JP3153618B2 - Manufacturing method of hypereutectoid steel wire - Google Patents
Manufacturing method of hypereutectoid steel wireInfo
- Publication number
- JP3153618B2 JP3153618B2 JP10005892A JP10005892A JP3153618B2 JP 3153618 B2 JP3153618 B2 JP 3153618B2 JP 10005892 A JP10005892 A JP 10005892A JP 10005892 A JP10005892 A JP 10005892A JP 3153618 B2 JP3153618 B2 JP 3153618B2
- Authority
- JP
- Japan
- Prior art keywords
- wire
- steel wire
- molten salt
- steel
- hypereutectoid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Heat Treatment Of Steel (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、スティールコード、ビ
ードワイヤなど細径高強度鋼線の製造に供される過共析
鋼線材の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a hypereutectoid steel wire used for producing a small diameter high strength steel wire such as a steel cord or a bead wire.
【0002】[0002]
【従来の技術】高炭素鋼線の強度を上げる方策として、
C含有率を上げることは、安価で高い効果が得られるた
め工業的には最も望ましい方法である。しかし、過共析
領域、すなわち、通常Cが0.9%を越える領域では、
熱間圧延後の線材には旧オーステナイト粒界に沿って脆
い初析セメンタイトがネットワーク状に生成する。この
ため、圧延後の線材をそのまま伸線加工した場合、初析
セメンタイトに沿って粒界割れが発生するため断線が頻
発する。2. Description of the Related Art As a measure for increasing the strength of a high carbon steel wire,
Increasing the C content is the most industrially desirable method because it is inexpensive and has a high effect. However, in the hypereutectoid region, that is, the region where C usually exceeds 0.9%,
In the wire after hot rolling, brittle proeutectoid cementite is formed in a network along the old austenite grain boundaries. For this reason, if the wire rod after rolling is drawn as it is, breakage occurs frequently due to generation of grain boundary cracks along the pro-eutectoid cementite.
【0003】従来、過共析鋼の伸線加工性を向上させる
熱処理方法が開発されている。たとえば、特公昭56−
8893号公報には、熱処理により組織を粒状セメンタ
イトが分散したパーライト組織に変える方法が開示され
ている。これは、過共析鋼線をオーステナイト化し、油
焼き入れ処理してマルテンサイト組織とした後、770
〜930℃の温度域に急速加熱して粒状セメンタイトを
析出せしめ、目標加熱温度に到達後直ちに535〜66
0℃の温度でパテンティング処理する方法である。この
方法は、伸線加工限界を高める方法としてはすぐれてい
るが、熱処理工程が複雑となるため線材圧延後の直接熱
処理に適用することは困難である。Conventionally, a heat treatment method has been developed to improve the drawability of hypereutectoid steel. For example,
No. 8993 discloses a method of changing the structure to a pearlite structure in which granular cementite is dispersed by heat treatment. This is because a hypereutectoid steel wire is austenitized and then oil quenched to obtain a martensite structure, and then 770
To 930 ° C. to rapidly precipitate granular cementite, and immediately after reaching the target heating temperature, 535 to 66 ° C.
This is a method of performing a patenting process at a temperature of 0 ° C. Although this method is excellent as a method for raising the drawing limit, it is difficult to apply it to direct heat treatment after wire rolling because the heat treatment process becomes complicated.
【0004】[0004]
【発明が解決しようとする課題】このように、従来技術
では、熱間圧延後の過共析鋼線材をそのまま伸線加工に
供することは不可能であった。本発明の目的は、過共析
鋼線材の中でも特にC含有率が高い、すなわち1.10
%以上のCを含有する過共析鋼線材の粒界初析セメンタ
イトの生成を完全に阻止し、熱間圧延ままの状態の過共
析鋼線材に高減面率の伸線加工を付与することを可能な
らしめることにある。As described above, according to the prior art, it was impossible to directly use the hypereutectoid steel wire after hot rolling for wire drawing. An object of the present invention is to provide a wire having a particularly high C content among hypereutectoid steel wires, that is, 1.10.
% Of C is completely prevented from forming intergranular pro-eutectoid cementite in a hypereutectoid steel wire rod, and high elongation wire drawing is applied to the as-hot hypereutectoid steel wire rod. To make things possible.
【0005】[0005]
【課題を解決するための手段および作用】すなわち、本
発明は、 1)重量比で C:1.10〜1.30%, Si:0.15〜0.50%, Mn:0.30〜0.60%, 残余をFeおよび不可避的不純物からなる鋼を線材圧延
後、900未満〜750℃で巻取り、その後ただちに5
00〜650℃に保持された溶融塩浴中に浸漬し、該溶
融塩中で変態を完了させることにより初析セメンタイト
を含まない微細パーライト組織とすることを特徴とする
過共析鋼線材の製造方法。Means and Actions for Solving the Problems That is, the present invention provides: 1) a weight ratio of C: 1.10 to 1.30%, Si: 0.15 to 0.50%, Mn: 0.30 to 0.65%, the balance of steel consisting of Fe and unavoidable impurities is wire-rolled, wound at less than 900 to 750 ° C, and immediately
Production of a hypereutectoid steel wire characterized by being immersed in a molten salt bath maintained at 00 to 650 ° C. and being transformed in the molten salt to obtain a fine pearlite structure free of proeutectoid cementite. Method.
【0006】2)重量比で C:1.10〜1.30%, Si:0.15〜0.50%, Mn:0.30〜0.60%, Cr:0.10〜0.50%, 残余をFeおよび不可避的不純物からなる鋼を線材圧延
後、900未満〜750℃で巻取り、その後ただちに5
00〜650℃に保持された溶融塩浴中に浸漬し、該溶
融塩中で変態を完了させることにより初析セメンタイト
を含まない微細パーライト組織とすることを特徴とする
過共析鋼線材の製造方法。以上である。2) C: 1.10 to 1.30%, Si: 0.15 to 0.50%, Mn: 0.30 to 0.60%, Cr: 0.10 to 0.50 by weight ratio %, The balance of steel consisting of Fe and unavoidable impurities is rolled, then wound at less than 900 to 750 ° C.
Production of a hypereutectoid steel wire characterized by being immersed in a molten salt bath maintained at 00 to 650 ° C. and being transformed in the molten salt to obtain a fine pearlite structure free of proeutectoid cementite. Method. That is all.
【0007】以下に、本発明を詳細に説明する。本発明
者らは、過共析鋼線材のパテンティング時に初析セメン
タイトが生成するのを防止すべく、多くの実験を行っ
た。その結果、以下に示すように、線材圧延後所定の温
度範囲で巻取り、巻取り後の線材を500〜650℃に
保持された溶融塩中に焼き入れ、該溶融塩中で恒温変態
を完了させることにより初析セメンタイトの生成を阻止
し、伸線加工性の良好な微細パーライト組織を有する線
材を製造できるという新たな知見を得た。Hereinafter, the present invention will be described in detail. The present inventors have conducted many experiments in order to prevent the formation of proeutectoid cementite during patenting of a hypereutectoid steel wire. As a result, as shown below, after the wire rod is rolled, it is wound in a predetermined temperature range, the wound wire is quenched in a molten salt maintained at 500 to 650 ° C., and the isothermal transformation is completed in the molten salt. By doing so, new knowledge was obtained that the production of proeutectoid cementite was prevented, and a wire rod having a fine pearlite structure with good wire drawing workability could be produced.
【0008】初析セメンタイトの生成を阻止するために
は、オーステナイト域からの冷却速度を十分高くとる必
要がある。通常の直接パテンティングのように、線材圧
延後の線材を空冷するだけではC含有量が1.1%以上
の過共析鋼における初析セメンタイトの生成を阻止する
ことは不可能である。そこで、本発明者らは、線材圧延
後の線材を所定の温度で巻取り、巻取温度から赤熱線材
を溶融塩浴中に浸漬する方法により初析セメンタイトの
生成を防止できることを見いだした。In order to prevent the formation of proeutectoid cementite, it is necessary to increase the cooling rate from the austenite region sufficiently. As in the case of ordinary direct patenting, it is impossible to prevent the production of proeutectoid cementite in a hypereutectoid steel having a C content of 1.1% or more simply by air-cooling the wire after rolling. Thus, the present inventors have found that the production of proeutectoid cementite can be prevented by winding the wire after rolling the wire at a predetermined temperature and immersing the glowing wire in a molten salt bath from the winding temperature.
【0009】溶融塩温度が500℃未満では、冷却速度
は大きくとれるが、線材表層にベイナイトが大量に生成
するうえ、中心偏析部にマルテンサイトが発生し、伸線
加工限界が低下する。一方、650℃を越えると、パー
ライトを構成するセメンタイトが厚くなり、このため、
伸線加工性が低下する。したがって、溶融塩温度は50
0〜650℃とする。When the molten salt temperature is lower than 500 ° C., the cooling rate can be increased, but a large amount of bainite is generated on the surface layer of the wire, and martensite is generated in the central segregation portion, thereby lowering the limit of wire drawing. On the other hand, when the temperature exceeds 650 ° C., the cementite constituting pearlite becomes thick, and therefore,
Drawability decreases. Therefore, the molten salt temperature is 50
0 to 650 ° C.
【0010】線材圧延後の巻取温度に関しては、巻取温
度が900℃以上の場合、巻取り後の冷却中にオーステ
ナイト粒界に初析セメンタイトが生成するため伸線加工
性が低下する。一方、巻取温度が750℃未満の場合、
パーライトの層状構造の発達が不十分となるため伸線加
工限界が低下する。以上の理由により巻取温度は950
〜750℃とする必要がある。[0010] Regarding the winding temperature after wire rod rolling, if the winding temperature is 900 ° C or higher , pro-eutectoid cementite is formed at austenite grain boundaries during cooling after winding, and wire drawing workability is degraded. On the other hand, when the winding temperature is less than 750 ° C,
Since the layer structure of pearlite is insufficiently developed, the drawing limit is lowered. For the above reasons, the winding temperature is 950
~ 750 ° C.
【0011】次に、本発明の成分限定理由について説明
する。Cは強度を上げるための有効かつ経済的な元素で
あり、本発明の最も重要な元素の一つである。C含有率
を上げるに伴い、パテンティング後の強度ならびに伸線
時の加工硬化量が増大する。したがって、伸線加工によ
り高強度鋼線を得るためには、C含有量は高い方が有利
であり、本発明では、1.10%以上とする。一方C含
有率が1.30%を超した場合、初析セメンタイトの発
生を防止することが不可能となるためC含有率の上限は
1.30%とする。Next, the reasons for limiting the components of the present invention will be described. C is an effective and economical element for increasing the strength, and is one of the most important elements of the present invention. As the C content increases, the strength after patenting and the amount of work hardening during wire drawing increase. Therefore, in order to obtain a high-strength steel wire by drawing, it is advantageous that the C content is high, and in the present invention, the C content is set to 1.10% or more. On the other hand, if the C content exceeds 1.30%, it becomes impossible to prevent the occurrence of proeutectoid cementite, so the upper limit of the C content is 1.30%.
【0012】Siは脱酸剤として0.15%以上添加す
る。一方、Siは合金元素として、フェライトに固溶し
て顕著な固溶強化作用を示す。また、フェライト中のS
iは伸線後の溶融亜鉛めっきやブルーイング時の強度低
下を低減させる効果を有するため、高強度鋼線の製造に
は不可欠な元素である。しかし、Siはベイナイトの生
成を助長し、伸線加工性を低下させるため0.5%を上
限とする。Si is added in an amount of 0.15% or more as a deoxidizing agent. On the other hand, Si, as an alloy element, forms a solid solution in ferrite and exhibits a remarkable solid solution strengthening action. In addition, S in ferrite
i is an indispensable element in the production of high-strength steel wires because it has the effect of reducing the strength reduction during hot-dip galvanizing after drawing and bluing. However, Si promotes the formation of bainite and lowers the drawability, so that the upper limit is 0.5%.
【0013】Mnも脱酸剤として0.3%以上添加す
る。また、Mnは焼入れ性向上効果が大きいため、線径
が大きい場合には、Mn含有率を上げることにより断面
内の均一性を高めることが可能であり、伸線後の鋼線の
延性向上に有効である。しかし、0.60%を超える
と、連続冷却中に中心偏析部にマルテンサイトが生成
し、伸線加工性が劣化するため、0.60%を上限とす
る。Mn is also added as a deoxidizing agent in an amount of 0.3% or more. In addition, since Mn has a large effect of improving hardenability, when the wire diameter is large, it is possible to increase the Mn content to improve the uniformity in the cross section, and to improve the ductility of the steel wire after drawing. It is valid. However, if it exceeds 0.60%, martensite is generated in the central segregation part during continuous cooling, and the wire drawing workability deteriorates. Therefore, the upper limit is 0.60%.
【0014】Crはパーライトのラメラー間隔を低減
し、鋼線の強度と伸線加工性を向上させるため、必要に
応じて0.10%以上添加する。0.10%未満ではその
効果が十分でなく、一方、0.50%を超えると変態に
要する時間が長くなり、連続冷却中にマルテンサイトが
生成し伸線性が著しく低下するため、0.50%を上限
とする。Cr is added in an amount of 0.10% or more as necessary to reduce the lamellar spacing of pearlite and to improve the strength and drawability of the steel wire. If it is less than 0.10%, the effect is not sufficient, while if it exceeds 0.50%, the time required for transformation becomes longer, martensite is formed during continuous cooling, and the drawability is significantly reduced. % As the upper limit.
【0015】[0015]
【実施例】以下、引張強さ140kgf/mm2以上、
伸線加工限界90%以上を有する高強度鋼線材の製造結
果について説明する。表1に示す化学成分の直径5.5
mmの線材を熱間圧延後溶融塩冷却し、そのまま伸線限
界まで伸線した。[Embodiment] The tensile strength is 140 kgf / mm 2 or more.
The production result of a high-strength steel wire having a drawing limit of 90% or more will be described. Diameter 5.5 of the chemical components shown in Table 1
The hot-rolled wire was cooled by molten salt and drawn to the wire drawing limit.
【0016】A鋼はC量が1.10%未満であるため目
標強度に未達である。一方、J鋼は高いC量に見合った
冷却速度が得られなかったため初析セメンタイトが生成
し、このため伸線性が大幅に劣化した。B−4鋼は溶融
塩温度が500℃未満の場合であり、絞りは高いがベイ
ナイトが混入したため伸線限界が低い。一方、H−4鋼
は溶融塩温度が650℃を超えたため粗いパーライトと
なり伸線加工限界は80%以下にとどまった。B−2お
よびH−2鋼は巻取温度が900℃以上のため初析セメ
ンタイトが生成し、このため絞りおよび伸線限界が著し
く低下した。Steel A has not reached the target strength because the C content is less than 1.10%. On the other hand, in the case of steel J, a proeutectoid cementite was formed because a cooling rate corresponding to a high C content was not obtained, and thus the drawability was significantly deteriorated. B-4 steel has a molten salt temperature of less than 500 ° C., and the drawing is high, but the drawing limit is low due to the inclusion of bainite. On the other hand, since the molten salt temperature of H-4 steel exceeded 650 ° C., it became coarse pearlite, and the drawing limit was 80% or less. For the B-2 and H-2 steels, since the winding temperature was 900 ° C. or higher, proeutectoid cementite was formed, and the drawing and drawing limits were significantly reduced.
【0017】B−3およびH−3鋼は巻取温度が750
℃未満であったため、絞りが比較的高いにもかかわらず
伸線加工性は低い。Mn量が、0.6%を超えているC
鋼およびCr量が0.50%を超えているF鋼は、中心
偏析部にマルテンサイトが生成したため絞りおよび伸線
限界ともに低下した。また、G鋼はSi量が0.5%を
超えているため絞りが高いにもかかわらず伸線加工限界
は目標値に達していない。B−5およびH−5鋼は従来
法、すなわち線材圧延後衝風冷却する方法で製造された
もので、初析セメンタイトが生成したため1ダイスめに
断線が発生し、以後の伸線は不可能であった。The winding temperature of B-3 and H-3 steels is 750.
Since the temperature was lower than ℃, the drawability was low despite the relatively high drawing. C having an Mn content of more than 0.6%
In steel and steel F in which the amount of Cr exceeds 0.50%, martensite was formed in the central segregation portion, and both the drawing and the drawing limit were reduced. Further, since the amount of Si exceeds 0.5% in the G steel, the drawing limit has not reached the target value even though the drawing is high. B-5 and H-5 steels were produced by a conventional method, ie, a method in which wire rod rolling was followed by impingement cooling, and since proeutectoid cementite was formed, disconnection occurred in the first die and subsequent drawing was impossible. Met.
【0018】これに対して、本発明法で製造された線材
は、いずれも目標とする強度および伸線加工性を十分満
足している。On the other hand, all of the wires produced by the method of the present invention sufficiently satisfy the target strength and drawability.
【0019】[0019]
【発明の効果】以上説明したように、本発明法によれ
ば、従来法より強度が高く、かつ、伸線加工性に優れた
過共析鋼線材を製造することが可能となる。As described above, according to the method of the present invention, it becomes possible to produce a hypereutectoid steel wire having higher strength than the conventional method and excellent in drawability.
【0020】[0020]
【表1】5.5mm線材の化学成分、製造条件、伸線加
工性 [Table 1] Chemical composition of 5.5mm wire, manufacturing conditions, drawability
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平3−271329(JP,A) 特開 昭62−142725(JP,A) (58)調査した分野(Int.Cl.7,DB名) C21D 8/06,9/52 C22C 38/00,38/04 ────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-3-271329 (JP, A) JP-A-62-142725 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) C21D 8 / 06,9 / 52 C22C 38 / 00,38 / 04
Claims (2)
後、900未満〜750℃で巻取り、その後ただちに5
00〜650℃に保持された溶融塩浴中に浸漬し、該溶
融塩中で変態を完了させることにより初析セメンタイト
を含まない微細パーライト組織とすることを特徴とする
過共析鋼線材の製造方法。1. A weight ratio of C: 1.10 to 1.30%, Si: 0.15 to 0.50%, Mn: 0.30 to 0.60%, the balance being Fe and unavoidable impurities. After rolling the steel rod, wind it at less than 900 to 750 ° C.
Production of a hypereutectoid steel wire characterized by being immersed in a molten salt bath maintained at 00 to 650 ° C. and being transformed in the molten salt to obtain a fine pearlite structure free of proeutectoid cementite. Method.
後、900未満〜750℃で巻取り、その後ただちに5
00〜650℃に保持された溶融塩浴中に浸漬し、該溶
融塩中で変態を完了させることにより初析セメンタイト
を含まない微細パーライト組織とすることを特徴とする
過共析鋼線材の製造方法。2. C: 1.10 to 1.30%, Si: 0.15 to 0.50%, Mn: 0.30 to 0.60%, Cr: 0.10 to 0.50 by weight ratio. % After rolling the steel consisting of Fe and unavoidable impurities with a balance of less than 900 to 750 ° C.,
Production of a hypereutectoid steel wire characterized by being immersed in a molten salt bath maintained at 00 to 650 ° C. and being transformed in the molten salt to obtain a fine pearlite structure free of proeutectoid cementite. Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10005892A JP3153618B2 (en) | 1992-04-21 | 1992-04-21 | Manufacturing method of hypereutectoid steel wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10005892A JP3153618B2 (en) | 1992-04-21 | 1992-04-21 | Manufacturing method of hypereutectoid steel wire |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05295448A JPH05295448A (en) | 1993-11-09 |
JP3153618B2 true JP3153618B2 (en) | 2001-04-09 |
Family
ID=14263883
Family Applications (1)
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JP10005892A Expired - Fee Related JP3153618B2 (en) | 1992-04-21 | 1992-04-21 | Manufacturing method of hypereutectoid steel wire |
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JP (1) | JP3153618B2 (en) |
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US8470099B2 (en) | 2009-04-21 | 2013-06-25 | Nippon Steel & Sumitomo Metal Corporation | Wire rod, steel wire, and manufacturing method thereof |
KR101382659B1 (en) * | 2010-01-25 | 2014-04-07 | 신닛테츠스미킨 카부시키카이샤 | Wire rod, steel wire, and method for manufacturing wire rod |
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CN113512630B (en) * | 2021-06-29 | 2023-03-14 | 张家港荣盛特钢有限公司 | Method for eliminating network cementite of hypereutectoid steel wire rod and wire rod |
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1992
- 1992-04-21 JP JP10005892A patent/JP3153618B2/en not_active Expired - Fee Related
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