2aが形成された杆状のものであり、本体1の顎部1aの後方位置に枢軸6で回動可能に取り付けられている。また、この枢軸6の下方位置には、カッター部材3の後部前端面に当接するローラ7が取り付けられている。  The lever 2 has a hook-like shape with a finger hook portion 2a formed on the front surface, and is attached to a rear position of the jaw portion 1a of the main body 1 so as to be rotatable about a pivot 6. A roller 7 that is in contact with the rear front end surface of the cutter member 3 is attached to a position below the pivot 6.

ばね4は、一端がカッター部材3の後部に設けられたばね掛け部3bに引っ掛けられ、他端が本体1の柄部1bの内側に設けられたばね受け部1eに固定された所謂キックばねと称されるものであり、カッター部材3に取り付けられたカッター刃3aを本体1の顎部1aから離れる方向に開方付勢している。  The spring 4 is referred to as a so-called kick spring in which one end is hooked on a spring hook portion 3b provided at the rear portion of the cutter member 3 and the other end is fixed to a spring receiving portion 1e provided on the inner side of the handle portion 1b of the main body 1. The cutter blade 3 a attached to the cutter member 3 is urged to open in a direction away from the jaw portion 1 a of the main body 1.

本考案のゲート切断用カッターは、上記の構成を有している。  The cutter for gate cutting of the present invention has the above-described configuration.

次にその働きについて述べると、まずレバー2を握らない操作開始状態において、カッター部材3は、ばね4の付勢力により、その先端のカッター刃3aが本体1の顎部1aから離れた開放状態に維持されている。この状態で樹脂成形品Pのゲート11をカッター刃3aと顎部1aとの間に差し込むと、図6に示すように、樹脂成形品Pは、ゲート11が設けられた側の製品10の下側が本体1の顎部1a上に載置され、位置決めされるので、この状態でカッターを製品10側に押しつけると、カッター刃3aの側面が製品10の端面と密着し、切断の準備が整う。  Next, its function will be described. First, in an operation start state in which the lever 2 is not gripped, the cutter member 3 is in an open state in which the cutter blade 3a at the tip thereof is separated from the jaw portion 1a of the main body 1 by the biasing force of the spring 4. Maintained. When the gate 11 of the resin molded product P is inserted between the cutter blade 3a and the jaw 1a in this state, the resin molded product P is placed under the product 10 on the side where the gate 11 is provided, as shown in FIG. Since the side is placed on the jaw 1a of the main body 1 and positioned, when the cutter is pressed against the product 10 in this state, the side surface of the cutter blade 3a comes into close contact with the end surface of the product 10 and preparation for cutting is completed.

この状態でレバー2を本体1の柄部1bに接近する方向に引けば、レバー2に取り付けられたローラ7が、カッター部材3の後部を押し上げ、このカッター部材3をばね4の付勢力に抗して反時計廻りに回動させる。よって、先端が顎部1aから離れた開放位置にあったカッター刃3aは、本体1の顎部1aに接近する閉方向に回動され、顎部1aに設けられた樹脂板8との間で樹脂成形品Pのゲート11を挟み込み、切断する。このことで、樹脂成形品Pにおいて製品10とスプル12との間に存在するゲート11が、製品10側に残らないように、その基端側から切断されることとなり、良好な品質形状の製品10が取り出されるものである。  In this state, when the lever 2 is pulled in a direction approaching the handle 1b of the main body 1, the roller 7 attached to the lever 2 pushes up the rear part of the cutter member 3, and resists the urging force of the spring 4 with the cutter member 3. Then turn it counterclockwise. Therefore, the cutter blade 3a whose tip is in the open position away from the jaw portion 1a is rotated in the closing direction approaching the jaw portion 1a of the main body 1 and between the resin plate 8 provided on the jaw portion 1a. The gate 11 of the resin molded product P is sandwiched and cut. Thus, in the resin molded product P, the gate 11 existing between the product 10 and the sprue 12 is cut from the base end side so that it does not remain on the product 10 side, and a product with a good quality shape. 10 is taken out.

なお、上述したレバー2の回動操作の際、手で握ることとなるレバー2や本体1の柄部1bは、本体1の顎部1a上に位置した樹脂成形品Pの下側に位置しているので、その操作が妨げられることはない。  Note that the lever 2 and the handle 1b of the main body 1 that are to be gripped by the hand when the lever 2 is rotated are positioned below the resin molded product P positioned on the jaw 1a of the main body 1. The operation is not hindered.

以上のようにして、ゲート11を切断した後、レバー2を引きつけている力を弱めれば、レバー2は、ばね4の付勢力により、カッター部材3と共に、図中時計廻りに回動し、カッター刃3aの刃先が開いた開放状態に原状復帰し、次の切断作業の準備が整うこととなる。  As described above, after the gate 11 is cut, if the force attracting the lever 2 is weakened, the lever 2 is rotated together with the cutter member 3 by the urging force of the spring 4 in the clockwise direction in the figure. The blade blade of the cutter blade 3a is restored to the open state in which the cutting edge is opened, and the next cutting operation is ready.

以上のようにして本考案のゲート切断用カッターは、使用されるものである。  As described above, the gate cutting cutter of the present invention is used.

構造が簡単で動力源も必要としない手動工具なので、取扱性に優れ、種々の形状の異なる樹脂成形品から製品を切りだす作業への対応度が高い。よって、少量多品種の樹脂成形品を製造する業者への利用が促進される可能性がある。  Since it is a manual tool that has a simple structure and does not require a power source, it is easy to handle and has a high degree of support for cutting out products from resin molded products of various shapes. Therefore, there is a possibility that utilization to a supplier who manufactures a small amount of various types of resin molded products may be promoted.

1 本体
1a 顎部
1b 柄部
1c 取付部
1d 溝
1e ばね受け部
2 レバー
3 カッター部材
3a カッター刃
3b ばね掛け部
4 ばね
5 枢支点
6 枢軸
7 ローラ
8 樹脂板
DESCRIPTION OF SYMBOLS 1 Main body 1a Jaw part 1b Handle part 1c Mounting part 1d Groove 1e Spring receiving part 2 Lever 3 Cutter member 3a Cutter blade 3b Spring hook part 4 Spring 5 Pivot point 6 Pivot 7 Roller 8 Resin plate

Claims (1)

柄部上に顎部が前方突設された本体と、
本体に回動自在に枢着され、この枢着部分の前側にカッター刃が取り付けられたカッター部材と、
上端が顎部の後方に枢着され、上端寄りに設けられたローラでカッター部材を押動操作するレバーと、
カッター部材と本体の柄部との間に設けられ、カッター刃を開方付勢するばねとを具備し、
顎部の中心の前後軸線方向に溝が凹設されると共に、該溝にカッター刃の受けとなる樹脂板が嵌め込まれ、かつ、この樹脂板にカッター刃が正対するようカッター部材が、顎部の中心軸線上の平面内で回動し得るように本体に取り付けられたことを特徴とするゲート切断用カッター。
A main body with a jaw projecting forward on the handle,
A cutter member pivotally attached to the main body and having a cutter blade attached to the front side of the pivot part;
A lever whose upper end is pivotally attached to the rear of the jaw and which pushes the cutter member with a roller provided near the upper end;
A spring provided between the cutter member and the handle portion of the main body and biasing the cutter blade open;
A groove is provided in the longitudinal direction of the center of the jaw, and a resin plate that receives the cutter blade is fitted into the groove, and the cutter member is disposed in the jaw so that the cutter blade faces the resin plate. A cutter for gate cutting, wherein the cutter is attached to the main body so as to be able to rotate in a plane on the center axis of the gate.
JP2010005064U 2010-07-10 2010-07-10 Gate cutting cutter Expired - Lifetime JP3163089U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010005064U JP3163089U (en) 2010-07-10 2010-07-10 Gate cutting cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010005064U JP3163089U (en) 2010-07-10 2010-07-10 Gate cutting cutter

Publications (1)

Publication Number Publication Date
JP3163089U true JP3163089U (en) 2010-09-30

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010005064U Expired - Lifetime JP3163089U (en) 2010-07-10 2010-07-10 Gate cutting cutter

Country Status (1)

Country Link
JP (1) JP3163089U (en)

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