JP3161939B2 - Crosslinked polyurethane colloid, method for producing the same, and dispersion stabilizer - Google Patents

Crosslinked polyurethane colloid, method for producing the same, and dispersion stabilizer

Info

Publication number
JP3161939B2
JP3161939B2 JP13572295A JP13572295A JP3161939B2 JP 3161939 B2 JP3161939 B2 JP 3161939B2 JP 13572295 A JP13572295 A JP 13572295A JP 13572295 A JP13572295 A JP 13572295A JP 3161939 B2 JP3161939 B2 JP 3161939B2
Authority
JP
Japan
Prior art keywords
crosslinked polyurethane
colloid
polybutadiene
polyol
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP13572295A
Other languages
Japanese (ja)
Other versions
JPH08302181A (en
Inventor
勝美 栗山
徳之 宮本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dainichiseika Color and Chemicals Mfg Co Ltd
Ukima Chemicals and Color Mfg Co Ltd
Original Assignee
Dainichiseika Color and Chemicals Mfg Co Ltd
Ukima Chemicals and Color Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dainichiseika Color and Chemicals Mfg Co Ltd, Ukima Chemicals and Color Mfg Co Ltd filed Critical Dainichiseika Color and Chemicals Mfg Co Ltd
Priority to JP13572295A priority Critical patent/JP3161939B2/en
Publication of JPH08302181A publication Critical patent/JPH08302181A/en
Application granted granted Critical
Publication of JP3161939B2 publication Critical patent/JP3161939B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/67Unsaturated compounds having active hydrogen
    • C08G18/69Polymers of conjugated dienes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/0838Manufacture of polymers in the presence of non-reactive compounds
    • C08G18/0842Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents
    • C08G18/0861Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of a dispersing phase for the polymers or a phase dispersed in the polymers
    • C08G18/0871Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of a dispersing phase for the polymers or a phase dispersed in the polymers the dispersing or dispersed phase being organic

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、塗料、接着剤やインキ
用ワニス等の改質剤、あるいは樹脂やエラストマー等の
ポリマーの改質剤として、又、顔料等の分散安定剤や乳
化及び懸濁重合用等の分散安定剤等として有益なポリウ
レタンコロイド、その製造方法及びポリウレタンコロイ
ドからなる分散安定剤に関する。
BACKGROUND OF THE INVENTION The present invention is intended for use as a modifier for paints, adhesives and varnishes for inks, or as a modifier for polymers such as resins and elastomers, as well as dispersion stabilizers such as pigments, emulsifiers and suspensions. The present invention relates to a polyurethane colloid useful as a dispersion stabilizer for suspension polymerization and the like, a method for producing the same, and a dispersion stabilizer comprising a polyurethane colloid.

【0002】[0002]

【従来の技術】ポリマーコロイドの製造方法としては、
ラジカル反応を用いた非水分散重合法や水性エマルジョ
ン重合法等が公知である。又、水性ポリウレタンコロイ
ドの製造方法としては、特開平1−110506号公報
等に記載の方法が知られている。非水系ポリウレタンウ
レアコロイドの製造方法としては、その合成過程で粒子
同志が凝集や融着して安定なコロイド粒子が得られ難い
為に、多量の乳化剤を使用したり、又、ポリオールや樹
脂溶液中で合成して粒子同士の凝集を防止する方法が知
られている。
2. Description of the Related Art As a method for producing a polymer colloid,
A non-aqueous dispersion polymerization method and an aqueous emulsion polymerization method using a radical reaction are known. As a method for producing an aqueous polyurethane colloid, a method described in Japanese Patent Application Laid-Open No. 1-110506 is known. Non-aqueous polyurethane urea colloids can be produced by using a large amount of emulsifiers, or by using a large amount of emulsifiers in a polyol or resin solution, because stable colloidal particles are difficult to obtain due to aggregation and fusion of particles in the synthesis process. A method for preventing aggregation of particles by synthesizing the particles is known.

【0003】[0003]

【発明が解決しようとする課題】上記の方法で得られる
ポリウレタンコロイドやコロイド粒子には、乳化剤やポ
リオール、樹脂等が存在あるいは残存する為に、これら
がポリウレタンコロイドやコロイド粒子を用いた最終製
品に対して悪影響を及ぼし、これらを用いる製品が限定
され、応用範囲が狭い等の問題がある。従って、本発明
の目的は、上記従来技術の問題点を解決し、塗料、接着
剤、インキ用ワニス等の改質剤や樹脂やエラストマー等
のポリマーの改質剤として、有機や無機粉体の表面改質
剤やフィラーや顔料等の分散安定剤として、又、乳化及
び懸濁重合用等の分散安定剤として、更には、吸油性樹
脂等として有益な架橋ポリウレタンコロイド及びその製
造方を提供することである。
The polyurethane colloids and colloidal particles obtained by the above-described method contain or remain emulsifiers, polyols, resins and the like. There is a problem in that it has an adverse effect on the product, the products using them are limited, and the application range is narrow. Accordingly, an object of the present invention is to solve the above-mentioned problems of the prior art, and to use organic or inorganic powders as modifiers for paints, adhesives, varnishes for inks, or for polymers such as resins and elastomers. Provided is a crosslinked polyurethane colloid useful as a dispersion stabilizer such as a surface modifier, a filler or a pigment, as a dispersion stabilizer for emulsion and suspension polymerization, and also as an oil-absorbing resin, and a method for producing the same. That is.

【0004】[0004]

【課題を解決する為の手段】上記の目的は以下の本発明
によって達成される。即ち、本発明は分散安定剤を含ま
ない非水系溶媒中に、平均粒子径が0.01〜0.5μ
mの溶媒和された架橋ポリウレタン粒子が安定に分散し
てなり、該架橋ポリウレタン粒子が、ポリブタジエンポ
リオールとイソシアネート化合物とを反応させて得られ
るイソシアネ ート基含有ポリブタジエンプレポリマーと
ポリイソプレンポリオールとの反応生成物であることを
特徴とする架橋ポリウレタンコロイド、官能基数が2以
上のポリブタジエンポリオールとジイソシアネート化合
物とを官能基比が 1<NCO/OH≦2 となる条件
で反応させて得られるイソシアネート基含有ポリブタジ
エンプレポリマーと官能基数が2以上のポリイソプレン
ポリオールとを、これらの可溶性非水系溶媒中で、分散
安定剤の不存在下に、官能基比が 0.8≦NCO/O
H≦1.2 となる条件で反応させることを特徴とする
架橋ポリウレタンコロイドの製造方法及び上記の架橋ポ
リウレタンコロイドからなることを特徴とする分散安定
剤である。
The above object is achieved by the present invention described below. That is, the present invention, in a non-aqueous solvent containing no dispersion stabilizer, the average particle size is 0.01 ~ 0.5μ
solvated crosslinked polyurethane particles m is Ri Na stably dispersed and crosslinked polyurethane particles, polybutadiene Po
Obtained by reacting riol with an isocyanate compound.
And isocyanate over preparative group-containing polybutadiene prepolymer that
Crosslinked polyurethane colloid, wherein the reaction product der Rukoto of polyisoprene polyol, a functional group ratio and two or more polybutadiene polyol and a diisocyanate compound functional groups is reacted under conditions such that a 1 <NCO / OH ≦ 2 The isocyanate group-containing polybutadiene prepolymer obtained and the polyisoprene polyol having a functional group number of 2 or more are obtained in these soluble non-aqueous solvents in the absence of a dispersion stabilizer, and the functional group ratio is 0.8 ≦ NCO / O
A method for producing a crosslinked polyurethane colloid, wherein the reaction is performed under the condition of H ≦ 1.2, and a dispersion stabilizer comprising the above crosslinked polyurethane colloid.

【0005】[0005]

【作用】本発明により、イソシアネート基を有するポリ
ブタジエンプレポリマーと官能基数が2以上のポリイソ
プレンポリオールとを、分散安定剤を含まない非水系溶
媒中で反応させて架橋ポリウレタン粒子を形成させる際
に、架橋密度と架橋点間のポリマー鎖の分子量をバラン
スさせるように両者を反応させることにより、架橋ポリ
ウレタンコロイド粒子が凝集及び巨大化すること無く、
非水系溶媒中に安定に存在する架橋ポリウレタンコロイ
ドが容易に提供される。
According to the present invention, when a polybutadiene prepolymer having an isocyanate group and a polyisoprene polyol having a functional group number of 2 or more are reacted in a non-aqueous solvent not containing a dispersion stabilizer to form crosslinked polyurethane particles, By reacting both so as to balance the molecular weight of the polymer chain between the crosslinking density and the crosslinking point, the crosslinked polyurethane colloid particles do not aggregate and become large,
A crosslinked polyurethane colloid stably present in a non-aqueous solvent is easily provided.

【0006】架橋ポリウレタン粒子が、分散安定剤が添
加されていない非水系溶媒中に安定に存在するのは、ポ
リウレタン鎖を構成するポリブタジエン鎖とポリイソプ
レン鎖とが非水系溶媒中で結晶化しないことや、架橋間
の分子量が小さくならないように反応をコントロールす
る為に、反応が進むにつれて生じる架橋粒子では、架橋
部分及び架橋間のポリマー鎖は溶媒に溶媒和されると共
に、運動の自由度の大きい架橋間のポリマー鎖が溶媒中
に配向する為に、形成された架橋粒子間の凝集が防止さ
れ、安定なコロイドが形成されるものと思われる。この
コロイドの安定化作用は、溶媒に対してコロイド粒子が
溶媒和部分と非溶媒和部分とで構成されている従来公知
のコロイドの安定化作用とは根本的に異なるものであ
る。
[0006] The reason that the crosslinked polyurethane particles are stably present in the nonaqueous solvent to which no dispersion stabilizer is added is that the polybutadiene chain and the polyisoprene chain constituting the polyurethane chain do not crystallize in the nonaqueous solvent. In addition, in order to control the reaction so that the molecular weight between crosslinks does not decrease, in the crosslinked particles generated as the reaction proceeds, the crosslinked portion and the polymer chain between the crosslinks are solvated with the solvent and have a large degree of freedom of movement. Since the polymer chains between the crosslinks are oriented in the solvent, it is considered that aggregation between the formed crosslinked particles is prevented and a stable colloid is formed. The stabilizing action of this colloid is fundamentally different from the conventionally known stabilizing action of a colloid in which colloid particles are composed of a solvated portion and an unsolvated portion with respect to a solvent.

【0007】[0007]

【好ましい実施態様】次に好ましい実施態様を挙げて本
発明を更に詳しく説明する。本発明の架橋ポリウレタン
コロイドは、ポリブタジエンポリオールとジイソシアネ
ートとを反応させて得られるイソシアネート基含有プレ
ポリマーとポリイソプレンポリオールとを、これらを溶
解する非水系溶媒中で、分散安定化剤の不存在下に反応
させることによって合成される。
BEST MODE FOR CARRYING OUT THE INVENTION Next, the present invention will be described in more detail with reference to preferred embodiments. The crosslinked polyurethane colloid of the present invention is obtained by reacting a polybutadiene polyol and a diisocyanate with an isocyanate group-containing prepolymer and a polyisoprene polyol in a non-aqueous solvent in which these are dissolved in the absence of a dispersion stabilizer. It is synthesized by reacting.

【0008】本発明で使用されるポリブタジエンポリオ
ールは、官能基数が2以上のポリオールであり、好まし
い分子量は1,000〜5,000である。本発明にお
いては、ポリブタジエンポリオールは、これとジイソシ
アネート化合物とを無溶媒で又は溶媒中で反応させて得
られるイソシアネート基を有するポリブタジエンプレポ
リマーとして使用される。ポリブタジエンポリオールと
ジイソシアネート化合物との反応は、イソシアネート基
(NCO)と水酸基(OH)との官能基比が1<NCO
/OH≦2となる条件で行い、生成するプレポリマーの
分子量をコントロールする。この様に合成されるポリブ
タジエンプレポリマーの分子量は、ポリブタジエンプレ
ポリマーとポリイソプレンポリオールとの反応で生じる
架橋間の分子量をコントロールするうえで重要であり、
好ましい分子量は、1,000〜15,000の範囲で
ある。
[0008] The polybutadiene polyol used in the present invention is a polyol having two or more functional groups, and preferably has a molecular weight of 1,000 to 5,000. In the present invention, the polybutadiene polyol is used as a polybutadiene prepolymer having an isocyanate group obtained by reacting the polybutadiene polyol with a diisocyanate compound without or in a solvent. The reaction between the polybutadiene polyol and the diisocyanate compound is such that the functional group ratio between the isocyanate group (NCO) and the hydroxyl group (OH) is 1 <NCO
/ OH ≦ 2 to control the molecular weight of the resulting prepolymer. Polyb synthesized in this way
The molecular weight of Tajien prepolymer is important in controlling the molecular weight between crosslinks caused by reaction with the polybutadiene prepolymer and polyisoprene polyol,
Preferred molecular weights range from 1,000 to 15,000.

【0009】本発明でポリブタジエンプレポリマーの合
成に使用されるジイソシアネート化合物としては、例え
ば、トリレンジイソシアネート、4,4´−ジフェニル
メタンジイソシアネート、キシレンジイソシアネート、
メタキシレンジイソシアネート、1,6−ヘキサメチレ
ンジイソシアネート、リジンジイソシアネート、4,4
´−メチレンビス(シクロヘキシルイソシアネート)、
メチルシクロヘキサン−2,4−(又は−2,6−)−
ジイソシアネート、1,3−ビス(イソシアネートメチ
ル)シクロヘキサン、イソホロンジイソシアネート、ト
リメチルヘキサメチレンジイソシアネート、ダイマー酸
ジイソシアネート等の2個のイソシアネート基を有する
ものが挙げられる。
The diisocyanate compound used for synthesizing the polybutadiene prepolymer in the present invention includes, for example, tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylene diisocyanate,
Meta-xylene diisocyanate, 1,6-hexamethylene diisocyanate, lysine diisocyanate, 4,4
'-Methylenebis (cyclohexyl isocyanate),
Methylcyclohexane-2,4- (or -2,6-)-
Those having two isocyanate groups such as diisocyanate, 1,3-bis (isocyanatomethyl) cyclohexane, isophorone diisocyanate, trimethylhexamethylene diisocyanate, and dimer acid diisocyanate are exemplified.

【0010】本発明で使用されるポリイソプレンポリオ
ールは、官能基数が2以上のポリオールであり、好まし
い分子量は、1,000〜30,000の範囲である。
The polyisoprene polyol used in the present invention is a polyol having two or more functional groups, and the preferred molecular weight is in the range of 1,000 to 30,000.

【0011】本発明の架橋ポリウレタンコロイドは、
リブタジエンプレポリマーとイソプレンポリオールと
を、これらの可溶性非水系溶媒中で、分散安定剤の不存
在下に反応させることによって製造される。ポリブタジ
エンプレポリマーとポリイソプレンポリオールとの反応
は、例えば、撹拌機付きのジャケット式合成釜等の反応
容器を用い、両者の濃度を非水系溶媒で40〜60重量
%程度に調整し、反応温度60〜120℃程度で、攪拌
下に行うことが好ましい。所定の温度に徐々に昇温しな
がら反応させると、反応溶液の粘度が次第に上昇するの
で、更に非水系溶媒を反応溶液に添加しながら反応を行
うことが好ましい。特に、架橋の進行による粘度の上昇
によって、反応溶液全体がゲル状にならないように、濃
度、攪拌力等を制御しながら反応させることが望まし
い。反応濃度や反応温度は、上記の範囲に限定されるも
のではなく、又、反応容器や撹拌機の形態、撹拌力等も
特に限定されるものではない。
[0011] The cross-linked polyurethane colloid of the present invention, port
It is produced by reacting a butadiene prepolymer and an isoprene polyol in these soluble non-aqueous solvents in the absence of a dispersion stabilizer. Polybutadi
Reaction of the ene prepolymer and polyisoprene polyols may, for example, using a reaction vessel such as a jacketed synthesis reactor equipped with a stirrer, by adjusting the concentration of both the non-aqueous solvent to about 40-60 wt%, a reaction temperature of 60 It is preferable to carry out the stirring at a temperature of about to 120 ° C. When the reaction is performed while gradually increasing the temperature to a predetermined temperature, the viscosity of the reaction solution gradually increases. Therefore, it is preferable to perform the reaction while further adding a non-aqueous solvent to the reaction solution. In particular, it is desirable to carry out the reaction while controlling the concentration, stirring power, and the like so that the entire reaction solution does not become a gel due to an increase in viscosity due to progress of crosslinking. The reaction concentration and the reaction temperature are not limited to the above ranges, and the form of the reaction vessel and the stirrer, the stirring power, and the like are not particularly limited.

【0012】ポリブタジエンプレポリマーとポリイソプ
レンポリオールとの反応で得られる本発明の架橋ポリウ
レタンコロイドは、平均粒径が0.01〜0.5μmの
架橋ポリウレタン粒子が分散安定剤を含まない非水系溶
媒中に安定に存在するコロイドである。架橋ポリウレタ
ン粒子が、上記範囲の平均粒径を有し、且つ溶媒中に安
定に存在するには、架橋粒子の架橋密度と架橋間のポリ
マー鎖の分子量をバランスさせることが重要である。
リブタジエンプレポリマーとイソプレンポリオールは、
官能基比が0.8≦NCO/OH≦1.2となる条件で
反応させることが、生成する架橋ポリウレタン粒子が溶
媒中に安定に存在する上で好ましい。官能基比が0.8
未満では、架橋度が小さい為に生成する架橋ポリウレタ
ンは、粒子としての存在が困難となる。官能基比が1.
2を超えると、反応溶液全体がゲル化した状態になり、
安定なコロイドは得られ難くなる。又、架橋間のポリマ
ー鎖の好ましい分子量は、1,000〜20,000の
範囲であり、分子量が1,000未満となると、架橋ポ
リウレタン粒子間の凝集が生じ、コロイドの安定性が得
られ難く、分子量が20,000を超えると架橋粒子の
広がりが大きくなり目的の粒径が得られ難くなる。
The crosslinked polyurethane colloid of the present invention obtained by reacting a polybutadiene prepolymer with a polyisoprene polyol has a crosslinked polyurethane particle having an average particle size of 0.01 to 0.5 μm in a non-aqueous solvent containing no dispersion stabilizer. Is a colloid that is stably present in In order for the crosslinked polyurethane particles to have an average particle diameter in the above range and to be stably present in the solvent, it is important to balance the crosslink density of the crosslinked particles and the molecular weight of the polymer chain between crosslinks. Po
Libutadiene prepolymer and isoprene polyol are
It is preferable to carry out the reaction under the condition that the functional group ratio satisfies 0.8 ≦ NCO / OH ≦ 1.2, since the resulting crosslinked polyurethane particles are stably present in the solvent. Functional group ratio is 0.8
If it is less than 1, the crosslinked polyurethane formed due to a small degree of crosslinking has difficulty in its existence as particles. The functional group ratio is 1.
If it exceeds 2, the whole reaction solution will be in a gelled state,
It is difficult to obtain a stable colloid. Moreover, preferred molecular weight of the polymer chains between crosslinks is in the range of 1,000 to 20,000, the molecular weight is less than 1,000, aggregation occurs between crosslinked polyurethane particles child, colloidal stability is obtained When the molecular weight exceeds 20,000, the spread of the crosslinked particles becomes large, and it becomes difficult to obtain a target particle size.

【0013】以上のように、本発明では安定なコロイド
形成に、架橋密度と架橋点間に存在するポリマー鎖の分
子量が関与していることから、本発明の架橋ポリウレタ
ンコロイドでは、溶媒中に分散した架橋ポリウレタンコ
ロイド粒子は、架橋部分及び架橋点間のポリマー鎖が溶
媒に対して溶媒和されていると共に、架橋点間のポリマ
ー鎖が溶媒中に配向することにより安定なコロイドが得
られるものと思われる。従って、架橋密度が大きくな
り、架橋点間のポリマー鎖の分子量が1,000未満と
なると架橋ポリウレタン粒子が凝集するのは、架橋間の
ポリマー鎖の溶媒中への配向が不足する為と考えられ
る。従って、本発明で使用されるポリブタジエンポリオ
ールの分子量、該ポリオールとジイソシアネート化合物
との官能基比、ポリイソプレンポリオールの分子量及び
ポリブタジエンプレポリマーとポリイソプレンポリオー
ルとの官能基比を調整し、架橋密度と架橋間のポリマー
鎖の分子量をバランスさせることによって、分散安定剤
を含まない非水系溶媒中における架橋ポリウレタン粒
平均粒径及び安定性を制御することが出来る。
As described above, in the present invention, since the formation of a stable colloid involves the crosslinking density and the molecular weight of the polymer chain existing between the crosslinking points, the crosslinked polyurethane colloid of the present invention is dispersed in a solvent. The crosslinked polyurethane colloid particles have a crosslinked portion and a polymer chain between the crosslinking points solvated with a solvent, and the polymer chain between the crosslinking points is oriented in the solvent to obtain a stable colloid. Seem. Accordingly, the crosslinking density is increased, the molecular weight of the polymer chains between crosslinks is aggregated and crosslinked polyurethane particles child less than 1,000, believed to insufficient orientation of the polymer chains in a solvent between crosslinks Can be Accordingly, the molecular weight of the polybutadiene polyol used in the present invention, the functional group ratio between the polyol and the diisocyanate compound, the molecular weight of the polyisoprene polyol and
Adjust the functional group ratio of the polybutadiene prepolymer and polyisoprene polyol, by balancing the molecular weight of the polymer chains between crosslinks and crosslink density, rack Hashipo polyurethane particles child in a non-aqueous solvent containing no dispersion stabilizer
It is possible to control the average particle size and stability.

【0014】本発明で使用される非水系溶媒は、使用原
料であるポリイソプレンポリオール、ポリブタジエンポ
リオールとジイソシアネート化合物及びこれらの反応生
成物であるポリブタジエンプレポリマーを溶解する活性
水素を有しない全ての非水系溶媒が使用出来る。特に好
ましい溶媒は、例えば、ヘキサン、ヘプタン、オクタ
ン、ノナン、デカン、シクロヘキサン、メチルシクロヘ
キサン、トルエン、キシレン、石油スピリット、石油ナ
フタ等の炭化水素系溶媒である。これらの溶媒に原料を
溶解させるが、溶解は常温及び高温での溶解を包含す
る。
The non-aqueous solvent used in the present invention includes all non-aqueous solvents having no active hydrogen that dissolve the polyisoprene polyol, polybutadiene polyol and diisocyanate compound used as raw materials, and the polybutadiene prepolymer which is a reaction product thereof. Solvents can be used. Particularly preferred solvents are, for example, hydrocarbon solvents such as hexane, heptane, octane, nonane, decane, cyclohexane, methylcyclohexane, toluene, xylene, petroleum spirit, petroleum naphtha and the like. The raw materials are dissolved in these solvents, and the dissolution includes dissolution at ordinary temperature and high temperature.

【0015】本発明では、上記の非水系溶媒を用い、分
散安定剤の不存在下にポリブタジエンプレポリマーとイ
ソプレンポリオールとを反応させて、安定な架橋ポリウ
レタンコロイドを生成させるが、本発明では架橋ポリウ
レタン粒子を分散媒体中に安定に分散させる為に通常使
用される各種界面活性剤、懸濁重合や分散重合等で使用
される分散剤、懸濁安定剤等の分散安定剤を使用しない
ことも特徴である。
In the present invention, a stable crosslinked polyurethane colloid is produced by reacting a polybutadiene prepolymer with isoprene polyol in the absence of a dispersion stabilizer using the above-mentioned non-aqueous solvent. various surfactants commonly used for stably dispersing the particles child in a dispersion medium, dispersing agent used in the suspension polymerization or dispersion polymerization and the like, may not use a dispersion stabilizer such as a suspension stabilizer It is a feature.

【0016】以上のようにして得られる本発明の架橋ポ
リウレタンコロイドは、溶媒和された架橋ポリウレタン
子で構成されている為に、このコロイドを用いること
によって耐熱性の高い、性能の優れた塗膜を得ることが
出来る。例えば、ポリイソプレンポリオールとイソシア
ネート基(NCO基)を有するポリブタジエンプレポリ
マーとを、官能基比がNCO/OH=1.0となるモル
比で反応させて合成した架橋ポリウレタンコロイドを、
濃度を10%に調整してガラス板上に塗膜が8μm厚さ
になるように塗布し乾燥することにより、透明性に優
れ、溶融温度は200℃以上の塗膜を得ることが出来
る。
The crosslinked polyurethane colloid of the present invention obtained as described above, in order that consists of solvated crosslinked polyurethane <br/> grain child, high heat resistance by using this colloid, the performance Excellent coating film can be obtained. For example, a crosslinked polyurethane colloid synthesized by reacting a polyisoprene polyol with a polybutadiene prepolymer having an isocyanate group (NCO group) at a molar ratio such that the functional group ratio is NCO / OH = 1.0,
By adjusting the concentration to 10% and applying the coating on a glass plate so as to have a thickness of 8 μm and drying, a coating excellent in transparency and having a melting temperature of 200 ° C. or higher can be obtained.

【0017】又、ポリイソプレン及びポリブタジエン
は、優れた耐水性、耐加水分解性、耐熱性、絶縁性、耐
低温脆化性、衝撃吸収性等を有している為に、これらの
ポリマー鎖を有する本発明の架橋ポリウレタンコロイド
は、塗料やインキのベヒクル、各種のコーティング剤、
樹脂、エラストマー等の改質剤等として有用である。例
えば、ポリイソプレンポリオールとポリブタジエンプレ
ポリマーとを、官能基比が、NCO/OH>1の条件で
反応させて得られるコロイドは、接着剤としても、ある
いは接着剤の改質剤としても有用である。特に本発明の
架橋ポリウレタンコロイドの応用として、非水媒体中で
の乳化及び懸濁重合等のの乳化、懸濁分散安定剤等の分
散安定剤として、あるいは顔料や充填剤等の粒子状物質
の分散剤として、広範囲の粒径のコントロールが可能
な、しかも粒度分布の狭い製品が得られる等の従来の分
散安定剤には見られない優れた性能を有している。
Further, polyisoprene and polybutadiene have excellent water resistance, hydrolysis resistance, heat resistance, insulation, low-temperature embrittlement resistance, impact absorption, and the like. The crosslinked polyurethane colloid of the present invention has a paint or ink vehicle, various coating agents,
It is useful as a modifier for resins and elastomers. For example, a colloid obtained by reacting a polyisoprene polyol with a polybutadiene prepolymer under the condition that the functional group ratio is NCO / OH> 1 is useful as an adhesive or as a modifier for an adhesive. . Particularly as an application of the crosslinked polyurethane colloid of the present invention, emulsification such as emulsification and suspension polymerization in a non-aqueous medium, as a dispersion stabilizer such as a suspension dispersion stabilizer, or as a particulate stabilizer such as a pigment or a filler. As a dispersant, it has an excellent performance not found in conventional dispersion stabilizers, such as a wide range of particle size control and a product with a narrow particle size distribution.

【0018】本発明の架橋ポリウレタンコロイドの粒子
の形態は、図1に示す様な断面の、溶媒和している架橋
粒子1と粒子表面の溶媒中に配向している架橋間のポリ
マー鎖2からなるものと想像される。本発明の架橋ポリ
ウレタンコロイドの粒子径は、図1の円の部分の直径で
ある。本発明におけるコロイド粒子の平均粒径は、日機
装社製の粒度分布測定器(マイクロトラックX−100
及びUPR)で測定した値である。
The morphology of the particles of the crosslinked polyurethane colloid of the present invention consists of the crosslinked particles 1 as shown in FIG. 1 and the polymer chains 2 between the crosslinked particles oriented in the solvent on the surface of the particles. It is supposed to be. The particle diameter of the crosslinked polyurethane colloid of the present invention is the diameter of the circle in FIG. The average particle size of the colloid particles in the present invention is measured by a particle size distribution analyzer (Microtrac X-100 manufactured by Nikkiso Co., Ltd.).
And UPR).

【0019】[0019]

【実施例】次に実施例を挙げて本発明を更に具体的に説
明するが、本発明はこれらの実施例に限定されるもので
ない。尚、本文中部又は%とあるのは、特に断りのない
限り重量基準である。
Next, the present invention will be described more specifically with reference to examples, but the present invention is not limited to these examples. In the text, “part” or “%” is based on weight unless otherwise specified.

【0020】合成例1(NCO基含有ポリブタジエン
レポリマー:PP−1) 水酸基価が74.9、官能基数が2のポリブタジエンポ
リオール100部を撹拌機付き合成釜に仕込み、撹拌し
ながら温度を50℃に制御し、NCO/OH=2になる
様にイソホロンジイソシアネート29.66部を添加し
た。添加後、この温度で6時間反応を続け、更に80℃
に昇温して、3時間反応を行ってポリブタジエンプレポ
リマーの合成を完結させた。ノナンを添加して反応溶液
の濃度を50%に調整し、NCO基を2.1%含有する
ポリブタジエンプレポリマー(PP−1)の溶液を得
た。ポリブタジエンプレポリマーの分子量は1939で
ある。
Synthesis Example 1 (NCO group-containing polybutadiene prepolymer: PP-1) 100 parts of a polybutadiene polyol having a hydroxyl value of 74.9 and a functional group number of 2 was charged into a synthesis kettle equipped with a stirrer and stirred. The temperature was controlled at 50 ° C., and 29.66 parts of isophorone diisocyanate were added so that NCO / OH = 2. After the addition, the reaction was continued at this temperature for 6 hours.
The temperature was raised to, to complete the synthesis of the polybutadiene prepolymer performed 3 times Mahan response. The concentration of the reaction solution is adjusted to 50% by adding nonane, and contains 2.1% of NCO groups.
A solution of polybutadiene prepolymer (PP-1) was obtained. The molecular weight of the polybutadiene prepolymer is 1939.

【0021】合成例2(NCO基含有ポリブタジエン
レポリマー:PP−2) 水酸基価が53.4、官能基数が2のポリブタジエンポ
リオール100部を撹拌機付き合成釜に仕込み、撹拌し
ながら温度を40℃に制御し、NCO/OH=1.5に
なる様にイソホロンジイソシアネート15.9部を添加
し、3時間反応を続け、更に80℃に昇温して8時間反
応を行ってポリブタジエンプレポリマーの合成を完結し
た。n−オクタンを反応溶液に添加して濃度を50%に
調整し、NCO基を0.86%含有するポリブタジエン
プレポリマー(PP−2)の溶液を得た。ポリブタ ジエ
プレポリマーの分子量は4860である。
Synthesis Example 2 (NCO group-containing polybutadiene prepolymer: PP-2) 100 parts of a polybutadiene polyol having a hydroxyl value of 53.4 and a functional group number of 2 were charged into a synthesis kettle equipped with a stirrer, and stirred. The temperature was controlled at 40 ° C., 15.9 parts of isophorone diisocyanate was added so that the NCO / OH became 1.5, the reaction was continued for 3 hours, and the temperature was raised to 80 ° C. and the reaction was carried out for 8 hours to obtain polybutadiene. The synthesis of the prepolymer was completed. n-Octane was added to the reaction solution to adjust the concentration to 50% to obtain a solution of polybutadiene prepolymer (PP-2) containing 0.86% of NCO groups. Polybut Jie
The molecular weight of emissions prepolymer is 4860.

【0022】合成例3(NCO基含有ポリブタジエン
レポリマー:PP−3) 水酸基価が53.4の官能基数2のポリブタジエンポリ
オール100部を撹拌機付き合成釜に仕込み、撹拌しな
がら温度を50℃に制御し、NCO/OH=2.0にな
る様にイソホロンジイソシアネート21.15部を添加
し、この温度で4時間反応を続け、更に80℃に昇温し
て4時間反応を行ってポリブタジエンプレポリマーの合
成を完結した。ノナンで反応溶液の濃度を50%に調整
し、NCO基を1.65%含有するポリブタジエンプレ
ポリマー(PP−3)の溶液を得た。ポリブタジエン
レポリマーの分子量は2541である。
Synthesis Example 3 (NCO group-containing polybutadiene prepolymer: PP-3) 100 parts of a polybutadiene polyol having a hydroxyl value of 53.4 and having 2 functional groups was charged into a synthesis kettle equipped with a stirrer, and the temperature was stirred. Is controlled at 50 ° C., 21.15 parts of isophorone diisocyanate are added so that NCO / OH = 2.0, the reaction is continued for 4 hours at this temperature, and the temperature is further raised to 80 ° C. for 4 hours. Thus, the synthesis of the polybutadiene prepolymer was completed. The concentration of the reaction solution was adjusted to 50% with nonane to obtain a solution of a polybutadiene prepolymer (PP-3) containing 1.65% of NCO groups. The molecular weight of the polybutadiene prepolymer is 2541.

【0023】合成例4(NCO基含有ポリブタジエン
レポリマー:PP−4) 水酸基価が31.8、官能基数が2のポリブタジエンポ
リオール100部を撹拌機付き合成釜に仕込み、撹拌し
ながら温度を60℃に制御し、NCO/OH=2.0に
なる様にイソホロンジイソシアネート12.59部を添
加し、この温度で5時間の反応を行ってポリブタジエン
プレポリマーの合成を完結した。n−ヘプタンで反応溶
液の濃度を50%に調整し、NCO基を1.06%含有
するポリブタジエンプレポリマー(PP−4)溶液を得
た。ポリブタジエンプレポリマーの分子量は3966で
ある。
Synthesis Example 4 (NCO group-containing polybutadiene prepolymer: PP-4) 100 parts of a polybutadiene polyol having a hydroxyl value of 31.8 and a functional group number of 2 was charged into a synthesis kettle equipped with a stirrer and stirred. The temperature was controlled at 60 ° C., and 12.59 parts of isophorone diisocyanate was added so that NCO / OH = 2.0, and the reaction was carried out at this temperature for 5 hours to complete the synthesis of the polybutadiene prepolymer. did. The concentration of the reaction solution was adjusted to 50% with n-heptane to obtain a polybutadiene prepolymer (PP-4) solution containing 1.06% of NCO groups. The molecular weight of the polybutadiene prepolymer is 3966.

【0024】合成例5(NCO基含有ポリブタジエン
レポリマー:PP−5) 水酸基価が46.6、官能基数が2.3のポリブタジエ
ンポリオール100部を撹拌機付き合成釜に仕込み、撹
拌しながら温度を65℃に制御し、NCO/OH=2.
0になる様にヘキサメチレンジイソシアネート13.9
6部を添加し、この温度で3時間反応続け、更に80℃
に昇温して7時間反応を行ってポリブタジエンプレリマ
ーの合成を完結した。イソオクタンで反応溶液の濃度を
50%に調整し、NCO基を1.36%含有するポリブ
タジエンプレポリマー(PP−5)の溶液を得た。ポリ
ブタジエンプレポリマーの分子量は3530である。
Synthesis Example 5 (NCO group-containing polybutadiene prepolymer: PP-5) 100 parts of a polybutadiene polyol having a hydroxyl value of 46.6 and a functional group number of 2.3 were charged into a synthesis kettle equipped with a stirrer and stirred. While controlling the temperature to 65 ° C., NCO / OH = 2.
13.9 hexamethylene diisocyanate
6 parts were added and the reaction was continued at this temperature for 3 hours.
And the reaction was carried out for 7 hours to complete the synthesis of the polybutadiene prelimer. The concentration of the reaction solution was adjusted to 50% with isooctane, and a polybutene containing 1.36% of NCO groups was used.
To obtain a solution of Tajien prepolymer (PP-5). Poly
The molecular weight of the butadiene prepolymer is 3530.

【0025】実施例1 合成例1で作したPP−1の溶液47.19部を撹拌
機付き合成釜に仕込み、撹拌しながら温度を30℃に制
御し、水酸基価が13.2、官能基数が5.9のポリイ
ソプレンポリオールのノナンの50%溶液200部及び
スタナスオクテートのトルエン10%溶液0.13部を
添加した後、徐々に温度を上昇させて90℃とし、この
温度で6時間反応を行い、反応を完結させた。反応溶液
にノナン988.76部を添加して希釈し、濃度10%
の安定な架橋ポリウレタンコロイドを得た。このコロイ
ド粒子の平均粒径は、0.0234μmであり、図2に
示す粒径分布を有している。
[0025] Example 1 A solution 47.19 parts of Synthesis Example 1 was made created the PP-1 were charged in a stirrer with synthesis reactor to control the temperature to 30 ° C. with stirring, a hydroxyl value of 13.2, functional After adding 200 parts of a 50% solution of nonane of polyisoprene polyol having a group number of 5.9 and 0.13 part of a 10% solution of toluene of stannas octate, the temperature is gradually raised to 90 ° C. The reaction was carried out for 6 hours to complete the reaction. The reaction solution was diluted by adding 988.76 parts of nonane to a concentration of 10%.
Of a stable crosslinked polyurethane colloid was obtained. The average particle size of the colloid particles is 0.0234 μm, and has the particle size distribution shown in FIG.

【0026】実施例2 合成例2で作製したPP−2の溶液115.2部を撹拌
機付き合成釜に仕込み、撹拌しながら温度を50℃に制
御し、水酸基価が13.2、官能基数が5.9のポリイ
ソプレンポリオールのn−オクタンの50%溶液200
部及びスタナスオクテートのトルエン10%溶液0.4
7部を添加した。その後、徐々に反応溶液の温度を95
℃に上昇させ、この温度で10時間反応を行い、反応を
完結させた。反応溶液にn−オクタン1260.0部を
添加して希釈し、濃度10%の安定な架橋ポリウレタン
コロイドを得た。このコロイド粒子の平均粒径は、0.
0875μmであり、図3に示す粒径分布を示した。
Example 2 115.2 parts of the PP-2 solution prepared in Synthesis Example 2 was charged into a synthesis kettle equipped with a stirrer, the temperature was controlled at 50 ° C. while stirring, the hydroxyl value was 13.2, and the number of functional groups. Of a 50% solution of polyisoprene polyol in n-octane 200
Part and stannase octate 10% toluene solution 0.4
7 parts were added. Thereafter, the temperature of the reaction solution is gradually increased to 95.
C., and the reaction was carried out at this temperature for 10 hours to complete the reaction. The reaction solution was diluted by adding 1260.0 parts of n-octane to obtain a stable crosslinked polyurethane colloid having a concentration of 10%. The average particle size of the colloid particles is 0.1.
0875 μm, showing the particle size distribution shown in FIG.

【0027】実施例3 合成例3で作製したPP−3の溶液60.06部を撹拌
機付き合成釜に仕込み、撹拌しながら温度を40℃に制
御し、水酸基価が13.2、官能基数が5.9のポリイ
ソプレンポリオールのノナンの50%溶液200部及び
スタナスオクテートのトルエン10%溶液0.12部を
添加し、徐々に温度を上昇させて90℃とし、この温度
で8時間反応させ、反応を完結させた。反応溶液にノナ
ン1040.2部を添加して希釈し、10%濃度の安定
な架橋ポリウレタンコロイドを得た。このコロイド粒子
の平均粒径は、0.0425μmであった。粒径分布を
図4に示す。
Example 3 60.06 parts of the solution of PP-3 prepared in Synthesis Example 3 was charged into a synthesis kettle equipped with a stirrer, the temperature was controlled at 40 ° C. with stirring, the hydroxyl value was 13.2, and the number of functional groups. Are added, and 200 parts of a 50% solution of nonane of polyisoprene polyol and 0.12 parts of a 10% solution of stannas octate in toluene are added, and the temperature is gradually raised to 90 ° C., and at this temperature for 8 hours. The reaction was allowed to complete. The reaction solution was diluted by adding 1040.2 parts of nonane to obtain a stable crosslinked polyurethane colloid having a concentration of 10%. The average particle size of the colloid particles was 0.0425 μm. FIG. 4 shows the particle size distribution.

【0028】実施例4 合成例4で作製したPP−の溶液93.89部を撹拌
機付き合成釜に仕込み、撹拌しながら温度を50℃に制
御し、水酸基価が13.2、官能基基数が5.9のポリ
イソプレンポリオールのn−ヘプタンの50%溶液20
0部及びスタナスオクテートのトルエン10%溶液を
0.11部添加し、徐々に温度を上昇させ90℃とし
た。この温度で12時間反応させて、反応を完結させ
た。反応溶液にn−ヘプタン1175.5部を添加して
希釈し、10%濃度の安定な架橋ポリウレタンコロイド
を得た。このコロイド粒子の平均粒径は、0.0465
μmであった。粒径分布を図5に示す。
Example 4 93.89 parts of the solution of PP- 4 prepared in Synthesis Example 4 was charged into a synthesis kettle equipped with a stirrer, the temperature was controlled at 50 ° C. while stirring, the hydroxyl value was 13.2, and the functional group was 50% solution of n-heptane of polyisoprene polyol having 5.9 radicals 20
0 part and 0.11 part of a 10% toluene stannate octate solution were added, and the temperature was gradually raised to 90 ° C. The reaction was carried out at this temperature for 12 hours to complete the reaction. The reaction solution was diluted by adding 1175.5 parts of n-heptane to obtain a stable crosslinked polyurethane colloid having a concentration of 10%. The average particle size of the colloid particles is 0.0465.
μm. FIG. 5 shows the particle size distribution.

【0029】実施例5 合成例5で作製したPP−5の溶液72.7部を撹拌機
付き合成釜に仕込み、撹拌しながら温度を50℃に制御
し、水酸基価が13.2、官能基数が5.9のポリイソ
プレンポリオールのイソオクタンの50%溶液200部
及びスタナスオクテートのトルエン10%溶液0.15
部を添加し、徐々に温度を上昇させて90℃とした。こ
の温度で15時間反応を行って反応を完結させた後、反
応溶液にイソオクタン1090.8部を添加して希釈
し、10%濃度の安定な架橋ポリウレタンコロイドを得
た。このコロイド粒子の平均粒径は0.0298μmで
あった。粒径分布を図6に示す。
Example 5 72.7 parts of the PP-5 solution prepared in Synthesis Example 5 was charged into a synthesis kettle equipped with a stirrer, the temperature was controlled at 50 ° C. while stirring, the hydroxyl value was 13.2, and the number of functional groups. 200 parts of a 50% solution of isooctane in polyisoprene polyol having a ratio of 5.9 and 0.15% solution of stannas octate in 10% toluene.
And the temperature was gradually raised to 90 ° C. After the reaction was completed at this temperature for 15 hours, the reaction solution was diluted by adding 1090.8 parts of isooctane to obtain a stable crosslinked polyurethane colloid having a concentration of 10%. The average particle size of the colloid particles was 0.0298 μm. FIG. 6 shows the particle size distribution.

【0030】実施例6 本実施例以降では、本発明の架橋ポリウレタンコロイド
が分散安定剤として、あるいは改質剤として有用である
ことを示す。実施例4で得られた架橋ポリウレタンコロ
イド47.5部と1次粒子径が40nmの無水シリカ5
部とノナン47.5部とを容器に仕込み、プロペラ式撹
拌機で15分間の混合を行い、更に超音波分散機で温度
が85℃に制御しながら20分間、無水シリカを分散さ
せた。この分散液は、シリカの平均分散粒径が0.37
0μmの安定な分散液であった。粒径分布を図7に示
す。
Example 6 From this example, it is shown that the crosslinked polyurethane colloid of the present invention is useful as a dispersion stabilizer or a modifier. 47.5 parts of the crosslinked polyurethane colloid obtained in Example 4 and anhydrous silica 5 having a primary particle size of 40 nm
Parts and 47.5 parts of nonane were charged into a vessel, mixed for 15 minutes with a propeller-type stirrer, and further dispersed with anhydrous silica for 20 minutes while controlling the temperature at 85 ° C. with an ultrasonic disperser. This dispersion had an average dispersed particle size of silica of 0.37.
It was a stable dispersion of 0 μm. FIG. 7 shows the particle size distribution.

【0031】実施例7 500ccのセパラブルフラスコに、実施例2の架橋ポ
リウレタンコロイド20.0部とn−ヘプタン120部
を仕込み混合した。次にこの液をホモミキサーで混合し
ながら、この混合液に予め70℃に加温した水酸基価が
137.1の官能基数が3のポリカプロラクトンポリオ
ール100部を徐々に添加して乳化させ、安定な乳化液
を得た。次に、この乳化液を90℃に保持しながら、更
にNCOの含有量が23%のヘキサメチレンジイソシア
ネートアダクトポリイソシアネート44.7部を徐々に
添加して2時間乳化反応させた後、スタナスオクテート
の1%トルエン溶液4.3部を添加し、更に8時間反応
させてポリウレタンゲル微粒子の分散液を得た。この分
散微粒子の平均粒径は4.99μmであった。粒径分布
を図8に示す。この分散液を100Torrの減圧下に
真空乾燥を行って溶媒を除去し、球状の白色粉末を得
た。この物は塗料用の感触の優れた艶消し剤、樹脂の改
質剤として有用であった。
Example 7 In a 500 cc separable flask, 20.0 parts of the crosslinked polyurethane colloid of Example 2 and 120 parts of n-heptane were charged and mixed. Next, while mixing this solution with a homomixer, 100 parts of a polycaprolactone polyol having a hydroxyl value of 137.1 and a functional group number of 3 preliminarily heated to 70 ° C. was added to the mixed solution, and the mixture was emulsified. A good emulsion was obtained. Next, while maintaining the emulsion at 90 ° C., 44.7 parts of hexamethylene diisocyanate adduct polyisocyanate having an NCO content of 23% was gradually added, and an emulsification reaction was performed for 2 hours. 4.3 parts of a 1% toluene solution of tate was added, and the mixture was further reacted for 8 hours to obtain a dispersion of polyurethane gel fine particles. The average particle size of the dispersed fine particles was 4.99 μm. FIG. 8 shows the particle size distribution. This dispersion was vacuum-dried under reduced pressure of 100 Torr to remove the solvent, and a spherical white powder was obtained. This product was useful as a matting agent having an excellent feel for paint and a modifier for resin.

【0032】実施例8 3,000ccのセパラブルフラスコに、実施例6のシ
リカ分散液128.8部とノナン543.1部を仕込み
混合した。次に、ホモミキサーで混合しながら、この混
合液に、水酸基価が136.3、官能基数が3のポリカ
プロラクトンポリオール126部、水酸基価が85.
3、官能基数が3のポリカプロラクトンポリオール15
4部、更に水酸基価が307.8、官能基数が3のポリ
カプロラクトンポリオール65部とシアニンブルー35
部との混合物を3本ロールで分散させて得た顔料分散物
42部とを75℃に加温して混合して得た混合液を、徐
々に添加して懸濁させた。この物は安定な懸濁液であっ
た。次に、この懸濁液を90℃に保持しながら、更に、
NCO基の含有量が23%のヘキサメチレンジイソシア
ネートアダクトポリイソシアネート126.1部を徐々
に添加して2時間反応させた後、スタナスオクテートの
0.13部を添加し、更に10時間反応させて着色され
たポリウレタンゲル微粒子の分散液を得た。この分散微
粒子の平均粒径は62.04μmであった。粒径分布を
図9に示す。この分散液を100Torrの減圧下に真
空乾燥を行って溶媒を除去し、球状の白色粉末を得た。
微粒子の顕微鏡写真を図4に示す。この微粒子は、塗料
用の感触の優れた立体感のある艶消し剤として有用であ
った。
Example 8 In a 3,000 cc separable flask, 128.8 parts of the silica dispersion of Example 6 and 543.1 parts of nonane were charged and mixed. Next, while mixing with a homomixer, 126 parts of a polycaprolactone polyol having a hydroxyl value of 136.3 and a functional group number of 3 was added to the mixture, and a hydroxyl value of 85.
3, polycaprolactone polyol having 3 functional groups
4 parts, 65 parts of a polycaprolactone polyol having a hydroxyl value of 307.8 and a number of functional groups of 3 and cyanine blue 35
And a mixture obtained by heating and mixing at 42 ° C. a pigment dispersion obtained by dispersing the mixture with 3 parts by a three-roll mill, and gradually adding and suspending the mixture. This was a stable suspension. Next, while maintaining the suspension at 90 ° C.,
After gradually adding 126.1 parts of hexamethylene diisocyanate adduct polyisocyanate having an NCO group content of 23% and reacting for 2 hours, 0.13 parts of stannas octate is added, and further reacted for 10 hours. Thus, a dispersion of colored polyurethane gel fine particles was obtained. The average particle size of the dispersed fine particles was 62.04 μm. FIG. 9 shows the particle size distribution. This dispersion was vacuum-dried under reduced pressure of 100 Torr to remove the solvent, and a spherical white powder was obtained.
FIG. 4 shows a micrograph of the fine particles. These fine particles were useful as a matting agent having excellent three-dimensional feeling for paints.

【0033】[0033]

【発明の効果】以上の本発明によれば、以下の効果が奏
される。 (1)粒子径の制御された架橋ポリウレタンコロイドの
製造が可能である。(2)架橋ポリウレタンコロイド
は、コロイド中の架橋ポリウレタン粒子が溶媒中で溶媒
和されている為に、優れた塗膜形成能と、その架橋部分
が塗膜物性を高める効果を有しており、広い用途が期待
できる。 (3)イソシアネート基を有する架橋ポリウレタンコロ
イドの製造が可能でありこのコロイドはそのイソシアネ
ート基の強い極性を利用する用途が期待できる。 (4)得られた架橋ポリウレタンコロイド粒子は表面張
力が小さく、表面の活性が大きい為に他の粒子の表面に
対する吸着能に優れている。以上の効果から、本発明の
架橋ポリウレタンコロイドは、塗料、インキのベヒクル
や接着剤等の改質剤、粘度コントロール剤、非水系分散
体製造の為の懸濁・分散安定剤、顔料や種々の粒子状物
質の分散剤等の広範囲の用途に用いることが出来る。
According to the present invention described above, the following effects can be obtained. (1) A crosslinked polyurethane colloid having a controlled particle size can be produced. (2) Since the crosslinked polyurethane particles in the colloid are solvated in a solvent, the crosslinked polyurethane colloid has an excellent coating film forming ability and the crosslinked portion has an effect of enhancing the coating film properties, Wide application can be expected. (3) It is possible to produce a crosslinked polyurethane colloid having an isocyanate group, and this colloid can be expected to be used for utilizing the strong polarity of the isocyanate group. (4) The obtained crosslinked polyurethane colloid particles have a small surface tension and a high surface activity, and therefore have excellent adsorption ability of other particles to the surface. From the above effects, the crosslinked polyurethane colloid of the present invention is used for coatings, modifiers such as ink vehicles and adhesives, viscosity control agents, suspension / dispersion stabilizers for the production of non-aqueous dispersions, pigments and various It can be used for a wide range of applications such as a dispersant for particulate matter.

【0034】[0034]

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明のコロイド粒子の想像断面を示す図で
ある。
FIG. 1 is a view showing an imaginary cross section of a colloid particle of the present invention.

【図2】 実施例1のコロイド粒子の粒径分布を示すヒ
ストグラム(左縦軸)及び累積分布曲線(右縦軸)であ
る。
FIG. 2 shows a histogram (left vertical axis) and a cumulative distribution curve (right vertical axis) showing the particle size distribution of the colloid particles of Example 1.

【図3】 実施例2のコロイド粒子の粒径分布を示すヒ
ストグラム(左縦軸)及び累積分布曲線(右縦軸)であ
る。
FIG. 3 shows a histogram (left vertical axis) and a cumulative distribution curve (right vertical axis) showing the particle size distribution of the colloid particles of Example 2.

【図4】 実施例3のコロイド粒子の粒径分布を示すヒ
ストグラム(左縦軸)及び累積分布曲線(右縦軸)であ
る。
FIG. 4 shows a histogram (left vertical axis) and a cumulative distribution curve (right vertical axis) showing the particle size distribution of the colloid particles of Example 3.

【図5】 実施例4のコロイド粒子の粒径分布を示すヒ
ストグラム(左縦軸)及び累積分布曲線(右縦軸)であ
る。
FIG. 5 shows a histogram (left vertical axis) and a cumulative distribution curve (right vertical axis) showing the particle size distribution of the colloid particles of Example 4.

【図6】 実施例5のコロイド粒子の粒径分布を示すヒ
ストグラム(左縦軸)及び累積分布曲線(右縦軸)であ
る。
FIG. 6 shows a histogram (left vertical axis) and a cumulative distribution curve (right vertical axis) showing the particle size distribution of the colloid particles of Example 5.

【図7】 実施例6のシリカ分散液中のシリカの粒径分
布を示すヒストグラム(左縦軸)及び累積分布曲線(右
縦軸)である。
7 shows a histogram (left vertical axis) and a cumulative distribution curve (right vertical axis) showing the particle size distribution of silica in the silica dispersion liquid of Example 6. FIG.

【図8】 実施例7のポリウレタンゲル微粒子の分散液
中の該微粒子の粒径分布を示すヒストグラム(左縦軸)
及び累積分布曲線(右縦軸)である。
FIG. 8 is a histogram showing the particle size distribution of the polyurethane gel fine particles in the dispersion of Example 7 (left vertical axis).
And a cumulative distribution curve (right vertical axis).

【図9】 実施例8のポリウレタンゲル微粒子の分散液
中の該微粒子の粒径分布を示すヒストグラム(左縦軸)
及び累積分布曲線(右縦軸)である。
FIG. 9 is a histogram showing the particle size distribution of the polyurethane gel fine particles in the dispersion liquid of Example 8 (left vertical axis).
And a cumulative distribution curve (right vertical axis).

【図10】 実施例8の乾燥ポリウレタンゲル微粒子の
電子顕微鏡写真である。
FIG. 10 is an electron micrograph of the dried polyurethane gel fine particles of Example 8.

【符号の説明】[Explanation of symbols]

1:溶媒中に配向している架橋点間のポリマー鎖 2:溶媒和している架橋粒子 Hist.(%):度数(%) Cum.(%):累積(%) 1: polymer chains between crosslinking points oriented in the solvent 2: solvated crosslinked particles Hist. (%): Frequency (%) Cum. (%):Accumulation(%)

フロントページの続き (72)発明者 宮本 徳之 東京都中央区日本橋馬喰町一丁目7番6 号 大日精化工業株式会社内 (56)参考文献 特開 平8−120092(JP,A) 特開 平6−279531(JP,A) (58)調査した分野(Int.Cl.7,DB名) C08L 75/04 - 75/12 B01J 13/00 C08G 18/00 - 18/87 Continuation of the front page (72) Inventor Tokuyuki Miyamoto 1-7-6, Nihonbashi Bakurocho, Chuo-ku, Tokyo Inside Dainichi Seika Kogyo Co., Ltd. (56) References JP-A-08-200992 (JP, A) JP-A-6 −279531 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) C08L 75/04-75/12 B01J 13/00 C08G 18/00-18/87

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 分散安定剤を含まない非水系溶媒中に、
平均粒子径が0.01〜0.5μmの溶媒和された架橋
ポリウレタン粒子が安定に分散してなり、該架橋ポリウ
レタン粒子が、ポリブタジエンポリオールとイソシアネ
ート化合物とを反応させて得られるイソシアネート基含
有ポリブタジエンプレポリマーとポリイソプレンポリオ
ールとの反応生成物であることを特徴とする架橋ポリウ
レタンコロイド。
1. A non-aqueous solvent containing no dispersion stabilizer,
Ri average particle diameter of the name stably dispersed crosslinked polyurethane particles solvated 0.01 to 0.5 [mu] m, crosslinking Poriu
The urethane particles are composed of polybutadiene polyol and isocyanate
Containing isocyanate groups obtained by reacting
Polybutadiene prepolymer and polyisoprene polio
Crosslinked polyurethane colloid, wherein the reaction product der Rukoto with Lumpur.
【請求項2】 官能基数が2以上のポリブタジエンポリ
オールとジイソシアネート化合物とを官能基比が 1<
NCO/OH≦2 となる条件で反応させて得られるイ
ソシアネート基含有ポリブタジエンプレポリマーと官能
基数が2以上のポリイソプレンポリオールとを、これら
の可溶性非水系溶媒中で、分散安定剤の不存在下に、官
能基比が 0.8≦NCO/OH≦1.2 となる条件
で反応させることを特徴とする架橋ポリウレタンコロイ
ドの製造方法。
2. A polybutadiene polyol having two or more functional groups and a diisocyanate compound having a functional group ratio of 1 <
An isocyanate group-containing polybutadiene prepolymer obtained by reacting under conditions of NCO / OH ≦ 2 and a polyisoprene polyol having a functional group number of 2 or more are dissolved in these soluble non-aqueous solvents in the absence of a dispersion stabilizer. A method for producing a crosslinked polyurethane colloid, wherein the reaction is performed under the condition that the functional group ratio is 0.8 ≦ NCO / OH ≦ 1.2.
【請求項3】 ポリブタジエンポリオールの分子量が
1,000〜5,000であり、ポリイソプレンポリオ
ールの分子量が1,000〜30,000である請求項
に記載の架橋ポリウレタンコロイドの製造方法。
3. The polybutadiene polyol has a molecular weight of 1,000 to 5,000, and the polyisoprene polyol has a molecular weight of 1,000 to 30,000.
3. The method for producing a crosslinked polyurethane colloid according to 2 .
【請求項4】 ポリブタジエンプレポリマーの分子量が
1,000〜15,000である請求項に記載の架橋
ポリウレタンコロイドの製造方法。
4. The method for producing a crosslinked polyurethane colloid according to claim 2 , wherein the polybutadiene prepolymer has a molecular weight of 1,000 to 15,000.
【請求項5】 請求項1に記載の架橋ポリウレタンコロ
イドからなることを特徴とする分散安定剤。
5. A dispersion stabilizer comprising the crosslinked polyurethane colloid according to claim 1.
【請求項6】 架橋ポリウレタンコロイドが、請求項
に記載の方法で得られる請求項に記載の分散安定剤。
6. The crosslinked polyurethane colloid according to claim 2,
The dispersion stabilizer according to claim 5 , which is obtained by the method described in (1).
JP13572295A 1995-05-10 1995-05-10 Crosslinked polyurethane colloid, method for producing the same, and dispersion stabilizer Expired - Lifetime JP3161939B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13572295A JP3161939B2 (en) 1995-05-10 1995-05-10 Crosslinked polyurethane colloid, method for producing the same, and dispersion stabilizer

Publications (2)

Publication Number Publication Date
JPH08302181A JPH08302181A (en) 1996-11-19
JP3161939B2 true JP3161939B2 (en) 2001-04-25

Family

ID=15158358

Family Applications (1)

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Country Status (1)

Country Link
JP (1) JP3161939B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009057497A1 (en) * 2007-11-01 2009-05-07 Kuraray Co., Ltd. Polyurethane composition

Also Published As

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JPH08302181A (en) 1996-11-19

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