JP3150483B2 - Pickling method - Google Patents

Pickling method

Info

Publication number
JP3150483B2
JP3150483B2 JP07226793A JP7226793A JP3150483B2 JP 3150483 B2 JP3150483 B2 JP 3150483B2 JP 07226793 A JP07226793 A JP 07226793A JP 7226793 A JP7226793 A JP 7226793A JP 3150483 B2 JP3150483 B2 JP 3150483B2
Authority
JP
Japan
Prior art keywords
pickling
oxidation
solution
reduction potential
stainless steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP07226793A
Other languages
Japanese (ja)
Other versions
JPH06280065A (en
Inventor
利行 大田
重夫 板野
行雄 神田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Nippon Steel Nisshin Co Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Mitsubishi Heavy Industries Ltd, Nisshin Steel Co Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP07226793A priority Critical patent/JP3150483B2/en
Publication of JPH06280065A publication Critical patent/JPH06280065A/en
Application granted granted Critical
Publication of JP3150483B2 publication Critical patent/JP3150483B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、製鉄製品、主にステン
レス鋼の酸洗装置に適用される酸洗液の管理に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to management of a pickling liquid applied to a pickling apparatus for steel products, mainly stainless steel.

【0002】[0002]

【従来の技術】図4は従来の酸洗装置のプロセス制御の
概念図である。酸化スケールの付着したステンレス鋼帯
11は酸洗装置12に供給される。ここで多段ノズル1
8から酸洗液17がステンレス鋼帯11に噴霧され、表
面の酸化スケールは化学溶解し、酸洗装置12を出るま
でに除去される。噴霧される酸洗液17は補給水13、
硝酸液14、フッ酸液15および再循環酸洗液19を調
整混合し、再使用される。
2. Description of the Related Art FIG. 4 is a conceptual diagram of a process control of a conventional pickling apparatus. The stainless steel strip 11 to which the oxide scale has adhered is supplied to the pickling apparatus 12. Here, multi-stage nozzle 1
From 8 the pickling liquid 17 is sprayed onto the stainless steel strip 11, the oxide scale on the surface is chemically dissolved and removed before leaving the pickling device 12. The pickling liquid 17 to be sprayed contains makeup water 13,
The nitric acid solution 14, the hydrofluoric acid solution 15, and the recirculated pickling solution 19 are adjusted and mixed and reused.

【0003】従来酸洗液の管理は酸洗液の化学組成が 硝酸イオン濃度 10〜20wt% フッ酸濃度 1〜 5wt% 全鉄イオン濃度 0〜20g/リットル の混合割合になるように、マニュアルにより調整されて
いた。
Conventionally, the pickling solution is controlled by a manual method so that the chemical composition of the pickling solution has a nitrate ion concentration of 10 to 20 wt%, a hydrofluoric acid concentration of 1 to 5 wt%, and a total iron ion concentration of 0 to 20 g / liter. Had been adjusted.

【0004】[0004]

【発明が解決しようとする課題】酸洗液の浴管理を単に
浴組成のみで管理すると、「従来の技術」欄で述べた混
合割合の範囲内にもかかわらず、鉄イオン濃度がある濃
度範囲になると硝酸イオン濃度やフッ酸濃度は同一条件
でありながら、硝酸/鉄イオン濃度の相関関係により、
酸洗液の酸化還元電位がステンレス鋼の不働態電位域に
入り、酸洗がなかなか進まなくなり、酸洗不良を起こす
ことがある。
When the bath of the pickling solution is controlled only by the bath composition, the concentration range of iron ion concentration is within a certain range despite the mixing ratio described in the "Prior art" section. , While the nitrate ion concentration and hydrofluoric acid concentration are the same,
The oxidation-reduction potential of the pickling solution enters the passivation potential range of the stainless steel, so that the pickling does not proceed easily, and poor pickling may occur.

【0005】また、この対策としてフッ酸を添加し、不
働態電位域を狭小化させることにより、酸化還元電位を
過不働態域に移行させ酸洗速度の向上を図ることはでき
るが、孔食が発生し、仕上げ表面が平滑にならず表面不
良になることがある。
[0005] As a countermeasure, hydrofluoric acid is added to narrow the passivation potential range, so that the oxidation-reduction potential can be shifted to the superpassive range and the pickling rate can be improved. May occur and the finished surface may not be smooth and may be defective.

【0006】[0006]

【課題を解決するための手段】本発明は、上記の課題を
解決するために、ステンレス鋼の化学酸洗において、酸
洗液の酸化還元電位をステンレス鋼のアノード分極特性
における活性電位域に維持するよう酸洗液調合用酸およ
び水の補給量を自動調整し、酸洗することを特徴とする
酸洗方法。
According to the present invention, in order to solve the above-mentioned problems, in chemical pickling of stainless steel, the oxidation-reduction potential of the pickling solution is maintained in the active potential range in the anodic polarization characteristics of stainless steel. A pickling method characterized by automatically adjusting the replenishing amounts of an acid and water for preparing a pickling liquid and performing pickling.

【0007】またSUS304ステンレス鋼の化学酸洗
の実施において、コンピュータ制御により酸洗液の酸化
還元電位を250〜550mVAg/AgCl の活性電位域に
維持するよう酸洗液調合用酸および水の補給量を自動調
整し、酸洗することを特徴とする酸洗方法。
[0007] In the chemical pickling of SUS304 stainless steel, the supply amount of acid and water for preparing the pickling solution is controlled by a computer so that the oxidation-reduction potential of the pickling solution is maintained in the active potential range of 250 to 550 mVAg / AgCl. Pickling method characterized by automatically adjusting and pickling.

【0008】[0008]

【作用】本発明のステンレス鋼の化学酸洗では、酸洗液
の酸化還元電位を測定し、コンピュータ制御により酸洗
液調合用酸および水の補給量を調整して、酸洗液の酸化
還元電位の値を常に対象のステンレス鋼のアノード分極
特性における活性電位域に維持することにより、酸洗液
の状態を保持し、酸洗が継続的に良好に行われるように
している。
In the chemical pickling of stainless steel according to the present invention, the oxidation-reduction potential of the pickling solution is measured, and the supply amount of acid and water for preparing the pickling solution is adjusted by computer control so as to reduce the oxidation-reduction of the pickling solution. By maintaining the value of the potential in the active potential range in the anodic polarization characteristics of the target stainless steel, the state of the pickling solution is maintained, and the pickling is continuously and favorably performed.

【0009】[0009]

【実施例】一般に酸化スケールの溶解は酸化スケールと
素地(母材) 界面で次反応により進行する。 素地の酸化溶解反応(アノード反応)
DESCRIPTION OF THE PREFERRED EMBODIMENTS In general, dissolution of an oxide scale proceeds at the interface between the oxide scale and a substrate (base material) by the following reaction. Oxidative dissolution reaction of the substrate (anode reaction)

【化1】 酸化スケールの還元溶解反応(カソード反応)Embedded image Oxide scale reduction dissolution reaction (cathode reaction)

【化2】 この両反応において素地の酸化溶解反応が律速因子であ
るため、酸洗速度を向上するためには、素地の溶解速度
を早める必要がある。
Embedded image In both of these reactions, the oxidative dissolution reaction of the substrate is the rate-determining factor. Therefore, in order to increase the pickling rate, it is necessary to increase the dissolution rate of the substrate.

【0010】酸化還元電位をアノード分極特性において
活性域に維持すれば、不働態域に比べ数百倍から数千倍
の溶解速度が得られるので、酸化還元電位を活性域に維
持することが、酸洗速度を向上さすために重要である。
If the oxidation-reduction potential is maintained in the active region in the anodic polarization characteristics, a dissolution rate several hundred times to thousands of times higher than that in the passive region can be obtained. It is important to improve the pickling speed.

【0011】図3はSUS304酸化スケールの硝酸/
フッ酸液中での酸化還元電位と電気化学的測定により求
めた酸化スケールの溶出速度の関係を示した図である。
図3において酸洗液の酸化還元電位が250〜550m
VAg/AgCl の活性域では、酸洗速度は非常に早くスケー
ル除去が良好に行われるが、不働態域になると酸洗速度
は極端に遅くなり、スケールの残存が観察される。
FIG. 3 shows nitric acid / SUS304 oxidized scale.
FIG. 4 is a graph showing the relationship between the oxidation-reduction potential in a hydrofluoric acid solution and the elution rate of an oxidation scale obtained by electrochemical measurement.
In FIG. 3, the pickling solution has an oxidation-reduction potential of 250 to 550 m.
In the active region of VAg / AgCl, the pickling speed is very fast and scale removal is performed well. However, in the passive region, the pickling speed becomes extremely slow and scale remains.

【0012】一方800mVAg/AgCl 以上の過不働態域
になると酸洗速度は速いものの、酸洗仕上げ表面に孔食
等が発生し、肌荒を生じており、不働態域でなければ酸
洗結果が常に良いというものではなく、酸洗液の酸化還
元電位のコントロールが酸洗結果の良否を左右してい
る。
On the other hand, in the overpassive region of 800 mVAg / AgCl or more, although the pickling speed is high, pitting corrosion and the like occur on the pickled finish surface and the skin is roughened. Is not always good, and the control of the oxidation-reduction potential of the pickling solution affects the quality of the pickling result.

【0013】以下に酸化還元電位を活性域に維持するこ
とにより、酸洗効果を常に良好に保つ本考案について、
SUS304の場合を例に、図に基づいて説明する。図
1は本考案を実現するための装置を表す概念図である。
図2は図1に示した装置の制御を説明するフローチャー
トである。
[0013] In the following, the present invention that always keeps the pickling effect good by maintaining the oxidation-reduction potential in the active region,
The case of SUS304 will be described with reference to the drawings. FIG. 1 is a conceptual diagram showing an apparatus for realizing the present invention.
FIG. 2 is a flowchart illustrating control of the apparatus shown in FIG.

【0014】図1において、酸洗液の性状を示す各計測
データは、A/D変換器2でA/D変換され、コンピュ
ータ1に取り込まれる。コンピュータ1は計測データを
評価し、それが事前に設定されている値の範囲内におさ
まるようバルブ駆動装置3に指示を出し、該バルブ駆動
装置3がその指示に従い、各電磁バルブを動かすように
構成されている。
In FIG. 1, each measurement data indicating the properties of the pickling solution is A / D-converted by an A / D converter 2 and taken into a computer 1. The computer 1 evaluates the measured data and issues an instruction to the valve driving device 3 so that the measured data falls within a preset value range. The valve driving device 3 moves each electromagnetic valve according to the instruction. It is configured.

【0015】以下フローチャートに従い説明する。まず
ステップS1で酸洗のための液の最適制御範囲を設定す
る。ステンレス鋼SUS304の場合、酸化還元電位は
250〜550mVAg/AgCl である。次にフッ素イオン
濃度を設定するが、フッ素イオン濃度はあまり酸化還元
電位に影響を与えない。フッ素イオン濃度は高くなると
酸洗速度は増加するが、表面の仕上げ状態が悪くなり、
また人間の作業環境の悪化の原因にもなるので、できる
だけ低めに設定することが望ましい。
A description will be given below according to a flowchart. First, in step S1, an optimal control range of a solution for pickling is set. In the case of stainless steel SUS304, the oxidation-reduction potential is 250 to 550 mVAg / AgCl. Next, the fluorine ion concentration is set. The fluorine ion concentration does not significantly affect the oxidation-reduction potential. The pickling rate increases as the fluorine ion concentration increases, but the surface finish deteriorates,
In addition, it is desirable to set as low a value as possible because it may cause deterioration of the work environment of humans.

【0016】次に、ステップS2で供給タンク16中の
酸洗液17の酸化還元電位を酸化還元電極4により測定
し、ステップS3で電位が設定値より高ければステップ
S4に進み、電磁バルブ7を開いて供給タンク16に補
給水13を供給する。測定電位が低ければ、ステップS
5に進み、電磁バルブ8を開いて酸液14を供給し、再
び酸化還元電位を測定する。測定電位が設定電位範囲内
に収まれば、ステップS6に進み、先に開いた電磁バル
ブ7または、8を閉じる。
Next, in step S2, the oxidation-reduction potential of the pickling solution 17 in the supply tank 16 is measured by the oxidation-reduction electrode 4, and if the potential is higher than the set value in step S3, the process proceeds to step S4, and the electromagnetic valve 7 is turned on. Open to supply the supply water 13 to the supply tank 16. If the measured potential is low, step S
Proceeding to 5, the electromagnetic valve 8 is opened to supply the acid solution 14, and the oxidation-reduction potential is measured again. If the measured potential falls within the set potential range, the process proceeds to step S6, and the previously opened electromagnetic valve 7 or 8 is closed.

【0017】次に、ステップS7で供給タンク16中の
酸洗液17のフッ素イオン濃度をフッ素イオン電極5を
用いて測定する。ステップS8でフッ素イオン濃度が設
定範囲より高ければ、ステップS4に進み、電磁バルブ
7を開いて供給タンク16に補給水13を供給する。フ
ッ素イオン濃度が設定範囲より低ければ、ステップS9
に進み、電磁バルブ9を開いてフッ酸液15を供給す
る。フッ素イオン濃度が設定範囲に収まれば、ステップ
S10に進み、先に開いた電磁バルブ7または、9を閉
じる。
Next, the fluorine ion concentration of the pickling solution 17 in the supply tank 16 is measured using the fluorine ion electrode 5 in step S7. If the fluorine ion concentration is higher than the set range in step S8, the process proceeds to step S4, in which the electromagnetic valve 7 is opened to supply the makeup water 13 to the supply tank 16. If the fluorine ion concentration is lower than the set range, step S9
Then, the electromagnetic valve 9 is opened to supply the hydrofluoric acid solution 15. If the fluorine ion concentration falls within the set range, the process proceeds to step S10, and the previously opened electromagnetic valve 7 or 9 is closed.

【0018】酸洗液を制御するため、供給タンク16に
補給水13や酸液14及びフッ酸液15が供給される。
従って酸洗液量が増加するので、ステップS11で供給
タンクレベル計6で供給タンク16内の液量を測定し、
液量が増加した場合、ステップS12に進み、電磁バル
ブ10を閉じ、酸洗液20をブローダウンする。一方液
量が不足の場合は、ステップS4に戻り、電磁バルブ7
を開いて補給水13を供給する。液量が規定の範囲内で
あればステップS13により、電磁バルブ10を開いて
酸洗液を再循環させ、正常運転を行う。
To control the pickling liquid, a supply tank 16 is supplied with make-up water 13, an acid solution 14, and a hydrofluoric acid solution 15.
Therefore, since the amount of the pickling liquid increases, the liquid amount in the supply tank 16 is measured by the supply tank level meter 6 in step S11.
If the amount of liquid has increased, the process proceeds to step S12, the electromagnetic valve 10 is closed, and the pickling liquid 20 is blown down. On the other hand, if the liquid amount is insufficient, the process returns to step S4 and the electromagnetic valve 7
Is opened to supply makeup water 13. If the liquid amount is within the specified range, the electromagnetic valve 10 is opened to recirculate the pickling liquid in step S13, and normal operation is performed.

【0019】以上SUS304を例に説明したが、別の
鋼種であっても、それぞれに最適の酸化還元電位および
フッ素イオン濃度を設定することにより、同様の効果を
得ることが可能である。また本件は人間が常時監視して
コントロールバルブを操作しても同様の効果を得ること
が可能であるが、本考案では、コンピュータ制御によ
り、オンライン計測による自動化を実現している。
Although SUS304 has been described above as an example, the same effect can be obtained by setting the optimum oxidation-reduction potential and fluorine ion concentration for each of different steel types. In this case, the same effect can be obtained even if a person constantly monitors and operates the control valve, but in the present invention, automation by online measurement is realized by computer control.

【0020】[0020]

【発明の効果】従来の液組成による管理ではなく、酸化
還元電位による管理なので、混合液量の不適正に伴う仕
上げ表面の荒れあるいは酸洗速度の低下の恐れがない。
いつも酸洗状態を最適に維持できる。また酸化還元電位
による酸液管理のため、オンラインでのコンピュータ制
御により自動管理がしやすくなり、人件費の低減が可能
になる。
According to the present invention, since the control is not based on the conventional liquid composition but based on the oxidation-reduction potential, there is no danger of the finished surface being roughened or the pickling rate being reduced due to an improper mixture amount.
The pickling condition can always be maintained optimally. In addition, since the acid solution is controlled based on the oxidation-reduction potential, automatic control can be easily performed by on-line computer control, and labor costs can be reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例に係わる酸洗装置のプロセス制
御の概念図である。
FIG. 1 is a conceptual diagram of process control of an acid pickling apparatus according to an embodiment of the present invention.

【図2】本発明の実施例に係わる酸洗装置のコントロー
ルフローチャートを示す図である。
FIG. 2 is a control flowchart of the pickling apparatus according to the embodiment of the present invention.

【図3】SUS304酸化スケールの硝酸/フッ酸液中
での酸化還元電位と電気化学的測定により求めた酸化ス
ケールの溶出速度の関係を示した図である。
FIG. 3 is a diagram showing the relationship between the oxidation-reduction potential of a SUS304 oxidation scale in a nitric acid / hydrofluoric acid solution and the elution rate of the oxidation scale obtained by electrochemical measurement.

【図4】従来の酸洗装置のプロセス制御の概念図であ
る。
FIG. 4 is a conceptual diagram of process control of a conventional pickling apparatus.

【符号の説明】[Explanation of symbols]

1 コンピュータ 2 A/D変換器 3 バルブ駆動装置 4 酸化還元電極 5 フッ素イオン電極 6 供給タンクレベル計 7 電磁バルブ(補給水コントロール用) 8 電磁バルブ(酸液コントロール用) 9 電磁バルブ(フッ酸液コントロール用) 10 電磁バルブ(再循環酸洗液コントロール用) DESCRIPTION OF SYMBOLS 1 Computer 2 A / D converter 3 Valve drive device 4 Redox electrode 5 Fluoride ion electrode 6 Supply tank level meter 7 Electromagnetic valve (for makeup water control) 8 Electromagnetic valve (for acid solution control) 9 Electromagnetic valve (hydrofluoric acid solution) 10) Solenoid valve (for recirculating pickling liquid control)

───────────────────────────────────────────────────── フロントページの続き (72)発明者 神田 行雄 広島市西区観音新町四丁目6番22号 三 菱重工業株式会社広島製作所内 (56)参考文献 特開 平5−263279(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23G 1/00 ──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Yukio Kanda 4-6-22 Kannon Shinmachi, Nishi-ku, Hiroshima-shi, Hiroshima Works, Mitsubishi Heavy Industries, Ltd. (56) References JP-A-5-263279 (JP, A) ( 58) Field surveyed (Int.Cl. 7 , DB name) C23G 1/00

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 ステンレス鋼の化学酸洗において、酸洗
液の酸化還元電位をステンレス鋼のアノード分極特性に
おける活性電位域に維持するよう酸洗液調合用酸および
水の補給量を調整し、酸洗することを特徴とする酸洗方
法。
In the chemical pickling of stainless steel, the supply amount of acid and water for preparing a pickling solution is adjusted so as to maintain the oxidation-reduction potential of the pickling solution in an active potential range in the anodic polarization characteristics of stainless steel, A pickling method characterized by pickling.
【請求項2】 SUS304ステンレス鋼の化学酸洗に
おいて、酸洗液の酸化還元電位を250〜550mVAg
/AgCl の活性電位域に維持するよう酸洗液調合用酸およ
び水の補給量を自動調整し、酸洗することを特徴とする
酸洗方法。
2. In the chemical pickling of SUS304 stainless steel, the oxidation-reduction potential of the pickling solution is set to 250 to 550 mVAg.
A pickling method characterized by automatically adjusting the replenishing amounts of acid and water for preparing a pickling solution so as to maintain the active potential range of / AgCl 2 and pickling.
JP07226793A 1993-03-30 1993-03-30 Pickling method Expired - Fee Related JP3150483B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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