JP3159111U - Fine-grained material crushing and solidifying apparatus and method - Google Patents

Fine-grained material crushing and solidifying apparatus and method Download PDF

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JP3159111U
JP3159111U JP2009007816U JP2009007816U JP3159111U JP 3159111 U JP3159111 U JP 3159111U JP 2009007816 U JP2009007816 U JP 2009007816U JP 2009007816 U JP2009007816 U JP 2009007816U JP 3159111 U JP3159111 U JP 3159111U
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crushing
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均 糸井川
均 糸井川
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株式会社レーテック
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Abstract

【課題】作業者が装置に付きっ切りで操作をする必要がなく、爆発の危険性のない籾殻、オガクズなどの砕擂固化装置を提供する。【解決手段】装置内部に発生した水蒸気及びガス類を外部に排出するための排気口を被砕擂物の供給口に隣接して設けた籾殻などの細粒物の砕擂固化装置である。人が装置の運転に合わせて作業しなくても機械の運転だけで爆発が起きることがなく、従って装置の運転を止めることのない安全な連続運転が可能となり能率も向上する。【選択図】図1An object of the present invention is to provide a crushing and solidifying apparatus for rice husks, sawdust, etc., which does not require an operator to operate the apparatus by cutting it all the way and has no risk of explosion. An apparatus for crushing and solidifying fine particles such as rice husk provided with an exhaust port for discharging water vapor and gases generated inside the apparatus to the outside adjacent to a supply port for the material to be crushed. Even if a person does not work in accordance with the operation of the apparatus, the explosion does not occur only by the operation of the machine. Therefore, a safe continuous operation without stopping the operation of the apparatus is possible and the efficiency is improved. [Selection] Figure 1

Description

本発明は細粒物の砕擂固化方法及びその装置に関し、更に詳しくは水分を含んだ細粒物の砕擂固化装置の安全性と砕擂固化の効率を向上させるための方法及び装置に関する。  The present invention relates to a method and apparatus for crushing and solidifying fine particles, and more particularly to a method and apparatus for improving the safety and crushing and solidification efficiency of a crushing and solidifying device for fine particles containing moisture.

水分含量の比較的多い籾殻やおが屑などはそのままで利用されることは勿論であるが、そのままの利用では用途が限られるため、それらを砕擂し或いは更に固化して利用することが試みられてきた。  Of course, rice husks and sawdust having a relatively high water content can be used as they are, but since the use is limited as they are, attempts have been made to use them by crushing or further solidifying them. It was.

その砕擂固化は先ず砕擂のための装置にホッパーなどを介して砕擂する籾殼などを供給して砕擂し、次いで砕擂されたものを次の固化のための装置に送って加熱、圧縮して連続的に固形物にするものが殆どである。  The crushing and solidification is carried out by first supplying crushing materials to a crushing device through a hopper and crushing, and then crushing the crushed material to the next solidification device and heating. Most of them are compressed into continuous solids.

このような砕擂固化装置では砕擂のときに摩擦熱が発生し更に固化の装置では固化のために加熱して高温にする。そのために砕擂装置、固化装置では水蒸気や炭酸ガスなどが発生して装置内にそれが充満して砕擂固化装置内は高圧状態となる。  In such a crushing and solidifying device, frictional heat is generated during crushing, and in a solidifying device, the material is heated to a high temperature for solidification. Therefore, in the crushing device and the solidifying device, water vapor, carbon dioxide gas or the like is generated and filled in the device, and the inside of the crushing and solidifying device is in a high pressure state.

砕擂固化装置内の圧力が一定以上に高くなると水蒸気やガス類の逃げ場がなく装置内で爆発が起き、内容物は固形物の排気口などから噴出し、周辺機器を損傷したり作業者を傷つけたりして非常に危険である。またこのような事故がおきるとそのような危険があるばかりでなく装置の運転を一定時間停止しなければならない。  If the pressure in the crushing and solidifying device rises above a certain level, there is no escape space for water vapor and gases, and an explosion occurs in the device, and the contents are ejected from the exhaust port of the solid material, damaging peripheral equipment and It is very dangerous to hurt. In addition, when such an accident occurs, there is not only such a danger, but the operation of the apparatus must be stopped for a certain period of time.

装置の運転を一定時間の停止は作業の効率を大きく損なうことになる。したがってこのような事故が起きることは極力避ける必要がある。現在の装置ではこのような事故を防止するためにホッパーへの砕擂物の供給をするにあたり作業者が装置の状況を見ながら供給量を調節しているのが現状である。  If the operation of the apparatus is stopped for a certain period of time, work efficiency will be greatly impaired. Therefore, it is necessary to avoid such an accident as much as possible. In the current apparatus, in order to prevent such an accident, in supplying the crushed material to the hopper, an operator adjusts the supply amount while looking at the state of the apparatus.

特開昭52−92963号公報  JP 52-92963 A 特公昭57−37381号公報  Japanese Patent Publication No.57-37381 特許第2567324号公報  Japanese Patent No. 2567324 特許第4288079号公報  Japanese Patent No. 4288079

本考案は砕擂固化装置が上記のような事故を起こさず、そのために作業者が装置に付きっ切りで調節しながら被砕擂物を供給する必要のないその砕擂性能が充分に発揮される籾殻、オガクズなどの砕擂固化装置を提供することを目的とする。  In the present invention, the crushing and solidifying device does not cause the above-mentioned accident, and for this reason, the crushing performance is sufficiently exhibited so that the operator does not need to supply the material to be crushed while adjusting the device. It is an object of the present invention to provide a crushing and solidifying apparatus such as a rice husk and sawdust.

請求項1の考案は水分を含んだ細粒物を砕擂し次いで連続して砕擂物を固形化する砕擂固化装置において、装置内部に発生した水蒸気及びガス類を外部に排出するための排出口を被砕擂物の供給口に隣接して設けた細粒物の砕擂装置である。  The invention of claim 1 is a crushing and solidifying device for crushing fine particles containing moisture and then solidifying the crushed material continuously, for discharging water vapor and gases generated inside the device to the outside. It is a fine particle crushing device in which a discharge port is provided adjacent to the supply port of the material to be crushed.

請求項2の考案は被砕擂物の供給手段がホッパーであり、ホッパー内部を軸方向に見て左右の2区画に分ける仕切りを設け、2区画の一方を被砕擂物の供給口とし、他方を外部に開放した砕擂装置内の水蒸気及びガス類の排出口とした細粒物の砕擂固化装置である。  In the invention of claim 2, the supply means of the material to be crushed is a hopper, and a partition that divides the inside of the hopper in the axial direction into two left and right sections is provided, and one of the two sections is used as a supply port for the material to be crushed, This is a device for crushing and solidifying a fine granule as a discharge port for water vapor and gases in a crushing device having the other open to the outside.

請求項3の考案はホッパー内部の仕切り手段にホッパー下端開口より一定長砕擂固化装置内に延在する延長部を設けた細粒物の砕擂固化装置である。
請求項4の考案はホッパーの水蒸気及びガス類の排出口を砕擂固化装置の回転軸が上から下に回転動する側に設け、被砕擂物の供給口を砕擂固化装置の回転軸が下から上に回転動する側に設けた細粒物の砕擂固化装置である。
The invention of claim 3 is a pulverizing and solidifying apparatus for fine particles, in which an extending portion extending into a fixed length pulverizing and solidifying apparatus from the hopper lower end opening is provided in the partition means inside the hopper.
In the invention of claim 4, the steam and gas discharge ports of the hopper are provided on the side where the rotary shaft of the crushing and solidifying device rotates from top to bottom, and the supply port for the material to be crushed is the rotary shaft of the crushing and solidifying device. Is a crushed and solidified apparatus for fine particles provided on the side rotating from bottom to top.

ホッパー内部の仕切り手段はホッパー下端開口より一定長砕擂固化装置内に延在させることによりより効果的に水蒸気やガス類の排出が可能になる。
水蒸気及びガス類の排気口はホッパーと併設することがもっとも好ましいが必ずしもホッパーと一体的に設けなくてもよい。
The partition means inside the hopper extends into the fixed length crushing and solidifying device from the opening at the lower end of the hopper, so that water vapor and gases can be discharged more effectively.
It is most preferable that the water vapor and gas exhaust ports be provided together with the hopper, but it is not necessarily provided integrally with the hopper.

排気口は被砕擂物の砕擂、固形処理に伴って砕擂固化装置の内部に発生して内部の圧力が高まって爆発事故が発生することを防止するために砕擂固化装置内に蓄積される水蒸気及びガス類を外部に排出することが目的であるが、被砕擂物或いは砕擂された被砕擂物が装置の外に漏出することがあってはならないので、装置のできるだけ上部及び被砕擂物の供給箇所の近傍に設けることが好ましい。  The exhaust vent is generated inside the crushing and solidifying device along with the crushing and solidification of the material to be crushed, and accumulated in the crushing and solidifying device to prevent the occurrence of an explosion accident due to an increase in internal pressure. The purpose is to discharge the generated steam and gases to the outside, but the material to be crushed or the material to be crushed must not leak out of the device. And it is preferable to provide in the vicinity of the supply location of the material to be crushed.

水蒸気及びガス類の排気口と被砕擂物の供給口を別体として設ける場合でもその配置は砕擂固化装置の軸方向に見てホッパーを2区画に分けた場合の配置と同じようにすることが好ましい。
排気口の規模については砕擂固化装置の規模、処理能力、被砕擂物の種類などによって相対的に変化するので例えば数字的に特定することは出来ないが、押しなべて言えば被砕擂物の供給口の1/4程度或いはそれ以下で充分である。
Even when the exhaust port for water vapor and gases and the supply port for debris are provided separately, the arrangement is the same as the arrangement when the hopper is divided into two sections when viewed in the axial direction of the crushing and solidifying device. It is preferable.
The scale of the exhaust port varies relatively depending on the scale of the crushing and solidifying device, the processing capacity, the type of the material to be crushed, and for example, it cannot be specified numerically. A quarter or less of the supply port is sufficient.

本考案によれば人が装置の運転に合わせて作業しなくても機械の運転だけで爆発が起きることがなく従って装置の運転を止めることのない安全な連続運転が可能となり能率も向上する。  According to the present invention, even if a person does not work in accordance with the operation of the apparatus, the explosion does not occur only by the operation of the machine. Therefore, a safe continuous operation without stopping the operation of the apparatus is possible and the efficiency is improved.

本考案の砕擂固化装置の模式的正面図である。It is a typical front view of the crushing solidification apparatus of this invention. 本考案の砕擂固化装置の模式的側面図である。It is a typical side view of the crushing and solidifying apparatus of the present invention. 本考案のホッパーのみを示す模式的正面図である。It is a typical front view which shows only the hopper of this invention. 本考案の図3のホッパーの模式的右側面図である。FIG. 4 is a schematic right side view of the hopper of FIG. 3 of the present invention.

以下本考案の実施の形態を図に基づいて説明する。  Embodiments of the present invention will be described below with reference to the drawings.

図1はスクリュー式砕擂固化装置の模式的正面図であり、図2は図1の砕擂固化装置の模式的側面図である。図において1は砕擂固化装置本体、2はホッパー、3はホッパー内部に設けた仕切り、4は被砕擂物を供給するスペース、5は水蒸気及びガス類抜きのスペースである。また6は仕切り3の下端部の延長部、7は砕擂装置、8は固化装置、9は固化成形物排気口である。
この装置においてはスクリューは図1の正面側から見て時計回りに回転する。図中rは装置のスクリューの回転方向を示す。
FIG. 1 is a schematic front view of a screw type crushing and solidifying device, and FIG. 2 is a schematic side view of the crushing and solidifying device of FIG. In the figure, 1 is a crushing and solidifying apparatus main body, 2 is a hopper, 3 is a partition provided inside the hopper, 4 is a space for supplying the material to be crushed, and 5 is a space for removing water vapor and gases. Reference numeral 6 denotes an extension of the lower end of the partition 3, 7 is a crushing device, 8 is a solidifying device, and 9 is a solidified product exhaust port.
In this apparatus, the screw rotates clockwise as viewed from the front side in FIG. In the figure, r indicates the rotation direction of the screw of the apparatus.

図3は図1のホッパーのみを示した模式的正面図であり、図4は図3のホッパーの模式的右側面図である。
砕擂固化装置及びホッパーの基本的構成は常套のものと同じである。
FIG. 3 is a schematic front view showing only the hopper of FIG. 1, and FIG. 4 is a schematic right side view of the hopper of FIG.
The basic configuration of the crushing and solidifying device and the hopper is the same as the conventional one.

ホッパー2の内部には砕擂固化装置の軸方向に並行方向にホッパー内部を二分するように仕切り3がホッパーの上下方向に設けてある。仕切り3はホッパーを二つに仕切り、一方をガス抜きスペースと他方を被砕擂物の供給スペースに区分けする機能を果たすものであればよく、それ以外に構造的、素材的に特別なものである必要はない。また仕切り3は平板状で充分である。  Inside the hopper 2, a partition 3 is provided in the vertical direction of the hopper so as to bisect the inside of the hopper in a direction parallel to the axial direction of the crushing and solidifying device. The partition 3 may be any one that has a function of dividing the hopper into two parts, and dividing one into a degassing space and the other as a supply space for the material to be crushed. There is no need. Further, the partition 3 may be a flat plate.

仕切り3によって分けられる被砕擂物の供給スペース4と水蒸気及びガス類抜きスペース5の容積的割合は4:1程度或いはそれ以下で充分であり、水蒸気及びガス類抜きスペース5のスペースは必要以上に大きい必要はない。
6は仕切り3の下端部の延長部であり、ホッパー2の下端を越えて砕擂固化装置内部のできるだけ深くまで延在させてある。
The volume ratio of the supply space 4 of the material to be crushed divided by the partition 3 and the space 5 for removing steam and gas is about 4: 1 or less, and the space for the space 5 for removing steam and gas is more than necessary. There is no need to be big.
Reference numeral 6 denotes an extension of the lower end portion of the partition 3, which extends as far as possible inside the crushing and solidifying apparatus beyond the lower end of the hopper 2.

仕切り3によって分けられる被砕擂物の供給スペース4とガス類抜きスペース5の容積的割合は4:1程度で充分であり、ガス類抜きスペース5のスペースは必要に大きい必要はない。
砕擂及び固化の機構は一般的にはスクリュー式砕擂固化装置であるが、それ以外の形式の砕擂固化装置であっても、この仕切り3は砕擂機構の作動の邪魔にならない範囲で設け、また延長部も可能は範囲で設けてできるだけ砕擂固化装置の内部深くまで延在させることが好ましい。
A volume ratio of the supply space 4 of the material to be crushed divided by the partition 3 to the gas extraction space 5 is about 4: 1, and the space of the gas extraction space 5 does not have to be as large as necessary.
The crushing and solidifying mechanism is generally a screw type crushing and solidifying device. However, even with other types of crushing and solidifying devices, this partition 3 is not limited to the extent of hindering the operation of the crushing mechanism. It is preferable to provide the extension part as far as possible and extend it as deeply as possible inside the crushing and solidifying apparatus.

勿論この仕切り3はホッパー2の下端までで延長部を設けなくても効果があるが、延長部を設けてより多く砕擂固化装置に内部まで延在させることでより著しい効果をあげることが出来る。  Of course, although this partition 3 is effective even if it does not provide an extension part to the lower end of the hopper 2, more remarkable effects can be obtained by providing an extension part and extending more to the inside of the crushing and solidifying device. .

1 砕擂固化装置
2 ホッパー
3 仕切り
4 被砕擂物供給スペース
5 ガス類抜きスペース
6 仕切りの延長部
7 砕擂装置
8 固化装置
9 固化成形物排気口
DESCRIPTION OF SYMBOLS 1 Crushing and solidification apparatus 2 Hopper 3 Partition 4 Fracture material supply space 5 Gas extraction space 6 Partition extension part 7 Crushing apparatus 8 Solidification apparatus 9 Solidified product exhaust port

Claims (4)

水分を含んだ細粒物を砕擂し次いで連続して砕擂物を固形化する砕擂固化装置において、装置内部に発生した水蒸気及びガス類を外部に排出するための排出口を被砕擂物の供給口に隣接して設けた細粒物の砕擂装置。  In a crushing and solidifying device that crushes fine particles containing moisture and then solidifies the crushed material continuously, a discharge port for discharging water vapor and gases generated inside the device to the outside A fine particle crushing device provided adjacent to a product supply port. 被砕擂物の供給手段がホッパーであり、ホッパー内部を軸方向に見て左右の2区画に分ける仕切りを設け、2区画の一方を被砕擂物の供給口とし、他方を外部に開放した砕擂装置内の水蒸気及びガス類の排出口とした細粒物の砕擂固化装置。  The means for supplying the material to be crushed is a hopper, a partition is provided that divides the inside of the hopper in the axial direction into two right and left sections, one of the two sections is used as a feed port for the material to be crushed, and the other is opened to the outside. A device for crushing and solidifying fine granules used as an outlet for water vapor and gases in the crushing device. ホッパー内部の仕切り手段にホッパー下端開口より一定長砕擂固化装置内に延在する延長部を設けた請求項2の細粒物の砕擂固化装置。  The fine particle crushing and solidifying apparatus according to claim 2, wherein the partition means inside the hopper is provided with an extension extending into the fixed length crushing and solidifying apparatus from the hopper lower end opening. ホッパーの水蒸気及びガス類の排出口を砕擂固化装置の回転軸が上から下に回転動する側に設け、被砕擂物の供給口を砕擂固化装置の回転軸が下から上に回転動する側に設けた請求項3の細粒物の砕擂固化装置。  The hopper's steam and gas outlets are provided on the side where the rotation shaft of the crushing and solidifying device rotates from top to bottom, and the supply port for the material to be crushed rotates the rotation shaft of the crushing and solidifying device from bottom to top The apparatus for crushing and solidifying fine granules according to claim 3 provided on the moving side.
JP2009007816U 2009-10-14 2009-10-14 Fine-grained material crushing and solidifying apparatus and method Expired - Fee Related JP3159111U (en)

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