JP3143834B2 - Piping joint structure - Google Patents

Piping joint structure

Info

Publication number
JP3143834B2
JP3143834B2 JP04034397A JP3439792A JP3143834B2 JP 3143834 B2 JP3143834 B2 JP 3143834B2 JP 04034397 A JP04034397 A JP 04034397A JP 3439792 A JP3439792 A JP 3439792A JP 3143834 B2 JP3143834 B2 JP 3143834B2
Authority
JP
Japan
Prior art keywords
pipe
flexible rubber
polyethylene
tube
cylindrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP04034397A
Other languages
Japanese (ja)
Other versions
JPH05203084A (en
Inventor
俊夫 中村
栄美 添田
誠 山口
清 桜井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ebara Corp
Original Assignee
Ebara Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ebara Corp filed Critical Ebara Corp
Priority to JP04034397A priority Critical patent/JP3143834B2/en
Publication of JPH05203084A publication Critical patent/JPH05203084A/en
Application granted granted Critical
Publication of JP3143834B2 publication Critical patent/JP3143834B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は配管継手構造に関し、特
にポリエチレン製管を用いる真空下水用配管の継手とし
て好適な配管継手構造に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pipe joint structure, and more particularly to a pipe joint structure suitable as a pipe joint for vacuum sewage using polyethylene pipes.

【0002】[0002]

【従来技術】従来、真空下水用配管の接続は、ポリエチ
レン製配管どおしの融着(バッド溶接)またはエレクト
ロフュージョン継手(EFカプラー)を使った融着が主
流であり、配管の曲がり部分などは、予め熱を加えて曲
げたベント管を使用して融着するかポリエチレン製管に
外力を加えて曲げる作業を経て形成している。
2. Description of the Related Art Conventionally, pipes for vacuum sewage are mainly connected by fusion (bad welding) of polyethylene pipes or fusion using an electrofusion joint (EF coupler). Is formed by fusing using a bent pipe that has been previously heated and bent or by applying an external force to a polyethylene pipe to bend the pipe.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、ベント
管を使用する場合、現地作業で配管の状況に合った設定
が難しくベント管の種類が多くなり製造及び管理上の問
題があり、また外力を加えての曲げ作業も曲げの限界は
配管径の20倍(20D,D:直径)であるため、配管
の曲率が大きくなって現地継手作業に適さないという問
題があった。また、曲げた部分は応力除去のための後熱
作業を行わないと、ストレスクラックの原因となるため
後熱作業が必要で、この点でも時間と人手がかかること
を避けることができなかった。
However, when a vent pipe is used, it is difficult to set the pipe according to the situation of the pipe in the field work, so that there are many kinds of vent pipes, and there are problems in production and management. In all the bending operations, the bending limit is 20 times the pipe diameter (20D, D: diameter), so that there is a problem that the curvature of the pipe becomes large and is not suitable for on-site joint work. Further, if the post-heating operation for removing the stress is not performed on the bent portion, the post-heating operation is necessary because it causes a stress crack, and it is not possible to avoid time and labor in this respect.

【0004】そこで上記のような問題点を解決する方法
として、ポリエチレン製配管の途中にフレキシブル部分
を設ける継手の開発が要望されているが、ポリエチレン
製配管とフレキシブルゴム管との接着は困難であるとい
う問題がある。
In order to solve the above-mentioned problems, it has been desired to develop a joint having a flexible portion in the middle of a polyethylene pipe, but it is difficult to bond the polyethylene pipe to the flexible rubber pipe. There is a problem.

【0005】本発明は上述の点に鑑みてなされたもの
で、上記問題点を除去し、ポリエチレン製管にフレキシ
ブルゴム管を接続してなる気密性の高い配管継手構造を
提供することを目的とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and has as its object to provide a highly airtight piping joint structure in which a flexible rubber pipe is connected to a polyethylene pipe. I do.

【0006】[0006]

【課題を解決するための手段】上記課題を解決するため
本発明は、ポリエチレン製管とフレキシブルゴム管とを
一体に接続した配管継手構造であって、外径がフレキシ
ブルゴム管の内径に等しい円筒部と外径が前記ポリエ
チレン製管の内径に略等しい円筒部が一体に形成され両
円筒部の間に段差部を有し、それぞれの円筒部の外周所
定位置には凸部が形成された接続管を具備すると共に、
ポリエチレン製管とフレキシブルゴム管の端面を平坦に
加工形成し、且つ該ポリエチレン製管の端面からの所定
位置の外周に抜け防止用の凹状溝を形成し、接続管の
方の円筒部をポリエチレン製管にその端面が段差部に達
するまで嵌挿し、更に接続管の他方の円筒部をフレキシ
ブルゴム管にその端面が段差部に達するまで嵌挿し、
レキシブルゴム管を接続管の円筒部が嵌挿されたところ
でホースバンドで締め付け、更に抜け防止用の凹状溝及
びホースバンドを含む前記ポリエチレン製管端部及び
レキシブルゴム管端部の外周に樹脂射出成形で密着させ
樹脂継手を形成したことを特徴とする。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides a method for separating a polyethylene pipe and a flexible rubber pipe from each other.
A pipe joint structure integrally connected, the outer diameter of which is approximately equal to the inner diameter of the flexible rubber pipe and the outer diameter of which
A cylindrical portion that is approximately equal to the inner diameter of the
There is a step between the cylinders, and the outer periphery of each cylinder
In addition to having a connecting pipe with a convex part at the fixed position ,
Polyethylene tubes and the flexible rubber pipe end faces flat machined formation, and to form a concave groove for preventing leakage to the outer periphery of the predetermined position from the end face of the polyethylene pipe, the connection pipe one
Fitting insert the square of the cylindrical portion to its end face in a polyethylene pipe reaches the stepped portion, further flexibility to the other of the cylindrical portion of the connecting pipe
Insert the flexible rubber tube into the flexible rubber tube until the cylindrical portion of the connection tube is inserted.Tighten the flexible rubber tube with a hose band. brought into close contact with the resin injection molding on the outer periphery of the polyethylene pipe end and full <br/> Rekishiburugomu tube end comprising
And forming a resin joint .

【0007】[0007]

【作用】配管継手を上記の構造とすることにより、剛性
のポリエチレン製管の途中にフレキシブルゴム管が気密
性が良く接続された構成となるから、上記のようなポリ
エチレン製管に熱を加えての曲げ作業、後熱作業が必要
なく配管ができる。
With the above-mentioned structure of the pipe joint, a flexible rubber pipe is connected with good airtightness in the middle of a rigid polyethylene pipe, so that heat is applied to the above-mentioned polyethylene pipe. The pipe can be formed without the need for bending work and post-heating work.

【0008】[0008]

【実施例】以下、本発明の実施例を図1乃至図3に基づ
いて説明する。図1は本発明の配管継手構造を示す断面
図、図2は接続管の断面図、図3はポリエチレン管の断
面図である。図1において、1はポリエチレン製管、6
はフレキシブルゴム管である。本配管継手の概略構造
は、フレキシブルゴム管6の端部にステンレス製の接続
管4の一端を嵌挿し、該接続管4の他端にポリエチレン
製管1の一端を嵌挿し、その外周部に樹脂射出成形によ
り樹脂継手部2を形成した構造である。以下本配管継手
構造を詳細に説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. FIG. 1 is a sectional view showing a pipe joint structure of the present invention, FIG. 2 is a sectional view of a connecting pipe, and FIG. 3 is a sectional view of a polyethylene pipe. In FIG. 1, 1 is a polyethylene pipe, 6
Is a flexible rubber tube. The general structure of the present pipe joint is as follows. One end of a stainless steel connection pipe 4 is inserted into one end of a flexible rubber pipe 6, one end of a polyethylene pipe 1 is inserted into the other end of the connection pipe 4, and the outer periphery thereof is inserted. This is a structure in which the resin joint 2 is formed by resin injection molding. Hereinafter, the piping joint structure will be described in detail.

【0009】フレキシブルゴム管6は内部にスチール製
の芯線6aが螺旋状に挿入され外圧に対する強度を有
し、且つ柔軟性のあるゴム製の管である。該フレキシブ
ルゴム管6の端面は切断加工された状態である。接続管
4は図2に示すように、円筒部4aと4bが一体的に形
成されたステンレス製の管であり、さらに円筒部4aの
所定の外周には凸部4c及び4c´が形成されている。
接続管の一方の円筒部4aの外径はポリエチレン製管1
の内径に略等しく、他方の円筒部4bの内径がフレキシ
ブルゴム管6の外径に略等しく形成されている。
The flexible rubber tube 6 is a flexible rubber tube having a steel core wire 6a spirally inserted therein and having strength against external pressure and having flexibility. The end face of the flexible rubber tube 6 is in a cut state. As shown in FIG. 2, the connection pipe 4 is a stainless steel pipe in which the cylindrical portions 4a and 4b are integrally formed, and further has convex portions 4c and 4c 'formed on a predetermined outer periphery of the cylindrical portion 4a. I have.
The outer diameter of one cylindrical portion 4a of the connection pipe is a polyethylene pipe 1
And the inner diameter of the other cylindrical portion 4 b is substantially equal to the outer diameter of the flexible rubber tube 6.

【0010】ポリエチレン製管1の端面は平坦に加工形
成され、その端面からの所定位置の内周にはOリングを
装着するための溝が形成され、更に端面からの所定位置
の外周に抜け防止用の凹状溝1bが形成されている。配
管継手の組立ては下記のように行われる。
The end face of the polyethylene pipe 1 is formed flat, and a groove for mounting an O-ring is formed on the inner circumference at a predetermined position from the end face, and furthermore, it is prevented on the outer circumference at a predetermined position from the end face. Concave groove 1b is formed. Assembly of the pipe joint is performed as follows.

【0011】先ず、接続管4の外周にシリコングリース
等のシール用グリースを塗布した円筒部4aをポリエチ
レン製管1に該ステンレス製接続管4のほぼ中央の段差
部に達するまで嵌挿し、更に接続管の他方の円筒部4b
を前記フレキシブルゴム管6に嵌挿して両者の端部が接
近するまで嵌挿し、フレキシブルゴム管6の外周を接続
管4のところでホースバンド5で締め付ける。
First, a cylindrical portion 4a coated with sealing grease such as silicon grease on the outer periphery of the connection pipe 4 is fitted into the polyethylene pipe 1 until it reaches a substantially central step portion of the stainless steel connection pipe 4, and further connected. The other cylindrical part 4b of the tube
Is fitted into the flexible rubber tube 6 until both ends are close to each other, and the outer periphery of the flexible rubber tube 6 is fastened with the hose band 5 at the connection tube 4.

【0012】続いて、抜け防止用の凹状溝1b、及びホ
ースバンド5を含むポリエチレン製管1とフレキシブル
ゴム管6の外周に樹脂射出成形で樹脂製の樹脂継手部2
を形成する。
Subsequently, a resin joint portion 2 made of resin by resin injection molding is formed on the outer periphery of the polyethylene tube 1 and the flexible rubber tube 6 including the concave groove 1b for preventing the coming off and the hose band 5.
To form

【0013】Oリング8は必ずしも必要なものではな
く、場合によっては省略してもよい。また、上記実施例
では、ポリエチレン製管1の一端にフレキシブルゴム管
の一端を接続した配管継手構造を示したが、該配管継手
構造は図4に示すように、MDPF管(中密度ポリエチ
レン管)11と11の間にEFカプラー10と10を介
して本発明の配管継手構造を接続することにより、MD
PF管による小さいスペースでの配管が容易にできる。
The O-ring 8 is not always necessary, and may be omitted in some cases. Further, in the above-described embodiment, the pipe joint structure in which one end of the flexible rubber pipe is connected to one end of the polyethylene pipe 1 is shown, but the pipe joint structure is an MDPF pipe (medium density polyethylene pipe) as shown in FIG. By connecting the pipe joint structure of the present invention between EF couplers 11 and 11 through EF couplers 10 and 10,
Piping in a small space by the PF pipe can be easily performed.

【0014】[0014]

【発明の効果】以上説明したように本発明によれば、下
記のような優れた効果が得られる。 (1)剛性のポリエチレン製管の端部に柔軟なフレキシ
ブルゴム管を接続した構造としたので、配管の曲げ工数
の削減ができる。 (2)配管中にフレキシブルゴム管を設けた構成とな
り、応力集中の分散化が可能となり、配管の破損の減少
及び後熱作業の工数の削減ができる。 (3)配管中にフレキシブルゴム管を設けた構成となる
ので、従来は困難であった小さいスペースでの配管が可
能となり、現地施工が容易で且つ工数の削減が可能であ
る。 (4)配管の曲げの限界が従来例より小さくできるの
で、配管の曲率を小さくできる。
As described above, according to the present invention, the following excellent effects can be obtained. (1) Since the flexible polyethylene pipe is connected to the end of the rigid polyethylene pipe, the number of pipe bending steps can be reduced. (2) A configuration in which a flexible rubber pipe is provided in the pipe enables stress concentration to be dispersed, thereby reducing damage to the pipe and reducing man-hours for post-heating work. (3) Since a flexible rubber pipe is provided in the pipe, the pipe can be provided in a small space, which has been difficult in the past, and the on-site construction is easy and the number of steps can be reduced. (4) Since the bending limit of the pipe can be made smaller than that of the conventional example, the curvature of the pipe can be made smaller.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の配管継手構造を示す断面図である。FIG. 1 is a sectional view showing a pipe joint structure of the present invention.

【図2】接続管の形状を示す断面図である。FIG. 2 is a cross-sectional view showing a shape of a connection pipe.

【図3】ポリエチレン製管の形状を示す断面図である。FIG. 3 is a sectional view showing a shape of a polyethylene pipe.

【図4】本発明の配管継手構造用いた配管例を示す図で
ある。
FIG. 4 is a diagram showing an example of piping using the piping joint structure of the present invention.

【符号の説明】[Explanation of symbols]

1 ポリエチレン製管 2 樹脂継手部 4 接続管 5 ホースバンド 6 フレキシブルゴム管 DESCRIPTION OF SYMBOLS 1 Polyethylene pipe 2 Resin joint part 4 Connection pipe 5 Hose band 6 Flexible rubber pipe

───────────────────────────────────────────────────── フロントページの続き (72)発明者 桜井 清 神奈川県藤沢市本藤沢4丁目2番1号 株式会社荏原総合研究所内 (56)参考文献 実開 昭64−30727(JP,U) 実開 昭59−105679(JP,U) (58)調査した分野(Int.Cl.7,DB名) F16L 21/00 E03F 3/02 F16L 21/02 ──────────────────────────────────────────────────続 き Continuing from the front page (72) Inventor Kiyoshi Sakurai 4-2-1 Motofujisawa, Fujisawa-shi, Kanagawa Prefecture Ebara Research Institute Co., Ltd. (56) References Full-fledged Open 64-64727 (JP, U) 1984-105679 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) F16L 21/00 E03F 3/02 F16L 21/02

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 ポリエチレン製管とフレキシブルゴム管
とを一体に接続した配管継手構造であって、 外径が前記フレキシブルゴム管の内径に略等し円筒部
と外径が前記ポリエチレン製管の内径に略等しい円筒部
が一体に形成され両円筒部の間に段差部を有し、それぞ
れの円筒部の外周所定位置には凸部が形成された接続管
具備すると共に、前記ポリエチレン製管と前記フレキ
シブルゴム管の端面を平坦に加工形成し、且つ該ポリエ
チレン製管の端面からの所定位置の外周に抜け防止用の
凹状溝を形成し、 前記接続管の一方の円筒部を前記ポリエチレン製管に
の端面が前記段差部に達するまで嵌挿し、更に接続管の
他方の円筒部を前記フレキシブルゴム管にその端面が前
記段差部に達するまで嵌挿し、 前記フレキシブルゴム管を前記接続管の円筒部が嵌挿さ
れたところでホースバンドで締め付け、更に前記抜け防
止用の凹状溝及び前記ホースバンドを含む前記ポリエチ
レン製管端部及び前記フレキシブルゴム管端部の外周に
樹脂射出成形で密着させて樹脂継手を形成したことを特
徴とする配管継手構造。
1. A a polyethylene tube and the flexible rubber tubing to a piping joint structure connected together, the cylindrical outer diameter substantially not equal to the inside diameter of the flexible rubber pipe portion
And a cylindrical part whose outer diameter is approximately equal to the inner diameter of the polyethylene pipe
Are integrally formed and have a step between the two cylindrical portions.
At a predetermined position on the outer periphery of the cylindrical portion, a connection pipe having a convex portion is provided , and the end faces of the polyethylene pipe and the flexible rubber pipe are formed into a flat shape, and the end face of the polyethylene pipe is formed from the end face. forming a concave groove for preventing leakage to the outer periphery of the predetermined position, its one of the cylindrical portion of the connecting pipe to the polyethylene tube
Until the end surface of the connection tube reaches the step portion, and further connect the other cylindrical portion of the connection tube to the flexible rubber tube so that the end surface thereof is forward.
The flexible rubber tube is inserted until the cylindrical portion of the connection tube is inserted.
The way tightened with a hose band, to form a further recessed groove and the outer periphery is brought into close contact with the resin injection molding plastic joint of the polyethylene pipe end and the flexible rubber tube end comprises a hose band for the removal prevention A pipe joint structure characterized by the above-mentioned.
JP04034397A 1992-01-24 1992-01-24 Piping joint structure Expired - Lifetime JP3143834B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP04034397A JP3143834B2 (en) 1992-01-24 1992-01-24 Piping joint structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04034397A JP3143834B2 (en) 1992-01-24 1992-01-24 Piping joint structure

Publications (2)

Publication Number Publication Date
JPH05203084A JPH05203084A (en) 1993-08-10
JP3143834B2 true JP3143834B2 (en) 2001-03-07

Family

ID=12413055

Family Applications (1)

Application Number Title Priority Date Filing Date
JP04034397A Expired - Lifetime JP3143834B2 (en) 1992-01-24 1992-01-24 Piping joint structure

Country Status (1)

Country Link
JP (1) JP3143834B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213595B (en) * 2013-05-09 2015-08-12 无锡市万里实业发展有限公司 Remote staged formula vacuum line

Also Published As

Publication number Publication date
JPH05203084A (en) 1993-08-10

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