JP3148028U - UV light - Google Patents

UV light

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JP3148028U
JP3148028U JP2008007952U JP2008007952U JP3148028U JP 3148028 U JP3148028 U JP 3148028U JP 2008007952 U JP2008007952 U JP 2008007952U JP 2008007952 U JP2008007952 U JP 2008007952U JP 3148028 U JP3148028 U JP 3148028U
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light
ultraviolet
window
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filter film
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育彦 津田
育彦 津田
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高槻電器工業株式会社
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Abstract

【課題】携帯性に優れ、しかも紫外線出力が高い紫外線ライトを提供する。【解決手段】本考案に係る紫外線ライト1は、一端に出射窓8が形成された筒状のケース2と、出射窓8に設けられた透光性を有する窓部材4と、ケース2と窓部材9とで区切られた空間に配置され、窓部材4に対して紫外線を含む光を照射する少なくとも1つのLED7と、窓部材4の少なくとも一方の面に設けられ、LED7から照射された光のうちの、紫外線を含む特定波長の光を透過させるとともに、それ以外の波長の光を遮断するフィルタ膜9とを備えている。【選択図】図2An ultraviolet light having excellent portability and high ultraviolet output is provided. An ultraviolet light 1 according to the present invention includes a cylindrical case 2 having an exit window 8 formed at one end, a translucent window member 4 provided at the exit window 8, the case 2 and the window. At least one LED 7 that is disposed in a space separated by the member 9 and irradiates the window member 4 with light including ultraviolet rays, and provided on at least one surface of the window member 4, the light emitted from the LED 7 Among them, a filter film 9 is provided which transmits light of a specific wavelength including ultraviolet rays and blocks light of other wavelengths. [Selection] Figure 2

Description

本考案は、蛍光物質の有無を検査する際に使用される紫外線ライトに関する。   The present invention relates to an ultraviolet light used when inspecting the presence or absence of a fluorescent substance.

従来から、非破壊探傷試験(蛍光浸透探傷試験、蛍光磁粉探傷試験等)やオイル漏れ試験の分野では、蛍光物質の有無を検出するために様々な種類の紫外線ライトが使用されている。   Conventionally, in the fields of non-destructive testing (fluorescent penetrant testing, fluorescent magnetic particle testing, etc.) and oil leak testing, various types of ultraviolet light are used to detect the presence or absence of fluorescent substances.

例えば、特許文献1に記載の紫外線ライトは、紫外線発光管を光源としている。特許文献2に記載の紫外線ライトは、波長が320nm〜400nmの紫外線LED(Light Emitting Diode)を光源としている。また、いずれの紫外線ライトにおいても、検査対象物に紫外線以外の光(特に、可視光)が照射されるのを防ぐために、不必要な波長の光を遮断するためのフィルタが設けられる場合がある。
実登第3052214号公報 特開2004−239749号公報
For example, the ultraviolet light described in Patent Document 1 uses an ultraviolet light emitting tube as a light source. The ultraviolet light described in Patent Document 2 uses an ultraviolet LED (Light Emitting Diode) having a wavelength of 320 nm to 400 nm as a light source. Further, in any ultraviolet light, a filter for blocking light having an unnecessary wavelength may be provided in order to prevent the object to be inspected from being irradiated with light other than ultraviolet light (particularly visible light). .
Noto 3052214 JP 2004-239749 A

しかしながら、特許文献1に記載の紫外線ライトは消費電力が大きく、壁等に設けられたコンセントから電力供給する必要があるので、屋外での使用には不向きであった。また、特許文献2に記載の紫外線ライトでは、紫外線LEDから照射される紫外線中に僅かな可視光が含まれることにより、蛍光物質の有無をはっきりと判別できない場合があった。   However, since the ultraviolet light described in Patent Document 1 consumes a large amount of power and needs to be supplied from an outlet provided on a wall or the like, it is not suitable for outdoor use. In addition, in the ultraviolet light described in Patent Document 2, the presence or absence of a fluorescent material may not be clearly discernible because a small amount of visible light is included in the ultraviolet light emitted from the ultraviolet LED.

また、フィルタは、通常、0.5mm〜1.0mm程度の厚みをもたせた別部材として構成される場合が多い。したがって、紫外線LEDとフィルタ部材とを組み合わせて構成した紫外線ライトでは、紫外線LEDから照射された紫外線がフィルタ部材を透過中に減衰し、紫外線出力が低下するという問題があった。また、紫外線LEDを覆う保護ガラスの表面に塗料等を被覆して膜状のフィルタを形成する場合もあるが、従来の塗料等では可視光を十分に遮断しようとすると膜厚が厚くなり、やはり紫外線出力が低下していた。   Further, the filter is usually often configured as a separate member having a thickness of about 0.5 mm to 1.0 mm. Therefore, in the ultraviolet light configured by combining the ultraviolet LED and the filter member, there is a problem that the ultraviolet light irradiated from the ultraviolet LED is attenuated while passing through the filter member, and the ultraviolet output is reduced. In some cases, the surface of the protective glass covering the ultraviolet LED is coated with a paint or the like to form a film-like filter. However, with a conventional paint or the like, the film becomes thicker if an attempt is made to sufficiently block visible light. The UV output was reduced.

本考案は上記事情に鑑みてなされたものであり、その課題とするところは、携帯性に優れ、しかも紫外線出力が高い紫外線ライトを提供することにある。   The present invention has been made in view of the above circumstances, and an object thereof is to provide an ultraviolet light having excellent portability and high ultraviolet output.

上記課題を解決するために、本考案に係る紫外線ライトは、電源としての蓄電池を内蔵した、持ち運び可能な程度に小型な紫外線ライトであって、一端に出射窓が形成された筒状のケースと、前記出射窓に設けられた透光性を有する窓部材と、前記ケースと前記窓部材とで区切られた空間に配置され、前記窓部材に対して紫外線を含む光を照射する少なくとも1つのLEDと、前記窓部材の少なくとも一方の面に設けられ、前記LEDから照射された光のうちの、紫外線を含む特定波長の光を透過させるとともに、それ以外の波長の光を遮断するフィルタ膜とを備え、前記フィルタ膜は、二酸化ケイ素からなる低屈折率膜と二酸化ハフニウムからなる高屈折率膜とを交互に各10層以上積層して形成したものであることを特徴とする。   In order to solve the above-mentioned problems, an ultraviolet light according to the present invention is a portable ultraviolet light containing a storage battery as a power source and having a cylindrical case with an exit window formed at one end. , At least one LED disposed in a space defined by the translucent window member provided in the exit window and the case and the window member, and irradiating the window member with light including ultraviolet rays And a filter film that is provided on at least one surface of the window member and transmits light of a specific wavelength including ultraviolet light among light emitted from the LED and blocks light of other wavelengths. The filter film is formed by alternately laminating at least 10 layers of low refractive index films made of silicon dioxide and high refractive index films made of hafnium dioxide.

また、上記紫外線ライトにおいて、前記フィルタ膜は、波長が400nm〜650nmの範囲内にある光を遮断するのが好ましい。   In the ultraviolet light, the filter film preferably blocks light having a wavelength in the range of 400 nm to 650 nm.

上記構成によれば、光源として消費電力が少ないLEDを使用しているので、乾電池等の蓄電池で電力を供給することができ、携帯性に優れた紫外線ライトを実現することができる。また、上記構成によれば、LEDから照射される不必要な波長の光をフィルタ膜で遮断するようにしたので、フィルタ部材のような別部材を用意する必要がない。また、低屈折率膜と高屈折率膜とからなるフィルタ膜は十分に薄いので、必要な紫外線が減衰して紫外線出力が低下することもない。   According to the said structure, since LED with little power consumption is used as a light source, electric power can be supplied with storage batteries, such as a dry cell, and the ultraviolet light excellent in portability can be implement | achieved. Moreover, according to the said structure, since the light of the unnecessary wavelength irradiated from LED was interrupted | blocked with the filter film | membrane, it is not necessary to prepare another member like a filter member. Further, since the filter film composed of the low refractive index film and the high refractive index film is sufficiently thin, the necessary ultraviolet rays are not attenuated and the ultraviolet output is not lowered.

本考案によれば、携帯性に優れ、しかも紫外線出力が高い紫外線ライトを提供することができる。   According to the present invention, an ultraviolet light having excellent portability and high ultraviolet output can be provided.

以下、添付図面を参照して、本考案に係る紫外線ライトの好ましい実施形態について説明する。   Hereinafter, preferred embodiments of an ultraviolet light according to the present invention will be described with reference to the accompanying drawings.

図1に、本考案に係る紫外線ライトの分解斜視図を示す。
この図に示すように、紫外線ライト1はケース部材2a及び2bを連結してなる筒状のケースを備え、その筒状内部にOリング3、透光性を有する石英等からなる凸レンズ状の窓部材4、鏡面5aを有する反射部材5、及び複数のLED7を有する基板6が収容されている。また、ケース部材2bの内部には、紫外線照射のON/OFFを切替える不図示のスイッチや、当該スイッチがONされた際にLED7に電力を供給する不図示の蓄電池(例えば、単四型の乾電池)が収容されている。
FIG. 1 is an exploded perspective view of an ultraviolet light according to the present invention.
As shown in this figure, the ultraviolet light 1 includes a cylindrical case formed by connecting case members 2a and 2b, and a convex lens-shaped window made of O-ring 3 and translucent quartz or the like inside the cylindrical case. A member 4, a reflecting member 5 having a mirror surface 5a, and a substrate 6 having a plurality of LEDs 7 are accommodated. Further, inside the case member 2b, a switch (not shown) for switching on / off of the ultraviolet irradiation, a storage battery (not shown) for supplying power to the LED 7 when the switch is turned on (for example, a single type dry battery) ) Is housed.

ケース部材2a側の端部には、検査対象物に紫外線を照射するための出射窓8が設けられている。また、反射部材5の鏡面5aにはLED7に対応した位置にLED7を鏡面5a側に突き出させるための孔5bが形成されている。そして、LED7から照射された紫外線は、鏡面5aで適宜拡散された後に窓部材4を通って出射窓8から出射される。   An exit window 8 for irradiating the inspection object with ultraviolet rays is provided at the end on the case member 2a side. Further, a hole 5b is formed in the mirror surface 5a of the reflecting member 5 at a position corresponding to the LED 7 so that the LED 7 protrudes toward the mirror surface 5a. And the ultraviolet-ray irradiated from LED7 is radiate | emitted suitably by the mirror surface 5a, and is radiate | emitted from the output window 8 through the window member 4. FIG.

本実施形態では、LED7として、日亜化学工業製の紫外線LED「NSPU510CS(ピーク波長:375nm)」を25個使用した。   In the present embodiment, as the LEDs 7, 25 UV LEDs “NSPU510CS (peak wavelength: 375 nm)” manufactured by Nichia Corporation were used.

窓部材4の内面、すなわち反射部材5側の面には、二酸化ケイ素(SiO)等からなる低屈折率膜と二酸化ハフニウム(HfO)等からなる高屈折率膜とを交互に各10層以上積層し、波長が400nm〜650nmの範囲の光を遮断するよう構成したフィルタ膜9が、真空蒸着により形成されている。フィルタ膜9全体の厚さは約2〜3μmである。 On the inner surface of the window member 4, that is, the surface on the reflecting member 5 side, a low refractive index film made of silicon dioxide (SiO 2 ) or the like and a high refractive index film made of hafnium dioxide (HfO 2 ) or the like are alternately arranged in 10 layers. The filter film 9 that is laminated as described above and configured to block light having a wavelength in the range of 400 nm to 650 nm is formed by vacuum deposition. The total thickness of the filter membrane 9 is about 2 to 3 μm.

このフィルタ膜9によれば、LED7から照射された紫外線に僅かに含まれる可視光が遮断されるので、結局、紫外線ライト1の出射窓8からは波長が400nm以下の紫外線のみが出射されることになる。なお、LED7から照射される光には、波長が650nm以上の可視光は含まれていないので、フィルタ膜9で650nm以上の波長の光を遮断する必要はない。   According to this filter film 9, visible light slightly contained in the ultraviolet rays irradiated from the LED 7 is blocked, and consequently, only ultraviolet rays having a wavelength of 400 nm or less are emitted from the emission window 8 of the ultraviolet light 1. become. In addition, since the light irradiated from LED7 does not include visible light having a wavelength of 650 nm or more, the filter film 9 does not need to block light having a wavelength of 650 nm or more.

フィルタ膜9の形成において、低屈折率膜と高屈折率膜とを交互に各10層以上積層したのは、不必要な可視光を十分に遮断するためであり、遮断が不十分な場合は積層数をさらに増加すればよい。しかしながら、積層数を増加し過ぎてフィルタ膜9全体の膜厚が増加すると、十分な紫外線出力が得られなくなる。したがって、低屈折率膜及び高屈折率膜の積層数は、可視光の遮断の程度と、紫外線出力との兼ね合いで決定すればよい。   In the formation of the filter film 9, the low refractive index film and the high refractive index film are alternately laminated by 10 layers or more in order to sufficiently block unnecessary visible light. What is necessary is just to further increase the number of laminations. However, if the number of stacked layers is excessively increased and the film thickness of the entire filter film 9 is increased, sufficient ultraviolet output cannot be obtained. Therefore, the number of layers of the low refractive index film and the high refractive index film may be determined in consideration of the degree of blocking visible light and the ultraviolet output.

図2は、図1に示す各構成部材を組み合わせた紫外線ライト1の部分断面図である。なお、図2は各構成部材同士の関係を模式的に表したものであり、各構成部材の寸法及び各構成部材同士の寸法の比率等を正確に表したものではない。   FIG. 2 is a partial cross-sectional view of the ultraviolet light 1 in which the components shown in FIG. 1 are combined. FIG. 2 schematically shows the relationship between the constituent members, and does not accurately show the dimensions of the constituent members, the ratio of the dimensions of the constituent members, and the like.

図2を参照して、ケース部材2bの上(出射窓8側)には中心軸を合わせるように基板6が配置され、さらにその上に反射部材5、窓部材4及びOリング3が配置されている。   Referring to FIG. 2, a substrate 6 is arranged on the case member 2b (on the exit window 8 side) so as to align the central axis, and further a reflecting member 5, a window member 4 and an O-ring 3 are arranged thereon. ing.

また、ケース部材2aは、その内周壁に形成されたネジ山(または、ネジ溝)とケース部材2bの外周壁に形成されたネジ溝(または、ネジ山)とによってケース部材2bに螺合し、ケース部材2a及び2bで筒状のケース2が構成されている。ケース部材2aをケース部材2bに螺合させる際、窓部材4、反射部材5及び基板6はOリング3を介してケース部材2bに押し付けられる。これにより、ケース2の内部、すなわちケース2と窓部材4とで区切られた空間内に水等が浸入しないようになっている。   The case member 2a is screwed into the case member 2b by a screw thread (or screw groove) formed on the inner peripheral wall thereof and a screw groove (or screw thread) formed on the outer peripheral wall of the case member 2b. The cylindrical case 2 is constituted by the case members 2a and 2b. When the case member 2 a is screwed into the case member 2 b, the window member 4, the reflecting member 5, and the substrate 6 are pressed against the case member 2 b through the O-ring 3. This prevents water or the like from entering the inside of the case 2, that is, the space defined by the case 2 and the window member 4.

図2に示すように、LED7からは検査対象物に照射したい紫外線(図2の黒矢印)とともに僅かな可視光(図2の白矢印)も照射される。しかしながら、可視光は低屈折率膜と高屈折率膜とからなるフィルタ膜9で遮断されるので、結局、出射窓8からは紫外線(黒矢印)のみが出射される。また、フィルタ膜9は約2〜3μmと十分に薄いので、当該膜を透過する際に紫外線が減衰し、出射窓8から出射する紫外線の出力が低下することもない。   As shown in FIG. 2, the LED 7 emits a small amount of visible light (white arrow in FIG. 2) as well as ultraviolet rays (black arrow in FIG. 2) to be irradiated on the inspection object. However, since visible light is blocked by the filter film 9 composed of a low refractive index film and a high refractive index film, only ultraviolet rays (black arrows) are emitted from the emission window 8 after all. Further, since the filter film 9 is sufficiently thin as about 2 to 3 μm, the ultraviolet light is attenuated when passing through the film, and the output of the ultraviolet light emitted from the emission window 8 is not lowered.

このことを分かり易く示したのが図3のグラフである。図3(A)に示すように、フィルタ膜9の透過後においても、波長375nmにおける光出力はほとんど低下していない。一方、図3(B)に示すように、400nm以上の可視光領域(特に、410nm近傍)においては、フィルタ膜9を透過することによって光出力が大きく低下している。   The graph of FIG. 3 shows this easily. As shown in FIG. 3A, the light output at a wavelength of 375 nm hardly decreases even after transmission through the filter film 9. On the other hand, as shown in FIG. 3B, in the visible light region of 400 nm or more (particularly in the vicinity of 410 nm), the light output is greatly reduced by passing through the filter film 9.

すなわち、本考案によれば、LED7から照射された光から不必要な可視光を有効に取り除き、検査に必要な紫外線をほとんど減衰させることなく検査対象物に照射することができる。そして、これにより、蛍光物質の有無をはっきりと判別することができる紫外線ライトを提供することができる。また、本考案によれば、光源として消費電力が少ないLED7を使用しているので、乾電池等の蓄電池で電力を供給することができ、携帯性に優れた紫外線ライトを提供することができる。   That is, according to the present invention, it is possible to effectively remove unnecessary visible light from the light emitted from the LED 7 and irradiate the inspection object with almost no attenuation of ultraviolet rays necessary for the inspection. As a result, it is possible to provide an ultraviolet light that can clearly determine the presence or absence of a fluorescent substance. Further, according to the present invention, since the LED 7 with low power consumption is used as the light source, power can be supplied by a storage battery such as a dry battery, and an ultraviolet light excellent in portability can be provided.

以上、本考案の好ましい実施形態について説明してきたが、本考案は上記構成に限定されるものではない。
例えば、窓部材4は凸レンズ状である必要はなく、紫外線を照射すべき検査領域の広さ等に応じて、平板状や凹レンズ状にしてもよい。また、フィルタ膜9を形成するのは窓部材4の内面に限らず、外面(出射窓8側の面)にのみ形成しても、外面と内面の両面に形成してもよい。ただし、両面に形成する場合は、必要な紫外線が減衰しないよう注意が必要である。
As mentioned above, although preferable embodiment of this invention has been described, this invention is not limited to the said structure.
For example, the window member 4 does not need to have a convex lens shape, and may have a flat plate shape or a concave lens shape according to the size of an inspection region to be irradiated with ultraviolet rays. The filter film 9 may be formed not only on the inner surface of the window member 4 but also on the outer surface (surface on the exit window 8 side) or on both the outer surface and the inner surface. However, when forming on both sides, care must be taken not to attenuate the necessary ultraviolet light.

また、上記実施形態では、LED7の光を拡散させるための反射部材5を設けたが、LED7自体から照射される光が十分拡散するようになっている場合は、反射部材5を省略することができる。   Moreover, in the said embodiment, although the reflection member 5 for diffusing the light of LED7 was provided, when the light irradiated from LED7 itself is fully diffused, the reflection member 5 may be abbreviate | omitted. it can.

本考案に係る紫外線ライトの分解斜視図である。1 is an exploded perspective view of an ultraviolet light according to the present invention. 本考案に係る紫外線ライトの部分断面図である。It is a fragmentary sectional view of the ultraviolet light concerning the present invention. 本考案に係る紫外線ライトから照射される紫外線のスペクトル波形であって、(A)は波長350〜450nmの範囲の全体図、(B)は(A)の部分拡大図である。It is the spectrum waveform of the ultraviolet-ray irradiated from the ultraviolet light which concerns on this invention, Comprising: (A) is the whole figure of the range of wavelength 350-450 nm, (B) is the elements on larger scale of (A).

符号の説明Explanation of symbols

1 紫外線ライト
2 ケース
3 Oリング
4 窓部材
5 反射部材
6 基板
7 LED
8 出射窓
9 フィルタ膜
1 UV light 2 Case 3 O-ring 4 Window member 5 Reflective member 6 Substrate 7 LED
8 Output window 9 Filter membrane

Claims (2)

電源としての蓄電池を内蔵した、持ち運び可能な程度に小型な紫外線ライトであって、
一端に出射窓が形成された筒状のケースと、
前記出射窓に設けられた透光性を有する窓部材と、
前記ケースと前記窓部材とで区切られた空間に配置され、前記窓部材に対して紫外線を含む光を照射する少なくとも1つのLEDと、
前記窓部材の少なくとも一方の面に設けられ、前記LEDから照射された光のうちの、紫外線を含む特定波長の光を透過させるとともに、それ以外の波長の光を遮断するフィルタ膜とを備え、
前記フィルタ膜は、二酸化ケイ素からなる低屈折率膜と二酸化ハフニウムからなる高屈折率膜とを交互に各10層以上積層して形成したものであることを特徴とする紫外線ライト。
It is a small UV light that has a built-in storage battery as a power source and is portable.
A cylindrical case with an exit window formed at one end;
A window member having translucency provided in the exit window;
At least one LED that is disposed in a space delimited by the case and the window member and irradiates the window member with light including ultraviolet rays;
A filter film that is provided on at least one surface of the window member and transmits light of a specific wavelength including ultraviolet rays among light emitted from the LED, and includes a filter film that blocks light of other wavelengths,
The ultraviolet light, wherein the filter film is formed by alternately laminating at least 10 layers of low refractive index films made of silicon dioxide and high refractive index films made of hafnium dioxide.
前記フィルタ膜は、波長が400nm〜650nmの範囲内にある光を遮断することを特徴とする請求項1に記載の紫外線ライト。   The ultraviolet light according to claim 1, wherein the filter film blocks light having a wavelength in a range of 400 nm to 650 nm.
JP2008007952U 2008-11-13 2008-11-13 UV light Expired - Fee Related JP3148028U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018535453A (en) * 2015-10-28 2018-11-29 アセラ・エルエルシー Implantable module for high power LED

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018535453A (en) * 2015-10-28 2018-11-29 アセラ・エルエルシー Implantable module for high power LED
US11988825B2 (en) 2015-10-28 2024-05-21 Acera, Llc Embeddable module for high output led

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