JP3139630U - Recyclable piping sleeve - Google Patents

Recyclable piping sleeve Download PDF

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JP3139630U
JP3139630U JP2007006046U JP2007006046U JP3139630U JP 3139630 U JP3139630 U JP 3139630U JP 2007006046 U JP2007006046 U JP 2007006046U JP 2007006046 U JP2007006046 U JP 2007006046U JP 3139630 U JP3139630 U JP 3139630U
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pvc pipe
face
pipe
concrete
recyclable
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正利 吉田
眞 吉田
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正利 吉田
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Abstract

【課題】建築物のコンクリート基礎に給排水等の貫通孔形成工事に用いる塩ビ管において、コンクリート打設して養生後、塩ビ管を躯体から容易に抜脱し、繰り返しリサイクルができるようにする。
【解決手段】塩ビ管の一方端面を開放し、該一方端面を床枠に固定する固定具を該一方端面の内面に取着し、かつ、他方端面に冠着可能な密閉用蓋を備え、該他方端面近くの塩ビ管内面対称位置に塩ビ管引き抜き用突起を突設して構成し、そして該塩ビ管の外表面に密接してプラベニヤ製の外筒を嵌合して二重構造としたリサイクル可能な配管用スリーブ。
【選択図】図1
[PROBLEMS] To provide a PVC pipe for use in construction of through-holes such as water supply and drainage on a concrete foundation of a building. After the concrete is placed and cured, the PVC pipe can be easily removed from the casing and repeatedly recycled.
A sealing pipe is provided, wherein one end face of a PVC pipe is opened, a fixing tool for fixing the one end face to a floor frame is attached to the inner face of the one end face, and the other end face can be crowned. A PVC pipe drawing projection is provided at a symmetrical position on the inner surface of the PVC pipe near the other end face, and a double structure is made by fitting an outer cylinder made of Pravene in close contact with the outer surface of the PVC pipe. Recyclable piping sleeve.
[Selection] Figure 1

Description

この考案は、建築物の基礎等を構成するコンクリートの中に給排水等の貫通孔形成工事に用いる塩化ビニール管(以下、塩ビ管という)とプラベニヤ(商品名)製外筒を嵌合した二重構造スリーブに関する。  This device is a double-layer fitting in which a PVC pipe (hereinafter referred to as a PVC pipe) and a plastic veneer (trade name) outer cylinder used for through-hole formation work such as water supply and drainage are fitted into the concrete that constitutes the foundation of a building. It relates to a structural sleeve.

従来、建築物のコンクリート基礎に給排水等の貫通孔を形成する工事には、ボイド(紙筒)、塩ビ管、または鉄管や亜鉛メッキ管の実管スリーブなどが使用されてきた。  Conventionally, voids (paper cylinders), PVC pipes, or actual pipe sleeves of iron pipes and galvanized pipes have been used in construction for forming through holes for water supply and drainage in a concrete foundation of a building.

ボイド(紙筒)は安価で、加工が簡単であるが、コンクリート打設後総てを除去し、廃材として処理しなければならず、このため多大の費用を要する欠点がある。一方塩ビ管は加工が簡単で、廃材処理の必要はないが、地上階においては使用箇所が限定され、工事終了後躯体からの抜脱が難しい欠点がある。また、鉄管や亜鉛メッキ管の実管スリーブは、コンクリート打設後そのまま躯体に残すので非常に便利であるが、他のスリーブ材に比し高価であり、建物に錆を発生させる原因となるなど、何れの部材も問題点を抱えている。  Voids (paper cylinders) are inexpensive and easy to process, but all of them must be removed after concrete placement and treated as waste, which has the disadvantage of requiring significant costs. On the other hand, PVC pipes are easy to process and do not require waste material treatment. However, the use location is limited on the ground floor, and it is difficult to remove from the housing after the construction. In addition, the actual pipe sleeves of iron pipes and galvanized pipes are very convenient because they remain in the skeleton after placing concrete, but they are more expensive than other sleeve materials and cause rusting in the building. Each member has a problem.

塩ビ管スリーブは、地上階における使用箇所が限定される等の欠点があるものの、コンクリート打設養生後、原形状のまま躯体からの抜脱が容易にできれば、公害発生の恐れは解消してリサイクルが可能となり、その利用価値は格段に向上する。今まで、塩ビ管スリーブを使用した工事の現場において、これを二つ割りにしたり、切れ目を入れたりして物理的に変形して抜脱を試みたが、実用化には成功しなかった。  PVC pipe sleeves have disadvantages such as limited use on the ground floor, but if the concrete shape can be easily removed from the housing after it has been cured, it can be recycled with no fear of pollution. It becomes possible, and its utility value is greatly improved. Up to now, at construction sites using PVC pipe sleeves, attempts have been made to physically divide this into two parts or make cuts and then pull it out, but it has not been successfully put into practical use.

解決しようとする問題点は、建築物のコンクリート基礎に給排水等の貫通孔を形成する工事において、使い勝手がよく安価で、公害発生の恐れがない塩ビ管を採用した場合、コンクリート打設して養生の後、先ず塩ビ管を原形状のまま、かつ簡易に躯体から抜脱することができ、そして、繰り返しリサイクルに供することができる配管用スリーブとして提供することである。  The problem to be solved is that in the construction of through holes for water supply and drainage etc. in the concrete foundation of the building, when using a PVC pipe that is easy to use and inexpensive and does not cause the possibility of pollution, concrete is cast and cured. After that, first, the PVC pipe can be easily removed from the housing in its original shape and provided as a piping sleeve that can be repeatedly recycled.

上記目的を達成するため、請求項1の考案に係る配管用スリーブは、塩ビ管の一方端面を開放し、該一方端面を床枠に固定する固定具を該一方端面の内面に取着し、かつ、他方端面に冠着可能な密閉用蓋を備え、該他方端面近くの塩ビ管内面対称位置に塩ビ管抜脱用突起を突設して構成し、そして該塩ビ管の外表面に密接してポリプロピレン(以下、PPという)使用のプラベニヤ製の外筒を嵌合して二重構造としたことを特徴とするリサイクル可能な配管用スリーブである。  In order to achieve the above-mentioned object, a piping sleeve according to the invention of claim 1 is configured such that one end face of a polyvinyl chloride pipe is opened, and a fixture for fixing the one end face to a floor frame is attached to the inner face of the one end face. And a sealing lid that can be attached to the other end face, and a protrusion for removing the PVC pipe is provided at a symmetrical position on the inner face of the PVC pipe near the other end face, and is in close contact with the outer surface of the PVC pipe. A recyclable piping sleeve characterized in that a double-structure is formed by fitting a plastic veneer outer cylinder using polypropylene (hereinafter referred to as PP).

上記目的を達成するため、請求項2に係わる考案は、前記PP材使用のプラベニヤ(商品名)製の外筒を、プラベニヤ製シートを養生テープで接合して形成し、前記塩ビ管の外表面に密接し、シート内空気層を区切る筋目線を前記円筒状スリーブの軸方向に揃え、両端部は養生テープを周着してシート内空気層入り口を密封し、そして円筒状の塩ビ管と同一の高さに形成してなる請求項1記載のリサイクル可能な配管用スリーブである。  In order to achieve the above-mentioned object, the invention according to claim 2 is the outer surface of the polyvinyl chloride pipe formed by joining the outer cylinder made of the PP material using a plastic veneer (trade name) and joining the plastic board sheet with a curing tape. Close to the airline in the seat, align the lines in the axial direction of the cylindrical sleeve, seal the air layer entrance in the seat with a curing tape around both ends, and the same as the cylindrical PVC pipe The recyclable piping sleeve according to claim 1, which is formed at a height of 5 mm.

請求項1の考案に係る配管用スリーブ(1)は、高剛性の塩ビ管(3)にプラベニヤ製の外筒(2)を密接して嵌合してなる二重構造円筒体のため、打設されたコンクリートの加重と水和熱による膨張の圧縮応力に耐えることができるので、円筒体の直径を縮小させることはない。却って、水和熱が去ればコンクリートの熱収縮により管通孔の直径は拡大し、塩ビ管(3)は引き抜き易くなる。PP材使用のプラベニヤはコンクリート面との接着性がなく、剥がし易い。  The piping sleeve (1) according to the first aspect of the present invention is a double-structured cylindrical body formed by closely fitting a plastic sleeve (2) with a high-rigidity PVC pipe (3). Since it can withstand the compressive stress of expansion due to the load of concrete and heat of hydration, the diameter of the cylinder is not reduced. On the other hand, when the heat of hydration is removed, the diameter of the pipe through-hole is expanded by the thermal contraction of the concrete, and the PVC pipe (3) is easily pulled out. PP veneer made of PP material has no adhesion to the concrete surface and is easy to peel off.

請求項2の考案に係る配管用スリーブ(1)は、二重構造円筒体の外筒(2)がプラベニヤ製で、上下端面の周縁開口を養生テープ(9)で塞ぎ、密閉空気層を内包させた。この密閉空気層が、高剛性の塩ビ管(3)と相俟って、コンクリートの加重と水和熱による膨張の圧縮応力に耐え、二重構造円筒体の直径を縮小させない効果を発揮した。プラベニヤ(21)も養生テープ(9)も共にコンクリート面との接着性はなく、抜脱し易く、剥し易い部材として最適である。  The pipe sleeve (1) according to the invention of claim 2 is such that the outer cylinder (2) of the double-structured cylindrical body is made of plastic veneer, the peripheral openings of the upper and lower end surfaces are closed with the curing tape (9), and the sealed air layer is included. I let you. This sealed air layer, together with the high-rigidity PVC pipe (3), withstood the compressive stress of concrete loading and expansion due to heat of hydration, and exhibited the effect of not reducing the diameter of the double-structured cylindrical body. Neither Pravenia (21) nor curing tape (9) has adhesiveness to the concrete surface, and is optimal as a member that can be easily pulled out and peeled off.

上述の通り、請求項1の考案に係る配管用スリーブ(1)は、高剛性のプラベニヤ製外筒(2)と塩ビ管(3)が密着して形成された二重構造のため、打設されたコンクリートの水和熱による膨張の圧縮応力を受けても変形せず、コンクリートの養生後は熱収縮によりコンクリート貫通孔の径は拡大するため、このコンクリート貫通孔から塩ビ管(3)を引き抜き、プラベニヤ製外筒(2)を剥がして取り出すことは容易となり、プラベニヤ製外筒(2)と塩ビ管(3)を密着形成した二重構造は最良の形態である。  As described above, the piping sleeve (1) according to the first aspect of the invention has a double structure in which the high-rigidity plastic veneer outer cylinder (2) and the PVC pipe (3) are formed in close contact with each other. Since the concrete does not deform even when subjected to compressive stress due to expansion due to heat of hydration, and the concrete is cured, the diameter of the concrete through hole expands due to thermal contraction, so the PVC pipe (3) is pulled out from the concrete through hole. It is easy to peel off and remove the Pravenia outer cylinder (2), and the dual structure in which the Pravenia outer cylinder (2) and the PVC pipe (3) are formed in close contact is the best mode.

次に、この考案の実施の態様について図面を参照して説明する。図1は、リサイクル可能な配管用スリーブ(1)の斜視図である。本実施例は床用に実施したものでるため、配管用スリーブ(1)を立設した状態で図示した。プラベニヤ製の外筒(2)が塩ビ管(3)に密接して嵌合し、リサイクル可能な配管用スリーブ(1)を形成する状況を示している。塩ビ管(3)の一方開放端面に、塩ビ管(3)を床型枠に固定するための固定具(4)が3個取着されている。固定具(4)は長方形状の細長い金属平板を直角に曲げたもので、水平状態の金属平板の先端部分に釘着用穴(5)を開け、垂直状態の金属平板の裏面を塩ビ管(3)の内面に接着して、水平金属平板が塩ビ管(3)の一方開放端面と重なり、相互に均等の角度をなすように形成した。  Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of a recyclable piping sleeve (1). Since this example was implemented for floors, the piping sleeve (1) was shown in a standing state. The situation is shown in which the outer tube (2) made of Pravene is closely fitted to the PVC pipe (3) to form a recyclable piping sleeve (1). Three fixing tools (4) for fixing the PVC pipe (3) to the floor form are attached to one open end face of the PVC pipe (3). The fixture (4) is a rectangular long and thin metal plate bent at a right angle, and a nail-mounting hole (5) is made at the tip of the horizontal metal plate, and the back surface of the vertical metal plate is placed on the PVC pipe (3 The horizontal metal flat plate overlaps with one open end surface of the PVC pipe (3) and is formed at an equal angle with each other.

塩ビ管(3)の他方端面には、これに冠着が可能な蓋(7)を備える。コンクリート打設時にコンクリートが進入するのを防止するためである。蓋(7)の裏面には、蓋(7)を塩ビ管(3)の内面に挿着するための挿着片(8)が3個突設されている。挿着片(8)の外周は塩ビ管(3)の内面の円弧と略一致させて形成し、接着した。また、塩ビ管(3)の他方端面には、コンクリート養生後、躯体から塩ビ管(3)を引き抜くための突起(6)が、管内面上の軸と直角な対称位置に突設されている。  The other end face of the PVC pipe (3) is provided with a lid (7) on which it can be attached. This is to prevent the concrete from entering when the concrete is placed. On the back surface of the lid (7), three insertion pieces (8) for projecting the lid (7) onto the inner surface of the PVC pipe (3) are projected. The outer periphery of the insertion piece (8) was formed so as to be substantially coincident with the arc of the inner surface of the PVC pipe (3) and adhered. Further, on the other end surface of the PVC pipe (3), a protrusion (6) for pulling out the PVC pipe (3) from the housing after concrete curing is provided at a symmetrical position perpendicular to the axis on the pipe inner surface. .

図2はプラベニヤシート(21)の平面図、図3はプラベニヤ製の外筒(2)の正面図、そして、図4はプラベニヤ製の外筒(2)の上面図である。プラベニヤ製の外筒(2)は、長方形のプラベニヤシート(21)を接合して形成した。図2のプラベニヤシートの平面図において、縦AB、CDの長さを塩ビ管(3)の高さに、横AC,BDの長さを塩ビ管(3)の外周長に夫々合わせて取り、縦AB線とCD線と突合せて養生テープで接合し、プラベニヤ製の外筒(2)を形成した。プラベニヤ内部の空気層の筋目を外筒(2)の軸方向に揃えた関係上、外筒(2)の上下の周縁に養生テープ(9)を周着して、空気層の解放口を塞いだ。これにより、空気層の弾性は維持されると共に、外筒(2)が躯体から剥がれにくくなることはない。  FIG. 2 is a plan view of the pravene sheet (21), FIG. 3 is a front view of the outer tube (2) made of praveneer, and FIG. 4 is a top view of the outer tube (2) made of praveneer. The outer tube (2) made of Pravene was formed by joining rectangular plate (21). In the plan view of the plastic veneer sheet in FIG. 2, the lengths AB and CD are adjusted to the height of the PVC pipe (3), and the lengths of the horizontal AC and BD are adjusted to the outer peripheral length of the PVC pipe (3). The longitudinal AB line and the CD line were butted together with a curing tape to form an outer cylinder (2) made of Pravenia. Because the air layer streaks inside the pavé veneer are aligned in the axial direction of the outer cylinder (2), a curing tape (9) is placed around the upper and lower edges of the outer cylinder (2) to close the air layer opening. It is. Thereby, the elasticity of the air layer is maintained and the outer cylinder (2) is not easily peeled off from the casing.

図5はプラベニヤ製の外筒(2)を、塩ビ管(3)に嵌合して形成した二重構造の筒体の正面図、そして図6はその上面図である。この二重構造の筒体は、コンクリートの打設によりその重量による加重と、コンクリートの水和熱による膨張力を受けるが、外筒(2)のプラベニヤ内部空気層と高剛性の塩ビ管(3)がこれに抗して、二重構造の筒体の直径を減ずることはない。養生が終われば、躯体に開設された貫通孔の直径は熱収縮により拡大傾向にあるから、塩ビ管(3)は抜脱し易く、外筒(2)のプラベニヤをコンクリート面から剥がし易くなる。プラベニヤおよび外筒(2)の形成に用いた養生テープは、コンクリート面との接着性はないから剥がし易い。  FIG. 5 is a front view of a double-structured cylinder formed by fitting a plastic veneer outer cylinder (2) to a PVC pipe (3), and FIG. 6 is a top view thereof. This double-structured cylinder is subjected to weighting due to the placement of concrete and the expansion force due to the heat of hydration of the concrete, but the inner air layer of the veneer of the outer cylinder (2) and the highly rigid PVC pipe (3 ) Does not reduce the diameter of the double-structured cylinder. When curing is completed, the diameter of the through-hole formed in the housing tends to expand due to thermal contraction, so the PVC pipe (3) can be easily pulled out, and the outer tube (2) can be easily peeled off from the concrete surface. The curing tape used for the formation of the prave veneer and the outer cylinder (2) is easy to peel off because there is no adhesion to the concrete surface.

図7は蓋(7)の側面図、そして図8は蓋(7)の底面図である。蓋(7)は、プラベニヤ製の外筒(2)を塩ビ管(3)に嵌合して形成した二重構造の筒体を所定位置に設置した後、塩ビ管(3)の挿着片(8)が固着された側の開放端面に冠着する。冠着は3個の挿着片(8)を塩ビ管(3)の内筒面に挿着して行う。冠着した後、外筒(2)と蓋(7)を養生テープで固定し、蓋(7)の脱着を防止する。蓋(7)により、二重構造の筒体内へのコンクリートの侵入を防止できる。  FIG. 7 is a side view of the lid (7), and FIG. 8 is a bottom view of the lid (7). The lid (7) is a double-layered cylinder formed by fitting a plastic veneer outer cylinder (2) to a PVC pipe (3) at a predetermined position, and then inserted into the PVC pipe (3). (8) is attached to the open end face on the side to which it is fixed. The crowning is performed by inserting three insertion pieces (8) on the inner cylindrical surface of the PVC pipe (3). After crowning, the outer cylinder (2) and the lid (7) are fixed with a curing tape to prevent the lid (7) from being detached. The lid (7) can prevent the concrete from entering the double-structured cylinder.

図9の(a)は固定具(4)の正面図、(b)は同平面図、(c)は同右側面、図10(a)は突起(6)の正面図、そして図10(b)は同平面図である。固定具(4)は、塩ビ管(3)の直交2面の一方の面に釘着用穴(5)が開設され、塩ビ管(3)内面との接触面が接着固定される。突起(6)は塩ビ管(3)の躯体からの抜脱時に用いる。  9A is a front view of the fixture 4, FIG. 9B is a plan view thereof, FIG. 9C is a right side view thereof, FIG. 10A is a front view of the protrusion 6, and FIG. b) is a plan view of the same. The fixing tool (4) has a nail mounting hole (5) formed on one of two orthogonal surfaces of the PVC pipe (3), and a contact surface with the inner surface of the PVC pipe (3) is bonded and fixed. The protrusion (6) is used when the PVC pipe (3) is removed from the housing.

以上、主としてコンクリート基礎の管通孔のうち床について述べたが、壁や梁についても適用が可能である。  As mentioned above, the floor is mainly described among the pipe holes of the concrete foundation, but it can also be applied to walls and beams.

プラベニヤ製外筒(2)と塩ビ管(3)はリサイクル可能のため資源節約に資し、廃棄処分が不要となり、コンクリート管通孔工事における利用可能性は大である。  Plavenia outer cylinder (2) and PVC pipe (3) are recyclable, which saves resources and eliminates the need for disposal.

リサイクル可能な配管用スリーブ(1)の斜視図である。It is a perspective view of the sleeve (1) which can be recycled. プラベニヤシート(21)の平面図である。It is a top view of a prabeneer sheet (21). プラベニヤ製の外筒(2)の正面図である。It is a front view of an outer cylinder (2) made of Prabenya. プラベニヤ製の外筒(2)の上面図である。It is a top view of an outer cylinder (2) made of Prabenya. プラベニヤ製の外筒(2)を密接して嵌合した塩ビ管(3)の正面図である。It is a front view of the polyvinyl chloride pipe | tube (3) which closely fitted the outer cylinder (2) made from Plavene. プラベニヤ製の外筒(2)を密接して嵌合した塩ビ管(3)の上面図である。It is a top view of the polyvinyl chloride pipe (3) which closely fitted the outer cylinder (2) made of Prabenya. 蓋(7)の側面図である。It is a side view of a lid | cover (7). 蓋(7)の底面図である。It is a bottom view of a cover (7). 固定具(4)の正面図(a)および同平面図(b)である。It is the front view (a) and the top view (b) of a fixing tool (4). 突起(6)の正面図(a)および同平面図(b)である。It is the front view (a) and the top view (b) of protrusion (6).

符号の説明Explanation of symbols

1 リサイクル可能な配管用スリーブ
2 プラベニヤ製の外筒
3 塩ビ管
4 固定具
5 釘着用穴
6 突起
7 蓋
8 挿着片
9 養生テープ
21 プラベニヤシート
A、B、C、D プラベニヤシート(21)の四隅部
DESCRIPTION OF SYMBOLS 1 Recyclable piping sleeve 2 Plastic pipe outer tube 3 PVC pipe 4 Fixture 5 Nail mounting hole 6 Protrusion 7 Lid 8 Inserting piece 9 Curing tape 21 Plastic board sheet A, B, C, D Plastic board sheet (21 ) Four corners

Claims (2)

コンクリート建造物の床に円管状配管孔を形設する工事に用いる配管用スリーブにおいて、塩ビ管の一方端面を開放し、該一方端面を床枠に固定する固定具を該一方端面の内面に取着し、かつ、他方端面に冠着可能な密閉用蓋を備え、該他方端面近くの塩ビ管内面対称位置に塩ビ管引き抜き用突起を突設して構成し、そして該塩ビ管の外表面に密接してプラベニヤ製の外筒を嵌合して二重構造としたことを特徴とするリサイクル可能な配管用スリーブ。In a piping sleeve used for the construction of a circular pipe hole in the floor of a concrete building, one end face of the PVC pipe is opened, and a fixture for fixing the one end face to the floor frame is attached to the inner face of the one end face. And a sealing lid that can be attached to the other end face, and is constructed by projecting a projection for pulling out the PVC pipe at a symmetrical position inside the PVC pipe near the other end face, and on the outer surface of the PVC pipe A recyclable piping sleeve characterized in that a double structure is formed by closely fitting a plastic veneer outer cylinder. 前記プラベニヤ製の外筒を、プラベニヤ製シートを養生テープで接合して構成し、前記塩ビ管の外表面に密接し、シート内空気層を区切る筋目線を前記円筒状スリーブの軸方向に揃え、両端部は養生テープを周着してシート内空気層入り口を密封し、そして円筒状の塩ビ管と同一の高さに形成してなる請求項1記載のリサイクル可能な配管用スリーブ。The outer tube made of Prabenya is constructed by joining a Pravenia sheet with a curing tape, is in close contact with the outer surface of the PVC pipe, and the lines that separate the air layer in the sheet are aligned in the axial direction of the cylindrical sleeve, 2. A recyclable piping sleeve according to claim 1, wherein both ends are surrounded by a curing tape to seal the air layer entrance in the sheet and are formed at the same height as the cylindrical PVC pipe.
JP2007006046U 2007-07-10 2007-07-10 Recyclable piping sleeve Expired - Fee Related JP3139630U (en)

Priority Applications (1)

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JP2007006046U JP3139630U (en) 2007-07-10 2007-07-10 Recyclable piping sleeve

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JP3139630U true JP3139630U (en) 2008-02-28

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